950HD Parts Manual. Serial No.s 4825 and Higher. Part No Manufactured by:
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1 BIG POWER IN ALL PLACES 950HD Parts Manual Serial No.s 4825 and Higher Part No Manufactured by: Phone: Morbark, LLC Sales S. Winn. Rd., P.O. Box 1000, Parts and Service Winn, Michigan
2 PARTS MANUAL REVISION LOG Rev: Date Affected: Pages Changed: Description of Changes: - Mar 18, 2016 All Initial Release A Apr 20, Added Schematics
3 Table of Contents Parts List and Illustrations Page Number Routine Maintenance Replacement Parts...iv Top Level Decals Group Complete... 8 Frame Group Control Panel Group Loader Group Tracks Group / Fuel Tanks Group Engine, Isuzu Group Air Cleaner Housing Group Main Electrical Schematic Plus 1 Electrical Schematic Battery Cables Hydraulic Schematics iii
4 Routine Maintenance Replacement Parts The following parts should be considered as normal stock part items in your location. Keeping a supply of these will enable you to keep the Boxer in full service. Part Name... Part Number Boxer 950HD Maintenance Kit Outer Air Filter Element Inner Air Filter Element Fuel Filter Element Hydraulic Oil Filter Hydraulic Oil... Chevron Rykon Premium ISO 46 or equal Engine Oil Filter Engine Oil (15W40 Synthetic Blend) Front/Rear Idler Wheel Repair Kit Middle Wheel Repair Kit Seal Kit for Lift Cylinder Seal Kit for Tilt Cylinder Seal Kit for Wheel Motor Sensor, Temperature, Air Inlet Pipe Sensor, Barametric Replacement Ignition Key Replacement Access Panel Key iv
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6 Top Level TOP LEVEL A A 12 E E B 15 B C C DETAIL I I D D 2
7 Top Level J DETAIL J SECTION A-A SECTION B-B SECTION C-C SECTION D-D SECTION E-E 3
8 TOP LEVEL F F H H G G SECTION F-F SECTION G-G SECTION H-H 4
9 TOP LEVEL ITEM QTY PART # TITLE 1 1 N/A ECM,ENGINE 2* KIT,DECAL TRACK ASSY,RH TRACK ASSY,LH INSTALL ASSY,FENDER,HINGED,RH INSTALL ASSY,FENDER,HINGED,LH INSTALL ASSY,AIR INTAKE WELD ASSY,BOLT IN SHELF RH SIDE PAD ASSY LH SIDE PAD ASSY RH REAR FENDER INSTALL ASSY LH REAR FENDER INSTALL ASSY EXHAUST WELDMENT CONTROL PANEL ASSEMBLY HOOD ASSY BOOM ASSEMBLY HOLDER,MANUAL DEBRI,SHIELD,LOWER WRENCH,TRACK FLUSH,LOCKABLE,LEVER LATCH LEVER LATCH,FLUSH MOUNT HOLD DOWN, ADJUSTABLE Bill of Materials Con t on next page 5
10 TOP LEVEL ITEM QTY PART # TITLE BATTERY BUSS REVX BATTERY JUMP POST GREASE ZERK PLUS 1, 24 PIN KRAFT EDM CONTROLLER, NUT, INSERT - 1/ NUT,WING,3/8-16NC,PLATED BOLT,3/4-10UNCX3,GR8,CAD BOLT,1/4-20X1/ BOLT,3/8-16X BOLT,5/16-18X3/4,HH,GR BOLT,1/4-20X1 1/2,CADIUM,GR BOLT,1/4-20X3/4 UNC,HH G HEX CAP SCREW ZINC FINISH WASHER,FLAT,1/4 ZINC PL WASHER,FLAT,ZINC,1/ WASHER,FLAT,3/4,ZC,G WASHER,FLAT,3/8,ZINC PLT WASHER,FLAT,5/16 ZINC,SAE WASHER,FLAT,ZINC,1/4 6
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12 Decals Group
13 Decals Group Item No. Description Quantity Part Number KIT, DECAL, COMPLETE VOLT AUXILIARY OUTLET ENGINE THROTTLE ENSURE LOCKING PINS ARE ENGAGED BOOM FLOAT WARNING: DO NOT ENGAGE BOOM FLOAT CAUTION: SHUT OFF FUEL VALVE WARNING: FIRE HAZARD ALLOW UNIT TO COOL NOTICE: #2 ULTRA LOW SULFUR DIESEL WARNING: SPARKS CAN OCCUR KNOW WHATS BELOW OPERATOR CONTROLS - SAFETY BOXER - SMALL WARNING: EXPLOSION HAZARD BATTERY TIE DOWN LIFT POINT WARNING: CRUSH HAZARD LOAD BOXER - LARGE WARNING: STAY CLEAR DANGER: CRUSH HAZARD TRACKS CAUTION: BURN HAZARD CONNECTORS WARNING: CRUSH HAZARD LOADER ARMS WARNING: EXPLOSION HAZARD ULSD WARNING: ATTACHMENT MUST BE SECURE MORBARK
14 FRAME HD FRAME D A A 30 DETAIL D DETAIL C B B C 13 10
15 FRAME SECTION A-A SECTION B-B 11
16 FRAME ITEM QTY PART # TITLE 1* HOSE KIT INSTALL ASSY,HYDRAULIC TANK FRAME WELDMENT PLUG,#16,OR,DRILLED & TAPPED MOUNT,FILTER,HYD BLOCK,MANIFOLD,RH BLOCK,MANIFOLD,LH COVER,TANK CLEAN-OUT, FILTER,HYD FLUID COMBINATION VALVE,HYDROFORCE 11* P.O. CHECK VALVE CLAMP, MIKALOR,37-40 W PLUG STR. THREAD FITTING,12 ORFS x 8 ORFS,REDUCER FITTING,10 SWIVEL ORFS x 10 ORFS, FITTING,12 ORS x 12 ORFS RUN TEE FITTING,12 ORS x 12 ORFS STR FITTING,12 ORS x 8 ORFS STR 19* FITTING,ORS,CONECTOR F50L FITTING,ORS,04x04,SAE,MALE,STR DEGREE FITTING,12 X ORS/SAE O RING BOSS FITTING,ORS,04x04,SAE,MALE, FITTING,4 ORS x 4 ORFS, HYDRAULIC, FITTING FITTING,ORS 10 X 10 SAE MALE 45 27* NUT,NYLOCK,5/ BOLT, 5/16-18 x 1 GR BOLT,HH,G5,3/8-16 x3/ WASHER,FLAT,3/ WASHER,FLAT,5/16 32* HOSE, CUT 5 LONG 12
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18 CONTROL PANEL CONTROL PANEL V V 12 S U U TS
19 CONTROL PANEL SECTION S-S DETAIL T SECTION U-U SECTION V-V 15
20 CONTROL PANEL ITEM QTY PART # TITLE RADIATOR COVER WELDMENT FRONT PAD ASSEMBLY CONTROL PANEL WELDMENT HANDLE,JOYSTICK,SURROUND HOLDER,DRINK W/ DRAIN,PLASTIC MURPHY POWER VIEW V OUTLET SWITCH,IGNITION,2 POSITION SWITCH,BOOM FLOAT FRICTION 170 DEGREE ROTARY HALL KNOB FLANGE,JOYSTICK JOYSTICK NUT,NYLOCK,#6-32,ZC NUT,#8,ZINC PL BOLT,5/16-18x3/4,HH,GR BOLT,1/4-20x5/8,GR5,ZINC PLT SCREW,#8-32x1,ZC SCREW,#6-32x3/4,MACH,ZC WASHER,LOCK,#8,ZC WASHER,FLAT,5/16 ZINC,SAE WASHER,FLAT,ZINC,1/ WASHER,#8,ZINC PL WASHER,FLAT,#6,ZC 16
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22 Loader LOADER F F H H A 11 A 18
23 Loader SECTION A-A SECTION F-F 3 9 SECTION H-H 19
24 Loader ITEM QTY PART # TITLE TILT,CYLINDER,PIN,WLDMT TILT,CYLINDER,PIN,WLDMT ATTACHMENT,PLATE,PIN,WLDMT BOOM,PIN,WLDMT BOOM,ARM,WLDMT ASSEMBLY,MALE,COUPLER,BOXER SPACER,CYLINDER.BOOM TILT LOCK,BOOM GREASE ZERK,1/ CYLINDER,2 1/2,BORE x10,stroke CYLINDER,2012,TIE,ROD CLEVIS,PIN&CLIP PRESSURE RELEASE MANIFOLD FITTING,QDISC,PIN,FEM-502-8FO FITTING,QDISC,SOCK,FEM-501-8F FITTING,FS FITTING,ORS,BULKHEAD,08x FITTING,ORS,CONECTOR F50L FITTING,ORS,04x04,SAE,MALE,STR FITTING,ORS,04x04,SAE,MALE, SPLIT,STEEL,BUSHING BOLT,HH,G5,3/8-16 x3/ BOLT,SOCKET HEAD CAP,5/ WASHER,LOCK,3/ DETENT,PIN COTTER,PIN,3/16x2 20
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26 Tracks , TRACKS , M M D D L L O N N DETAIL O 5 2 P P 22
27 Tracks , TRACKS , SECTION SECTION D-D SECTION L-L SECTION M-M 31 SECTION N-N SECTION P-P 23
28 Tracks , ITEM QTY PART # TITLE TRACK ADJUSTING BOLT WELDMENT, TRACK FORK PIN ASSY,IDLER,WHEEL,SHAFT PIN ASSY,IDLER,WHEEL,SHAFT IDLER ASSY,FRONT,MECH ADJ,RH BOLT,TENSIONER WASHER,1/2,MODIFIED MACHINED SPROCKET,72mmx15T MACHINED,DRIVE HUB ROUND,MIDWHEEL AXLE TUBE,IDLER,SPACER PLATE,TENSION LOCK MIDWHEEL,CENTER GUIDE,MIDSTATE ASSY,MID WHEELS,SPOOL SPRING,TRACK TENSIONING SEAL,62x35x6MM BEARING,6204-2RS-3/ RING,SNAP,DIN472HD,47MM SEAL,47x30,7MM 24
29 Tracks , ITEM QTY PART # TITLE BEARING,IDLER,FRONT BEARING, 30206A TRACK,RUBBER,230x45x72SWK MACHINING,IDLER,FRONT WHEEL /4 TAPER SHAFT RING,SNAP DIN 472 HD 62MM LATED HEX HEAD BOLT,1/ * NUT,3/8-16,NYLOCK NUT,STOVER,5/ NUT,LOCK,1/ BOLT,1/2-13 x2 3/ BOLT,1/2-13UNC x1 3/ BOLT,HH,3/8-16x1,G BOLT,1/2-13x1,ZC,VIBRA-TITE,VC WASHER,LOCK,SINGLE COIL,1/ WASHER,W SERIES IDx1.477ODx0.090THK WASHER,FLAT,3/8 25
30 Fuel Tank A DETAIL A 3 ITEM QTY PART # TITLE FITTING SENDING UNIT FUEL TANK, 7.5 GAL -LH FUEL TANK, 7.5 GAL - RH FUEL CAP FITTING,T,3/8x3/8x1/ FORGE 90DEG. BARB ELBOW BALL VALVE,1/4,90DEG GROMMET,RUBBER BOLT,HH1/4-20x1,NC G8 PLATED BOLT,HH,3/8-16x1 1/4,G BOLT,1/4-20x3/4 UNC,HH G WASHER, 3/8, SAE, FLAT, ZN WASHER,FLAT,1/4 ZINC 26
31 Fuel Tank
32 Engine, Isuzu, ISUZU,48HP,FT4 4LE2T A 7 D D 1 F F B 2 28
33 Engine, Isuzu, C E DETAIL C DETAIL B DETAIL E 29
34 Engine, Isuzu, SECTION A-A SECTION D-D 6 SECTION F-F 30
35 Engine, Isuzu, ITEM QTY PART # TITLE OIL DRAIN HOSE ASSY INSTALL ASSEMBLY, OIL FILTER FLANGE,RADIATOR MOUNT,UPPER BRACKET,UPPER RADIATOR,LH BRACKET,UPPER RADIATOR, RH BRACKET,LOWER,ENG,RAD,RH BRACKET,LOWER,ENG,RAD,LH RADIATOR,COMBINATION,COPPER CORE 9* RADIATOR HOSE KIT HP ISUZU ENGINE PUMP,HYDROSTATIC DRIVE PUMP,CASAPPA,REAR PORT,GEAR HOSE,STR FITTING,3/ FITTING,HYD,849FSO,06x ISOLATOR,RADIATOR ISOLATOR,ENGINE NUT,3/8-16,NYLOCK BOLT,M x40,ZN BOLT,M10x1.5x M8x1.25 x20,zc Bolt - 1/2-13 UNC x 1 1/ BOLT,3/8-16x BOLT,5/16-18x1/2,HH,GR /2 WASHER WASHER,FLAT,1/ WASHER,FLAT,3/8 31
36 Air Cleaner Housing, AIR CLEANER HOUSING A A SECTION A-A 32
37 Air Cleaner Housing, ITEM QTY PART # TITLE WELD ASSY,AIR INTAKE,TUBE,COUPLING CUT HOSE TO 3" LONG HOSE,2 ID,613 BRIGHAM x 2 1/ TUBE,AIR INTAKE,950HD SLEEVE REDUCER, 2/1 1/2,RUBBER MOUNTING BAND, SERVICE INDICATOR,AIR FILTER RUBBER SLEEVE REDUCER FILTER,SAFETY AIR,RADIAL SEAL PRIMARY FILTER ELEMENT, AIR INTAKE,AIR CLEANER 33
38 Main Electric Schematic Ω Ω 34
39 Main Electrical Schematic
40 Plus 1 Electric Schematic
41 Plus 1 Electrical Schematic SEALING PLUG WIRE SEAL GA TERMINAL, GA SWITCH MOUNT CONNECT DTM6 PLUG WEDGE DTM6 PLUG PIN PLUG WEDGE PIN PLUG PIN REC WEDGE PIN REC DB9 WITH 120 OHM RESIST PIN BUS PIN PLUG WEDGE PIN PLUG PIN PLUG BLUE WEDGE PIN PLUG ORA WEDGE Y-CONNECTOR PIN PLUG DTM12 PLUG WEDGE DTM12 GRAY PLUG DTM12 BLACK PLUG ITEM # QTY PART # DESC * 7'-10" GRAY 18 GA WIRE 40* 7'-6" YELLOW 18 GA WIRE 39* 4'-2" GRY/RED 18 GA WIRE 38* 4'-4" GRY/WHT 18 GA WIRE 37* 3'-9" YEL/GRN 18 GA CAN WIRE 36* 11'-6" PURPLE 18 GA WIRE 35* 11'-4" BROWN 18 GA WIRE 34* 10'-7" ORANGE 18 GA WIRE 33* 15'-1" BLUE 18 GA WIRE 32* 11'-1" GREEN 18 GA WIRE 31* 10'-3" WHITE 18 GA WIRE 30* 18'-11" RED 18 GA WIRE 29* 65'-4" BLACK 18 GA WIRE 28* 2'-4" LOOM - 1/2" 27* 6'-1" LOOM - 3/8" 26* 10'-6" LOOM - 1/4" 25* MINI SOCKETS 24* SOCKETS 23* PINS DIODE ITEM # QTY PART # DESC. 37
42 Battery Cables
43 Hydraulic Schematic VENT VALVE MANIFOLD BUCKET CYLINDER RELIEF MANIFOLD RELIEF MANIFOLD BOOM CYLINDER MANIFOLD BLOCK MANIFOLD BLOCK PO CHECK PO CHECK HFAA HFAB BMA BMB BKA BKB LFAA LFAB SV5 SV4 LS1 HYDRAULIC PUMP RIGHT TRACK MOTOR HYDROSTATIC ASSEMBLY FILTER ASSEMBLY LEFT TRACK MOTOR P G PD1 SP1 SV2 CBV2 CBV1 CV2 SP3 SV1 EC1 EC2 CV5 CV6 CV1 EC3 UP1 FR1 NV1 PR1 EV1 RV1 T 39
44 BIG POWER IN ALL PLACES Manufactured by: Phone: Sales , Parts and Service Morbark, LLC S. Winn Rd., P.O. Box 1000, Winn, Michigan
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