11/14/2008 BR150S. Baja Motorsports Inc. P.O. Box Phoenix, AZ Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 1 of 42
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1 BR150S Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 1 of 42
2 FRAME 1 BR150S CABLE COMP. PARKING BRAKE BR150S CABLE COMP. REVERSE BR150S ENGINE STOP BUTTON BR150S IGNITION START SWITCH BR150S REAR CARGO RACK BLACK BR150S REAR CARGO RACK RED BR150S BRAKE LIGHT BR150S HEADLIGHT SET BR150S WASHER Φ6(GB93) BR150S BOLT, M6X12(GB70) BR150S MAIN FRAME BLACK BR150S MAIN FRAME RED BR150S BACK SUPPORT ARM BLACK BR150S BACK SUPPORT ARM RED BR150S BOLT M8 X 40(GB5783) 2 2 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 2 of 42
3 FRAME 13 BR150S NUT LOCKING FLANGE M8(GB6187) BR150S NUT M X10, FLANGE SELF LOCK BR150S BOLT M10X1.25X25(GB5786) 2 4 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 3 of 42
4 BRUSHGUARD 1 BR150S GUARD SILVER BR150S GUARD BLACK BR150S FRAME CROSS MEMBER BAR SILVER BR150S FRAME CROSS MEMBER BAR BLACK BR150S RR.FRAME CROSS MEMBER BAR SILVER BR150S RR.FRAME CROSS MEMBER BAR BLACK BR150S GUARD SIDE RAIL SILVER BR150S GUARD SIDE RAIL BLACK BR150S TUBE COLLAR Φ BR150S WASHER M8X14X2, SPRING BR150S WASHER SPHERICAL M BR150S BOLT M8 X 60 Φ8 (GB5782) BR150S PADDING FRAME RED BR150S PADDING FRAME BLACK BR150S NUT M8 (GB6187) BR150S BOLT M8 X 55 (GB5782) 3 6 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 4 of 42
5 REAR SUSPENSION 1 BR150S NUT FLANGE M14X1.5(GB6187) BR150S ENGINE MOUNT SPACER LINK BR150S JAM NUT M14X1.5(GB6170) BR150S RR. ENGINE BRACKET M14X BR150S BOLT M X70, HEX (PT) BR150S NUT M X10, FLANGE SELF LOCK BR150S REAR DISC COVER BR150S FLANGE BOLT, M6x12(GB5787) BR150S NUT M6-1.0X7, FLANGE SELF LOCK BR150S BOLT M6X20(GB5783) BR150S WASHER M6X10X2, SPRING BR150S WASHER M6X12X2, PLATE BR150S MUFFLER BR150S BOLT M X60, HEX (PT) BR150S RUBBER BUSH, RR. SWINGARM BR150S NUT M12X1.25(GB6187) 2 2 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 5 of 42
6 REAR SUSPENSION 17 BR150S GUARD, CHAIN BR150S BOLT, HHFS M8X60(GB5782) BR150S NUT FLANGE M8(GB6187) BATTERY (YTX7L-BS-FP) BR150S BATTERY COVER BR150S BOLT M X150, FLANGE (PT) BR150S AIR CLEANER CLAMP BR150S AIR CLEANER BR150S NUT M10(GB6187) BR150S BOLT M X45, HEX (PT) BR150S NUT M6-1.0X31.50, CAP BR150S GASKET EXHAUST PIPE BR150S BATTERY BAND BR150S BATTERY LOWER BR150S REAR SHOCK RED BR150S REAR SHOCK YELLOW 1 2 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 6 of 42
7 REAR SUSPENSION 32 BR150S LOCKING WASHER Φ BR150S WASHER M6X12X5, PLATE BR150S WASHER M6X10X2, SPRING BR150S NUT M X10, FLANGE SELF LOCK BR150S BUSHING Φ15X2X BR150S WASHER M10X20X2, PLATE BR150S RUBBER BUSHING BR150S DRIVETRAIN FRAME BR150S BOLT M6-1.0X20, HEX (FT) BR150S BOLT, M10X1.25X40(GB7585) 2 2 BR150S AIR FILTER 1 1 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 7 of 42
8 SEATS/SAFTEY HARNESS 1 BR150S HEAD REST BR150S DRIVER SEAT BR150S PESSANGER SEAT BR150S SEAT BOLT M8X45(GB37) BR150S NUT M8 GB BR150S FUEL TANK CAP BR150S FUEL TANK BR150S BOLT, M8X45(GB5782) BR150S BOLT M10X1.25X25 (GB5786) BR150S RUBBER MOUNT BR150S WASHER M8X15X1.50, PLATE BR150S WASHER, Φ8(GB97.1) BR150S FUEL VALVE BR150S WIRING HARNESS WITH RELAY & BATTERY CABLES BR150S TUBE # BR150S TUBE CLIP #2 2 4 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 8 of 42
9 SEATS/SAFTEY HARNESS 17 BR150S FUEL FILTER BR150S TUBE # BR150S WIRING HARNESS, SECONDARY BR150S SEAT BELT BOLT M12X BR150S WASHER Φ12(GB97.1) BR150S NUT, M12(GB6171) BR150S SAFETY BELT BR150S BOLT M10X1.25X20 (GB5786) BR150S WASHER Φ10(GB97.1) BR150S NUT M X10, FLANGE SELF LOCK BR150S CDI BR150S CDI UNIT RUBBER BAND BR150S STARTER RELAY BR150S BOLT M4X10(GB818) BR150S NUT M4-0.7X3, HEX BR150S RESISTOR 1 1 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 9 of 42
10 SEATS/SAFTEY HARNESS 33 BR150S RECTIFIER BR150S BOLT M5X16(GB818) BR150S FLAT WASHER Φ5(GB97.1) BR150S WASHER M6X8X2, SPRING BR150S NUT M5-0.8X4, HEX BR150S ELECTRICAL FIXING PLATE BR150S CARBURETOR BR150S ENGINE BR150S COVER, ELECTRICAL BOX BR150S BOLT M8X60 M8X55(GB5782) BR150S SPRING WASHER Φ8(GB93) BR150S ENGINE BOLT M10X (GB5787) BR150S NUT M X10, FLANGE SELF LOCK BR150S SPRING WASHERΦ12(GB93) BR150S ENGINE INSTALLATION BUSHING BR150S SCREW, M5X16(GB818) 3 3 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 10 of 42
11 SEATS/SAFTEY HARNESS 49 BR150S LOCK WASHER Φ5(GB93) BR150S NUT M5-0.8X4, HEX BR150S SCREW, M4X10(GB818) BR150S WASHER Φ4(GB97.1) BR150S SPRING WASHER Φ4(GB93) BR150S FUSE 15A / 250V GLASS TUBE BR150S WASHER M12X24X2, PLATE BR150S IGNITION COIL 1 1 DN BOOT SIDE CASE 1 1 BR150S FUSE HOLDER 1 1 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 11 of 42
12 CONTROLS 1 BR150S BRAKE PEDAL BR150S PEDAL BUSH BR150S SPRING WASHER, Φ8(GB93) BR150S BOLT, M8X15(GB5783) BR150S WASHER, Φ12(GB97.1) BR150S COTTER PIN, 2X20(GB91) BR150S AXIS PIN, 6X16(GB882) BR150S U-JOINT BR150S HEX NUT M8(GB6170) BR150S LOCKING NUT, M8(GB6187) BR150S REAR BRAKE TENSION ROD BR150S REAR BRAKE RETURN SPRING BR150S BRAKE ARM BR150S COTTER PIN 2.5X35(GB91) BR150S GAS PEDAL BR150S THROTTLE CABLE 1 1 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 12 of 42
13 CONTROLS 17 BR150S THROTTLE RETURN SPRING BR150S HAND BRAKE BAR COMP BR150S U-JOINER # BR150S BRAKE PEDAL COVER BR150S WASHER Φ8(GB97.1) BR150S FR. BRAKE CALIPER.L BR150S OIL PIPE# BR150S FR. BRAKE CALIPER.R BR150S MASTER CYLINDER BR150S OIL PIPE# BR150S RR. BRAKE CALIPER ASSY. W/BRACKET BR150S NUT, M8(GB6187) BR150S SPINDLE PIN BR150S BOLT, M8X20(GB5783) BR150S REVERSE BAR COMP BR150S FR. BRAKE PADS, FR. BRAKE PUMP 1 SET 1 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 13 of 42
14 CONTROLS 33 BR150S BRAKE PADS, RR. BRAKE PUMP BR150S REVERSE LEVER COVER BR150S WASHER, Φ6(GB97.1) BR150S BOLT M8-1.25X30, FLANGE (FT) BR150S THROTTLE PEDAL COVER 1 1 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 14 of 42
15 STEERING 1 BR150S STEERING WHEEL CAP BR150S BOLT: M6X12(GB5783) BR150S LOCK WASHER Φ6(GB93) BR150S STEERING WHEEL BR150S STEERING WHEEL FLANGE BR150S BOLT: M8X25(GB5783) BR150S STEERING FLANGE BRACKET BR150S NUT M8(GB6187) BR150S STEERING FLANGE BRACKET BR150S STEERING AXLE CAP BR150S ELASTIC RING Φ20(GB894) BR150S BOLT, M8X25(GB5783) BR150S WASHER, Φ BR150S UNIVERSAL JOINT BR150S TIE ROD CONNECTOR RACK END BR150S NUT M X11, HEX 2 2 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 15 of 42
16 STEERING 17 BR150S BOOT BR150S TIE ROD (24CM) BR150S ROD END (24X10MM / 47X12MM) BR150S NUT M16 X 1.5(GB810) BR150S RACK AND PINION ASSEMBLY BR150S BOLT, M8X60(GB5782) BR150S NUT M8-1.25X9, FLANGE SELF LOCK 2 2 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 16 of 42
17 REAR AXLE 1 BR150S CAP, HUB BR150S PIN SPECIAL3X40(GB91) BR150S NUT M16-1.5X17, HEX CASTLE BR150S WASHER Φ BR150S DUST COVER BR150S NUT FLANGE, M10X1.25(GB6187) RR. TIRE. L 1 8 BR150S HUB, REAR WHEEL BR150S WHEEL HUB STUDS(GB5782) BR150S BOLT M8X BR150S OIL SEAL30X55X12(GB5782) BR150S BEARING BR150S BEARING BASE BR150S NUT M8(GB6170) BR150S BOLT HHFS M8 X 25(GB5787) BR150S SPROCKET, DRIVEN 1 1 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 17 of 42
18 REAR AXLE 17 BR150S AXLE BR150S BRAKE DISC BR150S REAR RIM BLACK BR150S REAR RIM SILVER BR150S REAR TIRE 22X RR. TIRE. R 1 22 BR150S WASHER Φ8 GB BR150S CHAIN, 520 / 24 LINKS DOUBLE CHAIN BR150S NUT M8(GB6187) BR150S OIL SEAL30X56X12(GB5782) 1 1 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 18 of 42
19 FRONT SUSPENSION 1 BR150S CAP, HUB BR150S PIN SPLIT 2.5X35 (GB91) BR150S NUT CASTLE M14X1.5 (GB9459) BR150S WASHER Φ10 (GB96) BR150S BUSHING BRASS 27X5X BR150S BEARING SEAL 27X42X BR150S BEARING (GB6203) BR150S NUT M10(GB6187) FR. WHEEL ASSY. L 1 10 BR150S WHEEL HUB BR150S TIRE BOLT,M10X1.25X BR150S BRAKE DISK BR150S BOLT M6X16 GB BR150S BEARING(GB6204) BR150S BEARING SEAL 25X47X BR150S BUSHING BRASS 2 2 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 19 of 42
20 FRONT SUSPENSION 17 BR150S SPINDLE FR. LH BR150S SPINDLE FR. RH BR150S A-ARM DOWN LH BR150S A-ARM DOWN RH BR150S A-ARM UPPER LH BR150S A-ARM UPPER RH BR150S BOLT, M10X1.25X170(GB5787) BR150S NYLON COLLAR BR150S BOLT,M8X16,FLANGE BR150S SPRING WASHER Φ8 (GB93) BR150S BUSHING BR150S BOLT M10X1.25X BR150S NUT M X10, FLANGE SELF LOCK BR150S COTTER PIN 2.5X BR150S FRONT SHOCK RED BR150S FRONT SHOCK YELLOW 1 2 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 20 of 42
21 FRONT SUSPENSION 29 BR150S NUT, M10X.125(GB6187) FR. WHEEL ASSY. R 1 31 BR150S FRONT TIRE 19X BR150S FRONT RIM BLACK BR150S FRONT RIM SILVER BR150S CASTLE NUT, M12(GB9459) BR150S SPRING WASHER, M12(GB93) BR150S BOLT M X40, HEX (PT) 2 2 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 21 of 42
22 CYLINDER HEAD 1 BR150S CYLINDER HEAD SUBASSY BR150S PLUG SPARK (C7HSA NGK) BR150S CYLINDER HEAD GASKET BR150S CARBURETOR INSULATOR GASKET BR150S CARBURETOR INSULATOR BR150S PIPE COMP.IN BR150S BAND INSULATOR BR150S GASKET, HEAD COVER BR150S O-RING BR150S TUBE BREATHER BR150S BOLT STUD M BR150S BOLT STUD M BR150S BOLT FLANGE M BR150S NUT FLANGE M6-ZN.D BR150S CYLINDER HEAD COVER BR150S PIN DOWEL Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 22 of 42
23 CYLINDER HEAD 17 BR150S BOLT FLANGE M6 100 CYLINDER HEAD BR150S INTAKE VALVE BR150S VALVE STEM SEAL BR150S VALVE SPRING OUTER SEAT BR150S SPRING VALVE OUTER..INNER BR150S RETAINER VALVE SPRING BR150S COTTER VALVE BR150S EXHAUST VALVE 1 1 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 23 of 42
24 CYLINDER 1 BR150S CYLINDER BR150S GASKET CYLINDER BR150S WASHER SEALING BR150S PIN DOWEL BR150S BOLT FLANGE M6 12-ZN.D BR150S GASKET TENSION LIFTER BR150S LIFTER ASSY.TENSIONER BR150S GUIDE COMP.CAM CHAIN BR150S BOLT FLANGE Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 24 of 42
25 RIGHT CASE COVER 1 BR150S COVER RCRANKCASE COMP BR150S CRANKCASE COVER GASKET BR150S OIL DRAIN PLUG BR150S OIL FILTER SCREEN BR150S SPRING OIL FILTER SCREEN BR150S DIPSTICK BR150S CLAMPER AC GENERATOR CORD BR150S OIL SEAL BR150S O-RING BR150S O-RING BR150S PIN DOWEL BR150S BOLT FLANGE M BR150S BOLT FLANGE M BR150S BOLT FLANGE M BR150S BOLT FLANGE M BR150S BOLT FLANGE M Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 25 of 42
26 RIGHT CASE COVER 17 BR150S BOLT FLANGE M BR150S BOLT HEX M5 12-ZN.D 2 2 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 26 of 42
27 CRANKCASE 1 BR150S RIGHT CRANKCASE BR150S BUSH ENGINE HANGER RUBBER BR150S CRANKCASE GASKET BR150S LEFT CANKCASE BR150S NUT FLANGE M BR150S WASHER M BR150S BOLT STUD M BR150S BOLT STUD M BR150S BEARING RADIAL BALL E BR150S PIN DOWEL BR150S OIL SEAL BR150S OIL SEAL BR150S BEARING RADIAL BALL E6004-2RS BR150S BOLT FLANGE M BR150S BEARING RADIAL BALL E BR150S BOLT DRAIN PLUG M Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 27 of 42
28 CRANKCASE 17 BR150S WASHER DRAINPLUG φ BR150S TUBE BREATHER BR150S CAM CHAIN TENSIONER GUIDE BR150S BOLT FLANEG M BR150S SEPARATOR OIL BR150S PIVOT CAM CHAIN TENSIONER BR150S OIL SEAL BR150S BOLT FLANGE M BR150S PLATE KICK RETURN STOPPER BR150S BOLT FLANGE M BR150S BOLT FLANGE M BR150S PLUG OIL Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 28 of 42
29 CRANKSHAFT 1 BR150S CRANKSHAFT BR150S NUT M BR150S WASHER HV HV BR150S SPANNER NUT BR150S WASHER BR150S GEAR KICK DRIVE BR150S WASHER φ BR150S NUT M BR150S KEY WOODRUFF BR150S CLIP PISTON PIN BR150S PIN PISTON BR150S PISTON BR150S PISTON RING SET 1 1 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 29 of 42
30 ROCKER ARM 1 BR150S NUT TAPPET ADJUSTING BR150S SCREW TAPPET ADJUSTING BR150S ARM VALVE ROCKER BR150S SHAFT EX ROCKER ARM BR150S CHAIN CAM SHAFT BR150S CAM SHAFT COMP 16T BR150S SHAFT COMP IN ROCK ARM BR150S PLATE COMP STOPPER BR150S PIN DOWEL BR150S HOLDER CAMSHAFT 1 1 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 30 of 42
31 LEFT COVER ASSY. 1 BR150S LEFT CRANKCASE COVER BR150S LEFT CRANKCASE COVER GASKET BR150S SCREW TAPPING ST4.2 8-F-H BR150S PLATE L COVER BR150S BOLT FLANGE M BR150S SPECIAL BOLT BR150S BOLT FLANGE M BR150S BRAND COVER BR150S BOLT FLANGE M BR150S COVER, REAR LEFT 1 1 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 31 of 42
32 FAN COVER & SHROUD 1 BR150S FAN COVER COMP BR150S STARTER CABLE CLAMPER BR150S CARBURETOR COOLING DUCT BR150S LOWER SHROUD BR150S LOWER SHROUD SEAL BR150S UPPER SHROUD COMP BR150S HIGH TENSION CORD CLIP BR150S UPPER SHROUD SEAL BR150S SCREW ST F BR150S BOLT M Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 32 of 42
33 OIL PUMP 1 BR150S CHAIN OIL PUMP BR150S NUT FLANGE M BR150S SPROCKET OIL PUMP ORIVEN BR150S BOLT M BR150S OIL PUMP 1 1 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 33 of 42
34 CLUTCH SUB-ASSY 1 BR150S OUTER CLUTCH ASSY BR150S BELT DRIVE BR150S PULLEY ASSY DRIVEN 1 1 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 34 of 42
35 TRANSMISSION 1 BR150S COVER TRANSMISSION BR150S GASKET TRANSMISSION COVER BR150S BEARING RADIAL BALL E BR150S BEARING RADIAL BALL E BR150S BEARING RADIAL BALL E BR150S BOLT SPECIAL M BR150S WASHER M BR150S OIL SEAL BR150S GEAR FINAL BR150S CIRCLIP EXTERNAL BR150S SHAFT COMP. COUNTER BR150S NUT M X9, FLANGE BR150S WASHER M12X29X2, PLATE BR150S DRIVE SHAFT 1 1 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 35 of 42
36 MAGNETO 1 BR150S STATOR BR150S FLYWHEEL BR150S COOLING FAN BR150S BOLT M6-1.0X18, FLANGE (FT) 2 4 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 36 of 42
37 STARTER MOTOR 1 BR150S FLANGE STARTING CLUTCH BR150S ONE-WAY CLUTCH BR150S BEARING NEEDLE BR150S GEAR COMP.STARTING CLUTCH BR150S SHAFT STARTER REDUCTION GEAR BR150S GEAR STARTER REDUCTION BR150S BOLT FLANGE M BR150S STARTER MOTOR 1 1 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 37 of 42
38 DRIVE PULLEY SUB- ASSY. 1 BR150S PULLEY ASSY MOVABLE DRIVE. 1 1 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 38 of 42
39 REVERSE ASSEMBLY 1 BR150S REVERSE GEAR PART OF CASE BODY BR150S RING GEAR OF REVERSE GEAR BR150S DOWEL PIN BR150S PLANET GEAR SEAT 1 1 PLANET GEAR 3 PLANET GEAR SHAFT 3 8 BR150S OUTPUT SHAFT BR150S THRUST BEARING BR150S NEEDLE BEARING BR150S RING GEAR OF POSITIVE AND NEGATIVE ROTATION BR150S CHOKE PLUG BR150S BEARING BR150S SHELL OF REVERSE GEAR BR150S M10 COUPLING SCREW BR150S OIL SEAL 1 1 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 39 of 42
40 REVERSE ASSEMBLY 17 BR150S SPROCKET WHEEL,DOUBLE ROW BR150S CIRCLIP BR150S BUSH ABSORBER BR150S SCREW COUNTERSUNK HEAD BR150S SHIFTING YOKE BR150S HOLLOW DOWEL PIN BR150S M8 SETSCREW BR150S O-RING BR150S M8 LOCK NUT BR150S M6 COUPLING SCREW BR150S SPLIT CIRCLIP BR150S DRAGLINE DISC BR150S ADJUSTING HOLDER OF DRAGLING BR150S GEAR SHAFT OF GEAR SHIFT BR150S M6 LOCK SCREW BR150S M6 SET SCREW 1 1 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 40 of 42
41 REVERSE ASSEMBLY 33 BR150S COMPRESSION SPRING OF SHIFTING YOKE BR150S REVERSE BOX GASKET 1 1 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 41 of 42
42 CARBURETOR 39 BR150S CARBURETOR 1 1 Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 42 of 42
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10/15/2008 TX65. Baja Motorsports Inc. P.O. Box Phoenix, AZ Toll Free: PARTS AND PRICES ARE SUBJECT TO CHANGE 1 of 34
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