Rotary Compressor for Air Conditioning

Transcript

1 Rotary Compressor for Air Conditioning

2 LG provides extensive product line for air conditioning through over 17.5 million units of manufacturing capacity globally. TianJin Factory, China Changwon Factory, Korea R otary Comp res sor production capacity : 7.0M sets production capacity : 8.0M sets production capacity : 9.0M sets TianJin Factory, China Changwon Factory, Korea R otary & Scroll Com pres so r production capacity : 4.5M sets production capacity : 5.0M sets production capacity : 5.5M sets Rayong Factory, Thailand Rayong Factory, Thailand R otary Compr ess or production capacity : 2.0M sets production capacity : 2.5M sets production capacity : 3.0M sets 4 LG Electronics Inc.

3 Rotary Compressor for Air Conditioning Product Line-up Range 7 Model Name code : Engineering Code 7 Rotary Compressor - Inverter Rotary 8 - Inverter Rotary for ATW (Air to Water) Heat Pump 9 - Rotary [R410A 60Hz] for North America 10 - Rotary [R410A 50Hz] for Europe 14 - Rotary [R22 50Hz) for Asia / Latin America 17 - Rotary [R22 60Hz) for Asia / Latin America 22 - Rotary [R22 50Hz] for Tropical 26 - Rotary [R22 60Hz] for Tropical 28 - Rotary [R410A 50Hz / 60Hz] for Tropical 29 - IRotary [R134a 50Hz / 60Hz] 31 - Wide Range Rotary [R22/50Hz] 33 LG Electronics Inc. 5

4 Life s Good B r i e f H i s t o r y Started Rotary Compressor Production (QA & QK series) Developed 20 frame Compressor (QJ series) ISO 9001 Certification from BSI-QA Developed Riotary Compressor ISO Certification from BSI-QA Started Rotary Compressor Production in Rayong, Thailand Developed Twin Rotary Compressor Developed DC Inverter Rotary Compressor Developed Modulation Rotary Compressor Developed R407C Rotary Compressor Developed 30 frame Compressor (QP series) Started Rotary Compressor Production in Tianjin, China Developed R410A Rotary Compressor Accomplished Accumulated Production 10 million A/C Compressor Cumulative Production reaches 120 million Developed BLDC Rotary Compressor Developed 15RT Large Scroll Developed R410A 2001 Accomplished Accumulated Production 20 million 2002 Increased Global Production Capacity to 10 million Accomplished Accumulated Production 30 million 6 LG Electronics Inc.

5 Product Range Ref. Capacity Watts Series BTU/h 0.77k 2.94k 5.88k 8.8k 11.76k 14.7k 17.64k 20.58k 23.53k 3k 10k 20k 30k 40k 50k 60k 70k 80k R22 50Hz 60Hz Inverter R410A R407C Model Name Code QJT222KAA Exterior Spec (A~Z) Motor Spec (A~Z) Capacity - Displacement (ex, 222 = 22.2cc / rev 10) Generation Code - D : 2-Stage Twin Rotary - M : Modulation - S : Super EER - T : Twin Rotary - U : Ultra EER - Empty Space Power Supply Series Ph Power Source(V) Hz C D 3 BLDC Inv. H J 1 200~ K 1 208~ N 3 SynRM Inv. Series Ph Power Source(V) Hz P 1 220~ M 3 BLDC Inv. Q R U Y 3 380~ Comp Size - A : Φ101 - K : Φ112 - J : Φ122 - P : Φ139 Refrigerant - Q : R22 - N : R407C - G : R410A LG Electronics Inc. 7

6 Inverter Rotary High Efficiency Design High Efficiency Motor Optimize Compression & Mechanical Efficiency High Reliability Minimize Oil Circulation by Oil Separation System PVE / POE Oil both available Low Vibration & Noise Optimize Motor Core Design Twin Cylinder Mechanism for Wide Range Operation Distributed Winding Concentrated Winding Ref. Series Model Power Source Motor Input Cooling Capacity EER COP Btu/hr Watts Btu/W.hr W/W A B C D E F G H Watts GA092MA 3PH DC280V GA GA102DB 3PH DC 280V GA102MA 3PH DC280V GKT141D 3PH DC 280V GKT141M 3PH DC 280V GKT GKT176D 3PH DC 380V R410A GKT176M 3PH DC 280V GJT GJT240DA 3PH DC 380V GJT240DB 3PH DC 380V GPT330DA 3PH DC 380V GPT GPT425DA 3PH DC 520V GPT425DB 3PH DC 520V LG Electronics Inc.

7 Inverter Rotary for ATW (Air to Water) Heat Pump 2-Stage Inverter Rotary Maximize Heating Capacity Low Ambient Temp. Operation Before Decline Heating Capacity Heating Temp. External Temp. Decline External Temp. Maintain Heating Capacity Two Stage Compression Heating Temp. External Temp. Decline External Temp. Two Stage Compression One Stage Compression Ref. Series Model Power Source Motor Input Cooling Capacity EER COP Btu/hr Watts Btu/W.hr W/W A B C D E F G H Watts GPD420DA 3PH DC 520V R410A GPD GPD420DB 3PH DC 380V GPD330DB 3PH DC 380V R407C NPT NPT525DA 3PH DC 520V NPT NPT525DB 3PH DC 380V R134A EPT EPT525DB 3PH DC 380V LG Electronics Inc. 9

8 Rotary [R410A 60Hz] for North America Features Full Line up with various efficiency : Standard, Super, Ultra EER World Highest Efficiency in non inverter Rotary Single and Twin Cylinder available Ultra EER High Efficiency Optimized design for High Efficiency Maximize Motor Efficiency Reliability Excellence New Design by two supporting structure Maintain optimized oil circulation Cooling Capacity Motor Input EER Btu/W.hr Btu/hr Watts Watts A B C D E F G H GKU080K GKU086K GKU094K GKU108K PH, V GK GKU113K GKS120K GKS134K GKS141K GKS151K GKU080Q GKU086Q GKU094Q GKU102Q PH, 260V GK GKU113Q GKU120Q GKU134Q GKU141Q GKU151Q GKU080C GKU086C GKU094C GKU102C PH, 115V GK GKU113C GKU120C GKU134C GKU141C GKU151C COP W/W 10 LG Electronics Inc.

9 Super EER Cooling Capacity Motor Input EER Btu/W.hr COP W/W Btu/hr Watts Watts A B C D E F G H GKS086K GKS094K GKS108K GKS113K GK GKS120K GKS134K GKS141K PH, V GKS151K GJS151K GJ GJS176K GJS208K GPS270K GP GPS280K GPS290K GPS330K GKS080Q GKS086Q GKS094Q GKS102Q GK GKS113Q PH, 260V GKS120Q GKS134Q GKS141Q GKS151Q GJ GJS151Q GKS080C GKS086C GKS094C GKS102C PH, 115V GK GKS113C GKS120C GKS134C GKS141C GKS151C LG Electronics Inc. 11

10 Rotary [R410A 60Hz] for North America Standard EER Cooling Capacity Motor Input EER Btu/W.hr Btu/hr Watts Watts A B C D E F G H GA GA066K GA080K GK080K GK094K GK102K GK GK113K GK120K PH, V GK134K GK141K GK151K GJ151K GJ GJ176K GJ208K GJ230K GA052C GA056C GA060C GA GA066C GA070C PH, 115V GA072C GA088C GK086C GK GK113C GK134C GK141C COP W/W 12 LG Electronics Inc.

11 Twin Cylinder Cooling Capacity Motor Input EER Btu/W.hr Btu/hr Watts Watts A B C D E F G H GKT086C GKT094C PH, 115V GKT GKT113C GKT120C GKT134C GKT141C GKT080K GKT086K GKT094K GKT102K GKT GKT113K GKT120K GKT134K PH, V GKT141K GKT151K GJT151K GJT176K GJT GJT196K GJT208K GJT230K GPT270K GPT GPT280K GPT290K GPT330K COP W/W LG Electronics Inc. 13

12 Rotary [R410A 50Hz] for Europe Features R410A Full Capacity Coverage : 5KBtu~25KBtu Various Efficiency Models : Standard and Super EER Single and Twin Cylinder available Super EER Cooling Capacity Motor Input EER COP Btu/hr Watts Watts Btu/W.hr W/W A B C D E F G H GKS080P GKS086P GKS094P GKS102P GK GKS113P GKS120P GKS134P GKS141P PH, V GKS151P GJS160P GJS176P GJ GJS189P GJS208P GJS222P GJS230P GPS270P GP GPS280P GPS290P LG Electronics Inc.

13 Standard EER Cooling Capacity Motor Input EER COP Btu/hr Watts Watts Btu/W.hr W/W A B C D E F G H GA GA066P GA086P GK080P GK086P GK094P GK102P GK GK113P GK120P GK134P GK141P PH, V GK151P GJ151P GJ160P GJ176P GJ GJ189P GJ208P GJ222P GJ230P GP270P GP GP280P GP290P LG Electronics Inc. 15

14 Rotary [R410A 50Hz] for Europe Twin Cylinder Cooling Capacity Motor Input EER COP Btu/hr Watts Watts Btu/W.hr W/W A B C D E F G H GKT094P GKT102P GKT113P GKT GKT120P GKT134P GKT141P PH, V GJT208P GJT GJT230P GJT250P GPT270P GPT280P GPT GPT290P GPT330P GPT407P PH, V GPT GPT330Y LG Electronics Inc.

15 Rotary [R22 50Hz] for Asia / Latin America Features Various Efficiency : Standard and Super EER Market Oriented compressor : QV series for low voltage market (India, China) World Smallest compressor for Dehumidifier : QS series Super EER Cooling Capacity Motor Input EER COP Btu/hr Watts Watts Btu/W.hr W/W A B C D E F G H QKS114P QKS125P QKS134P QK QKS141P QKS145P PH, V QKS156P QKS164P QKS173P QJS208P QJ QJS222P QJS236P QKS125J QKS134J QK QKS145J QKS156J PH, V QKS164J QKS175J QJS208J QJ QJS222J QJS236J QKS145H QK QKS156H QKS164H QKS175H QJS208H PH, 220V QJ QJS222H QJS236H QV286HB QV295HB QV QV306HB QV325HB QV336HB LG Electronics Inc. 17

16 Rotary [R22 50Hz] for Asia / Latin America Standard EER Cooling Capacity Motor Input EER COP Btu/hr Watts Watts Btu/W.hr W/W A B C D E F G H QA075P QA QA096P QA114P QA125P QK114P QK125P QK134P QK141P QK145P QK156P QK164P QK QK173P QK175P QK185P PH, V QK191P QK196P QK208P QK222P QK230P QK236P QJ208P QJ222P QJ236P QJ250P QJ264P QJ QJ282P QJ292P QJ306P QJ311P QJ330P QP QP325P QP348P LG Electronics Inc.

17 Standard EER Cooling Capacity Motor Input EER COP Btu/hr Watts Watts Btu/W.hr W/W A B C D E F G H QP376P QP390P PH, V QP QP407P QP425P QP442P QP464P QS QS064J QA QA134J QK125J QK134J QK145J QK156J QK QK164J QK175J QK185J QK191J QK222J QJ164J PH, V QJ208J QJ222J QJ236J QJ250J QJ QJ264J QJ264J QJ292J QJ325J QJ325J QJ348J QP325J QP376J QP QP407J QP442J QP425J LG Electronics Inc. 19

18 Rotary [R22 50Hz] for Asia / Latin America Standard EER Cooling Capacity Motor Input EER COP Btu/hr Watts Watts Btu/W.hr W/W A B C D E F G H QK145HA QK145HC QK156H QK164HA QK QK164HC QK175H QK222H QKS156H QKS164H QKS185H QJ208H PH, 220V QJ222H QJ QJ236H QJ250H QJ306H QJ336H QV286HA QV295HA QV306HA QV QV325HA QV336HA QV357HA QV362HA QP325Y PH, V QP QP425Y QP425Y QP442Y LG Electronics Inc.

19 Twin EER Cooling Capacity Motor Input EER COP Btu/hr Watts Watts Btu/W.hr W/W A B C D E F G H QKT QKT134P QKT164P QKT173P QKT191P QKT208P QKT222P QJT QJT264P PH, V QJT282P QVT QVT407P QVT425P QVT442P QPT QPT330P QPT442P QPT464P QPT488P QPT525P QAT QAT134J PH, V QAT164J QPT QPT442J QPT525J QKT QKT164H QKT185H PH, 220V QKT208H QJT QJT325H QJT365H QPT QPT330Y PH, V QPT425Y QPT442Y QPT525Y LG Electronics Inc. 21

20 Rotary [R22 60Hz] for Asia / Latin America Super EER Cooling Capacity Motor Input EER Btu/W.hr COP W/W Btu/hr Watts Watts A B C D E F G H QKS104K QKS125K QKS134K QKS141K QK QKS145K QKS151K PH, V QKS156K QKS164K QKS173K QJS196K QJS208K QJ QJS222K QJS230K QJS250K LG Electronics Inc.

21 Standard EER Cooling Capacity Motor Input EER Btu/W.hr COP W/W Btu/hr Watts Watts A B C D E F G H QS QS050K QA075K QA096K QA QA104K QA110K QA114K QA125K QK104K QK125K QK134K QK141K QK145K QK147K PH, V QK151K QK156K QK164K QK QK173K QK175K QK178K QK182K QK185K QK191K QK196K QK208K QK222K QK230K QJ196K QJ QJ208K QJ222K LG Electronics Inc. 23

22 Rotary [R22 60Hz] for Asia / Latin America Standard EER Cooling Capacity Motor Input EER Btu/W.hr Btu/hr Watts Watts A B C D E F G H QJ230K QJ250K QJ250K QJ258K QJ264K QJ QJ264K QJ278K QJ282K QJ282K QJ306K QJ325K QJ348K PH, V QP306K QP325K QP348K QP362K QP QP376K QP390K QP407K QP425K QP442K QK125Q QK134Q QK QK141Q QK164Q QK173Q QJ QJ222Q PH, 220V QP QP348R PH, 380V QP QP348U QP407U COP W/W 24 LG Electronics Inc.

23 Twin EER Cooling Capacity Motor EER COP Input Btu/hr Watts Watts Btu/W.hr W/W A B C D E F G H QAT QAT156C QKT134C PH, 115V QKT164C QKT QKT173C QKT191C QKT208C QKT134K QKT164K QKT QKT173K QKT191K QKT208K QKT222K QJT230K PH, V QJT250K QJT QJT264K QJT278K QJT282K QPT330K QPT407K QPT QPT425K QPT442K QPT488K QPT525K QPT330U PH, V QPT QPT442U QPT525U PH, 220V QPT QPT442R QPT525R LG Electronics Inc. 25

24 Rotary [R22 50Hz] for Tropical Features High Reliability : Tropical Reliable Design (Motor / Mechanism) Various Efficiency Models : Standard and Super EER Single and Twin Cylinder available R410A models are available Super EER Cooling Capacity Motor Input EER COP Btu/hr Watts Watts Btu/W.hr W/W A B C D E F G H 1PH, V QKS125P QK QKS145P QKS164P QJ QJS208P QJS222P QP QPS325P Twin Cylinder Cooling Capacity Motor Input EER COP Btu/hr Watts Watts Btu/W.hr W/W A B C D E F G H 1PH, V QK QKT222P QJ QJT325P QJT348P QPT442P QP QPT464P QPT525P LG Electronics Inc.

25 Pressure (kg/ G) Operation Envelope for R410A Normal Tropical Pressure (kg/ G) A High Load operation by 54A ambient : High Torque and Efficiency motor design A Pump part stress Anti wear coating for shaft Special coating at Vane A Optimized Over Load Protector specification Standard EER Cooling Capacity Motor Input EER COP Btu/hr Watts Watts Btu/W.hr W/W A B C D E F G H QK QK125P QK208P QJ QJ264P QJ325P QP325P PH, V QP325P QP348P QP QP376P QP407PA QP407PD QP442P QP464P QP442J LG Electronics Inc. 27

26 Rotary [R22 60Hz] for Tropical Super EER Cooling Capacity Motor COP Input EER Btu/hr Watts Watts W/W A B C D E F G H Btu/W.hr QK QKS145K QKS173K QJS230K QJ QJS250K PH, V QJS282K QPS306K QP QPS325K QPS348K QPS362K Standard EER QK QK173K QJ250K QJ258K QJ QJ258K QJ278K QJ278K PH, V QJ282K QP306K QP325K QP348K QP QP362K QP390K QP407K QP425K Twin Cylinder Cooling Capacity Motor COP Input EER Btu/hr Watts Watts W/W A B C D E F G H Btu/W.hr Cooling Capacity Motor COP Input EER Btu/hr Watts Watts W/W A B C D E F G H Btu/W.hr QJ QJT348K PH, V QPT464K QP QPT525K LG Electronics Inc.

27 Rotary [R410A 50Hz] for Tropical Standard EER Cooling Capacity Motor Input EER COP Btu/hr Watts Watts Btu/W.hr W/W A B C D E F G H GK 1PH, V GJ GP GK141P GK151P GJ151P GJ208P GJ222P GJ230P GP280P GP290P Twin Cylinder Cooling Capacity Motor Input EER COP Btu/hr Watts Watts Btu/W.hr W/W A B C D E F G H GKT GKT141P GJT208P GJT GJT230P PH, V GPT280P GPT290P GPT GPT330P GPT407P LG Electronics Inc. 29

28 Rotary [R410A 60Hz] for Tropical Standard EER Cooling Capacity Motor COP Input EER Btu/W.hr Btu/hr Watts Watts W/W A B C D E F G H GK GK113K GJ176K PH, V GJ GJ208K GJ230K Twin Cylinder Cooling Capacity Motor COP Input EER Btu/hr Watts Watts W/W A B C D E F G H Btu/W.hr GKT GKT113K GKT120K GJT176K GJT196K GJT 1PH, V GJT208K GJT230K GPT270K GPT GPT280K GPT290K GPT330K LG Electronics Inc.

29 Rotary [R134a 50Hz] Features High Reliability : Tropical Reliable Design (Motor / Mechanism) Various Efficiency Models : Standard and Super EER Single and Twin Cylinder available R410A models are available Pressure (kg/ G) Operation Envelope for R410A Normal Tropical Pressure (kg/ G) High Load operation by 54A ambient : High Torque and Efficiency motor design Pump part stress Anti wear coating for shaft Special coating at Vane Optimized Over Load Protector specification R134a Rotary for Dryer High Temp & Anti Wear Design : New Material & Surface Treatment High Torque Motor 50Hz Cooling Capacity Motor Input EER COP Btu/hr Watts Watts Btu/W.hr W/W A B C D E F G H EK086P EK094P EK102P PH, V EK EK108P EK113P EK120P EK134P EK141P EJ208P PH, V EJ EJ222P EJ250P EJ282P EP306P EP325P EP348P PH, V EP EP390P EP407P EP425P EP442P LG Electronics Inc. 31

30 Rotary [R134a 60Hz] 60Hz Cooling Capacity Motor Input EER COP Btu/hr Watts Watts Btu/W.hr W/W A B C D E F G H EK086K EK094K EK102K PH, V EK EK108K EK113K EK120K EK134K EK141K EJ196K EJ208K PH, V EJ EJ230K EJ250K EJ282K EP306K EP325K EP348K PH, V EP EP362K EP390K EP407K EP425K EP442K LG Electronics Inc.

31 Wide Range Rotary [R22 50Hz] Features Wide Range Operation : Running Voltage without Stabilizer : 135 ~ 285V High Torque Motor & High Performance Mechanism Operating range Normal condition(35 ) 187V Standard 276V 135V W-Range 285V Running Voltage Tropical condition(54 ) 198V Standard 264V 150V W-Range 275V New Motor design : High Torque & Efficiency High Efficiency Pump Design Optimized Over Load Protector : Low & High Voltage R22 50Hz Running Voltage Cooling Capacity Motor Input EER COP Btu/hr Watts Watts Btu/W.hr W/W A B C D E F G H QK QK164P PH, V QJ QJ208P QP QP348P Cooling Capacity Motor COP Input EER Btu/hr Watts Watts W/W A B C D E F G H Btu/W.hr QK145K QK QK173K PH, V QJ QJ282K QP QP348K LG Electronics Inc. 33

32 Wiring Diagram Rotary Compressor for External OLP Wiring Diagram for Internal OLP Wiring Diagram O.L.P O.L.P (Over Load Protector) C 1PH Line S Line R Running Capacitor Compressor C.S.R mark is embossed on a Cover Terminal. Running Capacitor 3PH Line Compressor W V U O.L.P Cover Terminal Fitting C.S.R mark is embossed on a Cover Terminal. Cover Terminal Fitting Compressor Washer, Plain Cover Nut, Hexagon Flange O.L.P (W) Washer, Plain Cover Nut, Hexagon Flange Cover Terminal Cover Terminal Gasket (U) (V) Gasket Mountings Rotary Compressor Adimension - For QA series : 14mm (0.55 inch) - For QK ~ QJ series : 28mm (1.10 inch) Mounting for QA QJ(196~292) Series Mounting for QJ(306~348) QP Series unit : mm (inch) Bolt, Stud Nut, Hexagon Washer, Plain Bolt, Stud Nut, Hexagon Washer, Plain Comp, Triplate Comp, Triplate Grommet Grommet Unit Base Unit Base Accessory Parts For Rotary Compressor unit : mm (inch) Series OLP Type Cover Terminal Standard Accessory Gasket Washer Plain Cover Nut, Hexagon Flange Grommet Optional Accessory Bolt Stud. Washer Plain Nut, Hexagon QA/GA External QK/QJ(196~292) External 7 Internal QJ(306~348)/QP Internal Packing & Container Stuffing Q ty unit : mm Items 1 Step Pallet 2 Step Pallet Series Packing Q'ty Size B Packing Q'ty Size B Packing Q'ty 1 Container (20ft) Pallet Q'ty 1 step 2 step Acc'y Total QS , Remark QA/GA , ~ , ~125 QK/GK/NK , QK Twin QJ/GJ/NJ QJ Twin QP/GP/NP QP Twin LG Electronics Inc.