CASSETTE type (50Hz) SPLIT TYPE AIR CONDITIONER. Models Indoor unit Outdoor unit

Transcript

1 SPLIT TYPE AIR CONDITIONER CASSETTE type (50Hz) Models Indoor unit Outdoor unit RC-36A RC-36RA RC-45A RC-45RA RC-54A RC-54RA RO-36A RO-36RA RO-45A RO-45RA RO-54A RO-54RA C O N T E N T S SPECIFICATIONS DIMENSIONS CIRCUIT DIAGRAM REFRIGERANT SYSTEM DIAGRAM INDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM OUTDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM... 9 INDOOR P.C. BOARD LAYOUTS OUTDOOR P.C. BOARD LAYOUTS DISASSEMBLY ILLUSTRATION PARTS LIST

2 SPECIFICATIONS TYPE COOLING COOLING & HEATING IN RC-36A RC-45A RC-54A RC-36RA RC-45RA RC-54RA MODEL OUT RO-36A RO-45A RO-54A RO-36RA RO-45RA RO-54RA COOLING CAPACITY kw HEATING CAPACITY kw V POWER SOURCE ø/hz 3ø / 50 COOL RUNNING CURRENT (A) HEAT COOL INPUT WATTS (kw) HEAT COOL E.E.R (kw/kw) HEAT STARTING CURRENT A MOISTURE REMOVAL R/h HIGH FAN SPEED INDOOR MED (r.p.m.) LOW OUTDOOR INDOOR m 3 /h,500,650,800,500,650,800 AIR FLOW OUTDOOR m 3 /h 5,900 5,500 5,500 5,900 5,500 5,500 IN 96 x 830 x 830 DIMENSIONS H x W x D (mm) NET GRILLE 35 x 940 x 940 OUT,5 x 940 x 370 IN 47 / 60 WEIGHTS [NET/GROSS] (kg) OUT 94 / 08 0 / 6 / 6 96 / 0 08 / 0 / 34 MAX PIPE LENGTH/HEIGHT m 50 / 30 REMOTE CONTROLLER TYPE WI ADDITIONAL REFRIGERANT CHARGE PIPE LENGTH 0m 0m 30m 40m 50m Additional (33ft) (66ft) (99ft) (3ft) (64ft) refrigerant g/m RC-36A,350g (08.9oz),750g (097.0oz) 3,50g (.oz) 3,550g (5.oz) RC-36RA 3,000g (05.8oz) 3,400g (9.9oz) 3,800g (34.0oz) 4,00g (48.oz) 40 g/m FULL CHARGE RC-45A 3,500g (3.5oz) 3,900g (37.6oz) 4,300g (5.7oz) 4,700g (65.8oz) (.4oz/3.3ft) AMOUNT RC-45RA 3,500g (3.5oz) 3,900g (37.6oz) 4,300g (5.7oz) 4,700g (65.8oz) RC-54A 4,000g (4.oz) 4,500g (58.7oz) 5,000g (76.4oz) 5,500g (94.0oz) 50 g/m RC-54RA 3,500g (3.5oz) 4,000g (4.oz) 4,500g (58.7oz) 5,000g (76.4oz) (.76oz/3.3ft)

3 DIMENSIONS Unit : mm (Drain pipe) Drain Inside Dia. ø3 Outside Dia. ø (Large pipe) 50 (Small pipe) (Drain pipe) (Large pipe) 50 (Small pipe)

4 Models : RC-36A / RO-36A REFRIGERANT SYSTEM DIAGRAM OUTDOOR UNIT COMPRESSOR Refrigerant pipe ø 9.05mm(3/4") INDOOR UNIT MUFFLER ACCUMULATOR Charging valve CONDENSER EVAPORATOR CAPILLARY TUBE DRYER Charging valve Refrigerant pipe ø 9.53mm(3/8") Models : RC-36RA / RO-36RA OUTDOOR UNIT Refrigerant pipe ø 9.05mm(3/4") INDOOR UNIT HIGH PRESSURE SWITCH Charging valve CONDENSER MUFFLER 4-Way Valve EVAPORATOR ACCUMULATOR COMPRESSOR STRAINER DRYER EXPANSION VALVE Charging valve 5 Refrigerant pipe ø 9.53mm(3/8") : COOL : HEAT

5 Models : RC-45A / RO-45A : RC-54A / RO-54A OUTDOOR UNIT MUFFLER ACCUMULATOR Refrigerant pipe ø 9.05mm(3/4") INDOOR UNIT COMPRESSOR Charging valve CONDENSER EVAPORATOR CAPILLARY TUBE DRYER Charging valve Refrigerant pipe ø 9.53mm(3/8") Models : RC-45RA / RO-45RA : RC-54RA / RO-54RA OUTDOOR UNIT Refrigerant pipe ø 9.05mm(3/4") INDOOR UNIT HIGH PRESSURE SWITCH Charging valve CONDENSER MUFFLER 4-Way Valve EVAPORATOR ACCUMULATOR COMPRESSOR STRAINER DRYER EXPANSION VALVE Charging valve 6 Refrigerant pipe ø 9.53mm(3/8") : COOL : HEAT

6 CIRCUIT DIAGRAM Models : RC-36A : RC-45A : RC-54A TO REMOTE CONTROL UNIT 3 TERMINAL MAIN RELAY FILTER BOARD Use T 3A 50V Fuse on F0 L N GREEN GRAY GRAY CN 7 CN 7 CN CONTROL BOARD CN 8 CN 0 CN 4 CN CN BROWN ORANGE YELLOW 3 3 THERMISTOR (PIPE TEMP.) THERMISTOR (ROOM TEMP.) BROWN ORANGE YELLOW 3 3 FAN MOTOR CAPACITOR STEP MOTOR M FLOAT SWITCH 3 (N) GRAY GRAY TO OUTDOOR UNIT TERMINAL THERMAL FUSE 0 C CN 3 CN 6 CN FM DRAIN PUMP MOTOR YELLOW YELLOW M FAN MOTOR Models : RO-36A : RO-45A : RO-54A FAN MOTOR (UPPER) THERMAL PROTECTOR FAN MOTOR (LOWER) T COMPRESSOR T3 INTERNAL OVERLOAD PROTECTOR CONNECTOR OUTDOOR THERMOSTAT L C N CONNECTOR FAN CAPACITOR TERMINAL BLUE BLUE BLUE FAN CAPACITOR FUSE 5A MAGNETIC RELAY T A/A A/B GREEN/YELLOW TERMINAL R S T N BLUE GRAY 3 BLUE CR COMPOSITE (N) BROWN BELT HEATER THERMOSTAT (DISCHARGE PIPE) TO POWER SUPPLY TO INDOOR UNIT 3

7 Models : RC-36RA : RC-45RA : RC-54RA TO REMOTE CONTROL UNIT 3 TERMINAL GREEN FILTER BOARD Use T 3A 50V Fuse on F0 L N GRAY GRAY 3 3 CN 7 CN 7 CONTROL BOARD 3 CN 8 3 CN 0 CN 4 CN CN BROWN ORANGE YELLOW 3 3 THERMISTOR (PIPE TEMP.) THERMISTOR (ROOM TEMP.) BROWN ORANGE YELLOW 3 3 FAN MOTOR CAPACITOR STEP MOTOR M FLOAT SWITCH 3 (N) GRAY GRAY TO OUTDOOR UNIT THERMAL FUSE 0 C TERMINAL CN 3 CN 6 CN FM DRAIN PUMP MOTOR YELLOW YELLOW M FAN MOTOR Models : RO-36RA : RO-45RA : RO-54RA TERMINAL T MAGNETIC RELAY GREEN/YELLOW COMPRESSOR T T3 4 6 A/A 3 5 A/B GRAY BLUE INTERNAL OVERLOAD PROTECTOR R S T N 3 (N) FAN MOTOR (UPPER) BLUE FM FAN MOTOR (LOWER) BLUE FM FAN MOTOR CAPACITOR (UPPER) YELLOW YELLOW FAN MOTOR CAPACITOR (LOWER) YELLOW YELLOW POWER RELAY GREEN 3 4 CN 6 CN CN 7 CN 0 CN CN 5 CN 3 CONTROL BOARD CN 3 CN 6 CN 4 CN W E FUSE T 3.5A 50V BROWN BROWN YELLOW ORANGE BLUE BROWN BLUE BLUE EV THERMISTOR (DISCHARGE TEMP.) EXPANSION VALVE COIL 4WV (PIPE TEMP.) SOLENOID COIL BELT HEATER (OUTDOOR TEMP.) HIGH PRESSURE SWITCH TO POWER SUPPLY TO INDOOR UNIT 4

8 INDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM Models : RC-36A : RC-45A : RC-54A CONTROLLER PCB ASSEMBLY (MAIN PCB) EZ 099CWSE C ROOM TEMPERATURE THERMISTOR HEAT EXCHANGER THERMISTOR FILTER PCB FLOAT SWITCH 0-40V 50Hz 7

9 Models : RC-36RA : RC-45RA : RC-54RA CONTROLLER PCB ASSEMBLY (MAIN PCB) EZ 099DHSE C ROOM TEMPERATURE THERMISTOR HEAT EXCHANGER THERMISTOR FILTER PCB FLOAT SWITCH 0-40V 50Hz 8

10 OUTDOOR PRINTED CIRCUIT BOARD CIRCUIT DIAGRAM Models : RO-36RA : RO-45RA : RO-54RA MAIN PCB EZ 0993HUE C ELECTRONIC EXPANSION VALVE A OUTDOOR TEMP. THERMISTOR PIPE TEMP. THERMISTOR A DISCHARGED TEMP. THERMISTOR A 45/380V 50Hz ELECTROMAGNETIC RELAY A 9

11 INDOOR P.C. BOARD LAYOUTS CONTROLLER P.C. BOARD ASSEMBLY (MAIN PCB) (Viewed from the solder side) (Viewed from the component side) 0

12 FILTER P.C. BOARD ASSEMBLY (Viewed from the solder side) (Viewed from the component side)

13 OUTDOOR P.C. BOARD LAYOUTS (Viewed from the solder side) (Viewed from the component side)

14 DISASSEMBLY ILLUSTRATION INDOOR UNIT

15

16

17 Models : RO-54 / 45 /

18 Model : RO-54A

19 8 Model : RO-54RA

20 Model : RO-45A

21 Model : RO-45RA

22 Model : RO-36A

23 Model : RO-36RA

24 Models : RO-36A : RO-45A : RO-54A

25 Models : RO-36RA : RO-45RA : RO-54RA

26 RC-36A RC-36RA RC-45A RC-45RA RC-54A RC-54RA PARTS LIST INDOOR UNIT When you order parts, please make a photocopy of this page and fill the number of the parts in the Order column. Ref. Part No. Description No. RC-36A RC-36RA RC-45A RC-45RA RC-54A RC-54RA 34 Capacitor (Fan Motor) Rubber (Discha. Pipe) Decoration Plate Rubber (Vibration Proof) Grille Hook Holder Filter Hex. Nut w / Spring Washer Louver Support Holder Drain Hose Separate Wall Clamp NK-3N Clamp NK-6N Evaporator-A Assy Evaporator-B Assy Special Nut M Drain Pan Assy Fan Motor Assy-IN Cabinet-E Thermo. Spring-A Clamp No Clamp SKB Clamp SKB Wind Guide Board Main Relay Control Box Motor Gear Thermistor Assy-Room Thermistor Assy-Pipe Controller PCB Assy Remote Control Unit Pipe Cover Cable Clamp Reinforcement (Eva.)-A Reinforcement (Eva.)-B Motor Holder Locking Spacer Reinforcement (Drain Pan) Pump Cover-A Pump Cover-B Top Cover Plate Cabinet-A Cabinet-B Drain Port Special Nut-A (Large) Special Nut-B (Small) Grille Reinforcement T-A Grille Reinforcement T-B Grille Reinforcement T-C Grille Reinforcement T-D Grille Reinforcement T-E Turbo Fan Assy Special Washer Bellmouth (B) Float Switch Pump Unit Hook Grille Hinge Wire Drain Pan Plug Control Box Cover Joint Gear Bypath Pipe-B Terminal Plate Panel Base Panel Frame Holder Panel Base Holder Panel Frame Insulation (Inner Box) Ord. Q ty 5

27 RC-36A RC-36RA RC-45A RC-45RA RC-54A RC-54RA INDOOR UNIT (Continued) When you order parts, please make a photocopy of this page and fill the number of the parts in the Order column. Ref. Part No. Description No. RC-36A RC-36RA RC-45A RC-45RA RC-54A RC-54RA 564 Bypath Pipe-A Assy Evaporator Holder Assy Noise Insulation Locking Spacer-B Thermistor Holder Pipe Joint-A Joint Shaft Louver Intake Grille-B Distributor Assy Grille Hook-A Grille Hook-B Pump Hook Bracket Cabinet-D Cabinet-C Terminal 3P Terminal 3P Wire Cover-A Wire Cover-B Cushion Rubber (Pump) Louver Supporter Grille Spring Filter PCB Assy Step Motor Coupling Pipe-A Assy Coupling Pipe-B Assy Cord Clamp Ord. Q ty 6

28 RO-36A RO-36RA RO-45A RO-45RA RO-54A RO-54RA OUTDOOR UNIT When you order parts, please make a photocopy of this page and fill the number of the parts in the Order column. Ref. Part No. Description No. RO-36A RO-36RA RO-45A RO-45RA RO-54A RO-54RA Fan Cover Emblem-Rear Cabinet-A, Painted Cabinet-C, Painted Cabinet-B, Painted Base Assy, Painted Dryer Condenser Assy Condenser-A Assy Condenser-B Assy Suction Pipe Capillary Tube Capillary Tube Discharge Pipe Discharge Pipe Assy Discharge Pipe-B Discharge Pipe-B Assy Compressor Cover-A Separate Wall Assy Blower Cover, Painted Control Box Metal Capacitor (Fan Motor) Cord Holder Metal Propeller Fan Assy Fan Motor Assy-Out Bracket (Motor) Assy Compressor Assy Bracket (Coupler) Assy Condensing Pipe-A Special Nut M Rubber Seat-A Sleeve-A Terminal Cover Terminal Packing Capillary Holder Rubber Clamp No Thermo. Spring-A Rubber Bushing Controller PCB Assy Strainer Assy Suction Pipe-C Wire Clamp Metal Suction Pipe-A Inlet Pipe (Cond.)-A Accumulator Accumulator (B) Accumulator Assy (B) Suction Pipe-B Solenoid Coil Way Valve Pressure Switch Accumulator Support Locking Spacer Terminal-P Clamp No Clamp (Cable) No Protection Net Thermostat-Outdoor Condensing Pipe-C Inlet Pipe (Cond.) Assy Locking Spacer-B Compressor Cover-B Bracket (Thermistor) Discharge Pipe-C Assy Discharge Pipe-C Cabinet Top Plate Distributor Assy Thermostat-Overheat Belt Heater Magnetic Relay Ord. Q ty 7

29 RO-36A RO-36RA RO-45A RO-45RA RO-54A RO-54RA OUTDOOR UNIT (Continued) When you order parts, please make a photocopy of this page and fill the number of the parts in the Order column. Ref. Part No. Description No. RO-36A RO-36RA RO-45A RO-45RA RO-54A RO-54RA 803 Cabinet-D, Painted Blower Cover Corner Cond. Pass Pipe-A Cond. Pass Pipe-A Assy Cond. Pass Pipe-B Cond. Pass Pipe-B Assy Inlet Pipe (Accum.) Assy Ball Valve-A Ball Valve-B Grip Cabinet Hook Terminal 8P Wire Clamp Metal Thermostat Fixture Accumulator Support-B Joint Pipe (Valve-A) Valve-A Coupl. Pipe Joint Pipe (Capillary) Joint Pipe (Valve-B) Fan Cover Fixture-A Fuse Holder Fuse Expansion Valve Assy Expansion Valve, Main Condensing Pipe-B Cond. Pass Pipe-C Relay Inlet Pipe (Accum.)-B Valve-B Coupl. Pipe Joint Pipe (Capillary)-B Network (C-R) Thermistor Assy Expansion Valve Coill Ord. Q ty 8

30 RC-36A RC-36RA RC-45A RC-45RA RC-54A RC-54RA [INDOOR UNIT] CONTROLLER PCB ASSEMBLY (Ref. No.36) Ref. No. Description Part No. IC IC µpd7804hcw IC IC NJM78FA IC3 IC NJM7805FA IC4~6 Xstr µpa003gr IC7 IC BR93LC46RF-E IC8 IC PST600CMTR IC9 IC Photocoupler TLP6(D4)-GB (IC0) IC HI IC IC BA0358FE Q Xstr SC Q Xstr SC Q3,4 Xstr DTC4EKA Q5,6 Xstr SC D Diode D3SB D,4,7 Diode DFL0U D3 Diode MTZJ5.B D5 Diode SR D6 Diode DFL D8 Diode DF D9,0 Diode DA6U D Diode DAN0K R Res. Cement 5W 3.3Ω±0% R Res. Cement W.5Ω±5% R3 Res. 00Ω±5% R4 Res. Carbon 0kΩ±5% R5 Res. Metal W 47kΩ±5% R6 Res. 00Ω±5% R7 Res. 330Ω±5% R8,0,3~7, Res. 0kΩ±5% ~4,9~3 37,39,48,50, 5,55,59~6, 66,68,70 R9,47,65 Res. 390Ω±5% R Res. Metal W 56kΩ±5% R,8~0, Res. kω±5% ~8,33~36, 38,4,44,46, 49,5,58,67,69 CJ Res. 0Ω 0000 JM9 Res. 0Ω R40,4,6,7,7 Res. 4.7kΩ±5% Ord. Q ty Ref. No. When you order parts, please make a photocopy of this page and fill the number of the parts in the Order column. ( ) : Reverse cycle model Description Part No. R43 Res. 0kΩ±% R45 Res. 49.9kΩ±% R63 Res. 5.4kΩ±% R64 Res. 8kΩ±% C5 Cap. Elec. 450V 00µF C6 Cap. Plastic 4700pF C7 Cap. Plastic 0.047µF C8 Cap. Elec. 5V 00µF C9 Cap. Elec. 5V 000µF C0,,33,36 Cap. Elec. 5V 0µF C Cap. Elec. 5V 000µF C3,5,34,37, Cap. Ceramic 50V 0.µF ,44,45, C4 Cap. Elec. 5V 00µF C6~3,38,40, Cap. Ceramic 50V 0.0µF ,49,(CJ), CJ C3,35,50~53 Cap. Ceramic 50V 000pF C54 Cap. Ceramic 50V 0.0µF X Ceramic Resonator EF0EC8384T L~4 EMI Filter EXCEMT03DT VA,(3) Varistor TNRG47K SSR Relay G3M-0PL-UTU K4 Relay JQ-V CR CR Absorber RPEL-04-C T Switching Transformer ETS8AS8AH SW,4 Switch, Slide DSS SW Switch, Rotary DRS CN Plug, PCB (CN) Plug, PCB CN3 Plug, PCB CN4 Plug, PCB CN5 Plug, PCB CN6 Plug, PCB CN7 Plug, PCB BB-XAKK--A CN8 Plug, PCB BB-XASK--A CN9 Plug, PCB B5P-SHF-AA CN0 Plug, PCB B5B-XASK--A CN Plug, PCB B3B-XASK--A CN4 Plug, PCB B4B-XH-AM CN5 Plug, PCB B3B-XARK--A CN7 Plug, PCB B3B-XAKK--A Ord. Q ty FILTER PCB ASSEMBLY (Ref. No.875) Ref. No. Description Part No. Ord. Q ty Ref. No. Description Part No. Ord. Q ty VA0,0 Varistor TNRG47K SA0 Arrester DSA-36MA TM0,0 Plug Contact F0 Fuse C0,0 Cap. Plastic 0.µF C05,06 Cap. Plastic 0.0µF LF0 EMI Filter ELF7N05A E0 Wire w/terminal GRN L=00 mm W03,04 Wire Assy #8 P FH, Fuse Holder PFC

31 RO-36A RO-36RA RO-45A RO-45RA RO-54A RO-54RA [OUTDOOR UNIT] CONTROLLER PCB ASSEMBLY (Ref. No.36) Ref. No. Description Part No. IC IC µpd78004acw IC IC NJM7805FA IC3,4 IC µpa003gr IC6 IC PST600CMTR IC7 IC HU IC9 IC NJM784FA IC0 IC NM93C46M8-X Q3,8,4 Xstr DTC4EKA Q5,6 Xstr SC Q9 Xstr SC Q0 Xstr SC740S D,3 Diode DF D,3 Diode DFL0U D6,7 Diode DA6U D Diode DAN0K D4 Diode D3SB D8 Diode MTZJ5.B D9 Diode SR D0, Diode DFL0U LED~6 Diode SLR-35VC R,3~5 Res. 4.7kΩ±5% R Res. 0kΩ±5% R7,8,~3,3 Res. kω±5% ~6,30~36, 54,55,77~80 R9,0,7,37~40, Res. 0kΩ±5% ,44,45,47, 49,50~5,56~ 58,76 R7 Res. 38.3kΩ±% R8 Res. 4kΩ±% R9 Res. 6.65kΩ±% R46 Res. Cement 3.3Ω±5% R59~6 Res. 0Ω±5% R67 Res..5Ω±5% R68 Res. Metal W 330kΩ±5% R69 Res. 00Ω±5% R70 Res. 330Ω±5% R7 Res. 00Ω±5% R8 Res. Metal W 6kΩ±5% CJ6~8,37 Res. 0Ω 0000 C, Cap. Plastic 0.µF C3,4 Cap. Plastic 0.0µF Ord. Q ty Ref. No. When you order parts, please make a photocopy of this page and fill the number of the parts in the Order column. Description Part No. C5 Cap. Elec. 5V 000µF C6 Cap. Elec. 50V 000µF C7,4,38~4, Cap. Ceramic 50V 0.0µF ~54,CJ35, CJ48 C8,9~3 Cap. Elec. 5V 0µF C0 Cap. Elec. 50V 00µF C,3,7~9, Cap. Ceramic 50V 0.µF ,4~46 C5,6,3~5 Cap. Ceramic 50V 000pF C7 Cap. Elec. 450V 00µF C8 Cap. Plastic 4700pF C35 Cap. Plastic 50V 0.047µF C37 Cap. Elec. 50V 00µF C47 Cap. Elec. 5V 00µF C49 Cap. Ceramic 0.0µF X Ceramic Resonator EF0EC8384T4 K~5,7 Relay JQ-V CR,,4,5 CR Absorber RPEL-04-C T Switching Transformer ETS9AA75AC VA~3 Varistor TNRG47K LF EMI Filter ELF5N005A SA Arrester RA-36M-V7-F F Fuse BET 6.3A-50V FH, Fuse Holder PFC SW Switch, Slide DSS W Wire w/terminal L= E Wire w/terminal L=00 GRN HT Heat Sink PUE CN,5 Plug, PCB BP3-VH-B-Y CN3 Plug, PCB B4P7-VH-B CN4 Plug, PCB CN6 Plug, PCB CN7 Plug, PCB BP3-VH-B-C CN9 Plug, PCB B6B-XAKK--A CN0 Plug, PCB B3B-XASK--A CN Plug, PCB B6B-XASK--A CN3 Plug, PCB BP-VH-B CN4 Plug, PCB B5P-SHF-AA CN6 Plug, PCB B4P7-VH-B-R Ord. Q ty 30

32 STANDARD ACCESSORIES INDOOR UNIT ACCESSORIES Name and Shape Coupler heat insulation Part No } each Remote control unit cord clamp Binder (Large) (Small) Screw (A) For installing the mounting bracket (B) For installing the cord clamp Special nut A (large flange) Special nut B (small flange) Remote control unit (Cooling model) (Cooling & Heating model) Template Blower cover insulation Hook wire

33 OUTDOOR UNIT ACCESSORIES Name and Shape RO-36A RO-45A RO-54A RO-36RA RO-45RA RO-54RA Power cap Auxiliary pipe assembly Edge cover Tapping screw Binder Putty Coupler heat insulation Pipe (drain) Flexible tube Cap (drain)

34 0005J674 May 000 Printed in Japan