- 1 - TRAILMASTER BLAZER4 150X PARTS MANUAL (ENGINE/TRANSMISSION NOT INCLUDED) VERSION:1.0
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1 - 1 - TRAILMASTER BLAZER4 150X PARTS MANUAL (ENGINE/TRANSMISSION NOT INCLUDED) VERSION:1.0 06/03/2018
2 - 2 - FRAME GROUP
3 - 3 - NO. CODE DESCRIPTION QTY GH00 LONG BAR GH00 TOP CAGE G000 R-WASHER BOLT 5787 M8X G000 TUBE SEAT φ GH00 SIDE BAR GH01 SIDE BAR GH02 SIDE BAR NUT 6187 M GH00 CROSS BAR G000 TUBE SEAT φ GHB2 FRAME BOLT 5789 M6X NUT 6177 M SPRING WASHER φ BOLT 5789 M6X GH0 FRONT LEFT FENDER BRACKET G002 THROTTLE CABLE G001 REVERSE CABLE G000 PARKING BRAKE CABLE G000 RUBBER FOOT PLATE G001 HEADLIGHT UNIT LED NUT 6177 M BOLT 5789 M8X G000 FRONT REFLECTOR 2
4 FRONT RIGHT FENDER GH00 BRACKET G000 FORM PADDING G000 FORM PADDING G000 FORM PADDING TOP G000 CANOPY TOP G000 TURN LIGHT (FR) G000 TRUN LIGHT BULB 10W/12V G000 TURN LIGHT (FL) G000L REAR VIEW MIRROR (L) G000R REAR VIEW MIRROR (R) BOLT 5789 M8X GB97 WASHER φ G000 PLASTIC BODY G000 PLASTIC BUMPER G000 PLASTIC BODY G000 FRONT LEFT FENDER G001 FRONT RIGHT FENDER G001 REAR LEFT FENDER G002 REAR RIGHT FENDER NUT 94 M BOLT 5789 M6X SCREW 2823 ST4.2X GB97 WASHER φ6 3 NS
5 - 5 - STEERING SHAFT ASSY NO. CODE DESCRIPTION QTY BOLT 5781 M6X G001 STEERING WHEEL SPORT G000 STEERING SHAFT G000 BUSH STEERING SHAFT BOLT 5783 M8X SRPING WASHER φ G000 STEERING KNUCKLE G000 STEERING GEAR ADJUSTING BOLT G000 STEERING ADJUSTMENT G000 TILT STEERING LOCKING BUSH NUT 6187 M GHB0 TILT STEERING HOUSING G000 BALL JOINT DUST COVER BOLT 6187 M8X G000 BALL JOINT DUST COVER L 1
6 G000 STERRING GEAR G000 NUT 99 M16X G000 STEERING BALL JOINT NUT 6170 M10X G000 BALL JOINT DUST COVER L G000 TIE TOD G000 ROD END WASHER 97 φ SPRING WASHER 93 φ CASTLE NUT M10X GB COTTER PIN φ2.5x G000 STEERING GEAR BRACKET G000 PEDAL PAD PLATEN G001 THROTTLE PEDAL BOLT G000 THROTTLE RETURN SPRING R BOLT 5787 M8X NUT 6170 M G000 THROTTLE PEDAL ASSY G000 THROTTLE PADEL PAD SCREW 818 M5X WASHER 97 ø NUT 6170 M G000 BRAKE PADEL PAD G000 BRAKE PADEL ASSY G000 MASTER CYLINDER BRACKET G000 PEDAL BUSHING G000 BRAKE PEDAL RETURN SPRING L G000 BRAKE PEDAL BOLT M8X PIN 6X G001 SPINDLE BRACKET 1 49 GB COTTER PIN φ2x BOLT 5789 M8X G0A0 STEERING WHEEL JOINT PIECE
7 - 7 - SUSPENSION ARM ASSY NO. CODE DESCRIPTION QTY GH00 STRUT & SPINDLE SUPPORT R BOLT 5789 M8X G000 UPPER SUSPENSION ARM COLLAR G000 UPPER SUSPENSION ARM BUSHING GH00 UPPER SUSPENSION ARM NUT 6187 M CASTLE NUT M G000 BALL HEAD DUST SEAL 4
8 G000 BALL HEAD SPACER GH00 STRUT & SPINDLE SUPPORT L BOLT 5789 M10X NUT 6187 M G004 CUSHION ASSY. FR N000 LUBRICATING NIPPLE BOLT 5789 M10X G100 LOWER SUSPENSION ARM DUST CAP G000 LOWER SUSPENSION ARM COLLAR G000 LOWER SUSPENSION ARM BUSHING G000 O-RING φ21.2x GH00 LOWER SUSPENSION ARM ASSY BOLT 5789 M10X WASHER 97 φ GB COTTER PIN φ2.5x BOLT 5789 M8X BOLT 5783 M6X G000 BRAKE DISC 2 28 YF OIL SEAL 47X RS BEARING RS G000 TIRE BOLT M10X1.25X GH00 FRONT WHEEL HUB RS BEARING RS G000 FRONT TIRE 20* G000 FRONT RIM (IRON) G000 TIRE NIPPLE G000 FRONT WHEEL ASSY. R G000 FRONT WHEEL ASSY. L G NUT 6187 M CASTLE NUT M G000 FRONT HUB COVER WASHER φ SPRING WASHER 93 φ8 4
9 - 9 - REAR CARGO RACK/SEAT/BELT NO CODE DESCRIPTION QTY G000 TAIL LIGHT G000 TAIL LIGHT BULB GHA0 REAR CARGO RACK BOLT 5789 M8X NUT 6187 M GH00 RACK SUPPOT ARM G000 TUBE SEAT φ GH00 GAS TANK G000 GAS TANK GAP BOLT 5787 M88X25 4
10 G000 TANK COLLAR G000 RUBBER MOUNT G000 AUTO FUEL COCK ASSY G000 FUEL TUBE G000 FILTER G000 FUEL TUBE G000 VACUUM TUBE G000 SEAT BELT G000 SPECIAL BOLT M7/16 X G000 WASHER φ G000 BELT NUT M7/A G002 NEW SEAT G T-SHAPE BOLT M8X NUT 6177 M BOLT 5787 M8X G000 TURN LIGHT RR G000 TURN LIGHT RL 1
11 REAR SWING ARM ASSY.UPPER NO CODE DESCRIPTION QTY NUT 6187 M G100 ENGINE MOUNT LINK WASHER G000 ENGINE MOUNT LINK CUSHION G100 ENGINE MOUNT LINK SPACER G000 ENIGINE MOUNT LINK COLLAR G100 WASHER-CHAIN ADJUSTER NUT 6170 M GH00 ENGINE MOUNT BOLT NUT 6187 M BOLT 5785 M10X G100 ENGINE MOUNT BOLT PLATE COLLAR BOLT 5783 M16X25 1
12 SPRING WASHER 93 ø G000 TOW BALL SCREW 818 M6X G000 BOLT COVER G000 ELECTRIC ASSY COVER GH00 REAR SWING ARM ASSY. UPPER BOLT 5787 M12X NUT 6187 M BOLT 70 M8X G000 CON'ROD SPACER G000 LOWER SUSPENSION ARM BUSHING BOLT 5789 M6X NUT 6187 M G100 ENGINE MOUNT COLLAR BOLT 5787 M10X G700 SWING ARM DOG BONE G000 PARKING BRAKE LEVER ASSY SCREW M5X G000 REVERSE LEVER COVER BOLT 5787 M8X G000 CABLE SPRING NUT 6187 M8 2
13 REAR SWING ARM NO. CODE DESCRIPTION QTY G004 REAR CUSHION BOLT 5789 M10X NUT 6187 M G000 BATTERY COVER G000 BATTERY G000 BATTERY CUSHION G000 BATTERY BAND G001 CHAIN DISC GUARD BOLT 5789 M8X SPRING WASHER φ BOLT 5789 M8X G000 SWING ARM BUSHING 4
14 G100 SWING ARM COLLAR G009 REAR FENDER LEFT BOLT 5789 M6X NUT 6177 M GH02 REAR FENDER BRACKET R BOLT 5787 M8X NUT 6187 M12X G000 SWING ARM CUSHION BUSHING BOLT 5787 M12X GH00 RR LOWER SWING ARM GH01 REAR FENDER BRACKET L BOLT 5789 M6X NUT 6187 M SCREW 818 M3X NUT 6170 M G010 REAR FENDER RIGHT 1
15 ENGING/MUFFLER/EIR/CLEANER NO. CODE DESCRIPTION QTY G000 SHIFTER HOUSING ASSY NUT 6187 M BOLT 5787 M8X BOLT 5789 M6X G200 REVERSE CABLE FIXING PLATE NUT 6177 M G000 ENGINE MOUNT PLATE BOLT 5789 M8X BOLT 5781 M8X G000 AIR FILTER ASSY. 1
16 G000 AIR FILTER HOUSING UPPER SCREW 845 ST5X G000 AIR FILTER ELEMENT G0A0 AIR FILTER HOUSING LOWER G000 AIR FILTER CLAMP G200 SHIFT DISC SPRING WASHER φ BOLT 5783 M6X BOLT 5789 M6X BOLT 5789 M8X G001 CHAIN PROTECOR RR 1 22 PD24J00150G000 CARBURETOR G000 AIR CLEANER CLAMP G0A0 150CC ENGINE G000 AIR CLEANER CLIP G000 AIR CLEANER DUCT G000 AIR CLEANER MOUNT PLATE RR G000 AIR CLEANER MOUNT PLATE FR G000 MUFFLER RACK SUPPORT G000 BUSHING BOLT 5787 M8X G000 MUFFLER COMP G000 MUFFLER CLAMP G000 MUFFLER CUSHION N000 MUFFLER SPRING G000 MUFFLER JOINT NUT M G000 MUFFLER PIPE GASKET WASHER Φ WASHER Φ SPRING WASHER Φ6 2
17 REAR HOUSING NO. CODE DESCRIPTION QTY BOLT 5789 M8X G000 BRAKE DISC NUT 6187 M G0A0 REAR AXLE G CHAIN G000 SPROCKET 39T BOLT 5789 M8X YF OIL SEAL 34*50* G100 RR. AXLE BRG HOUSING COMP 2
18 RS BEARING RS G100 BEARING BASE BOLT 5787 M8X YF OIL SEAL 30*42* G000 TIRE BOLT M10X1.25X GH02 REAR WHEEL HUB G000 REAR TIRE 21X G000 REAR WHEEL (IRON) G000 REAR WHEEL ASSY L NUT 6187 M10X WASHER φ CASTLE NUT M16X GB COTTER PIN Φ4x G000 HUB COVER G001 REAR WHEEL ASSY R G000 AIR VALVE G000 CHAIN MASTER LINK SCREW 818 M3X G000 SPEED SENSOR MAGNET 1
19 WIRE HARNESS/ELECTRICAL NO. CODE DESCRIPTION QTY G0B0 SWITCH PANEL G000 SPEEDOMETER G000 HEADLIGHT SWITCH G000 ENGINE STOP BUTTON G000 IGNITION START SWITCH SCREW 818 M6X NUT 6187 M G000 REGULATE RECTIFIER G000 STARTING RELAY G000 C.D.I UNIT COMP G000 RESISTOR BOLT 5787 M6X NUT 6187 M G000 IGNITION COIL COMP 1
20 G003 BLAZER4 150X AUX WIREHARNESS G003 BLAZER4 150X MAIN WIREHARNESS ZIP TIE G000 FLAG POLE HOLDER G000 FLAG POLE BOLT 818 M4X NUT 6187 M G0B0 TURN LIGHT SWITCH 1
21 BRAKE ASSY NO. CODE DESCRIPTION QTY G000 BRAKE ASSY G000 MASTER CYLINDER G000 FRONT BRAKE CALIPER R G000 LEFT BRAKE CALIPER L G000 FRONT CALIPER BRAKE PAD G000 REAR BRAKE CALIPER G000 REAR CALIPER BRAKE PAD G001 FRONT LEFT BRAKE HOSE G001 FRONT RIGHT BRAKE HOSE G001 REAR BRAKE HOSE NUT 6170 M G000 BRAKE PIN SPINDLE 2
22 STICKERS NO. CODE DESCRIPTION QTY G001 FRONT LEFT STICKER BLAZER150X G002 FRONT RIGHT STICKER BLAZER150X G004 FRONT LEFT FENDER STICKER BLAZER150X G005 FRONT RIGHT FENDER STICKER BLAZER150X G008 MODEL STICKER LEFT BLAZER150X G009 MODEL STICKER RIGHT BLAZER150X G005 LEFT SIDE PANEL STICKER BLAZER4 150X G006 RIGHT SIDE PANEL STICKER BLAZER4 150X G007 REAR LEFT FENDER STICKER BLAZER4 150X G008 REAR RIGHT FENDER STICKER BLAZER4 150X 1
TRAILMASTER BLAZER150X PARTS MANUAL (ENGINE/TRANSMISSION NOT INCLUDED) VERSION:1.0
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- 1 - (FRAME PARTS ONLY)
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