Type 441 DIN 442 DIN. Flanged Safety Relief Valves spring loaded

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1 Type 442 DIN Plain lever H3 Open bonnet Type 441 DIN 442 DIN Flanged Safety Relief Valves spring loaded Contents Chapter/Page Type 441 DIN Packed lever H4 Closed bonnet Materials 01/02 Balanced bellows design 01/04 How to order Numbering system 01/06 Article numbers 01/08 Dimensions and weights Metric Units 01/10 US Units 01/11 Pressure temperature ratings Metric Units 01/12 US Units 01/14 Flange drillings and facings 01/16 Order information Spare parts 01/18 Available options 01/20 Approvals 01/21 Capacities Steam [Metric Units + US Units] 01/22 Air [Metric Units + US Units] 01/24 Water [Metric Units + US Units] 01/26 Determination of coefficient 01/28 of discharge K dr /α w LWN E 01/01

2 How to order Article numbers Type 441 Cap H2 Closed bonnet Type 441 Plain lever H3 Closed bonnet Type 441 Packed lever H4 Closed bonnet Type 442 Plain lever H3 Open bonnet Type 441 Cap H2 Closed bonnet Balanced bellows design 01/08 LWN E

3 How to order Article numbers Article numbers DN I DN O Actual Orifice diameter d0 [mm] Actual Orifice area A0 [mm 2 ] Body material: (cast iron) Bonnet H2 Art.-No closed H3 Art.-No H4 Art.-No open H3 Art.-No Body material: (ductile Gr ) Bonnet H2 Art.-No closed H3 Art.-No H4 Art.-No open H3 Art.-No Body material: (WCB) Bonnet H2 Art.-No closed H3 Art.-No H4 Art.-No open H3 Art.-No Body material: (CF8M) Bonnet H2 Art.-No closed H4 Art.-No LWN E 01/09

4 40 Cap H2 18 Adjusting screw 19 Lock nut 16 Upper spring plate 9 Bonnet 12 Spindle 54 Spring 17 Lower spring plate 55 Stud 56 Nut 14 Split ring 60 Gasket 8 Guide with bushing 57 Pin 61 Ball 7 Disc 5 Seat 1 Body 01/02 LWN E

5 Materials Item Component Type 4411 / 4421 DIN Type 4415 / 4425 DIN Type 4412 / 4422 DIN Type 4414 DIN 1 Body 5 Seat 7 Disc 8 Guide with bushing 9 Bonnet 12 Spindle 14 Split ring 16/17 Spring plate 18 Adjusting screw with bushing 19 Lock nut 40 Cap H2 54 Spring standard Spring optional 55 Stud 56 Nut 57 Pin 60 Gasket 61 Ball Cast iron Ductile Gr SA 216 WCB SA 351 CF8M L 316L 316L 316L Hardened stainless steel Hardened stainless steel Hardened stainless steel 316L , , , , , , Chrome or carbon steel Chrome or carbon steel Chrome or carbon steel 316L tenifer tenifer tenifer Chrome steel tenifer Chrome steel tenifer Chrome steel tenifer , , , , , , Ductile Gr , SA 216 WCB Ductile Gr , SA 216 WCB Ductile Gr , SA 216 WCB , , SA 351 CF8M, SA L, SA Ti L Chrome steel Chrome steel Chrome steel 316L Steel Steel Steel 316L PTFE PTFE PTFE PTFE Chrome steel PTFE Chrome steel PTFE Chrome steel PTFE 316L PTFE Steel Steel Steel 316L or or or L13 or Gr L13 or Gr L13 or Gr L , , , , , , Carbon steel Carbon steel Carbon steel Stainless steel Stainless steel Stainless steel Stainless steel Steel Steel Steel B8M H 2H 2H 8M Stainless steel Stainless steel Stainless steel Stainless steel Graphite / Graphite / Graphite / Graphite / Graphite / 316 Graphite / 316 Graphite / 316 Graphite / Hardened stainless steel Hardened stainless steel Hardened stainless steel 316 Please notice: Modifications reserved by LESER. LESER can upgrade materials without notice. Every part can be replaced by other material acc. to customer specification. LWN E 01/03

6 Balanced bellows design Cap H2 Adjusting screw Lock nut Upper spring plate 9 Bonnet 12 Spindle 54 Spring Split ring Lower spring plate 55 Stud 56 Nut 8 11 Guide with bushing Bonnet spacer 60 Gasket 22 Lift stopper 15 Bellows 57 Pin 61 Ball 7 Disc 5 Seat 1 Body 01/04 LWN E

7 Balanced bellows design Materials Item Component Type 4411 / 4421 DIN Type 4415 / 4425 DIN Type 4412 / 4422 DIN Type 4414 DIN 1 Body 5 Seat 7 Disc 8 Guide with bushing 9 Bonnet 11 Bonnet spacer 12 Spindle 14 Split ring 15 Bellows 16/17 Spring plate 18 Adjusting screw with bushing 19 Lock nut 22 Lift stopper 40 Cap H2 54 Spring standard Spring optional 55 Stud 56 Nut 57 Pin 60 Gasket 61 Ball Cast iron Ductile Gr SA 216 WCB SA 351 CF8M L 316L 316L 316L Hardened stainless steel Hardened stainless steel Hardened stainless steel 316L , , , , , , Chrome or carbon steel Chrome or carbon steel Chrome or carbon steel 316L tenifer tenifer tenifer Chrome steel tenifer Chrome steel tenifer Chrome steel tenifer , , , , , , Ductile Gr , SA 216 WCB Ductile Gr , SA 216 WCB Ductile Gr , SA 216 WCB , , SA 351 CF8M, SA L, SA Ti Carbon steel Carbon steel Carbon steel 316L L 316L 316L 316L Chrome steel Chrome steel Chrome steel 316L Ti 316Ti 316Ti 316Ti Steel Steel Steel 316L PTFE PTFE PTFE PTFE Chrome steel PTFE Chrome steel PTFE Chrome steel PTFE 316L PTFE Steel Steel Steel 316L L 316L Chrome steel 316L or or or L13 or Gr L13 or Gr L13 or Gr L , , , , , , Carbon steel Carbon steel Carbon steel Stainless steel Stainless steel Stainless steel Stainless steel B8M B8M B8M B8M M 8M 8M 8M Stainless steel Stainless steel Stainless steel Stainless steel Graphite / Graphite / Graphite / Graphite / Graphite / 316 Graphite / 316 Graphite / 316 Graphite / Hardened stainless steel Hardened stainless steel Hardened stainless steel 316 Please notice: Modifications reserved by LESER. LESER can upgrade materials without notice. Every part can be replaced by other material acc. to customer specification. LWN E 01/05

8 Dimensions and weights Metric Units DN I DN O Actual Orifice diameter d0 [mm] Actual Orifice area A0 [mm 2 ] Weight [kg] with bellows 9,4 9, Center to face Inlet a [mm] Outlet b Height (H4) Standard H max [mm] Bellows H max Support brackets A [mm] B ) (drilled only on request) C Ø 18 Ø 18 Ø 18 Ø 18 D ) E ) Body material: (cast iron) DIN Flange 2) Inlet PN 16 PN 16 Outlet PN 16 PN 16 Body material: (ductile Gr ) DIN Flange 2) Inlet PN 40 PN 16 PN 25 Outlet PN 16 PN 10 Body material: (WCB) DIN Flange 2) Inlet PN 40 PN 25 Outlet PN 16 Body material: (CF8M) DIN Flange 2) Inlet PN 40 Outlet PN 16 1) Body material B D E [mm] [mm] [mm] 2) Standard flange rating. For other flange drillings and facings please refer to page 01/16 and 01/ E D C B A Support brackets Balanced bellows design 01/10 LWN E

9 Pressure temperature ratings Metric Units DN I DN O Actual Orifice diameter d0 [mm] Actual Orifice area A0 [mm 2 ] Body material: (cast iron) DIN Flange Inlet PN 16 PN 16 Outlet PN 16 PN 16 Minimum set pressure p [bar g ] S/G/L 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 Min. set pressure 1) p [bar g ] S/G/L standard bellows Min. set pressure low press. bellows Maximum set pressure p [bar g ] S/G/L 2,00 0,98 1,41 1,11 1,81 1,50 1,05 1,18 1,41 p [bar g ] S/G/L Max. set pressure with special spring p [bar g ] S/G/L Temperature min. [ C] acc. to DIN EN max. [ C] Temperature min. [ C] acc. to ASME max. [ C] Body material: (ductile Gr ) DIN Flange Inlet PN 40 PN 16 PN 25 Minimum set pressure Outlet PN 16 PN 10 p [bar g ] S/G/L 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 Min. set pressure 1) p [bar g ] S/G/L standard bellows Min. set pressure low press. bellows Maximum set pressure p [bar g ] S/G/L 0,98 1,41 1,11 1,81 1,50 1,05 1,18 1,41 p [bar g ] S/G/L Max. set pressure with special spring p [bar g ] S/G/L Temperature min. [ C] -60 acc. to DIN EN max. [ C] +350 Temperature min. [ C] -10 acc. to ASME max. [ C] ) Min. set pressure standard bellows = Max. set pressure low pressure bellows. 01/12 LWN E

10 Pressure temperature ratings Metric Units DN I DN O Actual Orifice diameter d0 [mm] Actual Orifice area A0 [mm 2 ] Body material: (WCB) DIN Flange Inlet PN 40 PN 25 Outlet PN 16 Minimum set pressure p [bar g ] S/G/L 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 Min. set pressure 1) p [bar g ] S/G/L standard bellows Min. set pressure low press. bellows Maximum set pressure p [bar g ] S/G/L 2,00 0,98 1,41 1,11 1,81 1,50 1,05 1,18 1,41 p [bar g ] S/G/L Max. set pressure with special spring p [bar g ] S/G/L Temperature min. [ C] -85 acc. to DIN EN max. [ C] +450 Temperature min. [ C] -29 acc. to ASME max. [ C] +427 Body material: (CF8M) DIN Flange Inlet PN 40 Minimum set pressure Outlet PN 16 p [bar g ] S/G/L 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 Min. set pressure 1) p [bar g ] S/G/L standard bellows Min. set pressure low press. bellows Maximum set pressure p [bar g ] S/G/L 0,98 1,41 1,11 1,81 1,50 1,05 1,18 1,41 p [bar g ] S/G/L , Max. set pressure with special spring p [bar g ] S/G/L Temperature min. [ C] -270 acc. to DIN EN max. [ C] +400 Temperature min. [ C] -268 acc. to ASME max. [ C] ) Min. set pressure standard bellows = Max. set pressure low pressure bellows. LWN E 01/13

11 Flange drillings Flange drillings DN I DN O Valve size 3 / 4 " x 1 1 / 2 " 1" x 1 1 / 2 " 1" x 2" 1" x 2 1 / 2 " 2" x 3" 2" x 4" 3" x 5" 4" x 6" 5" x 8" 6" x 10" 8" x 12" Actual Orifice diameter d 0 [mm] Actual Orifice area A0 [mm 2 ] Body material: (cast iron) Inlet DIN EN 1092 Outlet DIN EN 1092 Body material: (ductile Gr ) Inlet DIN EN 1092 Outlet DIN EN 1092 PN 10 * * * * * * * * * * * PN 16 * * * * * * * * * * * PN 25 PN 40 PN 10 * * * * * * * * * H50 H50 PN 16 * * * * * * * * * * * PN 25 PN 40 PN 10 * * * * H45 * H45 * * H44 PN 16 * * * * * * * * * H45 PN 25 * PN 40 PN 10 * * * * * * * H50 H50 * PN 16 * * * * * * * * * (H51) PN 40 * Body material: (WCB), (CF8M) Inlet Outlet DIN EN 1092 PN 25 * ( * ) (H15) ( * ) ( * ) (H15) ( * ) PN 10 * * * * * H45 H45 H45 H45 H45 H44 PN 16 * * * * * H45 H45 H45 H45 H45 H44 PN 25 * * * * * * * * * * * PN 40 * * * * * * * * * * * CL 150 H64 H64 H64 H64 H64 H64 H64 [H64] H64 H64 H64 ASME B16.5 1) CL 300 H65 [H65] DIN EN 1092 Please select other body material Please select other body material PN 10 * * * * * * * * H50 H50 H50 PN 16 * * * * * * * * * * * PN 25 * * * (H15) ( * ) H52 PN 40 * * * (H15) ( * ) H52 ASME B16.5 1) CL150 H79 H79 H79 H79 H79 [H79] H79 H79 H79 H79 H79 CL300 [H80] Please select other body material For signs and symbols refer to page 00/07 Note: Flange drillings and facings meet always the requirements of mentioned flange standards. Flange thickness and outer diameter may vary from flange standard. 1) For drillings according to ASME B16.5 please use preferred Type 441, 442 ANSI. 01/16 LWN E

12 Approvals Approvals DN I DN O Actual Orifice diameter d0 [mm] Actual Orifice area A0 [mm 2 ] Europe Coefficient of discharge K dr DIN EN ISO Approval No Z0008/0/08-2 Germany S/G 0,7 L 0,45 Coefficient of discharge α w AD 2000-Merkblatt A2 Approval No. TÜV SV 576 United States S/G 0,7 L 0,45 Coefficient of discharge K ASME Sec. VIII Approval No. M37044 Canada Approval No. S/G 0,699 M37055 L 0,521 Coefficient of discharge K Canada: CRN Approval No. OG1182.9C China CSBQTS Approval No. S/G 0,699 L 0,521 Coefficient of discharge α w S/G 0,7 L 0,45 Russia Coefficient of discharge α w GGTN/ Approval No. PPC GOSGOTECHNADZOR S/G 0,7 GOST R L 0,45 Classification societies Homepage Bureau Veritas BV Det Norske Veritas DNV Germanischer Lloyd GL Lloyd s register EMEA LREMEA Registro Italiano Navale RINA The valid certification number is changed with every renewal. A sample certificate including the valid certification number can be taken from the homepage of the classification societies. LWN E 01/21

13 Capacities Steam Capacities for saturated steam according to AD 2000-Merkblatt A2, based on set pressure plus 10 % overpressure. Capacities at 1 bar (14,5 psig) and below are based on 0,1 bar (1,45 psig) overpressure. Metric Units AD 2000-Merkblatt A2 [kg/h] DN I DN O Actual Orifice diameter d 0 [mm] Actual Orifice area A0 [mm 2 ] LEOS/G* ) [inch 2 ] 0,283 0,283 0,462 0,734 1,195 1,847 3,142 4,779 7,387 8,382 13,637 23,761 Set pressure [bar] Capacities [kg/h] 0, , , * ) LEO S/G = LESER Effective Orifice steam/gas please refer to page 00/11 How to use capacity-sheets refer to page 00/09 01/22 LWN E

14 Capacities Air Capacities for air according to AD 2000-Merkblatt A2, based on set pressure plus 10 % overpressure at 0 C and 1013 mbar. Capacities at 1 bar (14,5 psig) and below are based on 0,1 bar (1,45 psig) overpressure. Metric Units AD 2000-Merkblatt A2 [ m n 3 /h] DN I DN O Actual Orifice diameter d 0 [mm] Actual Orifice area A0 [mm 2 ] LEOS/G* ) [inch 2 ] 0,283 0,283 0,462 0,734 1,195 1,847 3,142 4,779 7,387 8,382 13,637 23,761 Set pressure [bar] Capacities [m 3 n /h] 0, , , * ) LEO S/G = LESER Effective Orifice steam/gas please refer to page 00/11 How to use capacity-sheets refer to page 00/09 01/24 LWN E

15 Capacities Water Capacities for water according to AD 2000-Merkblatt A2, based on set pressure plus 10 % overpressure at 20 C (68 F). Capacities at 1 bar (14,5 psig) and below are based on 0,1 bar (1,45 psig) overpressure. Metric Units AD 2000-Merkblatt A2 [10 3 kg/h] DN I DN O Actual Orifice diameter d 0 [mm] Actual Orifice area A0 [mm 2 ] Set pressure [bar] LEOL* ) [inch 2 ] 0,316 0,316 0,516 0,821 1,336 2,062 3,513 5,343 8,259 9,371 15,246 26,565 Capacities [10 3 kg/h] 0,1 2,60 2,60 4,25 6,76 11,0 17,0 28,9 44,0 68,0 77, ,2 3,19 3,19 5,21 8,28 13,5 20,8 35,5 53,9 83,3 94, ,5 4,51 4,51 7,37 11,7 19,1 29,5 50,1 76, ,11 6,11 9,97 15,9 25,8 39,9 67, ,64 8,64 14,1 22,4 36,5 56,4 96, ,6 10,6 17,3 27,5 44,7 69, ,2 12,2 19,9 31,7 51,6 79, ,7 13,7 22,3 35,5 57,7 89, ,0 15,0 24,4 38,8 63,2 97, ,2 16,2 26,4 42,0 68, ,3 17,3 28,2 44,8 73, ,3 18,3 29,9 47,6 77, ,3 19,3 31,5 50,1 81, ,2 21,2 34,6 54,9 89, ,9 22,9 37,3 59,3 96, ,4 24,4 39,9 63, ,9 25,9 42,3 67, ,3 27,3 44,6 70, ,7 28,7 46,8 74, ,9 29,9 48,9 77, ,1 31,1 50,9 80, ,3 32,3 52,8 83, ,5 33,5 54,6 86, ,6 34,6 56,4 89, ,6 35,6 58,2 92, ,7 36,7 59,8 95, ,7 37,7 61,5 97, ,6 38,6 63, * ) LEO L = LESER Effective Orifice liquids please refer to page 00/12 How to use capacity-sheets refer to page 00/09 01/26 LWN E

16 Available Options For further information refer to Accessories and Options, page 99/01 Heating jacket H29, H30: Couplings G 3 / 8, G 3/ 4 H31, H32: Flanges DN 15, DN 25 Drain hole J18: G 1 / 4 J19: G 1 / 2 Open bonnet See Art.-No. O-ring-disc J20: FFKM C J21: CR K J22: EPDM D J23: FKM L Disc with inserted sealing plate J44: PTFE-FDA J48: PCTFE J49: SP Stainless steel bellows J68: Open bonnet J78: Closed bonnet Conversion kit for stainless steel bellows See Art.-No. page 06/15 Screwed cap H2 H2 Plain lever H3 H3 Packed lever H4 H4 Test gag J69: H4 J70: H2 Lift indicator J39: Adaptor H4 J93: Lift indicator O-ring-damper H2 J65 O-ring-damper H4 J66 01/20 LWN E

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