ZYF-1300/1600 MUD PUMP PARTS LIST
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1 This product conform to API Spec 7K, and the certificate is 7k /1600 MUD PUMP (807.08B.00/807.09B.00) PARTS LIST ZYZJ PETROLEUM EQUIPMENT CO.,LTD
2 INDEX 1 Mud Pump Assembly Crank Shaft Assembly Pinion Shaft Assembly Crosshead Assembly Fluid End Assembly Suction Pulsation Dampener Lubrication Assembly Piston & Liner Wash Accessory Manifold Assembly Discharge Five Way Pulsation Dampener Charged Hose Assembly KB-75 Pulsation Dampener Assembly JA-3 Shear Relief Valve Assembly I
3
4 1 Mud Pump Assembly Mud Pump General Assembly Parts List QTY DISCRIPTION 1 1 Frame Assembly Crank Shaft Assembly Pinion Shaft Assembly ZYZJ Petroleum Equipment Co., Ltd Page 1
5 QTY DISCRIPTION 4 3 Crosshead Assembly Fluid end Assembly Lubrication Assembly Skid Piston & Liner Cooling System Seal Gasket Air Breather Cap Nameplate Crane Hanging Frame Frame Rear Cover Board Seal Gasket Bolt1/2-13UNC 1 AC AC Label Bayonet Gauge Clean Out Cover(Ⅲ) Seal Gasket Bolt1/2-13UNC 1 3/8 AC AC Crosshead Inspection Door Seal Gasket Bolt5/8-11UNC 1 9/16 AC AC Washer 12 GB/T GB/T Rivet 3 10 GB/T GB/T Bolt1-8UNC 3 1/4 AC AC Nut1-8UNC AC AC Spring Washer 27 GB/T GB/T Washer12 GB/T GB/T Bolt5/8-11UNC 1 3/4 AC AC Nut5/8-11UNC AC AC Spring Washer 16 GB/T93-87 GB/T Rubber Strip Page 2 ZYZJ Petroleum Equipment Co., Ltd
6 QTY DISCRIPTION 35 8 Capscrew M4 16 GB/T GB/T Antivibration Pressure Gauge NPT2 YK-150,60MPa(8700psi) YK-150,60MPa(8700psi) 37 1 Accessory Manifold Assembly B B Pipe Plug NPT2 Q/ZB286.6 Q/ZB Ring Gasket R Sloping Brace Flange Special Tools With Pump KB-75 Pulsation Dampener JA-3 Shear Relief Valve Spare Parts Frame Cover Board Assembly Lubricating Pump Assembly Loctite( Thread Socker ) Shim Set Crank Shaft Assembly ZYZJ Petroleum Equipment Co., Ltd Page 3
7 Crank Shaft Assembly Parts List QTY DISCRIPTION 1 2 Main Bearing Cover Bearing Carrier, Right Seal Gasket Inner Race Retainer Outer Race Retainer Eccentric Strap(Connection Rod) Inner Race Retainer (Ⅰ) Crank Shaft Inner Race Retainer (Ⅱ) Eccentric Ring Gear Bolt 1 1/2-8UN-51/ Spacer Bearing Carrier, Left Outer Race Retainer Inner Race Retainer Main Bearing Bolt Shim Set Bolt 5/8-11UNC-4 3/ Locking Nut1 1/2-8UN Bolt 5/8-11UNC-1 9/ Bolt 5/8-11UNC-1 3/4 AC AC Eccentric bearing Main Bearing Washer16 GB/T GB/T m Safety WireΦ1.5 GB/T GB/T m Safety WireΦ3 GB/T GB/T ml Loctite Bolt 5/8-11UNC Page 4 ZYZJ Petroleum Equipment Co., Ltd
8 3 Pinion Shaft Assembly QTY Pinion Shaft Assembly Parts List DISCRIPTION 1 2 Key / Pinion Shaft Oil Seal Wear Ring Oil Seal Carrier Oil Seal Carrier Gasket Gasket Pinion Bearing Carrier Outer Race Retainer Seal Gasket Oil Box Bolt 1/2-13UNC 1-3/8 (35) AC AC Bolt 7/8-9UNC 2 (50.8) AC AC Oil Seal Bearing4G32844H Locking Washer 24 GB/T GB/T Lock ingwasher14 GB/T GB/T Flange ( Tool ) Bolt5 /8-11UNC 1-3/4 (44.45) AC AC Locking Washer16 GB/T GB/T ZYZJ Petroleum Equipment Co., Ltd Page 5
9 4 Crosshead Assembly QTY Crosshead Assembly Parts List DISCRIPTION 1 1 Crosshead Crosshead Guide(Upper) Shim Set Adjusting Gasket Diaphragm Stuffing Box Sealing Ring O-ring Φ GB/T Double lip Seal Page 6 ZYZJ Petroleum Equipment Co., Ltd
10 QTY DISCRIPTION 9 1 Locking SpringΦ Fluid Baffle Disk Crosshead Extension Crosshead Pin O-ring Φ125 7 GB/T Bolt 3/4-10UNC-2 1/ Seal Gasket O-ring Φ160 7 GB/T Crosshead Guide(Lower) Crosshead Pin Retainer Crosshead Bearing Male Connector 3/ Bolt 1-8UNC-2 3/ Bolt 1-8UNC-2 3/ Locking Plate Bolt 3/8-16UNC-1 AC Capscrew1-8UNC-2 5/ Locking Washer10 GB/T Wire L=300 Φ1.6 GB/T Loctite ZYZJ Petroleum Equipment Co., Ltd Page 7
11 5 Fluid End Assembly Page 8 ZYZJ Petroleum Equipment Co., Ltd
12 Fluid End Assembly Parts List QTY DISCRIPTION 1 3 Fluid Cylinder Studded Assy Cylinder Head Flange(Thread Ring) Cylinder Head Lower Valve Guide Retainer Valve Guide,Lower Cylinder Head Plug Alignment Ring Head Seal Discharge Manifold Valve Spring O-ring Φ GB/T Valve Assy Valve Cover Seal Valve Cover Liner Seal Ring Wear Plate Liner Thread Ring Liner Lock Piston Rod Pipe O-ring Φ200 7 GB/T Liner Lock Ring Liner( 5 1/2,6,6 1/4,6 1/2,6 3/4,7 ) Piston Rod Clamp Liner End Cover Piston Assy Bolt 7/8-9UNC-2 1/2 AC Suction Manifold Shim Set Valve Guide,Upper Stud11/2-8UN 10 5/ ZYZJ Petroleum Equipment Co., Ltd Page 9
13 QTY DISCRIPTION Nut 11/2-8UN Valve Guide Retainer Bolt 3/8-16UNC-3/ Piston Seal O-Ring Piston Nut O-ring Φ185 7 GB/T Suction Pulsation Dampener O-ring Φ345 7 GB/T Suction Flange (I) Suction Flange (Ⅱ) Nut 1-8UNC AC Bolt 1-8UNC-3 1/2 AC WireΦ1.6 L=1830 GB/T Pipe Plug NPT1 1/ Stud11/2-8UN 22 3/ Loctite Suction Block Discharge Block Washer Bolt 1-8UNC-3 1/4 AC Page 10 ZYZJ Petroleum Equipment Co., Ltd
14 6 Suction Pulsation Dampener Suction Pulsation Dampener Parts List QTY DISCRIPTION 1 1 Capsule Cover Lubrication Assembly ZYZJ Petroleum Equipment Co., Ltd Page 11
15 Lubrication Assembly Parts List QTY DISCRIPTION 1 1 Key 3/16 3/ Oil Pump Gear Assy Right-angled JointNPT1/4-3/ Bolt 3/4-16UNF Bolt 5/16-18UNC-1 9/ Joint A16 JB/ZQ Joint A8 JB/ZQ Right-angled JointNPT1/4-1/ Copper PipeΦ GB/T Joint A8 JB/ZQ Manifold Ⅱ Joint A16 JB/ZQ Copper PipeΦ GB/T Copper PipeΦ GB/T Tube ClampⅡ Joint Copper PipeΦ GB/T Copper PipeΦ GB/T Tube ClampΦ Copper PipeΦ GB/T Copper PipeΦ GB/T Copper PipeΦ GB/T Pipe PlugNPT1/ Copper PipeΦ GB/T Copper PipeΦ GB/T Copper PipeΦ GB/T Manifold Ⅰ Joint A10 JB/ZQ Tube ClampⅠ Seal Copper Washer GB/T Page 12 ZYZJ Petroleum Equipment Co., Ltd
16 QTY DISCRIPTION 31 4 Bolt 1/4-20UNC-3/4 AC Muzzle Copper PipeΦ GB/T Copper PipeΦ GB/T Joint A8 GB/T Tube Clamp-DoubleΦ Copper PipeΦ GB/T Copper PipeΦ GB/T Copper Pipe Φ GB/T Copper Pipe Φ GB/T Copper Pipe Φ GB/T Joint NPT1/4-1/ Copper Washer Shim Set Oil Pump Mtg Plate Joint A10 GB/T Spring Washer 8 GB/T Relief Valve YYFJ-L Spring Washer 6 GB/T Gear Oil Pump 2S 51 1 Pressure Gauge (0~1.6MPa) Y60-Z(NPT 1/4 ) 52 4 Joint A12 JB/ZQ Oil Filter Loctite Piston & Liner Wash ZYZJ Petroleum Equipment Co., Ltd Page 13
17 Piston & Liner Wash Parts List QTY DISCRIPTION 1 1 Belt Guard Sheave V Belt A3708 GB/T Orientation Ring Support Assy Elbow 90 NPT Connector NPT1 -G Connector NPT Connector G1-11/4-12UNF Hose L=750 φ38 φ Pipe Clamp Connector ZG 2 1/ Elbow 90 ZG 2 1/ Connector ZG 2 1/2 -NPT2 1/ Hose Assy Pump Support Connection Plate Page 14 ZYZJ Petroleum Equipment Co., Ltd
18 QTY DISCRIPTION 17 4 Bolt 3/4-10UNC-1 1/4 AC Spring Washer 20 GB/T Washer20 GB/T Tank Tank Cover Connector ZG 2 1/ Centrifugal Spray Pump 32PL 24 1 G1 Globe Valve Q11F Washer Flange Bolt 5/16-18UNC-1 AC Bolt 1/2-13UNC-2 1/2 AC Nut1/2-13UNC" AC Spring Washer 14 GB/T Bolt 1/2-13UNC-1 3/4 AC Washer12 GB/T Accessory Manifold Assembly Discharge Strainer Parts List ZYZJ Petroleum Equipment Co., Ltd Page 15
19 QTY DESCRIPTION TFI-800/TFI Five-way Assembly B Shear Relief Valve connection B Assembly 10 Discharge Five Way Accessory Manifold Parts List QTY DESCRIPTION TFI-800/TFI Stud 1 1/2-12UNF-4 3/ B Nut 1 1/2-12UNF B Flange Ring GasketR Five Way Body B Flange B Pin 10X40 GB/T Strainer B Flange B Elbow NPT B Pipe Plug NPT B R1 8 Stud 1 1/4-12UNF/8UN R2 8 Nut 1 1/4-8UN Page 16 ZYZJ Petroleum Equipment Co., Ltd
20 11 Pulsation Dampener Charged Hose Assembly Pulsation Dampener Charged Hose Parts List QTY DISCRIPTION B Nut G5/8" Sealing Connector Connector5/16-14UNF B C Type Hose M JB Charging Instructions 1. Remove dampener gauge cover. Bleed off any existing pressure in gage area by turning purge valve cap approximately 1/4 to 1/2 turn. Remove purge valve. 2. Connect charging hose to dampener charging valve and nitrogen cylinder valve. 3. Open dampener charging valve. 4. Open cylinder valve slowly. Use this valve to regulate flow to dampener. 5. When dampener gauge shows desired charging pressure, close cylinder valve. 6. Close dampener valve. 7. Remove hose from dampener charging valve and replace gage cover. 8. For best results dampener precharge pressure should be not more than 2/3 of pump discharge pressure. Maximum precharge 650 psi/4.5mpa. CAUTION: USE ONLY COMPRESSED NITROGEN OR AIR,DO NOT CHARGE WITH OXYGEN. ZYZJ Petroleum Equipment Co., Ltd Page 17
21 12 KB-75 Pulsation Dampener Assembly KB-75 Pulsation Dampener Parts List QTY DISCRIPTION 1 1 Sealing Ring R Bottom Plug Bladder Studded Assy Head Steel Pipe Tee NPT1/ Connector Pressure Gauge Cover Assy Purge Valve PJC1-L8 Page 18 ZYZJ Petroleum Equipment Co., Ltd
22 QTY DISCRIPTION 10 1 Double Scale Pressure Gauge Y-60(NPT1/4 ) (0~25MPa)(0~3630psi) 11 1 Needle Valve (NPT1/4 ) JZR3-L Washer JA-3 Shear Relief Valve Assembly JA-3 Shear Relief Valve Parts List QTY DISCRIPTION 1 1 Adapter Plain Washer Plunger Seal Body Plunger Stem ZYZJ Petroleum Equipment Co., Ltd Page 19
23 QTY DISCRIPTION 6 1 Bumper Roll Pin Cover Spring Cover Shear Bar Shear Pin Warning Plate Shear Bar Pin Retainer Ring Name Plate Cotter Pin 4X26 GB/T Nut M4 GB/T Capscrew M4 16 GB/T Bolt 3/8-16UNC 4-3/8 AC Nut 3/8-16UNC AC Capscrew M3 8 GB/T Loctite Page 20 ZYZJ Petroleum Equipment Co., Ltd
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