DIAMO TORINO PARTS CATALOG. First Edition November 2007
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1 DIAMO TORINO PARTS CATALOG First Edition November 2007
2 Copyright LS MotorSports, LLC. Reproduction without written permission is completely forbidden.
3 The information and diagrams included in this catalog are the exclusive property of LS MotorSports, LLC and may not be reproduced in any media without the express written consent of LS MotorSports, LLC. For more information contact: LS MotorSports, LLC Reed Rd, Suite 145 Sugar Land, TX Information contained in this publication is subject to change without notice. For the most up to date information please contact DIAMO USA or an Authorized Dealer
4 Copyright LS MotorSports, LLC. Reproduction without written permission is completely forbidden.
5 CONTENTS PAGE TITLE 4 DOCUMENTS 5 HEAD LIGHT 6 SPEEDOMETER 7 HANDLEBAR 8 FRONT COVER & FENDER 9 REAR COVER & FENDER 10 FRONT FORK 11 FRONT WHEEL 12 REAR WHEEL 13 SEAT 14 FUEL TANK 15 AIR FILTER 16 EXHAUST 17 REAR SUSPENSION 18 FRONT TURN SIGNAL 19 TAIL LIGHT 20 ELECTRICAL 21 FRONT HYDRAULIC BRAKE 22 REAR HYDRAULIC BRAKE 23 REAR HYDRAULIC BRAKE, CONT. 24 COOLING SYSTEM 25 FRAME ASSEMBLY 26 TOOLS COMP
6 Fig. 00 Documents Ref Code Part Number Description Qty Owners Manual Parts Catalog CD Service Manual 1
7 Fig. 18 Head Light Ref Code Part Number Description Qty 1 GB M SCREW B HEADLIGHT TRIM RING 1 3 CF250T CLAMP ST B FRONT COVER, HANDLEBAR 1 5 GB845-ST TAPPING SCREW ADJUSTING SPRING LENS, HEADLIGHT RUBBER PIPE, VENTILATION 1 9 GB WASHER 1 10 GB845-ST TAPPING SCREW CLAMP, HEADLIGHT 1 12 GB HEADLIGHT BULB(12V 35W) SOCKET ANTI-DUST CAP 1 15 DP PARKING LIGHT(12V3W) CLAMP PIECE, HEADLIGHT HEADLIGHT 1
8 Fig. 19 Speedometer Ref Code Part Number Description Qty 1 605A SPEEDOMETER ASSY A SPEEDOMETER HEAD V/3.4W INDICATION BULB V/1.7W ILLUMINATION BULB WIRING HARNESS,SPEEDOMETER 1 6 GB5789 M BOLT,M6X CLIP, SPEEDOMETER CABLE SPEEDOMETER CABLE DIE RUBBER COLLAR CLAMP RING, SPEEDOMETER CABLE 1 11 GB5789 M BOLT,M6X GB845 ST TAPPING SCREW,ST4.2X13 4
9 Fig. 20 Handlebar Ref Code Part Number Description Qty HANDLEBAR REAR VIEW MIRROR(LH) REAR VIEW MIRROR(RH) LEFT GRIP RIGHT GRIP B REAR COVER, HANDLEBAR HI / LO BEAM SWITCH TURN SIGNAL SWITCH HORN SWITCH COMBINATION SWITCH START SWITCH THROTTLE CABLE TOP COVER,THROTTLE SUPPORT BOTTOM COVER,THROTTLE SUPPORT 1 15 GB/T818 M SCREW, M5X THROTTLE SUPPORT 1 17 GB M SCREW CLOCK 1 19 GB845 ST TAPPING SCREW, ST4.2X JOINT SEAT,REAR VIEW MIRROR(LH) 1 21 GB M SCREW 2 22 GB845 ST TAPPING SCREW ST4.2X PROTECTING CASE, REAR MIRROR 2 24 GB845 ST TAPPING SCREW, ST4.2X JOINT SEAT,REAR VIEW MIRROR(RH) 1 26 GB5789 M BOLT, M10X1.25X BUSH, HANDLEBAR 1 28 GB6187 M NUT,M10X1.25 1
10 Fig. 21 Front Cover and Fender Ref Code Part Number Description Qty B FRONT AIR INLET PORT B FRONT COVER 1 3 CF250T CLAMP B AIR INLET GRILL (FRONT) 1 5 GB845 ST TAPPING SCREW,ST4.2X13(dt=8) B AIR OUTLET GRILL(RH) B FRONT TRUNK 1 8 GB845 ST TAPPING SCREW,ST4.8X FRONT FENDER 1 10 GB5789 M BOLT,M6X FRONT VENTILATION PORT PLATE AIR OUTLET GRILL(LH) HINGE SHAFT, FRONT TRUNK COVER 4 14 GB PIN 2.0X FRONT TRUNK COVER(RH) FRONT TRUNK COVER(LH) LOCK NUT,FRONT TRUNK(LH) LOCK BODY,FRONT TRUNK(LH) LOCK, FRONT TRUNK(LH) 1 20 GB845 ST TAPPING SCREW, ST4.2X GB845-ST TAPPING SCREW, ST3.5X LOCK, FRONT TRUNK(RH) LOCK TONGUE LOCK SUPPORT 1 25 GB818 M SCREW, M5X LUGGAGE HOOK COMP GB845 ST TAPPING SCREW, ST GB845 ST TAPPING SCREW, ST3.5X NA 30 GB845 ST TAPPING SCREW,ST4.2X9 2
11 Fig. 22 Rear Cover and Fender Ref Code Part Number Description Qty FLOORBOARD 1 2 CF250T BOLT, M6X GB845 ST TAPPING SCREW, ST4.2X FLOORBOARD, RR RGT MAINTENANCE COVER FLOORBOARD, RR LFT LOWER COVER 1 8 GB845 ST TAPPING SCREW, ST4.2X CF250T CLAMP ST PROTECTING PLATE(LH) PROTECTING PLATE(RH) REAR JOINT PLATE REAR FENDER 1 14 GB5789 M BOLT, M6X CF250T CLAMP NUT, M A MOUNTING BRACKET,RR FENDER CROSS SCREW, M6X GB845 ST TAPPING SCREW, ST4.8X FLOORBOARD MAT 1 20 CF250T BOLT, M6X GB845 ST TAPPING SCREW, ST4.2X GB M SCREW, M6X CF250T CLAMP NUT COMP. 2
12 Fig. 23 Front Fork Ref Code Part Number Description Qty LOCK NUT THRUST WASHER TOP BALL RETAINER 1 4 GB HOLDER TOP RACE BOTTOM BALL RETAINER 1 7 GB HOLDER BOTTOM RACE STEERING STEM A FRONT FORK, RGT 1 11 GB70 M SCREW,M10X1.25X GB WASHER TUBE, FRONT FORK RGT SPRING, SEAL RING SEAL RING PISTON A INNER TUBE TOP SEAL RING SEAL COVER A FRONT FORK, LFT DAMPER ROD A MAIN SPRING TUBE, FRONT FORK LFT 1 24 GB M BOLT,M8X DUSTPROOF RING, RACE BRACKET,FRONT LICENSE PLATE HORN BRACKET 1
13 Fig. 24 Front Wheel Ref Code Part Number Description Qty 1 GB M NUT, M12X SPEEDOMETER GEAR 1 3 GB Z BEARING Z CENTER SPACER, FRONT WHEEL 1 GB/T / TIRE 1 S 6 605A RIM TIRE VALVE 1 8 FB GB OIL SEAL COLLAR, FRONT WHEEL(LH) BRAKE DISC 1 11 CF250T FRONT AXLE 1 12 GB5789-M BOLT, FR BRAKE DISC M6X GB M SCREW, M5X DRIVEN GEAR STUD GEAR HOUSE DRIVE GEAR BRACKET COVER LFT, FRONT WHEEL AXLE A COVER RGT, FRONT WHEEL AXLE 1
14 Fig. 25 Rear Wheel Ref Code Part Number Description Qty GB/T / TIRE 1 S 2 605A RIM BRAKE DISC FLANGE BOLT, BRAKE DISC TIRE VALVE 1
15 Fig. 26 Seat Ref Code Part Number Description Qty SEAT ASSY SEAT CUSHION MOUNTING BRACKET, SEAT BASE PLATE 1 4 GB6177- M NUT, M RUBBER SEAL STORAGE COMPARTMENT 1 7 GB5789-M BOLT, M6X COVER, STORAGE COMPARTMENT HELMET HOOK HINGE SHAFT, SEAT 1 11 GB PIN, 2.0X CF250T CLAMP NUT 2 13 GB M SCREW, M5X GB96-85 φ WASHER, PARKING HANDLE RING CLAMP RUBBER, PARKING HANDLE ROCKARM, PARKING HANDLE RETAINING CLIP, SEAT LOCK BRACKET, SEAT LOCK CUSHION RUBBER RING, SEAT LOCK SEAT LOCK SEAT LATCH SEAT LATCH CABLE PARKING CABLE CROSS SCREW, M6X16 1
16 Fig. 27 Fuel Tank Ref Code Part Number Description Qty FUEL SENSOR ASSY RETAINING RING, FUEL SENSOR GASKET, FUEL SENSOR FUEL SENSOR 1 5 CF250T FUEL CAP 1 6 GB5789-M BOLT, M6X FUEL TANK FUEL PETCOCK SCREEN, FUEL PETCOCK GASKET, FUEL PETCOCK BODY, FUEL PETCOCK 1 12 QC/T621 A CIRCLIP(8 A TYPE) 4 13 QC/T621 A CIRCLIP(7 A TYPE) OIL PIPE VACUUM PIPE FUEL FILTER OIL PIPE 1
17 Fig. 28 Air Filter Ref Code Part Number Description Qty 1 1P52MI-A (1) AIR FILTER ASSY 1 2 1P52MI-A (1) REAR HOUSING 1 3 1P52MI-A (1) FILTER ELEMENT 1 4 1P52MI-A (1) FRONT HOUSING 1 5 1P52MI-A (1) AIR INLET PIPE 1 6 1P52MI-A (1) FRONT BRACKET, AIR CLEANER 1 7 1P52MI-A (1) VENT PIPE 1 8 1P52MI-A (1) AIR OUTLET PIPE 1 9 1P52MI-A (1) SEAL RING MI BOLT, M6X MI BOLT, M6X P52MI-A (1) DUST PLUG 1 13 GB/T TAPPING SCREW, ST4.8X20-F-H P52MI-A STUD 1 15 QC/T STEEL WIRE CIRCLIP A P52MI-A (1) OVERFLOW PIPE P52MI-A CLAMP P52MI-A (1) CLAMP 62 1
18 Fig. 29 Exhaust Ref Code Part Number Description Qty 1 GB M SCREW, M6X DECORATION COVER, EXHAUST HEAT SHIELD, EXHAUST GASKET, EXHAUST PORT 1 5 CF250T JOINT NUT M8, EXHAUST 2 6 GB5789-M BOLT, M10X1.25X GB5789-M BOLT, M10X1.25X MUFFLER 1 9 GB5789-M BOLT, M8X REAR CARRIER RACK EXHAUST ASSY DAMPING RING, EXHAUST MUFFLER DAMPING COLLAR, EXHAUST MUFFLER 4
19 Fig. 30 Rear Suspension Ref Code Part Number Description Qty 1 GB5789-M BOLT, M10X1.25X BUSHING, ENGINE MOUNT CUSHION, ENGINE MOUNT A ENGINE MOUNT 1 5 GB5789-M BOLT, M10X1.25X GB6187-M NUT, M16X OUTER COLLAR, REAR SWINGARM 1 8 FB GB OIL SEAL 1 9 GB5789-M BOLT, M8X MI BUSHING., REAR SHOCK 1 11 GB5789-M BOLT, M10X1.25X A REAR SHOCK ABSORBER 2 13 GB6187-M NUT, M10X MOUNTING BUSHING, ENGINE MOUNT INNER COLLAR, REAR SWINGARM 1 16 GB RETAINER 1 17 CF250T OIL SEAL, 25X47X GB Z BEARING, Z REAR SWINGARM ENGINE MOUNT SHAFT 1
20 Fig. 31 Front Turn Signal Ref Code Part Number Description Qty 1 GB845 ST TAPPING SCREW, ST2.9X B LENS, FR RGT TURN SIGNAL 1 3 GB845 ST TAPPING SCREW, ST4.2X GB BULB 12V 10W B GASKET, FR RGT TURN SIGNAL LENS B TURN SIGNAL HOUSING, FR RGT B TURN SIGNAL HOUSING, FR LFT B TURN SIGNAL ASSY, FR RGT B TURN SIGNAL ASSY, FR LFT B LENS, FR LFT TURN SIGNAL B WIRING HARNESS, FR RGT TURN SIGNAL B WIRING HARNESS, FR LFT TURN SIGNAL B GASKET, FR LFT TURN SIGNAL LENS 1
21 Fig. 32 Tail Light Ref Code Part Number Description Qty TAIL LIGHT ASSY HOUSING, TAIL LIGHT MOUNTING RUBBER RING 2 4 GB BULB 12V 10W 2 5 GB BULB 12V 21/5W 1 6 GB5789 M BOLT, M6X LENS, RR RGT TURN SIGNAL LENS, RR LFT TURN SIGNAL LENS, TAIL LIGHT 1 10 GB845 ST TAPPING SCREW, ST4.2X SIDE REFLECTOR BRACKET, REAR LICENSE PLATE 1 13 GB5789 M BOLT, M6X GB6177 M NUT, M REAR REFLECTOR 1 16 GB6177-M NUT, M REAR FENDER NA RUBBER SPLASH SHIELD 1
22 Fig. 33 Electrical Ref Code Part Number Description Qty 1 GB 819 M SCREW, M6X KEY IGNITION SWITCH LOCK BATTERY HOLD DOWN 1 5 CF250T TIE BAND 20 6 GB819 M SCREW, M5X WIRING HARNESS, MAIN TURN SIGNAL FLASHER JACKET, TURN SIGNAL FLASHER 1 10 CF250T FUSE BOX W/FUSES 1 11 CF250T FUSE(5A) 2 12 CF250T FUSE(10A) 2 13 CF250T FUSE BOX STARTER RELAY P52MI-A IGNITION COIL 1 16 GB818-M SCREW, M5X VOLTAGE REGULATOR P52MI-A CDI 1 19 GB5789-M BOLT, M6X V8Ah BATTERY BRAKE LIGHT SWITCH WIRING HARNESS HORN BATTERY CABLE 1 24 GB5789-M BOLT, M8X GB5789-M BOLT, M6X GB6177 M NUT, M PARKING SWITCH 1 28 GB818 M SCREW, M5X CF250T KILL SWITCH, SIDE STAND 1 30 CF250T FLANGE BOLT, M6X16 1
23 Fig. 34 Front Hydraulic Brake Ref Code Part Number Description Qty COVER, BLEED SCREW BLEED SCREW CALIPER BODY, FR BRAKE RUBBER COLLAR, MAIN SLIDING SHAFT MAIN SLIDING SHAFT 1 6 GB5789 M BOLT, M8X MOUNTING BRACKET GUIDE ROD, OUTER BRAKE PAD OUTER BRAKE PAD INNER BRAKE PAD 1 10A A BRAKE PAD SET BRAKE CALIPER PISTON, FR SECONDARY SLIDING SHAFT RUBBER COLLAR, SEC. SLIDING SHAFT BRAKE PAD TONGUE RECTANGULAR SEAL RING GUIDE ROD BRAKE CALIPER, FR MASTER CYLINDER, FR BOLT, FR BRAKE LINE COPPER GASKET 4 21 GB5789 M BOLT, M6X CLAMP HOSE, FRONT BRAKE FRONT HYDRAULIC BRAKE ASSY SUPPORT RING O-RING GASKET, BRAKE FLUID INSPECTION BOLT BRACKET, MASTER CYLINDER 1 30 GB819 M SCREW, M4X COVER, MASTER CYLINDER PAD, MASTER CYLINDER GASKET, MASTER CYLINDER BODY, MASTER CYLINDER BOLT, FR BRAKE LEVER BRAKE LEVER, FR 1 37 GB6187 M NUT, M BRAKE LIGHT SWITCH, FR 1 39 GB WASHER GB WASHER GB818 M SCREW, M4X LENS, BRAKE FLUID INSPECTION 1 43 GB5789 M BOLT, M6X12 1
24 Fig. 35 Rear Hydraulic Brake Ref Code Part Number Description Qty CUSHION BRAKE PAD MOUNTING BRACKET 1 4 GB M NUT, M6 1 5 GB WASHER GB WASHER ADJUSTING ROD O-RING BRAKE CALIPER PISTON, RR RECTANGULAR SEAL RING RECTANGULAR SEAL RING COVER, BLEED SCREW BLEED SCREW DUST PLUG MAIN SLIDING SHAFT RUBBER COLLAR, MAIN SLIDING SHAFT COLLAR CALIPER BODY,RR BRAKE SPRING PARKING PISTON C PARKING PISTON B RUBBER COLLAR, SEC. SLIDING SHAFT SECONDARY SLIDING SHAFT 1 24 GB5789 M BOLT, M8X BALL PARKING PISTON A SUB-PUMP BODY,REAR BRAKE SEALING COLLAR 1 29 GB WASHER GB70 M SCREW, M8X PARKING ROCKARM WASHER HEXAGONAL SCREW RR BRAKE CALIPER ASSY MASTER CYLINDER, RR COPPER GASKET 1 37 GB70 M SCREW, M8X40 1
25 Fig. 35 Rear Hydraulic Brake, cont Ref Code Part Number Description Qty PIPE CLIP FILLING BOLT RR BRAKE HOSE 1 41 GB5789 M BOLT, M6X CLAMP 1 43 GB818 M SCREW, M4X GB WASHER GB WASHER BRAKE LIGHT SWITCH, RR 1 47 GB6187 M NUT, M BOLT BRACKET, MASTER CYLINDER 1 50 GB819 M SCREW, M4X COVER, MASTER CYLINDER PAD, MASTER CYLINDER GASKET, MASTER CYLINDER BRAKE PUMP BODY LENS, BRAKE FLUID INSPECTION GASKET, BRAKE FLUID INSPECTION O-RING SUPPORT RING BOLT, RR BRAKE LEVER BRAKE LEVER, RR 1 61 GB5789-M BOLT, M8X GB6177 M NUT, M RR HYDRAULIC BRAKE SYSTEM 1
26 Fig. 36 Cooling System Ref Code Part Number Description Qty 1 QC/T CIRCLIP 22, B-TYPE PROTECTIVE COVER, WATER PIPE WATER OUTLET PIPE WATER INLET PIPE STEEL WATER PIPE COUPLING HOSE STEEL WATER PIPE I STEEL WATER PIPE II A WATER INLET HOSE, RADIATOR A WATER OUTLET HOSE, RADIATOR A RADIATOR RADIATOR CAP COOLING FAN P52MI THERMOSWITCH ASSY P52MI NA P52MI O-RING 13.5X QC/T621 A CIRCLIP 10.5, A-TYPE 2 18 QC/T621A CIRCLIP 6.5, A-TYPE SMALL CYCLE WATER PIPE WATER PIPE, OVERFLOW RESERVOIR WATER SUCTION PIPE CAP, OVERFLOW RESERVOIR 1 23 GB5789 M BOLT, M6X OVERFLOW RESERVOIR TANK 1 25 CF250T CLAMP NUT M STEEL COOLANT PIPE 1 27 QC/T CIRCLIP 20, B TYPE 2 28 GB6177 M NUT, M6 1
27 Fig. 37 Frame Assembly Ref Code Part Number Description Qty FRAME SIDE TUBE,FOOTREST DECK RGT SIDE TUBE, FOOTREST DECK LFT SPRING, SIDE STAND A SIDE STAND BRACKET, FOOT PEDAL LFT BRACKET, FOOT PEDAL RGT 1 8 GB/T70.2 M BOLT, M8X BOLT, SIDE STAND 1 10 GB5789 M BOLT, M8X SMALL SPRING, SIDE STAND RUBBER CUSHION, MAIN STAND TOP HOLDER, SEAT 1 14 GB5789 M BOLT, M6X BRACKET, TAIL LIGHT RR FOOT PEG, RGT RR FOOT PEG, LFT FLANGE BOLT M6, FOOT PEG BRACKET, ANTITHEFTLOCK 1 20 GB818 M CROSS SCREW 1 21 GB6177 M NUT, M NAMEPLATE 1 23 GB RIVET 2 24 GB5789 M BOLT, M10X A MAIN STAND RIGHT BUSH, MAIN STAND SPRING HANGER, MAIN STAND 1 28 GB70 M SCREW, M6X LEFT BUSH, MAIN STAND SMALL SPRING, MAIN STAND SPRING, MAIN STAND 1
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