13.0 Replacement Parts
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- Ἑλένη Λαιμός
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1 13.0 Replacement Parts Replacement parts are listed on the following pages. To order parts or reach our service department, call , Monday through Friday (see our website for business hours, Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Riser Mechanism: Exploded View 28
2 Riser Mechanism: Parts List Index No. Part No. Description Size Qty Motor (Elevating)...1HP, 220/460V TS Socket Head Cap Screw...M6 x 40L TS Spring Washer...M TS Flat Washer...M TS Hex Nut...M Key...6mm x 30L Adaptor Set Screw...M6 x 8L Plastic Joint Adaptor Socket Head Cap Screw...M6 x 14L Cover Worm Shaft Key...5mm x 20L Key...5mm x 55L Oil Seal...TC17 x 28 x 7 mm Bearing Worm M1312-S36...Retainer...S Worm Housing TS Socket Head Cap Screw...M8 x 40L Oil Level Gauge M Plug...PT1/ Bearing Bearing Cover Socket Head Cap Screw...M6x14L J Top Cap TS Socket Head Cap Screw...M10 x 35L Nut...M Key...6mm x 20L Lead Screw TS Phillips Pan Head Machine Screw...M5 x 12L Compression Cover M1401-M6x65...Socket Head Cap Screw...M6 x 65L Safety Device Cover Bolt Safety Nut TS Socket Head Cap Screw...M6 x 25L Bearing TS Socket Head Cap Screw...M6 x 20L Brass Sleeve Ball Bearing ZZ Collar Bearing Up-Down Rolling Shaft Worm Gear TS Socket Head Cap Screw...M6 x 35L Collar Bearing Oil Seal...TC50 x 72 x 12mm
3 Column and Base: Exploded View 30
4 Column and Base: Parts List Index No. Part No. Description Size Qty 1... J Base Filter Screen Phillips Pan Head Machine Screw...3/16 x 3/8 L J Cover Phillips Pan Head Machine Screw...3/16 x 3/8 L J Bolt...M18 x 100L Internal Column Needle Bearing Wedge External Column J Locking Cover Top Bearing Cover Bearing Washer Thrust Bearing Fixed Bearing Cover TS Socket Head Cap Screw...M10 x 35L Thrust Bearing Top Bearing Cover Bolt...1/2"-12N x 3 L Locking Shaft Key...6mm x 30L TS Set Screw...M8 x 10L Shaft Key...6mm x 30L Bushing J Locking Bracket TS Set Screw...M8 x 10L Clamping Gear TS Socket Head Cap Screw...M8 x 25L Slip Block Collar Slip Bar Retaining Ring Roller Fixing Shaft Retaining Ring...E Slip Bracket Retaining Ring...S Slip Bar Elevating Shaft Nut...5/8-11UNC
5 Arm (Front): Exploded View 32
6 Arm (Front): Parts List Index No. Part No. Description Size Qty J Arm Locking Nut Thrust Bearing Plain Washer Ball Bearing ZZ J Fixed Clamping Block Bolt...1/2" x 5 L Washer TS Socket Head Cap Screw...M8 x 35L Locking Shaft Washer Hex Nut...1/2" TS Socket Head Cap Screw...M6 x 30L Key M Pan Head Socket Screw...3/16 x 3/8 L Upper Compression Cover Upper Compression Cover (notched) J1230R Lower Compression Cover M Pan Head Socket Screw...3/16 x 3/8 L Oil Cup...PT1/8 x Work Lamp...FS A Lamp Seat Acrylic Lamp Cover Phillips Pan Head Machine Screw...3/16 x 3/8 L TS Socket Head Cap Screw...M8 x 25L Arm Rack Handle J Electric Control Box (without components) Collar Collar CL-HV... Triangular Caution Label-High Voltage (not shown)...3 W x 2-1/2 H
7 Arm (Rear) and Clamping Gearbox: Exploded View 34
8 Arm (Rear) and Clamping Gearbox: Parts List Index No. Part No. Description Size Qty 1... J Motor (Clamping)...1HP, 230/460V Key...6mm x 30L Motor Gear J Upper Cover TS Socket Head Cap Screw...M8 x 25L Bearing Gear Worm Shaft Key...7mm x 25L J Gear Case Cover Bearing J Bearing Cover TS Socket Head Cap Screw...M6 x 16L J Gear Case Cover TS Socket Head Cap Screw...M8 x 25L Bearing ZZ Collar TS Socket Head Cap Screw...M6 x 25L Worm Gear Shaft Key...6mm x 30L Bearing ZZ Retainer...R Gear TS Set Screw...M8 x 10L J Bushing Cover M Pan Head Socket Screw...3/16 x 3/8 L Locking Shaft Bushing TS Set Screw...M6 x 10L Bushing J Block TS Socket Head Cap Screw...M8 x 30L J Arm Arm Rack Bolt...M8 x 30L Rack Shaft Block Block TS Socket Head Cap Screw...M8 x 25L TS Socket Head Cap Screw...M8 x 30L J Block BB-6004ZZ...Ball Bearing ZZ Rubber Tap Shaft Rubber Tap Bushing Gear Bushing Retaining Ring...S Retaining Ring...S Bushing Shaft Key...5mm x 50L Gear
9 Index No. Part No. Description Size Qty TS Set Screw...M6 x 8L Gear TS Set Screw...M6 x 8L Bushing Retaining Ring...S W...Gear Box Cover Gear Bushing Washer Shaft Key...5mm x 18L Key...6mm x 30L Gear TS Set Screw...M8 x 10L Block TS Socket Head Cap Screw...M10 x 30L TS Set Screw...M6 x 8L J1230R-WL...Warning Label Tipping Risk (not shown)...5-1/4 W x 8-1/4 H
10 Coolant System: Exploded View Coolant System: Parts List Index No. Part No. Description Size Qty 1... J Coolant Pump...130L 220/440V TS Flat Washer...M TS Socket Head Cap Screw...M6 x 16L Degree Elbow...PT1/4 x PS1/4 x Hose...PT3/8 x 130 L Male Connector...PT3/8 x PS3/ Degree Elbow...3/8 x Tube...3/8 x 15 L Tube Sleeve Knurled Screw...M10 x 25L Brass Valve...3/ Coolant Hose...3/8 x 450L M Tube Holder...UC Phillips Pan Head Machine Screw...3/16 x 3/8 L
11 Gearbox Assembly (Head): Exploded View 38
12 Gearbox Assembly (Head): Parts List Index No. Part No. Description Size Qty 1... J Gearbox J Gearbox Cover Gasket J Spindle Cover Oil Cup...PT1/8 x 3/ TS Socket Head Cap Screw...M6 x 12L M1401-M8x65...Socket Head Cap Screw...M8 x 65L Taper Pin...#7 x 75L M Oil Fill Plug...PT1/ J Motor (Spindle)...3/5 HP, 230V J Motor (Spindle)...3/5 HP, 460V Bolt...M10 x 30L Key...8mm x 40L Motor Gear Plain Washer TS Socket Head Cap Screw...M6 x 20L Shaft Cover M1305-5x40...Spring Pin...5mm x 40L TS Set Screw...M10 x 10L Spring SB-5/16...Steel Ball...5/ Three Step Speed Change Lever Adaptor Three Step Speed Change Lever (Short) Three Step Speed Change Lever (Long) Plastic Knob...3/ Oil Seal...TC30 x 45 x 8mm O-Ring...P Speed Change Rocker Arm Copper Block Spindle Change Shaft Copper Block Speed Change Rocker Arm TS Set Screw...M8 x 10L O-Ring...P Feed Speed Selector Spring Pin...5mm x 60L SB-5/16...Steel Ball...5/ Spring TS Set Screw...M10 x 10L Bushing BB-6002ZZ...Ball Bearing ZZ Middle Gear TS Set Screw...M6 x 8L Lower Feed Gear Shaft Key...5mm x 12L Gear J Worm Gear with Sleeve Set Screw...M10 x 6L Spring SB-5/16...Steel Ball...5/ Bearing ZZ Bushing Bushing BB-6002ZZ...Ball Bearing ZZ Lower Feed Gear Shaft Key...5mm x 65L
13 Index No. Part No. Description Size Qty Gear Retaining Ring...S Ball Bearing ZZ Bushing TS Socket Head Cap Screw...M5 x 12L J Bearing Cover BB-6204ZZ...Ball Bearing ZZ Retaining Ring...S Helical Tooth Gear Key...5mm x 20L Sprocket Shaft Chain...25H x BB-6002ZZ...Ball Bearing ZZ Lock Nut Crown Washer...AW BB-6004ZZ...Ball Bearing ZZ Gear Gear Key...7mm x 20L Gear Shaft Key...7mm x 12L Gear Retaining Ring...S BB-6004ZZ...Ball Bearing ZZ BB-6004ZZ...Ball Bearing ZZ Gear Shaft Key...6mm x 85L Key...6mm x 10L Retaining Ring...S Gear Gear Gear Gear BB-6004ZZ...Ball Bearing ZZ Crown Washer...AW Lock Nut Ball Bearing UU Washer M1312-R62...Retaining Ring...R Ball Bearing UU Clutch Upper Gear Clutch Lower Gear Spindle Shaft Bearing UU Oil Seal...TC42 x 58 x O-Ring...P TS Set Screw...M6 x 6L Worm Copper Key Washer TS Socket Head Cap Screw...M6 x 12L Hand Wheel Lock Nut Hand Wheel Nut Spring Pin...5mm x 50L Feed Handle Plastic Knob...3/ Clutch Housing
14 Index No. Part No. Description Size Qty Dial Clutch Upper Gear Key Dial Seat Retaining Ring...S Clutch Worm Gear Bolt...M6 x 14L BB-6006ZZ...Ball Bearing ZZ Gear Shaft Retaining Ring...S Key...5mm x 12L Pinion Shaft Gear Eccentric Bushing TS Socket Head Cap Screw...M10 x 30L Spindle Lock Nut Needle Bearing...RNA BB Thrust Bearing BB Taper Bearing J Lock Nut Quill Special Bolt M Chain...25H x Manual Feed Hand Wheel TS Socket Head Cap Screw...M5 x 12L Bearing Housing Key...6mm x 20L Pinion Shaft Key...4mm x 12L BB-6204ZZ...Ball Bearing ZZ BB-6005ZZ...Ball Bearing ZZ Helical Tooth Gear TS Socket Head Cap Screw...M6 x 20L Feed Speed Selector Bolt...M10 x 16L Spring Steel Ball...5/ J Gear Box Front Plate TS Socket Head Cap Screw...M8 x 16L Feed Speed Change Gear Feed Speed Change Rack Copper Block Plate Bolt...3/16 x 1/4 L Nut Lock Lever M Plastic Knob...5/ Lock Screw TS Socket Head Cap Screw...M5 x 16L Set Block Oil Level Gauge Grease Nipple...PT1/ TS Set Screw...M6x8L Cotter Pin SB-3/8...Steel Ball...3/ Spring
15 Rear of Head I: Exploded View 42
16 Rear of Head I: Parts List Index No. Part No. Description Size Qty Bolt...3/16 x 1/2"L J Aluminum Plate TS Set Screw...M10 x 10L J Bearing Bracket Socket Head Cap Screw...M10 x 85L Adjustable Collar Bushing BB-6205ZZ...Bearing ZZ Eccentric Shaft Bolt...M10 x 110L TS Set Screw...M10 x 10L Adjustable Collar Bushing BB-6205ZZ...Bearing ZZ Eccentric Shaft J Cam Shaft Sleeve Cam Shaft J Bearing Bracket J Aluminum Plate TS Socket Head Cap Screw...M5 x 16L Eccentric Shaft M0924-IRT Bearing Inner Ring...IRT Shaft Mounting Plate
17 Counterweight Assembly: Exploded View Counterweight Assembly: Parts List Index No. Part No. Description Size Qty 1... TS Socket Head Cap Screw...M6 x 12L Washer Oil Seal...TC19 x 32 x Round Bar Washer...1/2" Nut...1/ Socket Head Cap Screw...M8 x 120L J Chain Frame Retainer...E Collar Bearing...TA1015Z Collar Shaft Chain...3/8 x Bolt Chain Adapter J Cast Iron Block
18 14.0 Electrical Connections for J-1230R 45
19 14.1 Electrical Connections for J-1230R: Parts List Part No. Symbol Description Size Qty E MS1...Magnetic Contactor... CU11,3a1b,110V... 1 E MS2...Magnetic Contactor... CU11,3a1b,110V... 1 E MS3...Magnetic Contactor... CU11,3a1b,110V... 1 E MS4...Magnetic Contactor... CU11,3a1b,110V... 1 E MS5...Magnetic Contactor... CU11,3a1b,110V... 1 E MS6...Magnetic Contactor... CU18,110V... 1 E MS7...Magnetic Contactor... CU18,110V... 1 E MO...Magnetic Contactor... CU11,3a1b,110V... 1 E Fu...Fuse Seat... 3P(14*51)... 1 E Fu...Fuse Seat... 1P(14*51)... 1 E Fu...Fuse... 40A(14*51)... 3 E Fu...Fuse... 5A(14*51)... 2 E TR...Transformer... PT40 100VA... 1 E Safety Switch... XF163B... 1 E SS1...Coolant Switch... ST SS2...Cross Switch (includes )... Up 1A Down 1A... 1 E SS3...Selector Switch... SN E SS4...Pole Reversing Switch (Speed Change)... A441,CA E WL...Work Lamp... FS E PB1...Push Button... YKϕ22, 110V 1a1b (R)... 1 E PB2...Push Button... YKϕ22, 110V 1a1b (G)... 1 E PB3...Emergency Push Button... SBT E L...Control Light... SP V (White)... 1 E PL...Power Light... SP V (Red)... 1 E OL1...Overload Relay (for 230V)... RHN 10/ A... 1 E OL2...Overload Relay (for 230V)... RHN 10/ A... 1 E OL3...Overload Relay (for 230V)... RHN 10/17-24A... 1 E OL1...Overload Relay (for 460V)... RHN 10/ A... 1 E OL2...Overload Relay (for 460V)... RHN 10/ A... 1 E OL3...Overload Relay (for 460V)... RHN 10/ A... 1 E LS1...Micro Switch... MJ2-1308R... 1 E LS2...Micro Switch... TZ E LS3...Micro Switch... MJ E LS4...Micro Switch... MJ E LS5...Micro Switch... MJ E LS6...Micro Switch... MJ E A...Ammeter... SO65,30A... 1 *...Coolant Pump... 1/8HP, 2P, 3PH, L:130mm... 1 *...Column Clamping Motor... 1HP, 3PH, 4P... 1 *...Elevating Motor... 1HP, 3PH, 4P... 1 *...Main (Spindle) Motor... 3HP/1.5HP, 4P/8P... 1 * see relevant breakdowns for stock numbers 46
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