THICK FILM LEAD FREE CHIP RESISTORS

Transcript

1 Features Suitable for lead free soldering. Compatible with flow and reflow soldering Applications Consumer Electronics Automotive industry Computer Measurement instrument Electronic watch and camera Configuration Dimensions 1002 Power Derating Curve Size L W C D T Maximum dissipation in percentage of rated power as a function of the ambient temperature for 0402,0603,0805,1206,1210,2010,2512 Maximum dissipation in percentage of rated power as a function of the ambient temperature for 0201 Prosperity Dielectrics Co.,Ltd. 1/9 FCF-Rev.11.0

2 Rating FCF Series Type Size Power Rating at 70 Max. RCWV Max. Overload Voltage Tolerance (%) Coefficient (TCR; ppm/ ) Range Min. Max. Standard Values FCF /20W 25V FCF /16W 50V FCF /10W 50V FCF /8W 150V FCF /4W 200V FCF /3W 200V FCF /2W 200V FCF W 200V 50V 100V 100V 300V 400V 400V 400V 400V ±1%(F) ±300 10Ω 1MΩ ±5%(J) ±300 0Ω&1Ω 10MΩ ±0.1%(B) 10 1M E-96 ±1%(F) ± M E-96 ±5%(J) 0 &1 10M ±0.1%(B) E-96 ±0.25%(C) E-96 ± K ±0.5%(D) E-96 ±1%(F) E-96 ±1%(F) ± M E-96 ±2%(G) ± M ±5%(J) ±200 0 &1 10M ±1%(F) ±100 1Ω 10MΩ E-96 ±5%(J) ±200 0Ω&1Ω 10MΩ ±1%(F) ±100 1Ω 10MΩ E-96 ±5%(J) ±200 0Ω&1Ω 10MΩ ±1%(F) ±100 1Ω 10MΩ E-96 ±5%(J) ±200 0Ω&1Ω 10MΩ Jumper : 1Ω~10 : 0201,0402,0603 size maximum resistance R max < 50m and rated current I R 1A 0805,1206,1210,2010,2512 size maximum resistance R max < 50m and rated current I R 2A Coefficient of for 0402,0603,0805,1206 = -300 ~ +500 Coefficient of for 0201,2010,2512 = ± 300 LOW RESISTANCE Type Size Power Rating at 70 Max. RCWV FCF /10W 302mV 603mV FCF /8W 337mV Max. Overload Voltage 675mV FCF /3W 551mV 1102mV Tolerance (%) ±1%(F) ±5%(J) ±1%(F) ±5%(J) ±1%(F) ±5%(J) Coefficient (TCR; ppm/ ) ±300 ±300 ±200 Min. 100m 100m 100m Range Max. 910m 910m ±400 50m 91m 910m Standard Values FCF /4W 477mV 954mV FCF /2W 675mV 1349mV ±1%(F) ±5%(J) ±200 ±400 ±600 ± m 40m 22m 10m 910m 47m 39m 20m FCF W 954mV 1908mV Prosperity Dielectrics Co.,Ltd. 2/9 FCF-Rev.11.0

3 Soldering Curve T ( ) 10s to 260 first wave 200 K/s second wave 5 K/s 2 K/s to K/s forced cooling Typical values (solid line). Process limits (dotted line). WAVE soldering. t (s) 250 Part Number FCF 05 B T P Type Size Tolerance Packing GM TCR FCF 01 : 0201 B : ± 0.1% S : Paper tape - 1Kpcs examples: P 50PPM 02 : 0402 C : ± 0.25% T : Paper tape - 5Kpcs *10 2 N:100PPM 03 : 0603 D : ± 0.5% V : Paper tape - 10Kpcs =10KΩ For 1Ω~10Ω 05 : 0805 F : ± 1% U : Paper tape - 15Kpcs : 1206 G : ± 2% W : Paper tape - 20Kpcs : 1210 J : ± 5% P : Plastic tape - 4Kpcs : 2010 X : Plastic tape - 8Kpcs 1% only. 25 : 2512 Y : Plastic tape - 16Kpcs B : Bulk Case Kpcs Kpcs Prosperity Dielectrics Co.,Ltd 3/9 FCF-Rev.11.0

4 Marking E - 24 SERIES R100 4 digit marking for ±1%, ±5% E24 (10m ~ 910m ) examples: R100 = 100mΩ R047 = 47mΩ R10 3 digit marking for 0603 ±1%, ±5% E24 (100m ~ 1 ) examples: 1R0 = 1 R10 = 100m R50 = 500m digit marking for ±5% E24 examples: = 47K 1R5 = 1.5 E - 96 SERIES digit marking for E96 examples: = 15K4 22R1 = C 3 digit marking for E examples: 02C ( Table 1 ) = 10K2 Prosperity Dielectrics Co.,Ltd. 4/9 FCF-Rev.11.0

5 0603 1% Marking Table (Table 1) Code E48 E96 Code E48 E96 Code E48 E96 Code E48 E Code A B C D E F G H X Y Z Multiplier '-1 10 '-2 10 '-3 Standard resistance value E E E E E Prosperity Dielectrics Co.,Ltd. 5/9 FCF-Rev.11.0

6 Tape And Reel Package Taping specs are according to EIA RS-481 P 0 E P 2 D W F B P 1 Accumulated dimensional tolerance 40±0.2mm A Size A B W F E P1 P2 P ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ± ±0.10 Bulk Configuration D (unit: mm) Size Packaging Q'ty Kpcs / Case Kpcs / Case Prosperity Dielectrics Co.,Ltd 6/9 FCF-Rev.11.0

7 Reel Package Size Packaging Q'ty A N C D B G T Kpcs / Reel 178.0± ± ±0.5 20min 2.0± ± max Kpcs / Reel 178.0± ± ±0.5 20min 2.0± ± max Kpcs / Reel 5Kpcs / Reel 10Kpcs / Reel 20Kpcs / Reel 4Kpcs / Reel 8Kpcs / Reel 16Kpcs / Reel 100.0± ± ±0.5 20min 2.0± ± max ± ± ±0.5 20min 2.0± ± max ± ± ±0.5 20min 2.0± ± max ± ± ±0.5 20min 2.0± ± max ± ± ±0.5 20min 2.0± ± max ± ± ±0.5 20min 2.0± ± max ± ± ±0.5 20min 2.0± ± max. (unit: mm) Prosperity Dielectrics Co.,Ltd. 7/9 FCF-Rev.11.0

8 FCF 1 Specification And Test Methods ITEM DC Short time Overload Solderability to Solder Heat J : ±5%, G: ±2%, F: ±1% D: ±0.5%, C: ±0.25%, B: ±0.1% Zero ohm Jumper 50m J G: R ± (2% ) ' F D: R ± (1% ) C B: R ± (0.5% ) Over 95% of termination must be covered with (Sn+Ag+Cu) J G: R ± (1% ) F D C B: R ± (0.5% ) TEST METHOD IEC / JIS C , Clause 4.5 Measure the resistance value. IEC / JIS C , Clause Rated voltage or Max. Overload Voltage for 5 sec. measure resistance after 30 minutes IEC / JIS C , Clause 4.17 After immersing flux, dip in the 235±2 molten solder bath for 2±0.5 sec. IEC / JIS C , Clause 4.18 With 260±5 for 10±1 sec. Coefficient of (TCR) Load Life Humidity Load Life Cycle Insulation Bending Strength F: ± 100 ppm/ J G: 200 ppm/ F D C B: ± 50 ppm/ (0402 Size F J B: ± 200 ppm/ ) (0201 Size F J: ± 300 ppm/ ) J G: R ± (3% ) ' F D: R ± (1% ) ' C B: R ± (0.5% ) J G: R ± (3% ) ' F D: R ± (1% ) ' ' C B: R ± (0.5% ) J G: R ± (1% ) F D C B: R ± (0.5% ) Between termination and coating must be over 1000M J G: R ± (1% ) ' F D C B: R ± (0.5% ) IEC / JIS C , Clause 4.8 Test temperature : 25 (T1) -55 (T2) 25 (T1) +155 (T2) R2-R1 1 TCR (ppm/ ) = 10 6 R1 T2-T1 T1: 25 T2: Test temperature R1: at reference temperature (T1) R2: at test temperature (T2) IEC / JIS C , Clause 4.24 Maintain the temperature of the resistor at 40±2 and 90~95% R.H. with the rated voltage applied. Cycle ON for 1.5 hours and OFF for 0.5 hour for /-0 hours. After 1~4 hour, measure the resistance value. IEC / JIS C , Clause 4.25 Permanent resistance change after /-0 hours (1.5 hours ON, 0.5 hour OFF) at RCWV or Max. Keep the resistor at 70±2 ambient IEC / JIS C , Clause 4.19 Repeat 5 cycles as follows -55 (30 min.) + 25 (2~3 min.) +125 (30 min.) + 25 (2~3 min.) for (30 min.) + 25 (2~3 min.) +155 (30 min.) + 25 (2~3 min.) for others IEC / JIS C , Clause 4.6 Test voltage: 100±15V IEC / JIS C , Clause 4.33 change after bended on the 90mm PCB. Bend: 3mm for mm for Prosperity Dielectrics Co.,Ltd. 8/9 FCF-Rev.11.0

9 FCF 1 Specification And Test Methods ITEM DC Short time Overload Solderability to Solder Heat Coefficient of (TCR) Load Life Humidity Load Life Cycle Insulation Bending Strength J : ±5%, F: ±1% J: R ± (2% + 0.5m ) ' F: R ± (1% + 0.5m ) Over 95% of termination must be covered with solder J: R ± (1% + 0.5m ) ' F: R ± (0.5% + 0.5m ) TEST METHOD IEC / JIS C , Clause 4.8 Size : Test temperature : 25 (T1) -55 (T2) 100m ~ 910m : ± 300ppm/ 25 (T1) +155 (T2) 50m ~ 91m : ± 400ppm/ R2-R1 1 TCR (ppm/ ) = Size : 1210 R1 T2-T1 100m ~ 910m : ± 200ppm/ Size : m ~ 910m : ± 200ppm/ T1: 25 T2: Test temperature 40m ~ 47m : ±400ppm/ 22m ~ 39m : ±600ppm/ 10m ~ 20m : ±1000ppm/ J: R ± (3% + 0.5m ) ' F: R ± (1% + 0.5m ) J: R ± (3% + 0.5m ) ' F: R ± (1% + 0.5m ) J: R ± (1% + 1m ) ' F: R ± (0.5% + 1m ) Between termination and coating must be over 1000M J: R ± (1% + 1m ) ' F: R ± (0.5% + 1m ) Production location in Taoyuan within WTC group. IEC / JIS C , Clause 4.5 Measure the resistance value. IEC / JIS C , Clause Rated voltage or Max. Overload Voltage for 5 sec. measure resistance after 30 minutes IEC / JIS C , Clause 4.17 After immersing flux, dip in the 235±2 molten solder bath for 2±0.5 sec. IEC / JIS C , Clause 4.18 With 260±5 for 10±1 sec. R1: at reference temperature (T1) R2: at test temperature (T2) IEC / JIS C , Clause 4.24 Maintain the temperature of the resistor at 40±2 and 90~95% R.H. with the rated voltage applied. Cycle ON for 1.5 hours and OFF for 0.5 hour for /-0 hours. After 1~4 hour, measure the resistance value. IEC / JIS C , Clause 4.25 Permanent resistance change after /-0 hours (1.5 hours ON, 0.5 hour OFF) at RCWV or Max. Keep the resistor at 70±2 ambient IEC / JIS C , Clause 4.19 Repeat 5 cycles as follows -55 (30 min.) + 25 (2~3 min.) +125 (30 min.) + 25 (2~3 min.) for (30 min.) + 25 (2~3 min.) +155 (30 min.) + 25 (2~3 min.) for others IEC / JIS C , Clause 4.6 Test voltage: 100±15V IEC / JIS C , Clause 4.33 change after bended on the 90mm PCB. Bend: 3mm for mm for Prosperity Dielectrics Co.,Ltd 9/9 FCF-Rev.11.0