Replacement Guidelines for Scroll Compressors ZP...K3E with ZP...KSE, ZR61KCE with ZR61KSE
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1 Replacement Guidelines for Scroll Compressors ZP...K3E with ZP...KSE, ZR61KCE with ZR61KSE
2 1 Introduction Nomenclature Ident numbers Technical comparisons Performances & dimensions Single phase PFJ R410A Three phase TFM R410A Three phase TFM R407C Differences in position and dimensions of connections; shell dimensions Drawings ZP Compressors ZR Compressors Operating envelopes Motor version Motor protection Cable connectors Run capacitor BOM description Adapters and fittings Standard components and accessories Mounting parts Crankcase heater (optional) Data sheets ZP Compressors Refrigerant R410A ZR Compressors Refrigerant R407C...20 C5.2.2/0909/E
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4 1 Introduction Emerson Climate Technologies has successfully introduced a new range of compressors from 1.5 Hp to 5 Hp. The purpose of this guideline is to help customers in replacing the existing range of compressors. Application: A/C, ZP with R410A A/C, ZR with R407C/R134a Performance: Higher efficiency (+2 to +7%) Quiet operation (66-68 dba) 2 Nomenclature Z P 26K S E - TFM Bill of material number Motor version Oil type: E = POE oil Model variation Nominal capacity 60 Hz and ARI conditions Refrigerant: P = 410A; R = medium/high temperature Compressor family: Z = Scroll 3 Ident numbers R410A * R410A (En 12900) K3E KSE TFD-522 * TFM-522 * ZP23K3E ZP24KSE ZP26K3E ZP29KSE ZP32K3E ZP31KSE ZP36K3E ZP36KSE ZP41K3E ZP42KSE ZP54K3E ZP54KSE PFJ-522 * PFZ-522 * ZP23K3E ZP24KSE ZP26K3E ZP29KSE ZP32K3E ZP31KSE ZP36K3E ZP36KSE ZP41K3E ZP42KSE ZP54KSE R407C *R407C (En 12900) KCE KSE TFD-522 * TFM-522 * ZR61KCE ZR61KSE C5.2.2/0909/E 1
5 4 Technical comparisons 4.1 Performances & dimensions Single phase PFJ R410A Cooling (1) COP (1) Sound, dba Dimensions mm Footprint ZP23K3 ZP24KS ZP26K3 ZP29KS ZP32K3 ZP31KS ZP36KS ZP41K3 ZP42KS ZP54KS Shell Diameter Height Suction 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 7/8" 3/4" 7/8" 7/8" Discharge 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" Weight kg (1) ARI EQUAL EQUAL EQUAL EQUAL Three phase TFM R410A Cooling (1) COP (1) Sound, dba Dimensions mm Footprint ZP23K3 ZP24KS ZP26K3 ZP29KS ZP32K3 ZP31KS ZP36KS ZP41K3 ZP42KS ZP54K3 ZP54KS Shell Diameter Height Suction 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 7/8" 3/4" 7/8" 7/8" 7/8" Discharge 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 1/2" Weight kg (1) ARI EQUAL EQUAL EQUAL EQUAL EQUAL K3 KS Three phase TFM R407C Cooling (1) COP (1) Sound, dba Dimensions mm Footprint ZR61KC ZR61KS Shell Diameter Height Suction 7/8" 7/8" Discharge 1/2" 1/2" Weight kg (1) ARI EQUAL KC KS 2 C5.2.2/0909/E
6 4.2 Differences in position and dimensions of connections; shell dimensions All the compressors are taller than previous version, except ZP54 and ZR61. The shell diameter is smaller than previous version. The values are shown in table below. KS vs. K3 ZP24vs.ZP23 ZP29vs.ZP26 ZP31vs.ZP32 ZP36vs.ZP32 ZP42vs.ZP41 ZP54vs.ZP54 Ø [''] Equal Equal Equal 7/8 vs. 3/4 Equal Equal Suction Angle [ o ] Equal Equal Equal Equal Equal Equal Elevation Diff [mm] Ø [''] Equal Equal Equal Equal Equal Equal Discharge Angle [ o ] Equal Equal Equal Equal Equal Equal Elevation Diff [mm] Diameter Diff [mm] Shell Height Diff [mm] KS vs. KC ZR61vs.ZR61 Ø [''] Equal Suction Angle [o] Equal Elevation Diff [mm] -13 Ø [''] Equal Discharge Angle [o] Equal Elevation Diff [mm] -21 Diameter Diff [mm] -20 Shell Height Diff [mm] -21 C5.2.2/0909/E 3
![ZP54 Ø [''] Equal Equal Equal 7/8 vs.](/docs-images/47/21467049/images/page_6.jpg "3/4 Equal Equal Suction Angle [ o ] Equal Equal Equal Equal Equal Equal Elevation Diff [mm] 18 48-1 31 0-3 Ø [''] Equal Equal Equal Equal Equal Equal Discharge Angle [ o ] Equal Equal Equal Equal")
7 5 Drawings 5.1 ZP Compressors ZP24KSE, ZP29KSE ZP23K3E, ZP26K3E 4 C5.2.2/0909/E
8 ZP31KSE ZP32K3E C5.2.2/0909/E 5
9 ZP36KSE, ZP42KSE ZP36K3E, ZP41K3E 6 C5.2.2/0909/E
10 ZP54KSE ZP54K3E C5.2.2/0909/E 7
11 5.2 ZR Compressors ZR61KSE ZR61KCE 8 C5.2.2/0909/E
12 6 Operating envelopes The operation area is the same for all generations, K3, KC and KS Condensing Temperature tc ( o C) R410A Condensing Temperature tc ( o C) R407C Evaporating Temperature to ( o C) 10K Suction Superheat 25 o C Suction Gas Return Evaporating Temperature to ( o C) 10K Suction Superheat 25 o C Suction Gas Return 7 Motor version The motor insulation material for both generations of scroll compressors is class B (maximum allowed operating temperature 130 C). Motor code Scroll compressors are available in various motor versions depending upon the size of the load. The motor versions differ in operating voltage, type of switching, number of phases, frequency and type of motor protection. A code for the motor is included in the model designation to ensure correct designation because of the many variations available during order handling and service. An example of compressor model designation is given below. P F Z T F D P T Motor Type Single-phase motor Three-phase motor F Motor protection device Inherent internal klixon line break motor protection Motor Voltage V Ph Hz J 220/ Z 220/ D 380/ M 380/ / / C5.2.2/0909/E 9
13 1~ / 50Hz 3~ / 50Hz 1~ / 60Hz 3~ / 60 Hz PFJ PFZ TFD TFM PFJ TFD TF7 TF5 220/ / / / ZP23 ZP23 ZP26 ZP26 K3E ZP32 ZP32 K3E ZP36 ZP36 ZP41 ZP41 ZP54 ZP54 ZP24 ZP24 ZP29 ZP29 KSE ZP31 ZP31 KSE ZP36 ZP36 ZP42 ZP42 ZP54 ZP54 KCE ZR61 KCE ZR61 KSE ZR61 KSE ZR61 8 Motor protection The centre letter of the motor code in the nomenclature of a Copeland Scroll compressor indicates which kind of motor protection device is used. The centre letter "F" (eg, TFD) stands for inherent motor protector (Klixon) which is embedded in the stator head and interrupts the power supply of the windings internally at high current or high motor winding temperature. After the temperature has dropped down to the reset value the compressor motor restarts automatically. This protection device is always installed internally and is not accessible. 9 Cable connectors The following table lists the recommended types of cable connectors to be used for the various electrical terminals of the compressors. A and D must fit ¼" or 6.3 mm tab sizes. B and C must be selected for diameters of 5 mm. Cable sizes must be selected according to DIN ISO 0100, IEC 364 or national regulations. Flag receptacle (A) Ring tongue (B) Spade (C) Straight receptacle (D) 1 ~ 3 ~ ZP K3E A/D A/D ZP KSE A/D A/D ZP 54 K3E B/C ZP 54 KSE B/C B/C ZR61KCE B/C B/C ZR61KSE B/C B/C NOTE: For the earth connection of these compressors use a B Ring tongue connection. 10 C5.2.2/0909/E
14 10 Run capacitor Run capacitors are listed in the table below. Model Characteristics Ident Model Characteristics Ident ZP24KSE-PFZ 40 μf / 440V, 50Hz ZP23K3E 40 µf / 475 V, 50 Hz ZP29KSE-PFZ 60 μf / 440V, 50Hz ZP26K3E 45 µf / 475 V, 50 Hz ZP31KSE-PFZ 60 μf / 440V, 50Hz ZP32K3E 50 µf / 475 V, 50 Hz ZP36KSE-PFZ 60 μf / 440V, 50Hz ZP41K3E 60 µf / 475 V, 50 Hz ZP42KSE-PFZ 80 μf / 440V, 50Hz ZP54KSE-PFZ 80 μf / 440V, 50Hz BOM description Compressor Brazed Rotalock Tandem Compressor Brazed Rotalock Tandem Ready Ready ZP23K3E to ZP32K3E 522 ZP24KSE to ZP31KSE 522 ZP41K3E to ZP54K3E ZP36KSE to ZP54KSE ZR61KCE ZR61KSE Adapters and fittings ZP*KS compressors only have brazed connections. For adapters and fittings please refer to tables hereunder. Model ZP24KSE ZP29KSE ZP31KSE ZP36KSE ZP54KSE ZR61KSE Kit to transform braze into Rotalock Suction Compressor diameter Ident Rotalock diameter Compressor diameter Discharge Ident Rotalock diameter Suction + Discharge 1/2" " 3/4" o. 5/8" /4" Model ZP24KSE ZP29KSE ZP31KSE ZP36KSE ZP54KSE ZR61KSE Kit Valve Rotalock Suction Compressor diameter 1 1/4" - 12, I.D. 7/8" Ident Compressor diameter 1" - 14, I.D. 5/8" Discharge Ident Suction + Discharge C5.2.2/0909/E 11
15 13 Standard components and accessories 13.1 Mounting parts Model Name ZP24KSE ZP29KSE ZP31KSE ZP36KSE ZP42KSE ZP54KSE ZR61KSE Ident No Crankcase heater (optional) Model Name ZP24KSE ZP29KSE ZP31KSE ZP36KSE ZP42KSE ZP54KSE ZR61KSE Electrical characteristics 220/240V - 40W mm 380/480V - 40W mm 220/240V - 40W mm 380/480V - 40W mm Ident Model Name ZP23K3E ZP26K3E ZP22K3E ZP41K3E ZP54K3E ZR61KCE Electrical characteristics 240V - 70W mm 480V - 70W mm Ident C5.2.2/0909/E
16 14 Data sheets 14.1 ZP Compressors Refrigerant R410A supply; 380/420V - 3~ - 50 Hz; Suction superheat 10.0 K; Liquid subcooling 0.0 K. R410A - ZP23K3E-TFD R410A - ZP24KSE-TFM C5.2.2/0909/E 13
17 R410A - ZP26K3E-TFD R410A - ZP29KSE-TFM C5.2.2/0909/E
18 R410A - ZP32K3E-TFD R410A - ZP31KSE-TFM C5.2.2/0909/E 15
19 R410A - ZP36KSE-TFM C5.2.2/0909/E
20 R410A - ZP41K3E-TFD R410A - ZP42KSE-TFM C5.2.2/0909/E 17
21 R410A - ZP50K3E-TFD C5.2.2/0909/E
22 R410A - ZP54K3E-TFD R410A - ZP54KSE-TFM C5.2.2/0909/E 19
23 14.2 ZR Compressors Refrigerant R407C supply; 380/420V - 3~ - 50 Hz; Suction superheat 10.0 K; Liquid subcooling 0.0 K. R407C - ZR61KCE-TFD R407C - ZR61KSE-TFM C5.2.2/0909/E
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Model: MTZ22. Data. Cylinder count: 1 Displacement [m³/h]: 6,63 Cylinder capacity [cm³]: 38,1 RPM [min -1 ]: 2900 Weight [kg]: 21 Oil charge [dm³]: 1
![Model: MTZ22. Data. Cylinder count: 1 Displacement [m³/h]: 6,63 Cylinder capacity [cm³]: 38,1 RPM [min -1 ]: 2900 Weight [kg]: 21 Oil charge [dm³]: 1](/thumbs/90/102819400.jpg "Model: MTZ22. Data. Cylinder count: 1 Displacement [m³/h]: 6,63 Cylinder capacity [cm³]: 38,1 RPM [min -1 ]: 2900 Weight [kg]: 21 Oil charge [dm³]: 1")
Technical data Data Cylinder count: 1 Displacement [m³/h]: 6,63 Cylinder capacity [cm³]: 38,1 RPM [min -1 ]: 2900 Weight [kg]: 21 Oil charge [dm³]: 1 Oil type: 160PZ Crankcase heater type: PTC 35 W Maximum
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