Assembly, Safety and operation manual Εγχειρίδιο συναρμολόγησης, ασφάλειας και λειτουργίας. Ransomes Gang Mowers / Χορτοκοπτικές μηχανές

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1 22114H-GR (rev.2) Assembly, Safety and operation manual Εγχειρίδιο συναρμολόγησης, ασφάλειας και λειτουργίας Ransomes Gang Mowers / Χορτοκοπτικές μηχανές Sportcutter Mk11, Magna Mk13 Product codes: LBMA171 Sportcutter Gang unit on pneumatic wheels LBMA172 Sportcutter Gang unit on steel wheels LJBA003 Sportcutter 3-unit on pneumatic wheels LJBA004 Sportcutter 3-unit on steel wheels LJBA011 Sportcutter Mounted 3-unit on pneumatic wheels LJBA005 Sportcutter 5-unit on pneumatic wheels LJBA006 Sportcutter 5-unit on steel wheels LBMA174 Magna Gang unit on pneumatic wheels LBMA173 Magna Gang unit on steel wheels. LJBA015 Magna 3-unit on pneumatic wheels LJBA016 Magna 3-unit on steel wheels LJBA023 Magna Mounted 3-unit on pneumatic wheels LJBA017 Magna 5-unit on pneumatic wheels LJBA018 Magna 5-unit on steel wheels WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust or service the machine. ΠΡΟΕΙΔΟΠΟΙΗΣΗ: Εάν αυτό το μηχάνημα χρησιμοποιηθεί εσφαλμένα, μπορεί να προκληθεί σοβαρός τραυματισμός. Αυτά τα άτομα τα οποία χρησιμοποιούν και συντηρούν αυτό το μηχάνημα πρέπει να είναι εκπαιδευμένα για τη σωστή του χρήση, να έχουν προειδοποιηθεί για τους κινδύνους του και πρέπει να διαβάσουν ολόκληρο το εγχειρίδιο προτού προσπαθήσουν να ρυθμίσουν, λειτουργήσουν ή διεξάγουν συντήρηση στο μηχάνημα. RJL 1C April 2013

2 2009, Ransomes Jacobsen Limited. All Rights Reserved 2009, Ransomes Jacobsen Limited. Με την επιφύλαξη παντός νόμιμου δικαιώματος

3 1 CONTENTS CONTENTS RANSOMES GANG MOWERS SAFETY AND OPERATORS MANUAL PAGE 2 INTRODUCTION 2.1 IMPORTANT PRODUCT IDENTIFICATION SAFETY INSTRUCTIONS 3.1 OPERATING INSTRUCTIONS SAFETY SIGNS STARTING THE ENGINE DRIVING THE MACHINE TRANSPORTING LEAVING THE DRIVING POSITION SLOPES BLOCKED CUTTING CYLINDERS ADJUSTMENTS, LUBRICATION AND MAINTENANCE SPECIFICATIONS 4.1 CONFORMITY CERTIFICATES DECALS AND UNIT SPECIFICATION 5.1 SAFETY DECALS COMPONENTS FOR TRAILED UNITS DIMENSIONS AND CUTTING PEFORMANCE WEIGHTS ASSEMBLY 6.1 SINGLE UNIT GANG MOWER UNIT GANG MOWER UNIT MOUNTED GANG MOWER UNIT GANG MOWER UNIT GANG MOWER UNIT GANG MOWER COUPLING GANG MOWERS TO POWER UNITS LUBRICATION 7.1 GEAR CASE, REAR ROLL, DRAWBAR LUBRICATION CHART OPERATION 8.1 OPERATING PROCEDURE DAILY INSPECTION OPERATING THE GANG MOWERS MAINTENANCE 9.1 MAINTENANCE AND ADJUSTMENT TRANSPORTING 10.1 TRANSPORTING THE UNITS GUARANTEE/SALES & SERVICE...25 en-3

4 2 INTRODUCTION RANSOMES GANG MOWERS SAFETY AND OPERATORS MANUAL 2.1 IMPORTANT IMPORTANT: This is a precision machine and the service obtained from it depends on the way it is operated and maintained. This SAFETY AND OPERATORS MANUAL should be regarded as part of the machine. Suppliers of both new and second-hand machines are advised to retain documentary evidence that this manual was provided with the machine. This machine is designed solely for use in customary grass cutting operations. Use in any other way is considered as contrary to the intended use. Compliance with and strict adherence to the conditions of operation, service and repair as specifi ed by the manufacturer, also constitute essential elements of the intended use. Before attempting to operate this machine, ALL operators MUST read through this manual and make themselves thoroughly conversant with Safety Instructions, controls, lubrication and maintenance. Accident prevention regulations, all other generally recognized regulations on safety and occupational medicine, and all road traffi c regulations shall be observed at all times. Any arbitrary modifi cations carried out on this machine may relieve the manufacturer of liability for any resulting damage or injury. 2006/42/EC These are the Original instructions verifi ed by Ransomes Jacobsen Limited. 2.2 PRODUCT IDENTIFICATION West Road Ransomes Europark Ipswich IP3 9TT England A B C D E Kg Kg Kg Kw F G H J A B C D E F G H J Maximum front axle load in Kg (for machines being driven on the highway) Gross weight (mass) in Kg Maximum rear axle load in Kg (for machines being driven on the highway) Power in Kw Date code Machine type (Designation) Product code Product name Serial number en-4

5 3 SAFETY INSTRUCTIONS RANSOMES GANG MOWERS SAFETY AND OPERATORS MANUAL This safety symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury, carefully read the message that follows, and inform other operators. 3.1 OPERATING INSTRUCTIONS Ensure that the instructions in this book are read and fully understood. No person should be allowed to operate this machine unless they are fully acquainted with all the controls and the safety procedures. Never allow children or people unfamiliar with these instructions to use this machine. Local regulations may restrict the age of the operator. 3.2 SAFETY SIGNS It is essential all safety labels are kept legible, if they are missing or illegible they must be replaced. If any part of the machine is replaced and it originally carried a safety label, a new label must be affi xed to the replacement part. New safety labels are obtainable from Ransomes dealers. 3.3 STARTING THE ENGINE Before starting the engine check that the brakes are applied, drives are in neutral, guards are in position and intact, and bystanders are clear of the machine. Do not run the engine in a building without adequate ventilation. 3.4 DRIVING THE MACHINE Before moving the machine, check to ensure that all parts are in good working order, paying particular attention to brakes, tyres, steering and the security of cutting blades. Replace faulty silencers, mow only in daylight or good artifi cial light Always observe the Highway Code both on and off the roads. Keep alert and aware at all times. Watch out for traffi c when crossing or near roadways. Stop the blades rotating before crossing surfaces other than grass. Remember that some people are deaf or blind and that children and animals can be unpredictable. Keep travelling speeds low enough for an emergency stop to be effective and safe at all times, in any conditions. Remove or avoid obstructions in the area to be cut, thus reducing the possibility of injury to yourself and/or bystanders. When reversing, take special care to ensure that the area behind is clear of obstructions and/or bystanders. DO NOT carry passengers. Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property. When the machine is to be parked, stored or left unattended, lower the cutting means unless the transport locks are being used. While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals. Check the grass catcher frequently for wear or deterioration. After striking a foreign object. Inspect. the lawnmower for damage and make repairs before restarting and operating the equipment. If the machine starts to vibrate abnormally, check immediately. 3.5 TRANSPORTING Ensure that the cutting units are securely fastened in the transport position. Do not transport with cutting mechanism rotating. Drive the machine with due consideration of road and surface conditions, inclines and local undulations. Sudden decelerating or braking can cause the rear wheels to lift. Remember that the stability of the rear of the machine is reduced as the fuel is used. en-5

6 3 SAFETY INSTRUCTIONS RANSOMES GANG MOWERS SAFETY AND OPERATORS MANUAL 3.6 LEAVING THE DRIVING POSITION Park the machine on level ground. Before leaving the driving position, stop the engine and make sure all moving parts are stationary. Apply brakes and disengage all drives. Remove the starter key. 3.7 SLOPES TAKE EXTRA CARE WHEN WORKING ON SLOPES Local undulations and sinkage will change the general slope. Avoid ground conditions which can cause the machine to slide. Keep machine speeds low on slopes and during tight turns. Sudden decelerating or braking can cause the rear wheels to lift. Remember there is no such thing as a safe slope. Travel on grass slopes requires particular care. DO NOT USE ON SLOPES GREATER THAN 15 IMPORTANT: When working on any slope set the weight transfer, if fi tted to its maximum (+) setting. 3.8 BLOCKED CUTTING CYLINDERS Stop the engine and make sure all moving parts are stationary. Apply brakes and disengage all drives. Release blockages with care. Keep all parts of the body away from the cutting edge. Beware of energy in the drive which can cause rotation when the blockage is released. Keep other people away from the cutting units as rotation of one cylinder can cause the others to rotate. 3.9 ADJUSTMENTS, LUBRICATION AND MAINTENANCE Stop the engine and make sure all moving parts are stationary. Apply brakes and disengage all drives. Read all the appropriate servicing instructions. Use only the replacement parts supplied by the original manufacturer. When adjusting the cutting cylinders take care not to get hands and feet trapped when rotating cylinders. Make sure that other people are not touching any cutting units, as rotation of one cylinder can cause the others to rotate. To reduce the fi re hazard, keep the engine, silencer and battery compartments free of grass, leaves or excessive grease. Replace worn or damaged parts for safety. When working underneath lifted parts or machines, make sure adequate support Is provided. Do not dismantle the machine without releasing or restraining forces which can cause parts to move suddenly. Do not alter engine speed above maximum quoted in Engine Specifi cation. Do not change the engine governor settings or overspeed the engine. Operating the engine at excessive speed may increase the hazard of personal injury. When refuelling, STOP THE ENGINE, DO NOT SMOKE. Add fuel before starting the engine, never add fuel while the engine is running. Use a funnel when pouring fuel from a can into the tank. Do not fi ll the fuel tank beyond the bottom of the fi ller neck. Replace all fuel tank and container caps securely. Store fuel in containers specifi cally designed for this purpose. Refuel outdoors only and do not smoke while refuelling. If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapours have dissipated. Allow the engine to cool before storing in any enclosure. Never store the equipment with fuel in the tank inside a building where fumes may reach an open fl ame or spark. If the fuel tank has to be drained, this should be done outdoors. Do not spill fuel onto hot components. When servicing batteries, DO NOT SMOKE, and keep naked lights away. Do not place any metal objects across the terminals. en-6

7 3 SAFETY INSTRUCTIONS RANSOMES GANG MOWERS SAFETY AND OPERATORS MANUAL DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. IMPORTANT: Transport speed is for highway use only. Never select transport speed on grass areas or uneven or unsurfaced roads or tracks. CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury and property damage. It may also be used to alert against unsafe practices. WARNING Hydraulic Fluid escaping under pressure can penetrate skin and do serious damage. Immediate medical assistance must be sought. WARNING Batteries produce explosive gases and contain corrosive acid and supply levels of electrical current high enough to cause burns. WARNING DO NOT USE ON SLOPES GREATER THAN en-7

8 4 CERTIFICATION RANSOMES GANG MOWERS SAFETY AND OPERATORS MANUAL 4.1 CONFORMITY CERTIFICATES DECLARATION OF CONFORMITY PROHLÁŠENÍ O SHOD OVERENSSTEMMELSESERKLÆRING CONFORMITEITSVERKLARING VASTAVUSDEKLARATSIOON VAATIMUSTENMUKAISUUSVAKUUTUS DECLARATION DE CONFORMITE KONFORMITÄTSERKLÄRUNG MEGFELEL SÉGI NYILATKOZAT DICHIARAZIONE DI CONFORMITÀ ATBILST BAS DEKLAR CIJA ATITIKTIES DEKLARACIJA DIKJARAZZJONI TAL-KONFORMITÀ DEKLARACJA ZGODNO CI DECLARAÇÃO DE CONFORMIDADE DECLARA IE DE CONFORMITATE VYHLÁSENIE O ZHODE IZJAVA O SKLADNOSTI DECLARACIÓN DE CONFORMIDAD DEKLARATION OM ÖVERENSSTÄMMELSE SAMRÆMISYFIRLÝSING KONFORMITETSERKLÆRING Business name and full address of the manufacturer Obchodní jméno a plná adresa výrobce Producentens firmanavn og fulde adresse Bedrijfsnaam en volledig adres van de fabrikant Tootja ärinimi ja täielik aadress Valmistajan toiminimi ja täydellinen osoite Nom commercial et adresse complète du fabricant Firmenname und vollständige Adresse des Herstellers A gyártó üzleti neve és teljes címe Ragione sociale e indirizzo completo del fabbricante Uz muma nosaukums un pilna ražot ja adrese Verslo pavadinimas ir pilnas gamintojo adresas Isem kummer jali u indirizz s i tal-fabbrikant Nazwa firmy i pełny adres producenta Nome da empresa e endereço completo do fabricante Denumirea comercial i adresa complet a produc torului Obchodný názov a úplná adresa výrobcu Naziv podjetja in polni naslov proizvajalca Nombre de la empresa y dirección completa del fabricante Tillverkarens företagsnamn och kompletta adress Fyrirtækisheiti og fullt heimilisfang framleiðanda Firmanavn og full adresse for produsenten Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, England, IP3 9TT Product Code Kód výrobku Produktkode Productcode Toote kood Tuotekoodi Code produit Produktcode Termékkód Codice prodotto Produkta kods Produkto kodas Kodi i tal-prodott Kod produktu Código do Produto Cod produs Kód výrobku Oznaka proizvoda Código de producto Produktkod Vörunúmer Produktkode LBMA171, LBMA172, LBMA173, LBMA174 Machine Name Název stroje Maskinnavn Machinenaam Masina nimi Laitteen nimi Nom de la machine Maschinenbezeichnung Gépnév Denominazione della macchina Iek rtas nosaukums Mašinos pavadinimas Isem tal-magna Nazwa urz dzenia Nome da Máquina Numele echipamentului Názov stroja Naziv stroja Nombre de la máquina Maskinens namn Heiti tækis Maskinnavn Ransomes Sportcutter Mk11 Ransomes Magna Mk13 Designation Ozna ení Betegnelse Benaming Nimetus Tyyppimerkintä Pažym jimas Bezeichnung Megnevezés Funzione Apz m jums Lithuanian Denominazzjoni Oznaczenie Designação Specifica ie Ozna enie Namen stroja Descripción Beteckning Merking Konstruksjon Serial Number Sériové íslo Serienummer Serienummer Seerianumber Valmistusnumero Numéro de série Seriennummer Sorozatszám Numero di serie S rijas numurs Serijos numeris Numru Serjali Numer seryjny Número de Série Num r de serie Sériové íslo Serijska številka Número de serie Serienummer Raðnúmer Serienummer Engine Motor Motor Motor Mootor Moottori Moteur Motor Modulnév Motore Dzin js Variklis Sa a Netta Installata Silnik Motor Motor Motor Motor Motor Motor Vél Motor Towed Reel Mower LW LW LX LX LY LY LZ LZ Not Applicable Net Installed Power istý instalovaný výkon Installeret nettoeffekt Netto geïnstalleerd vermogen Installeeritud netovõimsus Asennettu nettoteho Puissance nominale nette Installierte Nettoleistung Nettó beépített teljesítmény Potenza netta installata Paredz t t kla jauda Grynoji galia Wisa tal-qtug Moc zainstalowana netto Potência instalada Puterea instalat net istý inštalovaný výkon Neto vgrajena mo Potencia instalada neta Nettoeffekt Nettóafl vélar Netto installert kraft Not Applicable Cutting Width Ší ka ezu Skærebredde Maaibreedte Lõikelaius Leikkuuleveys Largeur de coupe Schnittbreite Vágási szélesség Larghezza di taglio Griešanas platums Pjovimo plotis Tikkonforma mad-direttivi Szeroko ci cia Largura de Corte L imea de t iere Šírka záberu Širina reza Anchura de corte Klippbredd Skurðbreidd Klippebredde 76 cm to 625 cm Conforms to Directives Spl uje podmínky sm rnic Er i overensstemmelse med direktiver Voldoet aan de richtlijnen Vastab direktiividele Direktiivien mukainen Conforme aux directives Entspricht Richtlinien Megfelel az irányelveknek Conforme alle Direttive Atbilst direkt v m Atitinka direktyv reikalavimus Valutazzjoni tal-konformità Dyrektywy zwi zane Cumpre as Directivas Respect Directivele Je v súlade so smernicami Skladnost z direktivami Cumple con las Directivas Uppfyller direktiv Samræmist tilskipunum I samsvar med direktiv 2006/42/EC Conformity Assessment Hodnocení pln ní podmínek Overensstemmelsesvurdering Conformiteitsbeoordeling Vastavushindamine Vaatimustenmukaisuuden arviointi Evaluation de conformité Konformitätsbeurteilung Megfelel ség-értékelés Valutazione della conformità Atbilst bas nov rt jums Atitikties vertinimas Livell tal-qawwa tal- oss Imkejjel Ocena zgodno ci Avaliação de Conformidade Evaluarea conformit ii Vyhodnotenie zhodnosti Ocena skladnosti Evaluación de conformidad Bedömning av överensstämmelse Samræmismat Konformitetsvurdering 2006/42/EC Annex VIII Measured Sound Power Level Nam ený akustický výkon Målte lydstyrkeniveau Gemeten geluidsniveau Mõõdetud helivõimsuse tase Mitattu äänitehotaso Niveau de puissance sonore mesuré Gemessener Schalldruckpegel Mért hangteljesítményszint Livello di potenza sonora misurato Izm r tais ska as jaudas l menis Išmatuotas garso stiprumo lygis Livell tal-qawwa tal- oss Iggarantit Moc akustyczna mierzona Nível sonoro medido Nivelul m surat al puterii acustice Nameraná hladina akustického výkonu Izmerjena raven zvo ne mo i Nivel de potencia sonora medido Uppmätt ljudeffektsnivå Mælt hljóðaflsstig Målt lydeffektnivå Not Applicable Guaranteed Sound Power Level Garantovaný akustický výkon Garanteret lydstyrkeniveau Gegarandeerd geluidsniveau Garanteeritud helivõimsuse tase Taattu äänitehotaso Niveau de puissance sonore garanti Garantierter Schalldruckpegel Szavatolt hangteljesítményszint Livello di potenza sonora garantito Garant tais ska as jaudas l menis Garantuotas garso stiprumo lygis Livell tal-qawwa tal- oss Iggarantit Moc akustyczna gwarantowana Nível sonoro farantido Nivelul garantat al puterii acustice Garantovaná hladina akustického výkonu Zajam ena raven zvo ne mo i Nivel de potencia sonora garantizado Garanterad ljudeffektsnivå Hljóðaflsstig sem ábyrgð er tekin á Garanter lydeffektnivå Not Applicable Conformity Assessment Procedure (Noise) ( ) Postup hodnocení pln ní podmínek (hluk) Procedure for overensstemmelsesvurdering (Støj) Procedure van de conformiteitsbeoordeling (geluid) Vastavushindamismenetlus (müra) Vaatimustenmukaisuuden arviointimenettely (Melu) Procédure d évaluation de conformité (bruit) Konformitätsbeurteilungsverfahren (Geräusch) ( ) Megfelel ség-értékelési eljárás (Zaj) Procedura di valutazione della conformità (rumore) Atbilst bas nov rt juma proced ra (troksnis) Atitikties vertinimo proced ra (garsas) Pro edura tal-valutazzjoni tal-konformità ( oss) Procedura oceny zgodno ci (poziom hałasu) Processo de avaliação de conformidade (nível sonoro) Procedura de evaluare a conformit ii (zgomot) Postup vyhodnocovania zhodnosti (hluk) Postopek za ugotavljanje skladnosti (hrup) Procedimiento de evaluación de conformidad (ruido) Procedur för bedömning av överensstämmelse (buller) Samræmismatsaðferð (hávaði) Prosedyre for konformitetsvurdering (støy) Not Applicable UK Notified Body for 2000/14/EC 2000/14/ Ú ad certifikovaný podle sm rnice. 2000/14/EC Det britiske bemyndigede organ for 2001/14/EF Engels adviesorgaan voor 2000/14/EG Ühendkuningriigi teavitatud asutus direktiivi 2000/14/EÜ mõistes Direktiivin 2000/14/EY mukainen ilmoitettu tarkastuslaitos Isossa-Britanniassa Organisme notifié concernant la directive 2000/14/CE Britische benannte Stelle für 2000/14/EG 2000/14/ 2000/14/EK egyesült királyságbeli bejelentett szervezet Organismo Notificato in GB per 2000/14/CE 2000/14/EK AK re istr t organiz cija JK notifikuotosios staigos 2000/14/EC Korp Notifikat tar-renju Unit g al 2000/14/KE Dopuszczona jednostka badawcza w Wielkiej Brytanii wg 2000/14/WE Entidade notificada no Reino Unido para 2000/14/CE Organism notificat în Marea Britanie pentru 2000/14/CE Notifikovaný orgán Spojeného krá ovstva pre smernicu 2000/14/ES Britanski priglašeni organ za 2000/14/ES Cuerpo notificado en el Reino Unido para 2000/14/CE Anmält organ för 2000/14/EG i Storbritannien Tilkynntur aðili í Bretlandi fyrir 2000/14/EC Britisk teknisk for 2000/14/EF Not Applicable en-8

9 4 CERTIFICATION RANSOMES GANG MOWERS SAFETY AND OPERATORS MANUAL Operator Ear Noise Level Hladina hluku v oblasti uší operátora Støjniveau i førers ørehøjde Geluidsniveau oor bestuurder Müratase operaatori kõrvas Melutaso käyttäjän korvan kohdalla Niveau de bruit à hauteur des oreilles de l opérateur Schallpegel am Bedienerohr A kezel fülénél mért zajszint Livello di potenza sonora all orecchio dell operatore Trokš a l menis pie operatora auss Dirban iojo su mašina patiriamo triukšmo lygis Livell tal- oss fil-widna tal-operatur Dopuszczalny poziom hałasu dla operatora Nível sonoro nos ouvidos do operador Nivelul zgomotului la urechea operatorului Hladina hluku pôsobiaca na sluch operátora Raven hrupa pri ušesu upravljavca Nivel sonoro en el oído del operador Ljudnivå vid förarens öra Hávaðastig fyrir stjórnanda Støynivå ved operatørens øre Not Applicable Harmonised standards used Použité harmonizované normy Brugte harmoniserede standarder Gebruikte geharmoniseerde standaards Kasutatud ühtlustatud standardid Käytetyt yhdenmukaistetut standardit Normes harmonisées utilisées Angewandte harmonisierte Normen Harmonizált szabványok Standard armonizzati applicati Izmantotie saska otie standarti Panaudoti suderinti standartai Standards armonizzati u ati Normy spójne powi zane Normas harmonizadas usadas Standardele armonizate utilizate Použité harmonizované normy Uporabljeni usklajeni standardi Estándares armonizados utilizados Harmoniserade standarder som används BS EN Technical standards and specifications used Použité technické normy a specifikace Brugte tekniske standarder og specifikationer Gebruikte technische standaards en specificaties Kasutatud tehnilised standardid ja spetsifikatsioonid Käytetyt tekniset standardit ja eritelmät Spécifications et normes techniques utilisées Angewandte technische Normen und Spezifikationen M szaki szabványok és specifikációk Standard tecnici e specifiche applicati Izmantotie tehniskie standarti un specifik cijas Panaudoti techniniai standartai ir technin informacija Standards u spe ifikazzjonijiet tekni i u ati Normy i specyfikacje techniczne powi zane Normas técnicas e especificações usadas Standardele tehnice i specifica iile utilizate Použité technické normy a špecifikácie Uporabljeni tehni ni standardi in specifikacije Estándares y especificaciones técnicas utilizadas Tekniska standarder och specifikationer som används Samræmdir staðlar sem notaðir eru Benyttede harmoniserte standarder Not Applicable The place and date of the declaration Místo a datum prohlášení Sted og dato for erklæringen Plaats en datum van de verklaring Deklaratsiooni väljastamise koht ja kuupäev Vakuutuksen paikka ja päivämäärä Lieu et date de la déclaration Ort und Datum der Erklärung A nyilatkozat kelte (hely és id ) Luogo e data della dichiarazione Deklar cijas vieta un datums Deklaracijos vieta ir data Il-post u d-data tad-dikjarazzjoni Miejsce i data wystawienia deklaracji Local e data da declaração Locul i data declara iei Miesto a dátum vyhlásenia Kraj in datum izjave Lugar y fecha de la declaración Plats och datum för deklarationen Tæknistaðlar og tæknilýsingar sem notaðar eru Benyttede tekniske standarder og spesifikasjoner Staður og dagsetning yfirlýsingar Sted og dato for erklæringen Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, England, IP3 9TT 1st September.2004 Signature of the person empowered to draw up the declaration on behalf of the manufacturer, holds the technical documentation and is authorised to compile the technical file, and who is established in the Community.,,. Podpis osoby oprávn né sestavit prohlášení jménem výrobce, držet technickou dokumentaci a osoby oprávn né sestavit technické soubory a založené v rámci Evropského spole enství. Underskrift af personen, der har fuldmagt til at udarbejde erklæringen på vegne af producenten, der er indehaver af dokumentationen og er bemyndiget til at udarbejde den tekniske journal, og som er baseret i nærområdet. Handtekening van de persoon die bevoegd is de verklaring namens de fabrikant te tekenen, de technische documentatie bewaart en bevoegd is om het technische bestand samen te stellen, en die is gevestigd in het Woongebied. Ühenduse registrisse kantud isiku allkiri, kes on volitatud tootja nimel deklaratsiooni koostama, kes omab tehnilist dokumentatsiooni ja kellel on õigus koostada tehniline toimik. Sen henkilön allekirjoitus, jolla on valmistajan valtuutus vakuutuksen laadintaan, jolla on hallussaan tekniset asiakirjat, joka on valtuutettu laatimaan tekniset asiakirjat ja joka on sijoittautunut yhteisöön. Signature de la personne habilitée à rédiger la déclaration au nom du fabricant, à détenir la documentation technique, à compiler les fichiers techniques et qui est implantée dans la Communauté. Unterschrift der Person, die berechtigt ist, die Erklärung im Namen des Herstellers abzugeben, die die technischen Unterlagen aufbewahrt und berechtigt ist, die technischen Unterlagen zusammenzustellen, und die in der Gemeinschaft niedergelassen ist.,. A gyártó nevében meghatalmazott személy, akinek jogában áll módosítania a nyilatkozatot, a m szaki dokumentációt rzi, engedéllyel rendelkezik a m szaki fájl összeállításához, és aki a közösségben letelepedett személy. Firma della persona autorizzata a redigere la dichiarazione a nome del fabbricante, in possesso Della documentazione tecnica ed autorizzata a costituire il fascicolo tecnico, che deve essere stabilita nella Comunità. T s personas paraksts, kura ir pilnvarota deklar cijas sast d šanai ražot ja v rd, kurai ir tehnisk dokument cija, kura ir pilnvarota sagatavot tehnisko re istru un kura ir apstiprin ta Kopien. Asmuo, kuris yra gana žinomas, kuriam gamintojas suteik galiojimus sudaryti ši deklaracij, ir kuris j pasiraš, turi vis technin informacij ir yra galiotas sudaryti technin s informacijos dokument. Il-firma tal-persuna awtorizzata li tfassal id-dikjarazzjoni f isem il-fabbrikant, g andha d-dokumentazzjoni teknika u hija awtorizzata li tikkompila l-fajl tekniku u li hija stabbilita fil-komunità. Podpis osoby upowa nionej do sporz dzenia deklaracji w imieniu producenta, przechowuj cej dokumentacj techniczn, upowa nion do stworzenia dokumentacji technicznej oraz wyznaczonej ds. wspólnotowych. Assinatura da pessoa com poderes para emitir a declaração em nome do fabricante, que possui a documentação técnica, que está autorizada a compilar o processo técnico e que está estabelecida na Comunidade. Semn tura persoanei împuternicite s elaboreze declara ia în numele produc torului, care de ine documenta ia tehnic, este autorizat s compileze dosarul tehnic i este stabilit în Comunitate. Podpis osoby poverenej vystavením vyhlásenia v mene výrobcu, ktorá má technickú dokumentáciu a je oprávnená spracova technické podklady a ktorá je umiestnená v Spolo enstve. Podpis osebe, pooblaš ene za izdelavo izjave v imenu proizvajalca, ki ima tehni no dokumentacijo in lahko sestavlja spis tehni ne dokumentacije, ter ima sedež v Skupnosti. Firma de la persona responsable de la declaración en nombre del fabricante, que posee la documentación técnica y está autorizada para recopilar el archivo técnico y que está establecido en la Comunidad. Undertecknas av den som bemyndigad att upprätta deklarationen å tillverkarens vägnar, innehar den tekniska dokumentationen och är bemyndigad att sammanställa den tekniska informationen och som är etablerad i gemenskapen. Undirskrift aðilans sem hefur umboð til að gera yfirlýsinguna fyrir hönd framleiðandans, hefur undir höndum tæknigögnin og hefur leyfi til að taka saman tækniskýrsluna, og er viðurkenndur innan evrópska efnahagssvæðisins. Signaturen til personen som har fullmakt til å utferdige erklæringen på vegne av produsenten, er i besittelse av den tekniske dokumentasjonen, har autorisasjon til å utarbeide den tekniske filen og som har tilhold i EU. Tim Lansdell Technical Director 1st January 2013 Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, England, IP3 9TT Certificate Number íslo osv d ení Certifikatnummer Certificaatnummer Sertifikaadi number Hyväksyntänumero Numéro de certificat Bescheinigungsnummer Hitelesítési szám Numero del certificato Sertifik ta numurs Sertifikato numeris Numru ta - ertifikat Numer certyfikatu Número do Certificado Num r certificat íslo osved enia Številka certifikata Número de certificado Certifikatsnummer Númer skírteinis Sertifikatnummer (Rev.2) en-9

10 5 DECALS AND UNIT SPECIFICATIONS RANSOMES GANG MOWERS SAFETY AND OPERATORS MANUAL 5.1 SAFETY DECALS AND INSTRUCTION DECALS A A Keep a Safe Distance from the Machine. Caution Rotating Blades. 5.2 COMPONENTS FOR TRAILED UNITS Single unit Gang Mower Cutting unit Short draw bar (A) Unit frame (C) 3-Unit Gang Mower 3 Cutting units 3 Short draw bars (A) 3 Unit frames (C) 2 Extension wings (D) 5-Unit Gang Mower 5 Cutting units 3 Short drawbars (A) 1 Long drawbar (B) 5 Unit frames (C) 2 Extensions wings (D) 1 Twin coupling frame (E) 7-Unit Gang Mower 7 Cutting units 4 Short drawbars (A) 2 Extension wings (D) 2 Twin coupling frames (E) 1 Single point 7 unit drawbar (F) 7 Unit frames (C) 9-Unit Gang Mower 9 Cutting units 6 Short drawbars (A) 2 Long drawbars (C) 9 Unit frames (B) 4 Extension Wings (D) 1 Twin coupling frame (E) 1 Expac 9 unit yoke (G) en-10

11 5 DECALS AND UNIT SPECIFICATIONS RANSOMES GANG MOWERS SAFETY AND OPERATORS MANUAL 5.3 DIMENSIONS AND CUTTING PERFORMANCE Number of Cutting Units Model Gang Mowers Mounted Gang Mower Width of Cut 76 cm (2ft 6in) 2.1 m (7ft 0in) 3.5 m (11ft 6in) 3.27 m (16ft 0in) 6.25 m (20ft 6in) 2.1 m (7ft 0in) Overall Width 1.22 m (4ft 0in) 2.59 m (8ft 6in) 3.96 m (13ft 0in) 5.33 m (17ft 6in) 6.70 m (22ft oin) 2.59 m (8ft 6in) Overall Length 81 cm (2ft 8in) 2.59 m (8ft 6In) 3.88 m (12ft 9in) 3.27 m (10ft 9in) 4.64 m (15ft 3in) 2.59 m (8ft 6in) Transport Width m (8ft 1in) 8 kph (5 mph) 0.40 (1.0) 1.20 (3.0) 2.00 (5.0) 2.80 (7.0) 3.60 (9.0) 1.20 (3.0) Hectares (Acres) Cut per hour 10 kph (7 mph) 0.50 (1.4) 1.50 (4.2) 2.50 (7.0) 3.50 (9.8) 4.5 (12.6) 1.50 (4.2) 16 kph (10 mph) 0.80 (2.0) 2.40 (6.0) 4.00 (10.0) 5.60 (14.0) 7.20 (18.0) 2.40 (6.0) Drawbar Pull Initial Pull In work 100 kg (220 lb) 50 kg (110 lb) 300 kg (660 lb) 150 kg (330 lb) 500 kg (1100 lb) 250 kg (550 lb) 700 kg (1540 lb) 350 kg (770 lb) 900 kg (1980 lb) 450 kg (990 lb) 300 kg (660 lb) 150 kg (330 lb) 5.4 WEIGHT Mounted Gang Mower: Frame: 176 kg Individual Cutting Unit: Sportcutter Mk 11: 115 kg Magna Mk 13: 125 kg en-11

12 6 ASSEMBLY RANSOMES GANG MOWERS SAFETY AND OPERATORS MANUAL 6.1 ASSEMBLY SINGLE UNIT GANG MOWER 1. (Fig. 1). Unscrew the pivot bolt (A) from the centre of the unit frame. Insert the lifting lever (B), spring fi rst, into the rear of the unit frame. The cranked handle can face right or left. Check that the spring is pointing downwards and hang ing free, then insert the pivot bolt (A), through the hole in the lever and tighten. Do not overtighten as the lever must be free to move. 2. Remove nuts and unscrew bolts (C) from the unit frame stirrups. Position frame over unit and lock the spring on to the end of the arm which points forward from the front axle of the cutting unit (Fig. 2), then lower the frame on to the unit so that the stirrups fi t over the axle correctly. Screw in and tighten bolts (C). Do not over-tighten as too much pressure will distort the stirrup and cause jamming. 3. Fit the lifting link (D) to the lifting lever and lug (E), on the rear of the cutting unit bottom block. The two nuts on the main body of the link should be pointing away from the cutting cylinder. The fi xed short loop at one end of the link should be bolted to the lever, the sliding long loop should be attached to the cutting unit. Do not overtighten the bolts. When correctly coupled the link should be free to pivot either end, and be free to slide in and out. Fig 1 Fig 2 4. Remove hitchpin (F) and with the lubricating nipples on top insert the drawbar into the front of the unit frame. The slot must fi t over the distance piece which is already in position. Insert the linchpin and secure with spring clip. en-12

13 6 ASSEMBLY RANSOMES GANG MOWERS SAFETY AND OPERATORS MANUAL 6.2 ASSEMBLY 3-UNIT GANG MOWER Fig 3 Assemble each cutting unit as single unit mower instruction. Refer to page (Fig. 3). To one of the cutting units bolt on the extension wings (A) one each side of the unit frame. Two long bolts (B) are used at the rear which go through the lugs of the extension wings and the unit frame. Two short bolts (C) are used to secure the front of the extension wings. All must be tightened securely. 2. (Fig. 4). From two of the short drawbars take the universal couplings (A) and bolt these into the towing points (B) on the extension wings, ensuring that the bolts are not overtightened as this will cause distortion. The universal coupling must be free to swivel. The lubricating nipples must point upwards. Fig 4 3. (Fig. 3). Couple the two rear units to the towing point on the extension wings ensuring that the chains (D) hang below the drawbars. en-13

14 6 ASSEMBLY RANSOMES GANG MOWERS SAFETY AND OPERATORS MANUAL Fig 5 Fig 6 Fig 7 en-14

15 6 ASSEMBLY RANSOMES GANG MOWERS SAFETY AND OPERATORS MANUAL 6.3 ASSEMBLY 3-UNIT MOUNTED GANG MOWER 1. (Fig. 5). Arrange the cutting units so that the front two are in line alongside each other, and the rear unit central. Attach the hook end of the six diagonal stays (D) into the lugs (A) on the stops of the cutting units axle (B). 2 Fit stone guards to Sportcutter Units (Fig. 6) and on Magna Units (Fig. 7). The rear of stone guard to be fi tted before clamping front of guard to main axle. 3. (Fig. 5). Remove the six screws (C) from the hinge brackets of the main frame. Lift main frame over units and slide hinge brackets over the centre of the axles, insert screws and tighten. Fig 8 Put end of diagonal stays (D) into lugs forward of the main frame. Retain with plain washers and split pins provided. Remove lever pivot bolts (E) from main frames, fi t the lifting levers (F) spring fi rst, and replace pivot bolts. Hook springs (G) on to arm protruding from front of cutting unit axle. Fit the lifting link (H) to the lifting lever (F) and lug (I) on the rear of the cutting unit bottom block. The two nuts on the main body of the link should be pointing away from the cutting cylinder. The fi xed short loop at one end of the link should be bolted to the lever, the sliding long loop should be attached to the cutting unit. Do not overtighten the bolts. When correctly coupled the link should be free to pivot either end and be free to slide in and out. Remove bolts (K) from lugs on the rear diagonal tubes of the main frame and fi t the short ends of the lifting chain (J). Check that chain is not twisted. Fig 9 4. (Fig. 8). Slide the ball joint of the two bottom tractor arms over the end of the lifting spindle (A) using the upper point for Ford and British Leyland tractors, and the lower ones for Massey Ferguson and David Brown tractors. Insert the retaining pins supplied with the tractor. en-15

16 6 CONTROLS RANSOMES GANG MOWERS SAFETY AND OPERATORS MANUAL Swing up the lifting frame and couple the top link (B). The top hole and distance piece is used with Ford and British Leyland tractors. The top link on Massey Ferguson and David Brown trac tors is fi tted to the lower hole without a distance piece. 5. (Fig. 9). Reverse tractor to gang mower and hitch up the draught eye (A) inserting the pin from the top. 6. (Fig. 5). Place long end of the lifting chain over the pulley (L) and secure to lugs (M) on main frame. Check that the spring (N) is in position on the chain. It should be positioned between the short chains 15 cm (6 ) from the central ring. 7. (Fig. 9). Set tractor drawbar using tractor hy draulics until centre of lifting spindle is 32 cm (12.5cm) from the ground, as illustrated. Move tractor forward a little to apply a load to the draught eye and check that the swivel arms (B) are midway in the guide plate, when the outfi t is on level ground. The swivel arm must not foul the top or bottom of the guide plates as in work this will result in poor ground following and bending of components. Adjust length of the top link so that the lifting frame is vertical. Lock top link. en-16

17 6 ASSEMBLY RANSOMES GANG MOWERS SAFETY AND OPERATORS MANUAL 6.4 ASSEMBLY 5-UNIT GANG MOWER Fig Assemble three cutting units with unit frames and short drawbars, and two cutting units with unit frames only. Refer to page (Fig. 10). Place the two units without drawbars side by side. Remove the hinge plates (A) from the twin coupling frame (B). Bolt an extension wing (C) and a hinge plate to each unit. The extension wings are fi tted to the outer sides of the unit frames and the hinge plates on the inner sides. Long bolts (D) are used on the two rear positions to secure the extension wing and hinge plate to the unit frame. Two short bolts (E) are used to secure the front of the extension wing and hinge plate. 5. (Fig. 10). From the three short drawbars remove the universal couplings (F). Bolt two couplings into the towing points on the extension wings and the other into the towing point at the rear of the twin coupling frame. Couple the three rear units to the towing points on the extension wings and centre of the twin coupling frame, ensuring that the chains (L) hang below the drawbars. Ensure that the bolts are not overtightened as this will cause distortion. The coupling must be free to swivel. Lubricating nipples must point upwards. 3. (Fig. 11). Locate the twin coupling frame on to the hinge plates between the two front units and secure with clips. 4 (Fig. 10). With the lubricating nipples on top insert the long drawbar (J) into the front of the twin coupling frame. The slot fi ts over a distance piece which is already in position. Insert the pin (K) and secure with the spring clips. Fig 11 en-17

18 6 ASSEMBLY RANSOMES GANG MOWERS SAFETY AND OPERATORS MANUAL 6.5 ASSEMBLY 7-UNIT GANG MOWER 1. Assemble four cutting units with unit frames and short drawbar and three cutting units with unit frames only. Refer to page Place the three units without drawbars side by side. 3 (Fig. 12). Remove hinge plates (A) from the coupling frames. 4. Bolt an extension wing (B) and a hinge plate (A) to the outer units. The extension wings are fi tted to the outer sides of the unit frames and the hinge plates on the inner sides. Long bolts (C) are used on the two rear positions to secure the extension wing and hinge plate to the unit frame. Two short bolts (D) are used to secure the front of the extension wing and hinge plate. 5 Bolt hinge plates on both sides of the centre unit frame with long bolts at the rear and short bolts at the front and tighten securely. 6. Locate the twin coupling frames on to the hinge plates between the three front units and secure with clips. From the four short drawbars remove the universal couplings. Bolt two couplings into the towing points on the extension wings and the other one into the towing point at the rear of the twin en-18 Fig 12 coupling frames. Couple the four rear units to the towing point on the extension wings and centre of the twin coupling frames, ensuring that the chains hang below the drawbars. Ensure that the bolts are not overtightened, as this will cause distortion. The coupling must be free to swivel. The lubricating nipples must point upwards. 7. (Fig. 13). Fit the seven unit drawbar (A) into the front of the twin coupling frame using the pins provided and ensuring that the lubricating nipples are pointing upwards. From the short drawbars remove the universal couplings (E) (Fig. 12). Bolt these couplings into the towing hitches on the extension wings and the towing points at the rear of the twin coupling frames. Ensure that the bolts are not overtightened as this will cause distortion. The couplings must be free to swivel. The lubricating nipples must point upwards. Fig 13

19 6 ASSEMBLY RANSOMES GANG MOWERS SAFETY AND OPERATORS MANUAL Fig 14 en-19

20 6 ASSEMBLY RANSOMES GANG MOWERS SAFETY AND OPERATORS MANUAL 6.6 ASSEMBLY 9-UNIT GANG MOWER Assemble fi ve cutting units with unit frames and and short drawbars, two cutting units with unit frames and long drawbars, two cutting units with unit frames only. Refer to page (Fig. 14). To two of the units fi tted with unit frames and long drawbars fi t extension wings (A) to both sides using long bolts to secure the rear and short bolts at the front. 3. Position the two units without drawbars side by side. Remove the hinge plates (B) from the twin coupling frame and bolt these to the inner sides of the unit frame using long bolts at the rear and short bolts at the front. Locate twin coupling frame (C) on to the hinge plates and secure with clips. Fit short drawbar to front of twin coupling frame. Remove hitch pin and with the lubricating nipples on top insert the drawbar into the front of the unit frame. The slot must fi t over the distance piece which is already in position. Insert the hitch pin and secure with spring clip. 4. (Fig. 15). Fit centre tube (A) of the yoke to the main tube (B). Check that the stand (C) and hook (D) are pointing downwards and secure with the bolts, nuts and washers provided. Next fi t the two outer members (E) to the front of the centre tube and to the outer face of the brackets on the end of the main tube (Fig. 16). Tighten all bolts securely. Fit wheels (F) to the main tube. 5. Remove the universal couplings from all drawbars and bolt these to the towing points on the yoke, twin coupling frames and extension wings. Ensure that the bolts are not overtightened as this will cause distortion. Universal couplings must be free to swivel. Lubricating nipples must point upwards. (b) (c) (d) Fig 15 Fig 16 Couple one unit fi tted with a short drawbar to the towing point at the rear of the twin coupling frame. Couple two units fi tted with long drawbars to the towing points at each end of the yoke. Couple four units fi tted with short drawbars to the towing points on the extension wings. Ensure when securing drawbars to towing hitches that the chain attached to the hitch pins hang below the drawbars. (a) Couple the two units fi tted with twin coupling frame to the towing hitch at the centre of the yoke. en-20

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