Hot Sprue Bushing Product Overview...1. Hot Sprue Bushing Selection Guide...3

Hot Sprue Bushings

Table of Contents Hot Sprue Bushing Product Overview...1 Hot Sprue Bushing Selection Guide...3 Decimal equivalents, Tap Drill sizes, Pipe Thread sizes, Conversion charts & Ohms Law charts...4 Resin Technical Section...5 PCS Mini Hot Sprue Bushing...6 PCS Mini Hot Sprue Bushing Products...12 PCS Hot Sprue Bushing...13 Polimold Polimax Hot Sprue Bushing...18 Polimold Polimax 200 Series...20 Polimold Polimax 500 Series...23 Polimold Polimax 800 Series...26 Polimold Polimax 1000 Series...31 Injection Molding Troubleshooting Guide...40 Wattage/Amperage/Resistance Chart...41

Hot Sprue Bushing Product Overview PCS Mini Hot Sprue Bushings, MUD PCS Standard Hot Sprue Bushings 1

Hot Sprue Bushing Product Overview Polimold Polimax Hot Sprue Bushings

DECIMAL EQUIVALENTS AND TAP DRILL SIZES DRILL SIZE DECIMAL TAP SIZE DRILL SIZE DECIMAL TAP SIZE DRILL SIZE DECIMAL TAP SIZE DRILL SIZE DECIMAL TAP SIZE 80 0.0135 39 0.0995 A 0.2340 37/64 0.5781 79 0.0145 38 0.1015 5-40 15/64 0.2344 19/32 0.5938 1/64 0.0156 37 0.1040 5-44 B 0.2380 39/64 0.6094 78 0.0160 36 0.1065 6-32 C 0.2420 5/8 0.6250 77 0.0180 7/64 0.1094 D 0.2460 41/64 0.6406 76 0.0200 35 0.1100 1/4 E 0.2500 21/32 0.6562 3/4-10 75 0.0210 34 0.1110 F 0.2570 5/16-18 43/64 0.6719 74 0.0225 33 0.1130 6-40 G 0.2610 11/16 0.6875 3/4-16 73 0.0240 32 0.1160 17/64 0.2656 45/64 0.7031 72 0.0250 31 0.1200 H 0.2660 23/32 0.7188 71 0.0260 1/8 0.1250 I 0.2720 5/16-24 47/64 0.7344 70 0.0280 30 0.1285 J 0.2770 3/4 0.7500 69 0.0292 29 0.1360 8-32,36 K 0.2810 49/64 0.7656 7/8-9 68 0.0310 28 0.1405 9/32 0.2812 25/32 0.7812 1/32 0.0312 9/64 0.1406 L 0.2900 51/64 0.7969 67 0.0320 27 0.1440 M 0.2950 13/16 0.8125 7/8-14 66 0.0330 26 0.1470 19/64 0.2969 53/64 0.8281 65 0.0350 25 0.1495 10-24 N 0.3020 27/32 0.8438 64 0.0360 24 0.1520 5/16 0.3125 3/8-16 55/64 0.8594 63 0.0370 23 0.1540 O 0.3160 7/8 0.8750 1-8 62 0.0380 5/32 0.1562 P 0.3230 57/64 0.8906 61 0.0390 22 0.1570 21/64 0.3281 29/32 0.9062 60 0.0400 21 0.1590 10-32 Q 0.3320 3/8-24 59/64 0.9219 1-12 59 0.0410 20 0.1610 R 0.3390 15/16 0.9375 58 0.0420 19 0.1660 11/32 0.3438 61/64 0.9531 57 0.0430 18 0.1695 S 0.3480 31/32 0.9688 56 0.0465 11/64 0.1719 T 0.3580 63/64 0.9844 1 1/8-7 3/64 0.0469 0-80 17 0.1730 23/64 0.3594 1" 1.0000 55 0.0520 16 0.1770 12-24 U 0.3680 7/16-14 1 3/64 1.0469 1 1/8-12 54 0.0550 15 0.1800 3/8 0.3750 1 7/64 1.1094 1 1/4-7 53 0.0595 1-64,72 14 0.1820 12-28 V 0.3770 1 1/8 1.1250 1/16 0.0625 13 0.1850 W 0.3860 1 11/64 1.1719 1 1/4-12 52 0.0635 3/16 0.1875 25/64 0.3906 7/16-20 1 7/32 1.2188 1 3/8-6 51 0.0670 12 0.1890 X 0.3970 1 1/4 1.2500 50 0.0700 2-56,64 11 0.1910 Y 0.4040 1 19/64 1.2969 1 3/8-12 49 0.0730 10 0.1935 13/32 0.4062 1 11/32 1.3438 1 1/2-6 48 0.0760 9 0.1960 Z 0.4130 1 3/8 1.3750 5/64 0.0781 8 0.1990 27/64 0.4219 1/2-13 1 27/64 1.4219 1 1/2-12 47 0.0785 3-48 7 0.2010 1/4-20 7/16 0.4375 1 46 0.0810 13/64 0.2031 29/64 0.4531 1/2-20 45 0.0820 3-56 6 0.2040 15/32 0.4688 44 0.0860 5 0.2055 31/64 0.4844 9/16-12 43 0.0890 4-40 4 0.2090 1/2 0.5000 42 0.0935 4-48 3 0.2130 1/4-28 33/64 0.5156 9/16-18 3/32 0.0938 7/32 0.2188 17/32 0.5312 5/8-11 41 0.0960 2 0.2210 35/64 0.5469 40 0.0980 1 0.2280 9/16 0.5625 1/2 1.5000 Ohms Law 240 V = 15 Amps = 3600 W Volts x Amps =Watts Watts / Volts = Amps Watts / Amps = Volts PIPE THREAD SIZES CONVERSION CHART DRILL THREAD DRILL THREAD 1 INCH = 25.4mm 1 PSI =.0689 BAR 1 Metric Ton = 2204.6lbs=1000Kg R 1/8-27 1 5/32 1"-11 1/2 1 LBS = 453.59 g 1 mile = 1.609Klm 1 long Ton = 2240lbs=1016Kg 7/16 1/4-18 1 1/2 1 1/4-11 1/2 1 Oz = 28.349g 1 Ft =.3048M 1 short Ton = 2000lbs=907.18Kg 37/64 3/8-18 1 47/64 1 1/2-11 1/2 Temp (T f-32 1.8 =T c) 1 Ft/LBS = 1.356Nm 1 US Gal=.833 Imp Gal=3.785L 23/32 1/2-14 2 7/32 2"-11 1/2 1 BTU =.0002929 Kw Area of circle = R² SAE Bolt rating =#(0-1-2) weakest to 59/64 3/4-14 1 Horse Power = 746 Watts Circumference = 2 r #8 strongest

Resin Technical Section C C C Note:

PCS Mini Hot Sprue Bushing Resin Selection Guide

PCS Mini Hot Sprue Bushing Flow Capacity Table Mini

PCS Mini Standard Hot Sprue Bushing.41 2.65.50.0008 A REFERENCE.080.56.420.625 1.15 +.0008 1.125 -.0000.157 R.480.28.125 TORQUE SPEC. 14.75 (ft. lbs.).005 H L.1430 "L1-C".010 60 90 "O".167.125 +.0006.281-0000 2X.008.120.220 R.040.092 1 SN TIP Sprue Nut SN XS TIP Sprue Nut With Extra Stock BN TIP Bush Nut/Ring Gate BN XS TIP Bush Nut/Ring Gate With Extra Stock ON TIP Open Nut/Point Tip

PCS Mini High Performance Hot Sprue Bushing 2.74.63.88 REFERENCE.0008 A.157.625 1.15 +.0008 1.125 -.0000 R.480.740.080.28.125 L TORQUE SPEC. 14.75 (ft. lbs.).005 H C "L1-C".010 60 90 "O".167.125.008.220.120.092 R.040 +.0006.281 -.0000 1 SN TIP Sprue Nut SN XS TIP Sprue Nut With Extra Stock BN TIP Bush Nut/Ring Gate BN XS TIP Bush Nut/Ring Gate With Extra Stock ON TIP Open Nut/Point Tip

PCS FSB & FSBH Mini Hot Sprue Bushing Spare Parts & Accessories Item Number FSB Item Description Item Number Item Number FSBH Item Description Item Description Item Number Wattage Item Description Item Number Item Number Item Number Item Description Item Description Accessories Item Description Item Number Wattage Item Description Item Number Item Description Item Number Wattage Item Description Item Number Item Number Item Description Item Description

PCS Mini Hot Sprue Bushing Wiring Diagrams PCS MINI STANDARD HOT SPRUE BUSHING WIRING DIAGRAM (1 ZONE) WHITE HEATER POWER WHITE HEATER POWER GR 5 1 PW PW 4 PCS PCS GROUND YELLOW/GREEN TC + 2 neg TC 3 PCS 1 ZONE MOLD CONNECTOR CKPTIC-1 (+) RED T/C (-) BLUE T/C PCS PCS MINI HIGH PERFORMANCE HOT SPRUE BUSHING WIRING DIAGRAM (2 ZONES) WHITE HEATER POWER WHITE HEATER POWER GROUND YELLOW/GREEN (+) RED T/C 5 1 PW - TC 2 + (-) BLUE T/C GR PW 4 TC 3 neg - PCS 1 ZONE MOLD CONNECTOR CKPTIC-1 (+) RED T/C PCS (-) BLUE T/C GROUND YELLOW/GREEN WHITE HEATER POWER WHITE HEATER POWER 3 2 neg TC TC + PCS 1 ZONE MOLD CONNECTOR CKPTIC-1 4 PW 5 GR PW 1-11

Mini Hot Sprue Companion Products Temperature Controllers & F.I.T.S. F.I.T.S Part Numbers

PCS Hot Sprue Bushing Resin Selection Guide

PCS Hot Sprue Bushing Flow Capacity Table

PCS Hot Sprue Bushing With Optional Head Heater EF,SN, SE & ON TIP OPTIONS 3.03 PCS HSL 101 "OPTIONAL" HEAD HEATER SEE TABLE.0008 A 2.03 +.0012 2.000 -.0000.866.28 R 1.00.219 Constant 0.080 Contact.125.875.28 120.125 A.003 -.005 Relief Recommended When Hot FOR XS TIP.08 CONTACT LENGTH R.08 1.000 T THERMAL EXPANSION FORMULA: 1 1.078 "O".125 "O" NEEDLE NEE NEEDLE.078 "O" 3.345 5.345.010 10 ATE LAND ND 3.345 T EF TIP Sprue Gate T EF - XS TIP Sprue Gate.625 XS.059 "O" T SN TIP Ring Gate T SE TIP Point Gate ON TIP Open Nut

PCS Standard HSB Hot Sprue Bushing Spare Parts & Accessories Item Number Item Description Item Number Item Description Item Number Item Description Item Number Wattage Item Description Item Number Item Number Item Description Item Description Item Number Item Number Item Number Item Description Accessories A Dimension Item Description Item Description Item Number Wattage Item Description Item Number Item Description

PCS Hot Sprue Bushing Wiring Diagrams PCS HOT SPRUE BUSHING WIRING DIAGRAM (1 ZONE) WHITE HEATER POWER WHITE HEATER POWER GR PCS GROUND YELLOW/GREEN 1 PW TC 2 + 5 PW 4 TC 3 neg - PCS 1 ZONE MOLD CONNECTOR CKPTIC-1 (+) RED T/C (SPARE) PCS (-) BLUE T/C (SPARE) (+) BLACK T/C (-) WHITE T/C PCS PCS HOT SPRUE BUSHING WITH OPTIONAL HEAD HEATER WIRING DIAGRAM (2 ZONES) WHITE HEATER POWER WHITE HEATER POWER GROUND YELLOW/GREEN (+) RED T/C GR 1 5 4 PW PW TC + 2 TC 3 - neg (-) BLUE T/C PCS 1 ZONE MOLD CONNECTOR CKPTIC-1 (+) BLACK T/C (-) WHITE T/C GROUND YELLOW/GREEN PCS WHITE HEATER POWER WHITE HEATER POWER 3 2 neg TC TC 5 4 1 - PW GR PW + PCS 1 ZONE MOLD CONNECTOR CKPTIC-1 (+) RED T/C (SPARE) (-) BLUE T/C (SPARE)

Polimold Polimax Hot Sprue Bushing Resin Selection Guide

Polimold Polimax Hot Sprue Bushing Flow Capacity Table

Polimold Polimax 200 Series Standard Hot Sprue Bushing INDUSTRIAL S.A. Ex: HDP06055-R050 60.0 46.0 6.0 CDP RHP JCT 50H7/g6 0.02 A 27.0 8.00 WELL DETAIL COOLING LINES 8.0 (min.) 19.1 MEASUREMENTS FOR MANUFACTURING (See Table) NOZZLE ASSEMBLY AND COMPONENT SPECIFICATIONS COMPONENTS ASSEMBLY PART NUMBER NOZZLE BODY NOZZLE BODY JACKETS WATTS THERMOCOUPLE HEATER HDP06034-R... 34.00 CDP06034 RHP06031 JCT06033 260W 01080 HDP06055-R... HDP06067-R... HDP06080-R... HDP06092-R... HDP06105-R... 55.00 67.50 80.00 92.50 105.00 CDP06055 CDP06067 CDP06080 CDP06092 CDP06105 RHP06051 RHP06063 RHP06076 RHP06089 RHP06102 JCT06050 JCT06050 JCT06050 JCT06050 JCT06100 350W 350W 400W 400W 500W 01080 01100 01120 01140 01160 HDP06130-R... 130.00 CDP06130 RHP06127 JCT06100 500W 01180 HDP06155-R... 155.00 CDP06155 RHP06153 JCT06100 610W 01200 RADIUS CODE FOR NOZZLE...-R050...-R075 1/2" 3/4" TIP OPTIONS SPRUE TIP RING TIP SPRUE EXTRA STOCK TIP 4.0 (min.) 5x45 WIRE LEAD CHANNEL (SPHERICAL RADIUS 1/2") 18.0 R6 +0.02 +0.00 18.70 25.00 16.0 9.0 9.0 1x45 4.0 5/16-18 UNC "L1-C" "L1-8.50" 8.50 120mm Minimum Length 23.0 POINT TIP +0.3 +0.2 90 0.15 R3 TORQUE SPEC. 40.60 (ft. lbs.) RING EXTRA STOCK TIP 0.50 (tang.) 0.5x45 R1 1.0 (min.) 2.6 (max.) R4.00 2.50 5.50 12H7/j6 0.02 A TABLE FOR MANUFACTURING DIAMETER 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.00 3.00 4.00 2.06 0.62 1.96 0.66 1.86 0.70 2.97 0.75 2.87 0.82 2.77 0.91 3.88 1.02 3.78 1.18 3.68 1.54 BUSHING THERMAL EXPANSION "Δ L" = L x 0.0000064 x (Setpoint F - 68 F) 18.00 18.00

Polimold Polimax 200 Series High Performance Hot Sprue Bushing INDUSTRIAL S.A. 12.5 16.0 WIRE LEAD CHANNEL 120.0(min.) +0.3 +0.2 18.0 R6 8.5 8.5 30.0 WIRE LEAD CHANNEL R30 LOCATING RING See Page 21 38.1 34.0 120mm Minimum Length R35 2x45 6.0 4.0 (min.) CEP RCP 5/16-18 UNC +0.02 +0.00 31.50 Ex: EDP06055-R050 (SPHERICAL RADIUS 1/2") RBP 40H7/g6 0.02 A 27.0 4.0 1x45 3.0 "L1-C" "A1-8.5" 8.5 8.00 WELL DETAIL POINT TIP COOLING LINES 8.0 (min.) 19.1 R3 TORQUE SPEC. 40.60 (ft. lbs.) 90 0.15 0.50 (tang.) MEASUREMENTS FOR MANUFACTURING (See Table) 0.5x45 R1 1.0 (min.) 2.6 (max.) R4.00 2.50 0.02 5.50 12H7/j6 A TABLE FOR MANUFACTURING ASEMBLY PART NUMBER EDP06034-R... EDP06055-R... EDP06067-R... EDP06080-R... EDP06092-R... EDP06105-R... EDP06130-R... EDP06155-R... 35.00 55.00 67.50 80.00 92.50 105.00 130.00 155.00 NOZZLE ASSEMBLY AND COMPONENT SPECIFICATIONS COMPONENTS NOZZLE BODY NOZZLE BODY HEAD WATTS HEATER HEATER WATTS THERMOCOUPLE CEP06034 RBP06033 295W 01080 CEP06055 CEP06067 CEP06080 CEP06092 RBP06053 RBP06065 RBP06078 RBP06092 460W 460W 690W 690W RCP38020 295W 01080 01100 01120 01140 CEP06105 CEP06130 CEP06155 RBP06104 RBP06129 RBP06155 760W 850W 01160 01180 01200 BUSHING THERMAL EXPANSION "Δ L" = L x 0.0000064 x (Setpoint F - 68 F) RADIUS CODE FOR NOZZLE...-R050...-R075 1/2" 3/4" DIAMETER 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.00 3.00 4.00 2.06 1.96 1.86 2.97 2.87 2.77 3.88 3.78 3.68 0.62 0.66 0.70 0.75 0.82 0.91 1.02 1.18 1.54 TIP OPTIONS SPRUE TIP RING TIP SPRUE EXTRA STOCK TIP RING EXTRA STOCK TIP 18.00 18.00

Polimold Polimax 200 Series Tips 200 SERIES POLIMAX SPRUE TIP (* Extended Tip Length) INDUSTRIAL S.A. 10 2.0 PID TIP PART NUMBER PID06001 PID06002 PID06002-1** "T" 12.00 18.00 1.00 5.50 5.50.216 9.00 9.00.354 PID06003 12.00 23.50 27.00* PID06004 18.00 23.50 27.00* PID06004-1** 1.00.925 1.063 * RING TIP (* Extended Tip Length) TORQUE SPECIFICATION 55Nm (40.5 Ft/Lbs) O PDF PPM ASSEMBLY PMA06101-A PMA06102-A PMA06103-A PMA06104-A PMA06105-A PMA06106-A PMA06107-A PMA06108-A PMA06109-A PMA06110-A PMA06111-A PMA06112-A PMA06113-A PMA06114-A PMA06115-A PMA06116-A TIP S ASSEMBLY COMPONENTS MATERIAL NEEDLE RETAINER TIP PPM06601 PPM06602 PPM06603 PPM06604 PDF06602 ABRASION PPM06605 RESISTANT PPM06606 NEEDLE PPM06607 PPM06608 PPM06601 PPM06602 PPM06603 PPM06604 STANDARD PDF06802 NEEDLE PPM06605 (COATED IN "Ni") PPM06606 PPM06607 PPM06608 "T" "O" 12.00 1.50 12.00 2.00 18.00 1.50 18.00 2.00 12.00 1.50 12.00 2.00 18.00 1.50 18.00 2.00 12.00 1.50 12.00 2.00 18.00 1.50 18.00 2.00 12.00 1.50 12.00 2.00 18.00 1.50 18.00 2.00 5.50 23.50* 5.50 23.50* PDF PPM POINT TIP ASSEMBLY POINT COMPONENTS NEEDLE RETAINER TIP MATERIAL PVM06008-A PDF06602 PPM06609 ABRASION RESISTANT NEEDLE PVM06009-A PDF06802 PPM06609 STANDARD NEEDLE (COATED IN "Ni") 12H7/j6 58.74 139.45 (5.490 ) 101.27 (3.990 ) 5/16-18 UNC Part Number PML-200 PML-200H Customer to Alter Locating Ring to retain Nozzle in Mold Base LOCATING RINGS Nozzle Type STANDARD HIGH PERFORMANCE 18.01

Polimold Polimax 500 Series Standard Hot Sprue Bushing INDUSTRIAL S.A. 22.0 70.0 R6 56.0 LOCATING RING See Page 24 WIRE LEAD CHANNEL 4.0 (min.) 5x45 16.0 12.0 12.0 CDP +0.02 +0.00 18.70 25.00 120mm Minimum Length 27.0 +0.3 +0.2 RHP JCT 60H7/g6 0.02 A 34.0 COOLING LINES 8.0 (min.) 22.5 1x45 4.0 TORQUE SPEC. 55.30 (ft. lbs.) R3 5/16-18 UNC "L1-C" 45 11.50 "L1-11.50" 11.00 WELL DETAIL 90 0.15 0.50 (tang.) MEASUREMENTS FOR MANUFACTURING (See Table) 0.5x45 R2 PONT TIP 1.0 (min.) 3.0 (max.) R5.50 (esf.) 2.50 14H7/j6 0.02 A 5.50 TABLE FOR MANUFACTURING NOZZLE ASSEMBLY AND COMPONENT SPECIFICATIONS RADIUS CODE COMPONENTS ASSEMBLY FOR NOZZLE PART NUMBER NOZZLEBODY NOZZLE BODY JACKETS WATTS THERMOCOUPLE HEATER...-R050 HDP10035-R... 35.00 CDP10035 RHP10030 JCT10030 260W 01080...-R075 HDP10055-R... 55.00 CDP10055 RHP10054 JCT10050 400W 01080 HDP10067-R... 67.50 CDP10067 RHP10067 JCT10050 400W 01100 HDP10080-R... 80.00 CDP10080 RHP10080 JCT10050 500W 01120 HDP10092-R... 92.50 CDP10092 RHP10092 JCT10050 690W 01140 HDP10105-R... 105.00 CDP10105 RHP10105 JCT10100 690W 01160 HDP10130-R... 130.00 CDP10130 RHP10130 JCT10100 760W 01180 HDP10155-R... 155.00 CDP10155 RHP10156 JCT10100 760W 01200 HDP10180-R... 180.00 CDP10180 RHP10181 JCT10100 850W 01220 Ex: HDP10055-R050 BUSHING THERMAL EXPANSION "Δ L" = L x 0.0000064 x (Setpoint F - 68 F) 1/2" 3/4" DIAMETER 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 2.00 3.00 4.00 5.00 2.06 0.58 1.96 0.60 1.86 0.63 2.97 0.66 2.87 0.69 2.77 0.73 3.88 0.78 3.78 0.83 3.68 0.89 4.78 0.96 4.68 1.05 TIP OPTIONS SPRUE TIP RING TIP SPRUE EXTRA STOCK TIP RING EXTRA STOCK TIP 18.00 18.00

Polimold Polimax 500 Series High Performance Hot Sprue Bushing INDUSTRIAL S.A. 18.0 R6 9.5 WIRE LEAD CHANNEL 16.0 49.5 46.0 +0.3 +0.2 23.5 LOCATING RING See Page 24 2x45 CEP RCP RBP 51H7/g6 0.02 A POINT TIP 34.0 COOLING LINES ASSEMBLY PART NUMBER EDP10035-R... EDP10060-R... EDP10072-R... EDP10085-R... EDP10097-R... EDP10110-R... EDP10135-R... EDP10160-R... EDP10185-R... 8.0 (min.) NOZZLE ASSEMBLY AND COMPONENT SPECIFICATIONS ASSEMBLY COMPONENTS HEAD NOZZLEBODY HEATER WATTS WATTS THERMOCOUPLE HEATER 35.00 CEP10035 RBP10036 350W 01080 60.00 CEP10060 RBP10056 500W 01080 72.50 CEP10072 RBP10069 690W 01100 85.00 CEP10085 RBP10081 760W 01120 RCP50020 400W 97.50 CEP10097 RBP10094 760W 01140 110.00 CEP10110 RBP10107 760W 01160 135.00 CEP10135 RBP10131 850W 01180 160.00 CEP10160 RBP10158 01200 185.00 CEP10185 RBP10183 1300W 01220 TIP OPTIONS 90 DIAMETER 1.0 2.06 1.2 2.00 1.96 1.4 1.86 1.6 2.97 1.8 3.00 2.87 2.0 2.77 2.2 3.88 2.4 4.00 3.78 2.6 3.68 2.8 4.78 5.00 3.0 4.68 R5.50 0.58 0.60 0.63 0.66 0.69 0.73 0.78 0.83 0.89 0.96 1.05 SPRUE TIP RING TIP SPRUE EXTRA STOCK TIP RING EXTRA STOCK TIP 18.00 18.00 31.5 30.0 HEATER LEADS SLOT LENGTH - 120.0(min.) 9.5 R30 120.0 Minimum Length R40 4.0 (min.) +0.02 +0.00 4.0 1x45 3.0 "L1-C" "L1-11.50" 11.50 11.00 WELL DETAIL 90 0.15 0.50 (tang.) Ex: EDP10060-R050 (SPHERICAL RADIUS 1/2") TORQUE SPEC. 55.30 (ft. lbs.) BUSHING THERMAL EXPANSION "Δ L" = L x 0.0000064 x (Setpoint F - 68 F) R3 MEASUREMENTS FOR MANUFACTURING RADIUS CODE FOR NOZZLE...-R050...-R075...-D090 1/2" 3/4" (See Table) 0.5x45 R2 1.0 (min.) 3.0 (max.) TABLE FOR MANUFACTURING 2.50 5.50 14H7/j6 0.02 A

Polimold Polimax 500 Series Tips 500 SERIES POLIMAX SPRUE TIP (* Extended Tip Length) INDUSTRIAL S.A. 10 3.2 PID TIP S PART NUMBER "T" PID10001 14.00 6.00 9.00 PID10002 18.00 6.00 9.00 PID10002-1 1.00 **.236.354 PID10003 14.00 24.00 27.00* PID10004 18.00 24.00 27.00* PID10004-1 1.00 **.945 1.063 * RING TIP (* Extended Tip Length) O PDF PPM ASSEMBLY PMA10101-A PMA10102-A PMA10103-A PMA10104-A PMA10105-A PMA10106-A PMA10107-A PMA10108-A PMA10109-A PMA10110-A PMA10111-A PMA10112-A PMA10113-A PMA10114-A PMA10115-A PMA10116-A TIP S ASSEMBLY COMPONENTS NEEDLE RETAINER TIP PPM10601 PPM10602 PPM10603 PPM10604 PDF10602 PPM10605 PPM10606 PPM10607 PPM10608 PPM10601 PPM10602 PPM10603 PPM10604 PDF10802 PPM10605 PPM10606 PPM10607 PPM10608 MATERIAL ABRASION RESISTANT NEEDLE STANDARD NEEDLE (COATED IN "Ni") "T" 14.00 14.00 18.00 18.00 14.00 14.00 18.00 18.00 14.00 14.00 18.00 18.00 14.00 14.00 18.00 18.00 "O" 2.00 2.50 2.00 2.50 2.00 2.50 2.00 2.50 2.00 2.50 2.00 2.50 2.00 2.50 2.00 2.50 6.00 24.00 * 6.00 24.00 * TORQUE SPECIFICATION 75Nm (55.3 Ft/Lbs) PDF PPM POINT TIP ASSEMBLY POINT COMPONENTS NEEDLE RETAINER TIP MATERIAL PVM10008-A PDF10602 PPM10609 ABRASION RESISTANT NEEDLE PVM10009-A PDF10802 PPM10609 STANDARD NEEDLE (COATED IN "Ni") 14H7/j6 58.74 ( 4.636") 139.45 (5.490") 101.27 (3.990") 18.01 (.709") 5/16-18 UNC Customer to Alter Locating Ring to retain Nozzle in Mold Base Part Number PML-500 PML-500H LOCATING RINGS Nozzle Type STANDARD HIGH PERFORMANCE

Polimold Polimax 800 Series Standard Hot Sprue Bushing INDUSTRIAL S.A. LOCATING RING IS SOLD SEPRATELY MANUFACTURED TO FIT YOUR APPLICATION 80.0 63.0 27.5 4.0 (min.) 5x45 WIRE LEAD CHANNEL R6 CDP +0.02 +0.00 20.00 30.00 16.0 11.0 11.0 70H7/g6 0.02 A RHP JCT COOLING LINES 8.0 (min.) 30.5 50.0 1x45 TORQUE SPEC. 59.00 (ft. lbs.) 5.0 R3 "L1-C" 16.00 "L1-16.00" 15.00 WELL DETAIL 90 0.25 MEASUREMENTS FOR MANUFACTURING (See Table) 120mm Minimum Length 1.00 (tang.) 0.5x45 R2 2.0 (min.) 4.5 (max.) POINT TIP 33.0 R7.50 +0.3 +0.2 4.50 8.50 20H7/j6 0.02 A TABLE FOR MANUFACTURING ASSEMBLY PART NUMBER HDP14075-R... HDP14100-R... HDP14125-R... HDP14150-R... HDP14175-R... HDP14200-R... HDP14225-R... HDP14275-R... Ex: HDP14075-R075 (SPHERICAL RADIUS 3/4") 75.00 100.00 125.00 150.00 175.00 200.00 225.00 275.00 TIP OPTIONS NOZZLE BODY CDP14075 CDP14100 CDP14125 CDP14150 CDP14175 CDP14200 CDP14225 CDP14275 NOZZLE ASSEMBLY AND COMPONENT SPECIFICATIONS NOZZLE BODY HEATER RHP14070 RHP14095 RHP14120 RHP14145 RHP14170 RHP14195 RHP14220 RHP14270 JACKETS JCT14050 JCT14050 JCT14100 JCT14100 JCT14100 JCT14051 JCT14051 JCT14051 BUSHING THERMAL EXPANSION "Δ L" = L x 0.0000064 x (Setpoint F - 68 F) COMPONENTS HEATER REFLECTOR --- --- --- --- --- TUBO14145 TUBO14170 TUBO14220 NOZZLE BODY SPACER RING --- --- --- --- --- AEP14604 AEP14604 AEP14604 WATTS 610W 690W 760W 850W 900W 900W RADIUS CODE...-R050...-R075 THERMOCOUPLE 01100 01140 01160 01180 01200 01220 01260 01300 1/2" 3/4" DIAMETER 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0 4.5 5.00 6.00 8.00 5.29 5.19 5.09 4.99 6.10 6.00 5.90 5.80 8.11 8.01 7.91 7.66 1.28 1.32 1.36 1.42 1.47 1.53 1.60 1.68 1.78 1.88 2.01 2.49 SPRUE TIP RING TIP SPRUE EXTRA STOCK TIP RING EXTRA STOCK TIP

Polimold Polimax 800 Series Standard Hot Sprue Bushing NOTE: THIS HOT SPRUE BUSHING REQUIRES 2 ZONES OF CONTROL LOCATING RING IS SOLD SEPRATELY. MANUFACTURED TO FIT YOUR APPLICATION 80.0 63.0 INDUSTRIAL S.A. 27.5 4.0 (min.) 5x45 WIRE LEAD CHANNEL R6 CRP +0.02 +0.00 20.00 30.00 16.0 11.0 1x45 11.0 5.0 25x45 RHP AEP RTP 60.0 70H7/g6 0.02 A 50.0 R5 20.0 "L1-C" "L1-16.00" 16.00 15.00 WELL DETAIL 90 120mm Minimum Length 0.25 1.00 (tang.) 33.0 POINT TIP +0.3 +0.2 COOLING LINES 8.0 (min.) 30.5 TORQUE SPEC. 59.00 (ft. lbs.) R3 MEASUREMENTS FOR MANUFACTURING (See Table) 0.5x45 R2 2.0 (min.) 4.5 (max.) R7.50 4.50 8.50 20H7/j6 0.02 A TABLE FOR MANUFACTURING ASSEMBLY PART NUMBER HDP14325R... HDP14375R... HDP14425R... HDP14475R... Ex: HDP14075-R075 325.00 375.00 425.00 475.00 (SPHERICAL RADIUS 3/4") NOZZLE BODY CDP14325 CDP14375 CDP14425 CDP14475 TIP OPTIONS NOZZLE BODY HEATER RHP14220 RHP14270 RHP14320 RHP14370 NOZZLE ASSEMBLY AND COMPONENT SPECIFICATIONS HEATER REFLECTOR TUBO14220 TUBO14270 TUBO14320 TUBO14370 WATTS 900W COMPONENTS THERMOCOUPLE 01220 01360 01400 01460 LOWER NOZZLE BODY HEATER RTP14045 WATTS 610W BUSHING THERMAL EXPANSION "Δ L" = L x 0.0000064 x (Setpoint F - 68 F) NOZZLE BODY SPACER RING AEP14603 RADIUS CODE...-R050...-R075 THERMOCOUPLE (Optional) 01080 1/2" 3/4" DIAMETER 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0 4.5 5.00 6.00 8.00 5.29 5.19 5.09 4.99 6.10 6.00 5.90 5.80 8.11 8.01 7.91 7.66 1.28 1.32 1.36 1.42 1.47 1.53 1.60 1.68 1.78 1.88 2.01 2.49 SPRUE TIP RING TIP SPRUE EXTRA STOCK TIP RING EXTRA STOCK TIP

Polimold Polimax 800 Series High Performance Hot Sprue Bushing NOTE: THIS HOT SPRUE BUSHING REQUIRES 2 ZONES OF CONTROL INDUSTRIAL S.A. 27.5 WIRE LEAD CHANNEL R6 80.0 61.0 POINT TIP RBP 70H7/g6 0.02 A 15.00 COOLING LINES 8.0 (min.) 30.5 MEASUREMENTS FOR MANUFACTURING (See Table) R7.50 (esf.) ASSEMBLY PART NUMBER EDP14090-R... EDP14115-R... EDP14140-R... EDP14165-R... EDP14190-R... 90.00 115.00 140.00 165.00 190.00 TIP OPTIONS NOZZLE BODY CEP14090 CEP14115 CEP14140 CEP14165 CEP14190 NOZZLE ASSEMBLY AND COMPONENT SPECIFICATIONS 850W 1300W 1300W DIAMETER 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0 4.5 SPRUE TIP RING TIP SPRUE EXTRA STOCK TIP RING EXTRA STOCK TIP 16.0 4.0 (min.) 5x45 120mm Minimum Length +0.3 +0.2 33.0 +0.02 +0.00 20.00 43.00 1x45 5.0 "L1-C" "L1-16.00" 16.00 50.0 WELL DETAIL 90 R3 NOZZLE BODY HEATER RBP14070 RBP14095 RBP14120 RBP14145 RBP14170 COMPONENTS WATTS THERMOCOUPLE 01100 01140 01160 01180 01200 1.28 1.32 1.36 1.42 1.47 1.53 1.60 1.68 1.78 1.88 2.01 2.49 0.25 1.00 (tang.) 0.5x45 R2 Ex: EDP14090-R075 (SPHERICAL RADIUS 3/4") 5.00 6.00 8.00 5.29 5.19 5.09 4.99 6.10 6.00 5.90 5.80 8.11 8.01 7.91 7.66 11.0 11.0 LOCATING RING IS SOLD SEPRATELY MANUFACTURED TO FIT YOUR APPLICATION RBP CBP CEP 8.0 TORQUE SPEC. 59.00 (ft. lbs.) 4.50 8.50 20H7/j6 2.0 (min.) 0.02 A 4.5 (max.) TABLE FOR MANUFACTURING HEAD BUSHING CBP14001 BUSHING THERMAL EXPANSION "Δ L" = L x 0.0000064 x (Setpoint F - 68 F) HEAD HEATER RBP14020 RADIUS CODE...-R050...-R075 WATTS 260W 1/2" 3/4"

Polimold Polimax 800 Series High Performance Hot Sprue Bushing NOTE: THIS HOT SPRUE BUSHING REQUIRES 4 ZONES OF CONTROL INDUSTRIAL S.A. 27.5 WIRE LEAD CHANNEL R6 80.0 61.0 LOCATING RING IS SOLD SEPRATELY MANUFACTURED TO FIT YOUR APPLICATION 16.0 11.0 11.0 RBP CBP CEP 4.0 (min.) 5x45 +0.02 +0.00 20.00 43.00 120mm Minimum Length 33.0 +0.3 +0.2 TABLE FOR MANUFACTURING RBP AEP RBP AEP 25x45 70H7/g6 0.02 A 50.0 8.0 1x45 5.0 "L1-C" 16.00 "L1-16.00" 15.00 DIAMETER 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0 4.5 5.00 6.00 8.00 POINT TIP 5.29 5.19 5.09 4.99 6.10 6.00 5.90 5.80 8.11 8.01 7.91 7.66 1.28 1.32 1.36 1.42 1.47 1.53 1.60 1.68 1.78 1.88 2.01 2.49 20.0 COOLING LINES ASSEMBLY PART NUMBER COMPONENTS HEAD RING SPACER HEATER REFLECTOR RTP14045 RADIUS CODE TIP OPTIONS SPRUE TIP 60.0 R5 8.0 (min.) NOZZLE BODY 30.5 NOZZLE ASSEMBLY AND COMPONENT SPECIFICATIONS RING TIP RTP WELL DETAIL 90 0.25 1.00 (tang.) EDP14350-R... EDP14400-R... EDP14450-R... R3 AEP14601 SPRUE EXTRA STOCK TIP Ex: EDP14350-R075 350.00 400.00 450.00 CEP14350 CEP14400 CEP14450 HEAD BUSHING 0.5x45 R2 2.0 (min.) 4.5 (max.) WATTS 610W THERMOCOUPLE 01080 RING EXTRA STOCK TIP CBP14001 TORQUE SPEC. 59.00 (ft. lbs.) NOZZLE BODY HEATER HEATER WATTS THERMOCOUPLE QUANTITY RBP14120 01160 RBP14145 1300W 01180 RBP14170 1300W 01200 MEASUREMENTS FOR MANUFACTURING (See Table) HEAD HEATER 02 AEP14602 RBP14020 WATTS 260W RING SPACER R7.50 4.50 0.02 8.50 20H7/j6 A (SPHERICAL RADIUS 3/4") BUSHING THERMAL EXPANSION "Δ L" = L x 0.0000064 x (Setpoint F - 68 F)...-R050...-R075 1/2" 3/4"

Polimold Polimax 800 Series Tips INDUSTRIAL S.A. SPRUE TIP (*Extended Tip Length) 10 PID PART NUMBER PID14001 PID14002 PID14003 PID14004 "T" 20.00 30.00 20.00 30.00 TIP S 9.00 9.00 27.50 27.50 1 T Dimension available upon request 13.00 13.00 31.00* 31.00* 4.5 RING TIP (*Extend Tip Length) O PDF PPM L ASSEMBLY PMA14009-A PMA14010-A PMA14011-A PMA14012-A PMA14013-A PMA14014-A PMA14015-A PMA14016-A PMA14109-A PMA14110-A PMA14111-A PMA14112-A PMA14113-A PMA14114-A PMA14115-A PMA14116-A TIP S ASSEMBLY COMPONENTS MATERIAL NEEDLE RETAINER TIP PPM14601 PPM14602 PPM14603 PPM14604 HIGH PDF14502 PPM14605 PERFORMANCE PPM14606 PPM14607 PPM14608 PPM14601 PPM14602 PPM14603 STANDARD PDF14802 PPM14604 PPM14605 PPM14606 PPM14607 PPM14608 NEEDLE (COATED IN "Ni") "T" 20.00 20.00 30.00 30.00 20.00 20.00 30.00 30.00 20.00 20.00 30.00 30.00 20.00 20.00 30.00 30.00 "O" 2.50 3.00 2.50 3.00 2.50 3.00 2.50 3.00 2.50 3.00 2.50 3.00 2.50 3.00 2.50 3.00 9.00 27.50* 9.00 27.50* TORQUE SPECIFICATION 80 Nm (59 Ft/Lbs) PDF PPM POINT TIP ASSEMBLY PVM14002-A POIINT COMPONENTS NEEDLE RETAINER PDF14502 PPM14609 PVM14009-A PDF14802 PPM14609 MATERIAL HIGH PERFORMANCE NEEDLE STANDARD NEEDLE (COATED IN "Ni") 20H7/j6

Polimold Polimax 1000 Series Standard Hot Sprue Bushing INDUSTRIAL S.A. 35.0 WIRE LEAD CHANNEL R6 14.0 95.0 80.0 LOCATING RING IS SOLD SEPRATELY MANUFACTURED TO FIT YOUR APPLICATION 16.0 14.0 7.0 (min.) 5x45 CDP +0.02 +0.00 35.00 120mm Minimum Length 40.0 +0.3 +0.2 27.00 85H7/g6 0.02 A 1x45 5.0 "L1-20.00" 19.00 POINT TIP RHP JCT 60.0 "L1-C" 20.0 WELL DETAIL 90 COOLING LINES 0.35 1.00 (tang.) 10.0 R2 5.0 8.0 (min.) 36.0 TORQUE SPEC. 59.00 (ft. lbs.) R5 MEASUREMENTS FOR MANUFACTURING (See Table) R9.5 6.5 (max.) 26H7/j6 0.02 A TABLE FOR MANUFACTURING ASSEMBLY PART NUMBER HDP18100-R... HDP18125-R... HDP18150-R... HDP18175-R... HDP18200-R... HDP18225-R... HDP18250-R... HDP18300-R... 100.00 125.00 150.00 175.00 200.00 225.00 250.00 300.00 NOZZLE BODY CDP18100 CDP18125 CDP18150 CDP18175 CDP18200 CDP18225 CDP18250 CDP18300 NOZZLE ASSEMBLY AND COMPONENT SPECIFICATIONS NOZZLE BODY HEATER RHP18093 RHP18118 RHP18143 RHP18168 RHP18193 RHP18218 RHP18243 RHP18293 JACKETS JCT18050 JCT18100 JCT18100 JCT18100 JCT18051 JCT18051 JCT18051 JCT18051 COMPONENTS HEATER REFLECTOR --- --- --- --- TUBO18143 TUBO18168 TUBO18193 TUBO18243 RING SPACER --- --- --- --- AEP20604 AEP20604 AEP20604 AEP20604 WATTS THERMOCOUPLE 01140 01160 01180 01200 01240 01260 01280 01340 RADIUS CODE...-R050...-R075 1/2" 3/4" TIP OPTIONS SPRUE TIP RING TIP SPRUE EXTRA STOCK TIP RING EXTRA STOCK TIP DIAMETER 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 6.09 6.00 5.84 5.59 10.17 9.92 10.00 9.67 9.42 9.17 1.33 1.43 1.56 1.71 1.91 2.17 2.55 3.32 Ex: HDP18100-R075 (SPHERICAL RADIUS 3/4") BUSHING THERMAL EXPANSION "Δ L" = L x 0.0000064 x (Setpoint F - 68 F) 26 H7/j6 26 H7/j6 26 H7/j6 26 H7/j6

3 Plate Bushing for the Hot Sprue Bushing Polimold Polimax 1000 Series Standard Hot Sprue Bushing NOTE: THIS HOT SPRUE BUSHING REQUIRES 2 ZONES OF CONTROL INDUSTRIAL S.A. 35.0 95.0 80.0 LOCATING RING IS SOLD SEPRATELY MANUFACTURED TO FIT YOUR APPLICATION 16.0 WIRE LEAD CHANNEL R6 14.0 14.0 7.0 (min.) 5x45 CDP +0.02 +0.00 35.00 120mm Minimium Length 40.0 +0.3 +0.2 27.00 POINT TIP 25x45 1x45 5.0 RHP AEP RTP 85H7/g6 A 0.02 "L1-C" "L1-20.00" 20.0 19.00 R2 5.0 10.0 60.0 R5 20.0 60.0 WELL DETAIL 90 0.35 1.00 (tang.) R9.5 6.5 (max.) 26H7/j6 0.02 A COOLING LINES 8.0 (min.) 36.0 TORQUE SPEC. 59.00 (ft. lbs.) R5 MEASUREMENTS FOR MANUFACTURING ASSEMBLY PART NUMBER HDP18350-R... 350.00 HDP18400-R... 400.00 HDP18450-R... 450.00 HDP18500-R... 500.00 Ex: HDP18350-R075 NOZZLE BODY CDP18350 CDP18400 CDP18450 CDP18500 UPPER NOZZLE BODY HEATER RHP18243 RHP18293 RHP18343 RHP18393 NOZZLE ASSEMBLY AND COMPONENT SPECIFICATIONS WATTS THERMOCOUPLE 01340 01380 01440 01480 COMPONENTS LOWER NOZZLE BODY HEATER RTP18045 WATTS 630W RING SPACER AEP20603 THERMOCOUPLE (Optional) 01080 TIP OPTIONS SPRUE TIP RING TIP SPRUE EXTRA STOCK TIP RING EXTRA STOCK TIP (See Table) TABLE FOR MANUFACTURING (SPHERICAL RADIUS 3/4") HEATER REFLECTOR TUBO18243 TUBO18293 TUBO18343 TUBO18393 BUSHING THERMAL EXPANSION "Δ L" = L x 0.0000064 x (Setpoint F - 68 F) RADIUS CODE DIAMETER 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 6.09 6.00 5.84 5.59 10.17 9.92 10.00 9.67 9.42 9.17 1.33 1.43 1.56 1.71 1.91 2.17 2.55 3.32...-R050...-R075 1/2" 3/4" 26 H7/j6 26 H7/j6 26 H7/j6 26 H7/j6

Polimold Polimax 1000 Series High Performance Hot Sprue Bushing INDUSTRIAL S.A. NOTE: THIS HOT SPRUE BUSHING REQUIRES 2 ZONES OF CONTROL 35.5 WIRE LEAD CHANNEL R5 95.0 76.0 LOCATING RING IS SOLD SEPRATELY MANUFACTURED TO FIT YOUR APPLICATION 120mm Minimuim Length POINT TIP CBP CEP 19.00 85H7/g6 A 0.02 COOLING LINES WELL DETAIL 90 8.0 (min.) 36.0 TIP OPTIONS SPRUE TIP RING TIP SPRUE EXTRA STOCK TIP "L1" "L1" 43.00 16.0 40.0 +0.3 +0.2 7.0 (min.) 5x45 +0.02 +0.00 20.00 1x45 5.0 "L1-20.00" "L1-C" 20.0 0.35 1.00 (tang.) R5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 "L1" 15.0 R9.5 6.5 (max.) R2 5.0 10.0 26H7/j6 0.02 A EDP18115-R... EDP18140-R... EDP18165-R... EDP18190-R... Ex: EDP18115-R075 (SPHERICAL RADIUS 3/4") RADIUS CODE...-R050...-R075 1/2" 3/4" DIAMETER 6.09 6.00 5.84 5.59 10.17 9.92 10.00 9.67 9.42 9.17 1.33 1.43 1.56 1.71 1.91 2.17 2.55 3.32 RING EXTRA STOCK TIP "L1" 15.0 RCP 60.0 8.0 TORQUE SPEC. 59.00 (ft. lbs.) MEASUREMENTS FOR MANUFACTURING (See Table) TABLE FOR MANUFACTURING ASSEMBLY PART NUMBER 115.00 140.00 165.00 190.00 NOZZLE BODY CEP18115 CEP18140 CEP18165 CEP18190 NOZZLE ASSEMBLY AND COMPONENT SPECIFICATIONS HEAD BUSHING CBP18001 NOZZLE BODY HEATER RBP18093 RBP18118 RBP18143 RBP18168 BUSHING THERMAL EXPANSION "Δ L" = L x 0.0000064 x (Setpoint F - 68 F) COMPONENTS WATTS 1300W 1300W THERMOCOUPLE 01120 01160 01180 01200 HEAD HEATER RCP38020 WATTS 295W 26 H7/j6 26 H7/j6 26 H7/j6 26 H7/j6

Polimold Polimax 1000 Series High Performance Hot Sprue Bushing NOTE:THIS HOT SPRUE BUSHING REQUIRES 3 ZONES OF CONTROL INDUSTRIAL S.A. 95.0 76.0 LOCATING RING IS SOLD SEPRATELY MANUFACTURED TO FIT YOUR APPLICATION 35.5 RCP WIRE LEAD CHANNEL R5 CBP CEP 1x45 5.0 20.00 +0.00 +0.02 43.00 16.0 15.0 15.0 25x45 8.0 85H7/g6 120mm Minimuim Length +0.3 +0.2 40.0 A 0.02 RBP AEP RBP "L1-C" "L1-20.00" 19.00 POINT TIP R5 20.0 20.0 10.0 100.0 60.0 WELL DETAIL 90 R9.5 R2 5.0 26H7/j6 0.35 1.00 (tang.) COOLING LINES 8.0 (min.) 36.0 TIP OPTIONS SPRUE TIP RING TIP "L1" 6.5 (max.) 0.02 A R5 "L1" "L1" TORQUE SPEC. 59.00 (ft. lbs.) MEASUREMENTS FOR MANUFACTURING (See Table) TABLE FOR MANUFACTURING ASSEMBLY PART NUMBER EDP18250-R... EDP18300-R... Ex: EDP18300-R075 (SPHERICAL RADIUS3/4') 250.00 300.00 NOZZLE BODY SPRUE EXTRA STOCK TIP RING EXTRA STOCK TIP "L1" CEP18250 CEP18300 HEAD BUSHING CBP18001 NOZZLE ASSEMBLY AND COMPONENT SPECIFICATIONS NOZZLE BODY HEATER RBP18093 RBP18118 COMPONENTS NOZZLE BODY HEATERS WATTS BUSHING THERMAL EXPANSION "Δ L" = L x 0.0000064 x (Setpoint F - 68 F) THERMOCOUPLE 01120 01160 QUANITY 02 NOZZLE BODY RING SPACER AEP20602 HEAD HEATER RCP38020 RADIUS CODE...-R050...-R075 WATTS 295W 1/2" 3/4" DIAMETER 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 6.09 6.00 5.84 5.59 10.17 9.92 10.00 9.67 9.42 9.17 1.33 1.43 1.56 1.71 1.91 2.17 2.55 3.32 26 H7/j6 26 H7/j6 26 H7/j6 26 H7/j6

Polimold Polimax 1000 Series High Performance Hot Sprue Bushing NOTE: THIS HOT SPRUE BUSHING REQUIRES 4 ZONES OF CONTROL INDUSTRIAL S.A. 95.0 76.0 LOCATING RING IS SOLD SEPRATELY MANUFACTURED TO FIT YOUR APPLICATION 35.5 RCP WIRE LEAD CHANNEL R5 CBP CEP 20.00 +0.00 +0.02 43.00 16.0 15.0 15.0 1x45 5.0 25x45 8.0 RBP AEP RBP AEP RTP A 60.0 COOLING LINES ASSEMBLY PART NUMBER EDP18350-R... EDP18400-R... EDP18450-R... 85H7/g6 0.02 R5 Ex: EDP18350-R075 60.0 8.0 (min.) 350.00 400.00 450.00 (SPHERICAL RADIUS 3/4") TIP OPTIONS SPRUE TIP 20.0 NOZZLE BODY CEP18350 CEP18400 CEP18450 "L1" 36.0 HEAD BUSHING CBP18001 TORQUE SPEC. 59.00 (ft. lbs.) HEATERS RBP18118 RBP18143 RBP18168 RING TIP R5 "L1" "L1-C" 20.0 "L1-20.00" NOZZLE ASSEMBLY AND COMPONENT SPECIFICATIONS NOZZLE BODY HEATERS WATTS THERMOCOUPLE 01160 1300W 01180 1300W 01200 BUSHING THERMAL EXPANSION "Δ L" = L x 0.0000064 x (Setpoint F - 68 F) QUANITY 02 19.00 WELL DETAIL 90 SPRUE EXTRA STOCK TIP 120mm Minimuim Length 0.35 MEASUREMENTS FOR MANUFACTURING COMPONENTS UPPER BODY RING SPACER AEP20602 HEAD HEATER (See Table) RCP38020 WATTS 295W "L1" 1.00 (tang.) BOTTOM NOZZLE BODY HEATER RTP18045 R9.5 6.5 (max.) DIAMETER POINT TIP 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 6.00 10.00 +0.3 +0.2 40.0 TABLE FOR MANUFACTURING WATTS 630W RADIUS CODE...-R050...-R075 RING EXTRA STOCK TIP R2 BOTTOM RING SPACER AEP20601 6.09 5.84 5.59 10.17 9.92 9.67 9.42 9.17 26H7/j6 0.02 5.0 A 10.0 1.33 1.43 1.56 1.71 1.91 2.17 2.55 3.32 THERMOCOUPLE 01080 1/2" 3/4" "L1" 26 H7/j6 26 H7/j6 26 H7/j6 26 H7/j6

Polimold Polimax 1000 Series Tips INDUSTRIAL S.A. PID SPRUE TIP (* Extended Tip Length) 10 26H7/j6 PART NUMBERS PID18001 PID18002 "T" 26.00 26.00 TIP S 10.50 28.50 17.00 35.00* 5.0 1 T Dimension available upon request RING TIP (* Extended Tip Length) O PDF PPM 26H7/j6 ASSEMBLY PMA18005-A PMA18006-A PMA18007-A PMA18008-A PMA18105-A PMA18106-A PMA18107-A PMA18108-A TIP S ASSEMBLY COMPONENTS NEEDLE RETAINER MATERIAL PPM18601 HIGH PDF18502 PPM18602 PERFORMANCE PPM18603 NEEDLE PPM18604 PDF18802 PPM18601 STANDARD PPM18602 NEEDLE PPM18603 PPM18604 (COATED IN "Ni") "O" 3.00 3.50 3.00 3.50 10.50 28.50* 3.00 3.50 10.50 3.00 3.50 28.50* TORQUE SPECIFICATION 80 Nm (59 Ft/Lbs) PDF PPM POINT TIP ASSEMBLY PVM18002-A NEEDLE PDF18502 POINT TIP COMPONENTS RETAINER PPM18609 PVM18009-A PDF18802 PPM18609 MATERIAL HIGH PERFORMANCE NEEDLE STANDARD NEEDLE (COATED IN "Ni") 26H7/j6

Polimold Polimax Hot Sprue Bushing Wiring Diagrams POLIMOLD POLIMAX STANDARD HOT SPRUE BUSHING WIRING DIAGRAM (1 ZONE) (+) WHITE T/C (-) RED T/C TC neg + TC GROUND TO MOLD GREEN WIRE 3 2 4 1 PW 5 PW PCS 1 ZONE MOLD CONNECTOR CKPTIC-1 GR BLACK HEATER POWER WHITE HEATER POWER POLIMOLD POLIMAX HIGH PERFOMANCE HOT SPRUE BUSHING WIRING DIAGRAM (2 ZONES) (+) RED T/C (-) BLUE T/C GROUND TO MOLD GREEN WIRE 3 2 neg TC - 5 4 PW GR PW TC + -1 PCS 1 ZONE MOLD CONNECTOR CKPTIC-1 WHITE HEATER POWER BLACK HEATER POWER BLACK HEATER POWER GROUND TO MOLD GREEN WIRE WHITE HEATER POWER GR (-) BLUE T/C (+) RED T/C 1 5 4 PW PW TC TC 2 3 + neg - PCS 1 ZONE MOLD CONNECTOR CKPTIC-1

1 2 5 3 4 6 7 8 9 1 4 5 6 7 8 9 B 2 3 Polimold Polimax Hot Sprue Bushing Wiring Diagrams POLIMOLD 3 ZONE HOT SPRUE WIRING DIAGRAM VC-5MPC 25 POSITION MALE C A VC-5MPC MOLD POWER CONN ZONE #1 A1 A2 BLACK HEATER POWER WHITE HEATER POWER ZONE #2 ZONE #3 ZONE #4 A3 A5 A7 A4 A6 A8 ZONE #5 B2 B3 ZONE 3 ZONE 2 ZONE 1 (-) RED T/C VC-5MTC 10 POSITION MALE 10 VC-5MTC MOLD T/C CONN ZONE #1 1 WHT (+) 6 RED (-) (+) WHITE T/C ZONE #2 ZONE #3 2 7 WHT (+) RED (-) 3 8 WHT (+) RED (-) ZONE #4 4 WHT (+) 9 RED (-) ZONE #5 5 10 WHT (+) RED (-)

1 2 3 4 5 7 8 9 A 1 2 3 4 5 6 7 8 B C Polimold Polimax Hot Sprue Bushing Wiring Diagrams POLIMOLD 4 ZONE HOT SPRUE WIRING DIAGRAM VC-5MPC 25 POSITION MALE ZONE 4 ZONE 3 ZONE 2 ZONE 1 BLACK HEATER POWER WHITE HEATER POWER (-) RED T/C 6 9 10 VC-5MPC MOLD POWER CONN ZONE #1 ZONE #2 ZONE #3 ZONE #4 ZONE #5 VC-5MTC 10 POSITION MALE A1 A3 A5 A7 B2 A2 A4 A6 A8 B3 VC-5MTC MOLD T/C CONN ZONE #1 1 WHT (+) RED (-) 6 (+) WHITE T/C ZONE #2 ZONE #3 2 WHT (+) 3 RED (-) WHT (+) RED (-) 7 8 ZONE #4 4 WHT (+) RED (-) 9 ZONE #5 5 WHT (+) RED (-) 10

Injection Molding Troubleshooting Guide Recommended Solutions

Wattage/Amperage/Resistance Chart Note: This chart is based on a Voltage of 240 VAC

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