TYPE EK TYPE E 7 CW Wires 12 Cu Wires 19 Wire 4 CW Wires Copperweld Strand 15 Cu Wires TYPE G TYPE F TYPE P 6 CW Wires
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- Ωκεανός Κεδίκογλου
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1 Comprised a copper cladding metallurgically bonded to a steel core, Copperweld wire from Copperweld effectively combines the strength steel with the conductivity and corrosion resistance copper. Standard copper cladding thicknesses result in 21%,, or 40% IACS composite conductivity. The core steel employed in the composite depends specifically upon the application requirement for mechanical properties and typically ranges from AISI 1006 to AISI Copperweld CCS wire and strand provide efficient and economical overhead line construction and are typically used for power conductors, overhead communication lines (including telephone, telegraph and signal lines), overhead ground wires, guy wires, aerial cable messenger, and catenary cables for railroad electrification. When combined with copper wires in Copperweld -copper conductors, a wide range strengths and conductive options is available, permitting the selection conductors which will meet the requirements for practically all types overhead line designs. NOTE: Properties noted in these data sheets are typical values for standard applications. If your application requires performance values beyond those noted, please contact Copperweld s Engineering Support Center at engineering@copperweld.com or Material selection, varying composition and processing conditions all provide flexibility in how Copperweld can deliver exactly the product you need. Bimetallic conductors from Copperweld fer many distinct advantages, and our engineering team works in concert with our clients to determine the proper components for the stringent requirements their products. TYPE E 7 CW Wires 12 Cu Wires TYPE EK 4 CW Wires 15 Cu Wires Copperweld and copperweld /copper conductors, wire tables and n.e.s.c. loading tables 19 Wire Copperweld Strand C O P P E RW E L D A N D C O P P E RW E L D / C O P P E R C O N D U C T O R S, W I R E TA B L E S A N D N. E. S. C. L O A D I N G TA B L E S TYPE F 1 CW Wire 6 Cu Wires TYPE G 2 CW Wires 5 Cu Wires TYPE J 3 CW Wires 4 Cu Wires TYPE K 4 CW Wires 3 Cu Wires TYPE N 5 CW Wires 2 Cu Wires TYPE P 6 CW Wires 1 Cu Wire 7 Wire Copperweld Strand TYPE A 1 CW Wire 2 Cu Wires TYPE D 2 CW Wires 1 Cu Wire 3 Wire Copperweld Strand Solid Copperweld Wire
2 Wire Tables US/Imperial Type Bare Stranded Copperweld -Copper s Sizes Circular Mils to No. 8 AWG Equivalend Conductance Number and EHS Copperweld Wires Design Number and Hard-Drawn Copper Wires MINIMUM Breaking Load (lbs) Circular Mils Copper Equivalent Ohms/kft at 68 o F. Weight (lbs/kft) Cross area (in 2 ) E x x EK x x Circular Mils Copper Equivalent Ohms/kft at 68 o F. E x x EK x x Circular Mils Copper Equivalent Ohms/kft at 68 o F. E x x EK x x /0 AWG Copper Equivalent ( Circular Mils).0500 Ohms/kft at 68 o F. E x x EK x x F x x /0 AWG Copper Equivalent ( Circular Mils).0795 Ohms/kft at 68 o F. K x x J x x F x x /0 AWG Copper Equivalent ( Circular Mils).100 Ohms/kft at 68 o F. K x x J x x F x x No. 1 AWG Copper Equivalent (83690 Circular Mils).127 Ohms/kft at 68 o F. K x x J x x F x x No. 2 AWG Copper Equivalent (66370 Circular Mils).159 Ohms/kft at 68 o F. K x x J x x A x x F x x No. 4 AWG Copper Equivalent (41740 Circular Mils).253 Ohms/kft at 68 o F. D x x A x x No. 6 AWG Copper Equivalent (26250 Circular Mils).403 Ohms/kft at 68 o F. D x x A x x C x.1046* 2 x No. 8 AWG Copper Equivalent (16510 Circular Mils).640 Ohms/kft at 68 o F. D x x A x x C x.08081* 2 x *High strength Copperweld, 40% conductivity. Elasticity Coefficient Linear Elasticity Coefficient Linear Elasticity Coefficient Linear Mpsi x 10-6 / o F Mpsi x 10-6 / o F Mpsi x 10-6 / o F E J A, 8A EK K C F A, 4A, 6A D
3 Wire Tables Metric Type (mm) *High strength Copperweld, 40% conductivity. Bare solid Copperweld strands, high strength and extra high strength physical and electrical characteristics. Number and EHS Copperweld Wires Design Number and Hard-Drawn Copper Wires MINIMUM Breaking Load (kg) Circular Mils Copper Equivalent mm Ohms/km 20 o C. Weight (kg/km) Cross (mm 2 ) E x x EK x x Circular Mils Copper Equivalent mm Ohms/km 20 o C. E x x EK x x Circular Mils Copper Equivalent mm Ohms/km 20 o C. E x x EK x x /0 AWG Copper Equivalent ( Circular Mils) mm Ohms/km at 20 o C. E x x EK x x F x x /0 AWG Copper Equivalent ( Circular Mils) mm Ohms/km at 20 o C. K x x J x x F x x /0 AWG Copper Equivalent ( Circular Mils) mm Ohms/km at 20 o C. K x x J x x F x x No. 1 AWG Copper Equivalent (83690 Circular Mils) mm Ohms/km at 20 o C. K x x J x x F x x No. 2 AWG Copper Equivalent (66370 Circular Mils) mm Ohms/km at 20 o C. K x x J x x A x x F x x No. 4 AWG Copper Equivalent (41740 Circular Mils) mm Ohms/km at 20 o C. D x x A x x No. 6 AWG Copper Equivalent (26250 Circular Mils) mm Ohms/km at 20 o C. D x x A x x C x 2.657* 2 x No. 8 AWG Copper Equivalent (16510 Circular Mils) mm Ohms/km at 20 o C. D x x A x x C x 2.053* 2 x Elasticity Coefficient Linear Elasticity Coefficient Linear Elasticity Coefficient Linear GPa x 10-5 / o C GPa x 10-5 / o C GPa x 10-5 / o C E J A, 8A EK K C F A, 4A, 6A D
4 Wire Tables US/Imperial Size AWG Copperweld Stranded and Solid Bare s High Strength and Extra High Strength MINIMUM Breaking Loads, lbs* High Strength 40% Extra High Strength 19-Wire Strand WEIGHT (lbs/kft) NOMINAL DC Resistance Ω/kft at 68 o F 40% Cross- AREA (cmil) 19 No No No No No Wire Strand 7 No No No No No No No No Wire Strand 3 No No No No No No No Solid Wire (.165) (.128) (.104) ** (.080) *Breaking load 7-wire and 19-wire Copperweld strands are taken as 90% the sum the breaking loads the individual wires; breaking load 3-wire Copperweld strand is taken as 95% the sum the breaking loads the individual wires used in the manufacturing the strand. ** 40% Elasticity: Solid Wire, 24 x 10-6 psi. Strand, 23 x 10 6 psi Coefficient Linear : 7.2 x 10-6 / o F. Temperature Coefficient Resistance: 2.1 x 10-3 / o F.
5 Wire Tables Metric Copperweld Stranded and Solid Bare s High Strength and Extra High Strength Size AWG (mm) 40% MINIMUM Breaking Loads, kgf* High Strength Extra High Strength Weight (kg/km) NOMINAL DC Resistance Ω/km at 20 o C 40% Cross- AREA (mm 2 ) 19-Wire Strand 19 No No No No No Wire Strand 7 No No No No No No No No Wire Strand 3 No No No No No No No Solid Wire (.165) (.128) (.104) ** (.080) *Breaking loads 7-wire, 19-wire and 37 wire Copperweld strands are taken as 90% the sum the breaking loads the individual wires; breaking load 3-wire Copperweld strand is taken as 95% the sum the breaking loads the individual wires used in the manufacturing the strand. ** 40% Elasticity: Solid Wire, 1.69 x 10 4 kg/mm 2 ; Strand 1.62 x 10 4 kg/mm 2 Coefficient Linear : 1.3 x 10-5 per degree C. Temperature Coefficient Resistance: 3.8 x 10-3 ohms per degree C.
6 Loading Tables Type conductor Bare Copperweld -Copper s Sizes 350,000 Circular Mils to No. 8 AWG Equivalent Conductance Cross Area (A) (in 2 ) Modules x Area (EA) (lbf) Only,, And Resultant* Loads (Loading in Pounds per Linear Foot ) Light Loading District Medium Loading District Heavy Loading District 9 lbs/ft 2 Resultant* +1/4 Ice 4 Lbs/ft 2 +1/4 Ice Circular Mils Copper Equivalent Resultant* +1/2 Ice 4 Lbs/ft 2 +1/2 Ice Resultant* E EK Circular Mils Copper Equivalent E EK Circular Mils Copper Equivalent E EK /0 AWG Copper Equivalent ( Circular Mils) E G EK F /0 AWG Copper Equivalent ( Circular Mils) K J G F /0 AWG Copper Equivalent ( Circular Mils) K J G F No. 1 AWG Copper Equivalent (83690 Circular Mils) N K J G F No. 2 AWG Copper Equivalent (66370 Circular Mils) P N K J A G F No. 4 AWG Copper Equivalent (41740 Circular Mils) P N D A No. 6 AWG Copper Equivalent (26250 Circular Mils) D A C No. 8 AWG Copper Equivalent (16510 Circular Mils) D A C *Based on Rule 251, National Electrical Safety Code, 1990 Edition.
7 Loading Tables Bare Copperweld s for Overhead Line Construction High Strength and Extra High Strength,, And Resultant* Loads Size AWG cross section area (A) (in 2 ) Modules x Area (EA) (lbf) Only (Loading in Pounds per Linear Foot ) Light Loading District Medium Loading District Heavy Loading District 9 lbs/ft 2 Resultant* + 1/4 Ice 19-Wire Strand 4 Lbs per Sq Ft 1/4 Ice Resultant* + 1/2 Ice 4 Lbs/Ft 2 1/2 Ice Resultant* 19 No No No No No Wire Strand 7 No No No No No No No Wire Strand 3 No No No No No No No Solid Wire (.165) (.128) (.104) (.080) Elasticity: Solid Wire, 24 Mpsi; Strand 23 Mpsi Coefficient Linear : 7.2 x 10-6 / o F Other physical and electrical properties for the above conductors are listed in the Wire Tables on page 4. *Based on Rule 251, National Electrical Safety Code, 1990 Edition.
8 C O P P E RW E L D A N D C O P P E RW E L D / C O P P E R C O N D U C T O R S, W I R E TA B L E S A N D N. E. S. C. L O A D I N G TA B L E S Guy Strands Designation Specifications Nominal Strand Applicable ASTM specifications are as follows: Specification No. Title B-227 Hard-Drawn Copper-Clad Steel Wire. B-228 Concentric-Lay-Stranded Copper-Clad Steel s. B-229 Concentric-Lay-Stranded Copper and Copper-Clad Steel Composite s. B-452 Copper-Clad Steel Wire for Electronic Application. A-460 Copper-Clad Steel Wire Strand. (For use as guy and messenger strand) All ASTM specifications are re-approved every 5 years. Please reference the current specification. Copies these specifications should be ordered from the American Society for Testing and Materials 100 Barr Harbor Drive P.O. Box C700 West Conshohocken, PA Copperweld Type M Guy Strands Number and Individual Wires Rated Strength (lbs) Weight (lbs/1000 ft) Standard Package Coil Length (ft) Approximate Weight (lbs) 2.2M x M x M x M x M x M x M x M x M x M x M x Put up in 500-foot coils when specified. Reels 2500, 5000 and feet are also available. AMERICAS Copperweld Bimetallics LLC Nashville, Tennessee EUROPE/NORTH AFRICA Dynext SRL Milan, Italy SOUTHERN AFRICA ARB Electrical Wholesalers Durban, South Africa NORTHEAST ASIA/PACIFIC Fushi Copperweld Inc. Beijing, China SOUTHEAST ASIA Copperweld Bimetallics LLC Bangkok, Thailand MIDDLE EAST Mishnan Holdings Dammam, Saudi Arabia ED1800 REV 08/14
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