Cable PRODUCT CATALOG

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1 TM PRODUCT CTLOG

2 Sigma has the privilege to be the first Power factory that has crossed years since their establishment in Singapore. With the constant upgrading of machineries as well as staffs coitment to serve the industry, Sigma aspires to remain as the preferred choice for cable suppliers in both domestic and regional markets. Being a responsible partner to the industry, Sigma looks forward to continuously provide the best services and offer the most competitive prices for high quality cables.

3 CONTENT COMPNY PROFILE CERTIFICTES PVC INSULTED CBLES (WITH OR WITHOUT SHETH) PVC INSULTED ND PVC SHETHED RMOURED CBLES XLPE/ PVC & XLPE/ LSHF RMOURED & UNRMOURED POWER CBLES LOW SMOKE HLOGEN FREE (LSHF) FIRE RESISTNT CBLES TECHNICL DT TECHNICL INFORMTION PROJECT REFERENCES Sigma Is The Leading Power M anufacturer Since 9

4 Customer & Products Satisfaction Reliability Sigma Company (Pte) Ltd is the leading power cable manufacturer in Singapore under pioneer status since June 9. Identity Our company manufactures low tension power cables, up to.kv, complying with IEC, BS, ustralia/ New Zealand Standard (S/NZS), and Singapore Standard (SS). Sigma is widely accepted in SEN, Hong Kong, ustralia/new Zealand, Sri Lanka, Maldives, Middle East, etc. Sigma also distributes medium and high voltage power cables, counication cables, fibre optical cables, winding wire, magnet wire and electronic wire. High Quality Sigma takes pride in the quality of its cables, coitted to our mission to supply high quality cable which meets customer s need on time and competitive price. We are awarded the Quality Management System conforming to ISO900. In addition, Sigma s cables are manufactured under stringent control, which are guaranteed free from manufacturing defects. Product Quality Our product ranges are endorsed with the Singapore Quality Mark, certified by TUV SUD PSB certification body. With our total coitment to customer satisfaction and product reliability, we have built a reputation for excellent quality from our customers. Customers Through the years, Sigma has continued to excel in their product and service quality. Their continuous improvement has gained good reference with SP Power ssets Limited, Singapore Telecounications Ltd, HDB as well as various Government and private projects. Sigma will continue to drive in this path to serve the industry and the market to the fullest. t Sigma, We Take Pride in The Quality of Our s.

5 Projects Some of our notable clients include SP Power ssets Limited, Singapore Telecounications Ltd, government and private sectors. Sigma has a project engineering team to undertake Supply, Deliver and Install turnkey projects to SP Power ssets Limited ( member of Singapore Power in the field of transmission and distribution of electrical energy). Since its establishment in 997, we have successfully completed a number of kv projects exceeding more than S$00million. pplications Sigma manufactures a wide range of Low Tension (LT) power cables, Fire Resistant and Retardant cables to many sectors, such as : Public Housing and Private Residential Buildings Mass Rapid Transit (MRT) and Light Rapid Transit (LRT) irports, Hotels and High Rise Coercial Buildings Hospitals and Schools Water and Waste Treatment Plants High Tech Factories (Wafer, Pharmaceutical, Petrochemical plants) Traffic Lighting and Road Control Systems TM 5

6 CERTIFICTES

7 PVC INSULTED POWER CBLES 7

8 PVC INSULTED CBLES (WITH OR WITHOUT SHETH) Voltage Rating (Uo/U) : 00/0V, /7V or 00/00V Standards Complied MIN CBLE SPECIFICTION SS 58 PRT BS EN 55-- BS 0 IEC 07- IEC 08 IEC 0- S/NZS 00- MTERILS TEST METHODS BS 755 IEC 08 FLME RETRDNT TEST BS EN 5 IEC 0- IEC 0- (Upon customer request) Colours of Identification INSULTION: -core: -core: -core: -core: Brown, Blue, Green/Yellow, Red, Black or other colours as per customer s request. (Brown, Blue) or (Red, Black) (Brown, Black, Grey) or (Red, Yellow, Blue) (Brown, Black, Grey, Blue) or (Red, Yellow, Blue, Black) OVER SHETH: Black, Grey or White Conductors : Plain annealed stranded copper conductor. Insulation : Flame retardant PVC compound. Filler (where applicable) : PVC or Polypropylene yarn. Binder Tape (where applicable) : Polyester (mylar) tape/ non- woven polyester tape. 5 Oversheath : Flame retardant PVC compound. 8

9 Table P /7V -CORE PVC INSULTED NON-SHETHED CBLE TO SS 58 (IEC 07-) MODEL: P-S CONSTRUCTION : Plain annealed copper, PVC insulation, type C COLOUR : Brown, Blue, Red, Black, Yellow/Green or as per customer s request. Size CONDUCTOR No./Dia. of Wire Insulation OD of Weight of kg/km Minimum Insulation Resistance at o C Mohm/km /.8 7/0.5 /.78 7/0.7 7/5 7/ 7/.5 7/. 5 7/. 5 9/ 9/.78 9/. 9/ 0 7/ 7/ / 0 / /. 00 / Table P /7V -CORE PVC INSULTED NON-SHETHED CBLE TO BS EN 55-- MODEL: P-S CONSTRUCTION : Plain annealed copper, PVC insulation, type TI COLOUR : Brown, Blue, Red, Black, Yellow/Green or as per customer s request. Size CONDUCTOR No./Dia. Of Wire Insulation OD of Weight of kg/km Minimum Insulation Resistance at o C Mohm/km /.8 7/0.5 /.78 7/0.7 7/5 7/ 7/.5 7/. 5 7/. 5 9/ 9/.78 9/. 9/ 0 7/ 7/ / 0 /.5 00 / 00 /.85 0 /.0 0 7/ 7/.85 7/ NOTE: Current Rating & Volt Drop refer to Table T5 & T5a on page

10 Table P 00/00V -CORE PVC INSULTED PVC SHETHED CBLE TO IEC 0 MODEL: PP-00S Conductor : Plain annealed copper Insulation : PVC Type Colour : Brown, Blue, Red or Black Sheath : PVC Type ST Colour : Grey or Black Size CONDUCTOR No./Dia. of Wire Insulation Thick. of Sheath OD of Weight of kg/km / / / / / / / /.. 5 7/ /. 55 9/ /.. 8 9/ / 58 7/ / / / / / / / / Table P 00/00V MULTI-CORE PVC INSULTED PVC SHETHED CBLE TO IEC 0 MODEL: PP-00M Insulation :: PVC insulation, type Type T Core identification :: C C :: (Brown, Blue) or or (Red, Black) C C : : (Brown, (Brown, Black, Black, Grey) Grey) or or (Red, (Red, Yellow, Yellow, Blue) Blue) C : (Brown, Black, Grey, Blue) or (Red, Yellow, Blue, Black) C : (Brown, Black, Grey, Blue) or (Red, Yellow, Blue, Black) Sheath : : PVC Type ST Colour :: Black CONDUCTOR CONDUCTOR Thick. Of Sheath OD Weight of Type Sheath OD & Weight of No/dia. C C C Size Size No./Dia. of C C C of Wire OD WT OD WT OD WT Wire Insulation C C C C C C OD WT OD WT OD WT ² kg/km kg/km kg/km kg/km kg/km kg/km 7/ / / / / / / / / / / / / / / / / NOTE: Current Rating & Volt Drop refer to Table T5, T5a, T & Ta on page & 7.

11 PVC INSULTED ND PVC SHETHED RMOURED CBLES Voltage Rating (Uo/U) : 00/00V or 900/00V Standards Complied MIN CBLE SPECIFICTION BS BS 0 MTERILS TEST METHODS BS EN 57 BS 7 FLME RETRDNT TEST BS EN 5 IEC 0- BS 99 BS 9 S/NZS 00- BS 755 IEC 0- (Upon customer request) IEC 0 Colours of Identification INSULTION: -core: -core: -core: -core: 5-core and above: Brown or Blue (Brown, Blue) or (Red, Black) (Brown, Black, Grey) or (Red, Yellow, Blue) (Brown, Black, Grey, Blue) or (Red, Yellow, Blue, Black) White core with Black number OVER SHETH: Black 5 7 Conductors Insulation Filler (where applicable) Binder Tape (where applicable) 5 Bedding (for amoured cable) rmouring (for amoured cable) 7 Oversheath : Plain annealed stranded copper conductor. : Flame retardant PVC compound. : PVC or Polypropylene yarn. : Polyester (mylar) tape/ non-woven polyester tape. : Flame retardant PVC compound. : luminium wires or Galvanized steel wires. : Flame retardant PVC compound.

12 Table 00/00V -CORE PVC INSULTED RMOURED CBLE TO IEC 0 MODEL: PP-00S LUMINIUM WIRE RMOURED (W) CBLE Size of Conductor Insulation Bedding Dia. of rmour Wire Sheath OD of Weight of kg/km Table 00/00V -CORE PVC INSULTED RMOURED CBLE TO IEC 0 MODEL: PSP-00M GLVNIZED STEEL WIRE RMOURED (SW) CBLE Size of Conductor Insulation Bedding Dia. of rmour Wire Sheath OD of Weight of kg/km NOTES: Current Rating & Volt Drop refer to Table T7, T7a, T8 & T8a on page 8 & 9. Conductor for -core 0² to 00² shall be circular compacted.

13 Table 00/00V -CORE PVC INSULTED RMOURED CBLE TO IEC 0 MODEL: PSP-00M GLVNIZED STEEL WIRE RMOURED (SW) CBLE Size of Conductor Insulation Bedding Dia. of rmour Wire Sheath OD of Weight of kg/km Table 00/00V -CORE PVC INSULTED RMOURED CBLE TO IEC 0 MODEL: PSP-00M GLVNIZED STEEL WIRE RMOURED (SW) CBLE Size of Conductor Insulation Bedding Dia. of rmour Wire Sheath OD of Weight of kg/km NOTES: Current Rating & Volt Drop refer to Table T8 & T8a on page 9 Conductor for 0² to 00² shall be circular compacted.

14 Table 5 00/00V MULTI-CORE PVC INSULTED RMOURED CBLE TO IEC 0 MODEL: PSP-00M GLVNIZED STEEL WIRE RMOURED (SW) CBLE CONDUCTOR Size No./Dia. of Wire Insulation No. of Core Bedding Dia. of rmour Wire Sheath OD of Weight of kg/km 7/ / / NOTE: Current Rating & Volt Drop refer to Table T8 & T8a on page 9.

15 XLPE INSULTED PVC OR LSHF SHETHED POWER CBLES 5

16 COMPRISON OF MIN PROPERTIES BETWEEN PVC ND XLPE INSULTION Insulation is made of plastics material; they are divided into two groups depending on how they react to heat. Thermoplastics can be repeatedly softened by heating and hardened by cooling. When you heat thermoplastics like PVC, the molecules do not chemically bond with each other. Instead, thermoplastic chains are held together by weak attractions between molecules. When heated, these chains slip off from each other and the material melts. On the other hand, in case of thermosetting plastics, the cross-links or chemical bonds between molecular chains prevent displacement at elevated temperature. Thus thermosetting plastics do not become soft or change their shape on heating. Thermosetting plastics harden permanently once it is moulded and cured. XLPE is polyethylene with their molecular chain cross-linked. The network structure of the molecular chains cannot deform and the excellent properties that polyethylene has at room temperature are retained at elevated temperature. The cross-linking of the molecules also has the effect of enhancing room temperature properties. Characteristics Unit PVC XLPE Permittivity (Hz, 0 C) Dielectric loss factor (Hz, 0 C) Volume resistivity (7 C), (min.) Ω.cm x x Max. conductor temp. C 90 Max. short circuit temp. C Tensile strength, (min.) N / Resistance to abrasion - Medium Good Flexibility at - C - Poor Good Workability - Good Poor Current carrying capacity - low High Moisture resistant - Medium Good Flame retardant - Self-extinguishing Support combustion Oxidation resistant - Medium Good Chemical resistant - Medium Good Halogen content - Yes No

17 XLPE INSULTED ND PVC OR LOW SMOKE HLOGEN FREE (LSHF) SHETHED CBLES Voltage Rating (Uo/U) : 00/00V, 800/000V or 900/00V Standards Complied MIN CBLE SPECIFICTION MTERILS TEST METHODS FLME RETRDNT TEST TEST ON CID GS EVOLVED* SMOKE DENSITY TEST* BS 57 BS 7 BS 7 IEC 08 IEC 0- S/NZS 00- BS EN 57 BS 7 BS 755 IEC 08 BS EN 5 BS EN IEC 0- IEC 0- (Upon customer request) BS EN 7 IEC 075 BS EN 8 IEC * For LSHF Sheathed only. Colours of Identification INSULTION: -core: -core: -core: -core: Natural (Brown, Blue) or (Red, Black) (Brown, Black, Grey) or (Red, Yellow, Blue) (Brown, Black, Grey, Blue) or (Red, Yellow, Blue, Black) OVER SHETH: Black 5 7 Conductors Insulation Filler (where applicable) Binder Tape (where applicable) 5 Bedding (for amoured cable) rmouring (for amoured cable) 7 Oversheath : Plain annealed stranded copper conductor. : Cross-linked PE compound. : PVC or Polypropylene yarn. : Polyester (mylar) tape/ non-woven polyester tape. : Flame retardant PVC compound, type ST or LSHF compound, type ST8. : luminium wires or Galvanized steel wires. : Flame retardant PVC compound, type ST or LSHF compound, type ST8. 7

18 Table XL 00/00V SINGLE-CORE XLPE INSULTED PVC SHETHED CBLE TO IEC 0 MODEL: XP-00S, XP-00S Size of Conductor Insulation Sheath UNRMOURED CBLE XP-00S OD of Weight of kg/km Bedding LUMINIUM WIRE RMOURED (W) CBLE XP-00S Dia. of OD of rmour Wire Sheath Weight of kg/km Table XL 00/00V -CORE XLPE INSULTED PVC SHETHED CBLE TO IEC 0 MODEL: XP-00M, XSP-00M Size of Conductor Insulation.7 Sheath UNRMOURED CBLE XP-00M OD of Weight of kg/km Bedding STEEL WIRE RMOURED (SW) CBLE XSP-00M Dia. of OD of rmour Wire Sheath Weight of kg/km NOTE: Current Rating & Volt Drop refer to Table T, Ta, T, Ta, T, Ta, T & Ta on page to 5.

19 Table XL 00/00V -CORE XLPE INSULTED PVC SHETHED CBLE TO IEC 0 MODEL: XP-00M, XSP-00M Size of Conductor Insulation.7 Sheath UNRMOURED CBLE XP-00M OD of Weight of kg/km Bedding STEEL WIRE RMOURED (SW) CBLE XSP-00M Dia. of OD of rmour Wire Sheath Weight of kg/km Table XL 00/00V -CORE XLPE INSULTED PVC SHETHED CBLE TO IEC 0 MODEL: XP-00M, XSP-00M Size of Conductor Insulation.7 Sheath UNRMOURED CBLE XP-00M OD of Weight of kg/km Bedding STEEL WIRE RMOURED (SW) CBLE XSP-00M Dia. of OD of rmour Wire Sheath Weight of kg/km NOTE: Current Rating & Volt Drop refer to Table T, Ta, T & Ta on page & 5. 9

20 Table XL5 00/00V -CORE WITH REDUCED NEUTRL XLPE INSULTED PVC SHETHED NON-RMOURED & RMOURED CBLE TO IEC 0 MODEL: XP-00M, XSP-00M Phase Size of Conductor Neutral Insulation Phase.7 Neutral UNRMOURED CBLE XP-00M OD of Sheath NOTE: Current Rating & Volt Drop refer to Table T, Ta, T & Ta on page & Weight of kg/km Bedding STEEL WIRE RMOURED (SW) CBLE XSP-00M OD of Sheath Dia. of rmour Wire Weight of kg/km Table XL /7V & 00/00V LSHF INSULTED NON-SHETHED CBLES REFER TO BS EN 55--, IEC 0-, IEC 075 & IEC MODEL: L-FRT-S, L-FRT-00S Size CONDUCTOR No./Dia. of wire No./ 7/0.5 7/0.7 7/5 7/ 7/.5 7/. 7/. 9/ 9/.78 9/. 9/ 7/ 7/.5 7/ /.5 / /.85 /.0 7/ Insulation /7V L-FRT-S OD of Weight of kg/km NOTE: Current Rating & Volt Drop refer to Table T5 & T5a on page. Insulation /00V L-FRT-00S OD of Weight of kg/km

21 Table XL7 00/00V SINGLE-CORE XLPE INSULTED LSHF SHETHED NON-RMOURED & RMOURED CBLE MODEL: XL-FRT-00S, XL-FRT-00S Size of Conductor UNRMOURED CBLE (REF IEC 0) XL-FRT-00S Insulation Sheath OD of Weight of kg/km LUMINIUM WIRE RMOURED (W) CBLE (BS7) XL-FRT-00S Bedding Dia. of rmour Wire Sheath OD of Weight of kg/km Table XL8 00/00V MULTI-CORE XLPE INSULTED LSHF SHETHED NON-RMOURED & RMOURED CBLE MODEL: XL-FRT-00M, XSL-FRT-00M No. of Core Size of Conductor.0 UNRMOURED CBLE (REF IEC 0) XL-FRT-00M Insulation Sheath OD of Weight of kg/km Bedding STEEL WIRE RMOURED (SW) CBLE (BS7) XSL-FRT-00M Dia. of rmour Wire Sheath OD of Weight of kg/km NOTE: Current Rating & Volt Drop refer to Table T, Ta, T, Ta, T, Ta, T & Ta on page to 5.

22 Table XL9 00/00V MULTI-CORE XLPE INSULTED LSHF SHETHED NON-RMOURED & RMOURED CBLE MODEL: XL-FRT-00M, XSL-FRT-00M UNRMOURED CBLE (REF IEC 0) XL-FRT-00M STEEL WIRE RMOURED (SW) CBLE (BS7) XSL-FRT-00M Size of Conductor No. of Core Bedding Sheath Sheath OD of OD of Weight of kg/km Weight of kg/km Dia. of rmour Wire Insulation NOTE: Current Rating & Volt Drop refer to Table T, Ta, T & Ta on page & 5.

23 LSHF FIRE RESISTNT CBLES

24 LOW SMOKE HLOGEN FREE (LSHF) FIRE RESISTNT CBLES Voltage Rating (Uo/U) : 00/0V, /7V or 00/00V Standards Complied MIN CBLE SPECIFICTION FIRE TESTS FLME RETRDNT TEST TEST ON CID GS EVOLVED SMOKE DENSITY TEST BS 7 BS 7 SS 9 CT CWZ BS EN 5 BS 79 BS 87 CT CWZ BS EN BS EN 7 BS EN 8 BS 78 IEC 0 IEC 0- IEC 075 IEC IEC 0- S/NZS 0 IEC 0- S/NZS 00- Colours of Identification INSULTION: -core: -core: -core: -core: Natural. (Orange for Non-sheathed) (Brown & Blue) or (Red & Black) (Brown, Black, Grey) or (Red, Yellow, Blue) (Brown, Black, Grey, Blue) or (Red, Yellow, Blue, Black) OVER SHETH: Orange Conductors Fire Barrier Insulation Filler (where applicable) 5 Binder Tape (where applicable) Bedding (for amoured cable) 7 rmouring (for amoured cable) 8 Oversheath : Plain annealed stranded copper conductor. : Mica tape. : Cross-linked PE or LSHF compound. : LSHF or Polypropylene yarn. : Polyester (mylar) tape/ non-woven polyester tape. : LSHF compound, type LTS or ST8. : luminium wires or Galvanized steel wires. : LSHF compound, type LTS, LTS or ST8.

25 Table FR 00/00V SINGLE-CORE LSHF FIRE RESISTNT CBLE MODEL: XL-FR-00S, EL-FR-00S SPEC : REFER IEC 0, IEC 0, IEC 0-, IEC 075, IEC, BS87, & SS 99 Size CONDUCTOR No./Dia. of Wire Dia. Insulation Sheath kg/km OD of Weight of XL-FR-00S EL-FR-00S kg/km kg/km /0.5CR 7/0.7CR 7/5CR 7/CR 7/.5CR 7/.CR 7/.CR 7/CP 9/.78CP 9/.CP 9/CP 7/CP 7/.5CP 7/CP 7/.88CP /CP /.85CP /.0CP 9/.97CP* 7/.85CR 7/.0CR Table FR /7V & 00/00V SINGLE-CORE NON-SHETHED LSHF FIRE RESISTNT CBLE MODEL: E-FR-S, E-FR-00S SPEC : REFER BS 7, BS 87, SS 99, IEC 0, IEC 0-, IEC 075, & IEC Size CONDUCTOR No./Dia. of Wire No./ Dia. Insulation /7V E-FR-S OD of Weight of kg/km Insulation 00/00V E-FR-00S OD of Weight of kg/km /0.5CR 7/0.7CR 7/5CR 7/CR 7/.5CR 7/.CR 7/.CR 7/CP 9/.78CP 9/.CP 9/CP 7/CP 7/.5CP 7/CP 7/.88CP /CP /.85CP /.0CP 9/.97CP* ,0,0,8,5,0,880,9, NOTES : CR=circular stranded conductor CP=circular compacted stranded conductor (*0 shall be 89/.0 or 9/.97) Current Rating & Volt Drop refer to Table T & Ta on page Model: E-FR-S & E-FR-00S are suitable for 90 o C or up to o C operating temperature. 5

26 Table FR 00/00V MULTI-CORE LSHF FIRE RESISTNT CBLE MODEL: XL-FR-00M, EL-FR-00M SPEC : REFER IEC 0, IEC 0, IEC 0-, IEC 075, IEC, SS 99 & BS 87 No. of Core Size CONDUCTOR No./Dia. of Wire No./ Dia. Insulation Sheath OD of Weight of XL-FR-00M EL-FR-00M kg/km kg/km /0.5CR 7/0.7CR 7/5CR 7/CR 7/.5CR 7/.CR 7/.CP 7/CP 9/.78CP 9/.CP 9/CP 7/CP 7/.5CP 7/CP 7/.88CP /CP /.85CP /0.5CR 7/0.7CR 7/5CR 7/CR 7/.5CR 7/.CR 7/.CP 7/CP 9/.78CP 9/.CP 9/CP 7/CP 7/.5CP 7/CP 7/.88CP /CP /.85CP /0.5CR 7/0.7CR 7/5CR 7/CR 7/.5CR 7/.CR 7/.CP 7/CP 9/.78CP 9/.CP 9/CP 7/CP 7/.5CP 7/CP 7/.88CP /CP /.85CP NOTES : CR=circular stranded conductor CP=circular compacted stranded conductor Current Rating & Volt Drop refer to Table T & Ta on page Model EL-FR-00M is suitable for 90 o C or up to 5 o C operating temperature

27 Table FR 00/0V MULTI-CORE LSHF FIRE RESISTNT CBLE MODEL: XL-FR-00M SPEC : REFER BS 79, BS 87, SS 99, IEC 0, IEC 0-, IEC 075, & IEC No. of Core Size CONDUCTOR No./Dia. of Wire No./ Dia. Insulation Sheath OD of Weight of kg/km.0 7/0.5CR 7/0.7CR 7/5CR /0.5CR 7/0.7CR /5CR 5 5 7/0.5CR 7/0.7CR /5CR NOTES : CR=circular stranded conductor Current Rating & Volt Drop refer to Table T & Ta on page. Table FR5 00/00V SINGLE-CORE RMOURED LSHF FIRE RESISTNT CBLE MODEL: XL-FR-00S, EL-FR-00S SPEC : REFER BS 7, BS 87, SS 99, IEC 0-, IEC 075 & IEC Size CONDUCTOR No./Dia. of Wire No./ Dia. Insulation Bedding Dia. of rmour Wire Sheath OD of Weight of XL-FR-00S EL-FR-00S kg/km kg/km 9/.78CP /.CP /CP /CP /.5CP /CP /.88CP /CP /.85CP /.0CP /.97CP* /.85CR /.0CR NOTES : CP=circular compacted stranded conductor (*0 shall be 89/.0 or 9/.97) CR=circular stranded conductor Current Rating & Volt Drop refer to Table T & Ta on page Model EL-FR-00S is suitable for 90 o C or up to 5 o C operating temperature. 7

28 Table FR 00/00V MULTI-CORE RMOURED LSHF FIRE RESISTNT CBLE MODEL: XSL-FR-00M, ESL-FR-00M SPEC : REFER BS 78, BS 87, SS 99, IEC 0, IEC 0-, IEC 075, IEC No. of Core Size CONDUCTOR No./Dia. of Wire No./ Dia. Insulation Bedding Dia. of rmour Wire Sheath OD of Weight of XSL-FR-00M ESL-FR-00M kg/km kg/km /0.5CR 7/0.7CR 7/5CR 7/CR 7/.5CR 7/.CR 7/.CP 7/CP 9/.78CP 9/.CP 9/CP 7/CP 7/.5CP 7/CP 7/.88CP /CP /.85CP /0.5CR 7/0.7CR 7/5CR 7/CR 7/.5CR 7/.CR 7/.CP 7/CP 9/.78CP 9/.CP 9/CP 7/CP 7/.5CP 7/CP 7/.88CP /CP /.85CP /0.5CR 7/0.7CR 7/5CR 7/CR 7/.5CR 7/.CR 7/.CP 7/CP 9/.78CP 9/.CP 9/CP 7/CP 7/.5CP 7/CP 7/.88CP /CP /.85CP NOTES : CR=circular stranded conductor CP=circular compacted stranded conductor Current Rating & Volt Drop refer to Table T & Ta on page 5 Model ESL-FR-00M is suitable for 90 o C or up to 5 o C operating temperature

29 TECHNICL DT SIGM CBLE SIGM CBLE COMPNY (PTE) LTD, SINGPORE 9, Benoi Road, Jurong Town, Singapore 9909 TEL: ( Lines) Fax: 8 87 / 8 7 Group Website: website: sales@sigmacable.com 9

30 FIRE PERFORMNCE. Circuit Integrity Circuit integrity refers to the cable property that maintains function in the event of fire. Test Standards: SS99- CWZ; BS 87 CWZ; IEC 0 During the test, the conductor is energized with load current, It shall maintain circuit integrity, no fuse shall be ruptured or no short circuit shall occur. Subject to Test Standard Duration Temperature Category Fire Water Shock SS99-, BS 87 hr C SS99-, BS 87 IEC 0- hr 7 C B SS99-, BS 87 hr 9 C C SS99-, BS 87 0 min 9 C S SS99-, BS 87 5min C C W SS99-, BS 87 5min C C X SS99-, BS 87 5min 7 C C Y SS99-, BS 87 IEC 0-5min 9 C Z Fire Resistant Test with Fire lone Fire Resistant Test with Water Spray Fire Resistant Test with Mechanical Shock. Flame Retardance Flame retardant refers to cable s properties that restrict the propagation of flame in the event of fire. Vertical-mounted Single Wire Test Test Standards: IEC 0--; BS EN 0--; EN 0-- The test piece is mounted vertically in the test chamber, fire source is applied according to the test method, the fire shall be self extinguished and the char shall not be greater than 5 from the point of application of fire. 0

31 Vertically-mounted Bundled Wires & Test Test Standards: IEC 0-; BS EN 0-; EN 0- The cables shall self-extinguish after removing the fire source. The fire shall not have propagated any further than meter from the point of application of fire. Test Standard Nominal total volume of non-metallic of test sample (litre/meter) Duration Category IEC 0--5; BS EN 0--5; EN 0--5 IEC 0--; BS EN 0--; EN 0-- IEC 0--; BS EN 0--; EN 0-- IEC 0--; BS EN 0--; EN 0-- IEC 0--; BS EN 0--; EN mins D mins 0 mins 0 mins 0 mins C B F/R. Halogen Free & Emission of Corrosive Gas Halogen containing plastic material release substance like hydrogen chloride, a poisonous gas that form hydrochloride acid when it comes in contact with moisture. It causes fatality and hinder the operation of fire fighting. Furthermore, it damages expensive equipment. Halogen free material emits no halogen when exposed to fire. Test Standards: IEC 075-; EN 7-- g of insulation or sheath sample taken from cable construction is subject to the test, If the hydrochloric acid yield is less than 5 mg/g, the cable specimen is categorized as LSZH (Low Smoke Zero Halogen) or LSHF (Low Smoke Halogen Free). Test Standards: IEC 075-; EN 7-- g of insulation or sheath sample taken from cable construction is subject to the test, The resulting gases are guided by air blow-trough to scrubbers with distilled water. Take measurement of acidity (ph) and conductivity of the solution. The ph acidity of the solutions shall be less than. and the conductivity shall be not greater than μs/. ir Furnace Test Specimen Gas Washing Bottles. Smoke Emission Some plastic materials emit dense smoke during combustion which affects visibility and causes difficulty in the evacuation. Low smoke material emits very little smoke in the event of fire and ensures at least 0% of light transmission when tested in a meter cube chamber.! Test Standards: IEC -&; EN -& The cable sections are burned in test chamber with light source on one side of the wall and the photometric measuring system in the opposite. Photometric measuring system takes the reading of the light transmission in the chamber. The result of measurement shall be not less than 0%. 5. Light Source. Fan. Draught Screen. lcohol Tray 5. Test Specimen. Photocell

32 TBLE T: -CORE CBLES HVING XLPE or LSHF INSULTION, NON-RMOURED, WITH or WITHOUT SHETH (COPPER CONDUCTOR) /7V or 00/00V CURRENT-CRRYING CPCITY (amp) mbient Temperature: 0 o C Conductor Operating Temperature: 90 o C Conductor crosssectional area Reference Method (enclosed in conduit in thermally insulating wall etc.) cables, single-phase a.c. or d.c. or cables, three-phase a.c. Reference Method B (enclosed in conduit on a wall or in trunking etc.) cables, single-phase a.c. or d.c. or cables, three-phase a.c. 5 Reference Method C (clipped direct) cables, single-phase a.c. or d.c. flat & touching or cables, single-phase a.c. flat & touching or trefoil 7 Reference Method F (in free air or on a perforated cable tray, horizontal or vertical etc.) Touching cables, single-phase a.c. or d.c. flat 8 or cables, single-phase a.c. flat 9 or cables, three-phase a.c. trefoil Reference Method G (in free air) Spaced by one cable diameter cables, single-phase a.c. or d.c. or cables, three-phase a.c. flat Horizontal Vertical Table Ta VOLTGE DROP (PER amp PER METER) Conductor crosssectional area s d.c. mv//m Reference Methods & B (enclosed in conduit or Reference Methods & B trunking) (enclosed in conduit or trucking) mv//m s, single-phase a.c. Reference Methods C, F & G (clipped direct on trays or in free air) s, single- phase a.c. touching mv//m s Touching Reference Methods C, F & G (clipped direct on trays or in free air) spaced* 5 mv//m spaced* Reference Methods & B (enclosed in conduit or trunking) mv//m or s, three-phase a.c. touching, Trefoil 7 mv//m Reference Methods C, F & G (clipped direct on trays or in free air) touching, flat 8 mv//m spaced*, flat 9 mv//m r x z r x z r x z r x z r x z r x z r x z NOTES: r = conductor resistance at operating temperature, z = impedance, x = reactance * Spacings larger than one cable diameter will result in a larger voltage drop.

33 TBLE T: MULTI-CORE CBLES HVING XLPE or LSHF INSULTION, NON-RMOURED, (COPPER CONDUCTOR) 00/0V or 00/00V CURRENT-CRRYING CPCITY (amp) mbient Temperature: 0 o C Conductor Operating Temperature: 90 o C Conductor cross-sectional area Reference Method (enclosed in conduit and in insulated wall etc.) two-core cable*, single-phase a.c. or d.c. three or four-core cable three-phase a.c. Reference Method B (enclosed in conduit on a wall or ceiling, or in trunking) two-core cable*, single-phase a.c. or d.c. three or four-core cable three-phase a.c. Reference Method C (clipped direct) two-core cable*, single-phase a.c. or d.c. three or four-core cable three-phase a.c. Reference Method E (in free air or on a perforated cable tray etc, horizontal or vertical) two-core cable*, single-phase a.c. or d.c. three or four-core cable three-phase a.c *with or without a protective conductor Table Ta VOLTGE DROP (PER amp PER METER) Conductor crosssectional area Two-core, d.c. Two-core, single-phase, a.c. Three or Four-core, three-phase a.c. mv//m mv//m mv//m r x z r x z NOTES: r = conductor resistance at operating temperature, z = impedance, x = reactance

34 TBLE T: -CORE CBLES HVING XLPE or LSHF INSULTION, RMOURED, (COPPER CONDUCTOR) 00/00V CURRENT-CRRYING CPCITY (amp) mbient Temperature: 0 C Ground Temperature: 5 C Depth of Laying 0.5m Thermal Resistivity of soil K.m/W Conductor Operating Temperature: 90 C Conductor crosssectional area cables, phase ac or dc Table Ta VOLTGE DROP (PER amp PER METER) Reference method C & F (clipped direct, on tray or in free air) Laid Direct in Ground Conductor crosssectional area s d.c. s, single-phase a.c. Touching Spaced* or cables, three-phase a.c. Trefoil and touching Flat and touching Flat and spaced* Trefoil, threephase a.c. Single-core Flat, threephase a.c mv//m mv//m mv//m mv//m mv//m mv//m mv//m mv//m r x z r x z r x z r x z r x z NOTES: r = conductor resistance at operating temperature, z = impedance, x = reactance * Spacings larger than one cable diameter will result in a larger voltage drop.

35 TBLE T: MULTI-CORE CBLES HVING XLPE or LSHF INSULTION, RMOURED, (COPPER CONDUCTOR) 00/00V CURRENT-CRRYING CPCITY (amp) mbient Temperature: 0 C Ground Temperature: 5 C Depth of Laying 0.5m Thermal Resistivity of soil K.m/W Conductor Operating Temperature: 90 C Reference Method C Reference Method Method E(on E(on perforated cable Reference method Reference D method D (Laid Conductor cross- sectional (Clipped direct) cable tray) tray) or Method or Method (free (free air) air) (Laid direct direct in ground) in ground) area two-core three or two-core cable, three or two-core cable, three or cable, four-core cable, single-phase four-core cable, single-phase four-core cable, single-phase three-phase a.c. a.c. or d.c. three-phase a.c. a.c. or d.c. three-phase a.c. a.c. or d.c Table Ta VOLTGE DROP (PER amp PER METER) Conductor crosssectional area Two-core, d.c. Two-core, single-phase, a.c. Three or Four-core, three-phase a.c. mv//m mv//m mv//m r x z r x z NOTES: r = conductor resistance at operating temperature, z = impedance, x = reactance 5

36 TBLE T5: SINGLE-CORE PVC INSULTED CBLES, NON-RMOURED, WITH or WITHOUT SHETH (COPPER CONDUCTOR) /7V or 00/00V mbient Temperature: 0 o C Conductor Operating Temperature: o C CURRENT-CRRYING CPCITY (amp) Conductor crosssectional area Reference Method (enclosed in conduit in thermally insulating wall etc.) cables, single-phase a.c. or d.c. or cables, three-phase a.c. Reference Method B (enclosed in conduit on a wall or in trunking etc.) cables, single-phase a.c. or d.c. or cables, three-phase a.c. 5 Reference Method C (clipped direct) cables single-phase a.c. or d.c. flat & touching or cables, three-phase a.c. flat & touching or trefoil 7 cables, single-phase a.c. or d.c. flat 8 Reference Method F (in free air or on perforated cable tray, horizontal or vertical) Touching cables, three-phase a.c. flat 9 cables, three-phase a.c. trefoil Spaced by one diameter cables, single-phase a.c. or d.c. or cables three-phase a.c. flat Horizontal Vertical Table T5a VOLTGE DROP (PER amp PER METER) Conductor crosssectional area s d.c. mv//m Reference Methods & B (enclosed in conduit or trunking) mv//m s, single-phase a.c. Reference Methods C & F (clipped direct on trays or in free air) touching mv//m spaced* 5 mv//m Reference Methods & B (enclosed in conduit or trunking) mv//m or s, three-phase a.c. touching, Trefoil 7 mv//m Reference Methods C & F (clipped direct on trays or in free air) touching, flat 8 mv//m spaced*, flat 9 mv//m r x z r x z r x z r x z r x z r x z r x z NOTES: r = conductor resistance at operating temperature, z = impedance, x = reactance * Spacings larger than one cable diameter will result in a larger voltage drop.

37 TBLE T: MULTI-CORE PVC INSULTED CBLES, NON-RMOURED, (COPPER CONDUCTOR) 00/00V mbient Temperature: 0 o C Conductor Operating Temperature: o C CURRENT-CRRYING CPCITY (amp) Conductor cross-sectional area Reference Method (enclosed in conduit in thermally insulating wall etc.) two-core cable*, single-phase a.c. or d.c. three or four-core cable three-phase a.c. Reference Method B (enclosed in conduit on a wall or in trunking etc.) two-core cable*, single-phase a.c. or d.c. three or four-core cable three-phase a.c. Reference Method C (clipped direct) two-core cable*, single-phase a.c. or d.c. three or four-core cable three-phase a.c. Reference Method E (in free air or on a perforated cable tray etc, horizontal or vertical) two-core cable*, single-phase a.c. or d.c. three or four-core cable three-phase a.c *with or without a protective conductor Table Ta VOLTGE DROP (PER amp PER METER) Conductor crosssectional area Two-core, d.c. Two-core cable, singlephase a.c. Three or four-core, threephase a.c. mv//m mv//m mv//m r x z r x z NOTES: r = conductor resistance at operating temperature, z = impedance, x = reactance 7

38 TBLE T7: 00/00V C PVC/W/PVC RMOURED CBLE (COPPER) CURRENT-CRRYING CPCITY (amp) mbient Temperature: 0 C Ground Temperature: 5 C Depth of Laying 0.5m Thermal Resistivity of soil K.m/W Conductor Operating Temperature: C Table T7a VOLTGE DROP (PER amp PER METER) Reference method C & F (clipped direct, on tray or in free air) Laid Direct in Ground Conductor crosssectional area s d.c. s, single-phase a.c. Touching Spaced* or cables, three-phase a.c. Trefoil and touching Flat and touching Flat and spaced* Trefoil, threephase a.c. Single-core Flat, threephase a.c mv//m mv//m mv//m mv//m mv//m mv//m mv//m mv//m r x z r x z r x z r x z r x z NOTES: r = conductor resistance at operating temperature, z = impedance, x = reactance * Spacings larger than one cable diameter will result in a larger voltage drop. 8

39 TBLE T8: 00/00V MULTI-CORE PVC/SW/PVC, RMOURED CBLE (COPPER) CURRENT-CRRYING CPCITY (amp) mbient Temperature: 0 C Ground Temperature: 5 C Depth of Laying 0.5m Thermal Resistivity of soil K.m/W Conductor Operating Temperature: C Table T8a VOLTGE DROP (PER amp PER METER) Conductor crosssectional area Two-core, d.c. Two-core cable, singlephase a.c. Three or four-core, threephase a.c. mv//m mv//m mv//m r x z r x z NOTES: r = conductor resistance at operating temperature, z = impedance, x = reactance 9

40 TBLE T9: RTING FCTORS(Ca) FOR MBIENT IR TEMPERTURES OTHER THN 0 C MBIENT TEMPERTURE ( o C) IN IR PVC XLPE or LSHF o C 90 o C TBLE T: RTING FCTORS(Ca) FOR PVC IN MBIENT GROUND TEMPERTURES OTHER THN 5 C MBIENT TEMPERTURE ( o C) PVC IN GROUND OR IN DUCTS TBLE TB: RTING FCTORS(Ca) FOR XLPE IN MBIENT GROUND TEMPERTURES OTHER THN 5 C MBIENT TEMPERTURE ( o C) XLPE IN GROUND OR IN DUCTS TBLE T: RTING FCTORS FOR DEPTHS OF LYING OTHER THN O.5M FOR DIRECT BURRIED CBLES ND CBLES IN SINGLE-WY DUCTS Depth of Laying, Metre Direct In Ground In Single-Way Ducts Up to to 00 bove 00 Single-Core Multi-Core or more TBLE T: RTING FCTORS FOR CBLES HVING MORE THN LODED CORES Number of loaded cores Rating Factor Number of loaded cores Rating Factor NOTE : NOTE : NOTE : The current-carrying capacity for a cable in the size range to, having more than loaded cores, is obtained by multiplying the current-carrying capacity of a -core, having the same insulation type, by the factor selected from this table. The current-carrying capacity for the -core cable is that for the installation condition to be used for the multicore cable. If, due to known operating conditions, a core is expected to carry not more than 0% of its current-carrying capacity in the multicore cable it may be ignored for the purpose of determining the number of cores in the cable. If, due to known operating conditions, a core is expected to carry not more than 0% of its rating after applying the rating factor for the total number of current-carrying cores, it may be ignored for the purpose of obtaining the rating factor for the number of loaded cores. For example, the current-carrying capacity of a cable having N loaded cores would normally be obtained by multiplying the currentcarrying capacity of a -core, having the same insulation type, by the factor selected from this table for N cores. That is I zlc = I tc x C gn where: I zlc is the current-carrying capacity of the multicore cable after applying the rating factor for the total number of current-carrying cores. I tc is the tabulated current-carrying capacity of a -core cable, having the same insulation type as the multi-core cable C gn is the rating factor from Table T for the total number of current-carrying cores 0 However, if M cores in the cable carry loads which are not greater than 0. x I tc x C gn, the current-carrying capacity can be obtained by using the rating factor corresponding to (N-M) cores. The not greater than 0. x I tc x C gn calculation should be applied before the adjacent muticore cable grouping factor, if applicable, from Table T. The 0% rule should not be further applied to any adjacent cable grouping factor calculations. I zlc should be greater than or equal to I n or I b as appropriate, divided by the relevant rating factor(s) C, that is I zlc I n or I b /C

41 TBLE T: RTING FCTORS FOR ONE CIRCUIT OR ONE MULTICORE CBLE OR FOR GROUP OF CIRCUITS, OR GROUP OF MULTICORE CBLES, TO BE USED WITH CURRENT-CRRYING CPCITIES OF TBLES T TO T8 Item rrangement (cables touching) Number of circuits or multi-core cables To be used with currentcarrying capacities Reference Method Bunched in air, on a surface, embedded or enclosed to F Single layer on wall or floor C Single layer multi-core on a perforated horizontal or vertical cable tray system E Single layer multi-core on cable ladder system or cleats etc E NOTE : NOTE : NOTE : NOTE : NOTE 5: NOTE : NOTE 7: NOTE 8: NOTE 9: These factors are applicable to uniform groups of cables, equally loaded. Where horizontal clearances between adjacent cables exceed twice their overall diameter, no rating factor need be applied. The same factors are applied to: - group of two or three single-core cables; - multicore cables If a group consists of both two- and three-core cables, the total number of cables is taken as the number of circuits, and the corresponding factor is applied to the tables for two loaded conductors for the two-core cables, and to the Tables for three loaded conductors for the three-core cables. If a group consists of n single-core cables it may either be considered as n/ circuits of two loaded conductors or n/ circuits of three loaded conductors. The rating factors given have been averaged over the range of conductor sizes and types of installation included in Tables T to T8 and the overall accuracy of tabulated values is within 5%. For some installations and for other methods not provided for in the above tables, it may be appropriate to use factors calculated for specific cases, see for examples Tables T and T7 Where cables having differing conductor operating temperature are grouped together, the current rating is to be based upon the lowest operating temperature of any cable in the group. If, due to known operating conditions, a cable is expected to carry not more than 0% of its grouped rating, it may be ignored for the purpose of obtaining the rating factor for the rest of the group. For example, a group of N loaded cables would normally require a group rating factor of C g applied to the tabulated I t. However, if M cables in the group carry loads which are not greater than 0. C g I t amperes the other cables can be sized by using the group rating factor corresponding to (N-M) cables.

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