ENERGIZING YOUR WORLD

Transcript

1 ENERGIZING YOUR WORLD Full Line Catalog IEC Contactors Overloads Starters Circuit Breakers Control & Signaling Devices

2 ABOUT US TC Electric Controls LLC is a US based privately held joint venture with a world class manufacturer of Industrial controls, designed and built for the HVAC, Commercial, Industrial and OEM markets. Our product scope includes, but is not limited to IEC Contactors & Overloads, Manual Motor Controllers & Starters, Control & Signaling Devices and Circuit Breakers. Our Corporate Headquarters is in Schaumburg, Illinois with warehousing locations in Melbourne Florida, Rockford Illinois and Phoenix Arizona. Our partner has over 50 years history in the electrical industry, including 7 World Class Manufacturing Facilities that are ISO-900 / ISO-4000 certified at premier locations in India, China and Belgium. We have over 2 million square-feet of manufacturing facilities, and four Government Accredited R&D centers including a UL Certified Test Lab. Our vertically integrated manufacturing facilities assure strict quality control and flexibility to adapt to customer needs. TC Electric Controls can enhance your position through industry leading designs, quality, manufacturing and competitiveness.

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4 θ Ω θ Inrush Sealed Inrush φ φ φ Sealed φ Type Unit TC- D09 ~ TC- D95 Rated thermal current (Ith) θ < 55 o C A 0 Rated operational voltage (Ue) Upto V 660

5 θ Ω ~ θ Average consumption DC at 20 o C and at Uc DC θ θ ~

6 φ Millions of operating cycles 220V Electrical life AC-3 Long life Current broken in A V V Operational power in kw-50hz TCD09 / TPD09 Use in Categories AC-2 or AC-4 (Ve < 440 Vac) TCD2 / TPD2 TCD8 / TPD8 TCD22 / TPD22 TCD25 / TPD25 TCD32 / TPD32 TCD38 / TPD38 TCD40 / TPD40 TCD50 / TPD50 TCD65 / TPD65 TCD80 / TPD80 TCD95 / TPD Millions of operating cycles Current Broken in A

7 AC- A 20V 230V 200V 230V 480V 600V N O N C

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9 Volts AC Hz B5 E5 F5 M5 U5 Q5 N5 R5 60 Hz B6 E6 F6 G6 L6 M6 U6 W6 Q6 R6 T6 S6 X6 50/60 Hz B7 E7 F7 G7 M7 U7 Q7 N7 R7

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13 Minimum electrical clearance Minimum electrical clearance 2 x / (TA) 20 (LA6-DK) 32 (**) (TA2, TA3) (TA) 55 (LA6-DK) 67 (**) (TA2, TA3) 2.5 (TA8) (TA8) 35

14 / / / / / D D D D D D D D D D D D D D D D D ḎD D D UL-Continuous Current 50/ / / / / θ θ [ D

15 Replace with or following codes 50/ / / / (3P)/85(4P) 00/ (3P)/85(4P) 00/ (3P)/85(4P) 00/ (3P)/85(4P) 00/ (3P)/85(4P) 50/ / / / (3P)/85(4P) 00/ (3P)/85(4P) 00/ (3P)/85(4P) 00/ (3P)/85(4P)

16 θ θ θ θ Ω TYPE (LC-F) U N I T 5A 50A 85A 225A 265A 330A 400A 500A 630A 780A 800A Rated control circuit voltage (Uc) 50 or 60 Hz V Control voltage limits Operational Uc Uc Uc Uc Uc Temperature θ<55 o C Drop out Uc U c Uc Uc Uc Average consumption at 20 o C and at Uc, 50/60 Hz coil Operational Average consumption at 20 o C In rush 50 Hz coil VA and at Uc, AC 50 / 60hz In rush 60 Hz coil VA In rush Hz coil VA In rush Cosφ Sealed 50 Hz coil VA Sealed 60 Hz coil VA Sealed Hz coil VA Sealed Cosf Average operating time at Uc Closing time C msec Opening time O msec Mechanical life Uc (Mechanical 50 or 60 Hz coil Cycles durability) in millions of 50/60 Hz coil Cycles operating cycles Maximum operating rate In operating cycle/hour Tightening Torque Power Circuit Connection Nm Cabling l i Minimum / Maximum C.S.A Flexible Cable without cable end or 2 Conductors Sqmm /4 /4 /4 /4 /4 /4 /4 /4 /4 /4 /4 Flexible Cable with end Conductor Sqmm /4 /4 /4 /4 /4 /4 /4 /4 /4 /4 /4 Flexible Cable wiht end 2 Conductors Sqmm /2.5 /2.5 /2.5 /2.5 /2.5 /2.5 /2.5 /2.5 /2.5 /2.5 /2.5 Solid Cable without cable end or 2 Conductors Sqmm /4 /4 /4 /4 /4 /4 /4 /4 /4 /4 /4

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18 Maximum HP R Rating g 200V 230V 480V 600V Main Pole Configuration NO O NC C Catalog Number 200V 230V 480V 600V NO O NC C

19 LA9-FF970 LA9-FG970 LA9-FJ970 LA9-FL970 LA9-FF4F LA9-FG4G LA9-FJ4J

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23 LC-FDP780A

24 D D D D D D D D D D θ θ (θ / / / /

25 LXFK F K LX4FK 4 F K LXFL F L LX4FL 4 F L DC Coil reference for LCF800A Contactor Control Circuit Voltage Voltage Code Reference* 0/20 FW LX4F8FW 220/240 MW LX4F8MW 380/400 Q W LX4F8QW * For AC - Coil will be supplied with rectifier add suffix DRTE4U in case of FW (0/20) & MW (220/240) add suffix DRTE4S in case of QW (380/400) /02 66/20 00/ /95 0/ / / / / / /

26 Ω Pneumatic Timer Block (Front Mounted) Description Contacts Range Catalog Number N O N C ON Delay s TA2-DT0 ON Delay s TA2-DT2 ON Delay s TA2-DT4 OFF Delay s TA3-DR0 OFF Delay s TA3-DR2 OFF Delay s TA3-DR4 On Delay... 30s* TA2-DS2

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30 φ TR2D09 to D95 LRF(M)05 to F000 Time 2h Class 0 Time 2h h 40 mn h 40 mn 20 mn 20 mn 0 mn 0 mn 4 mn 2 mn 4 mn mn 2 mn 40 s mn 20 s 40 s 0 s 20 s 4s 0 s 2s s 0.8 s x times current setting (lr) Balanced operation, 3-phase, from cold state. 2 Balanced operation, 2-phase, from cold state. 3 Balanced operation, 3-phase, after a long period at the set current (hot state) s 2s s 0.8 s x times current setting (lr)

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34 TC Electric robusta 2 Contactors are designed with several unique features and advantages. robusta 2

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44 TC Electric Controls guaranteed coordination.

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48 ENERGIZING YOUR WORLD TC Electric Controls LLC ENERGIZING YOUR WORLD

49 Motor Disconnect Switches c U L US LISTED Salient Features Compact design Motor Starting - upto 60 HP / 600V General use rating 6A to 25A / 600V Comprehensive range of accessories includes Door Mounting Kits / Snap-on Auxiliary Contacts Choice of external handles / shafts Conformity to Standards UL508 as Motor Controller (UL File E23399) CSA IEC as Switch Disconnector CE mark Technical Characteristics UL Technical Characteristics Catalogue Reference 3P 4P CSSD6D CSSD25D CSSD30D CSSD40D CSSD60K3 CSSD80D CSSD00D CSSD25D CSSD6D4 CSSD25D4 CSSD30D4 CSSD40D4 NA NA NA NA Rating (3/4 Poles) A UL Approval UL 508 UL 508 UL 508 UL 508 UL 508 UL 508 UL 508 UL 508 Max. Operational Voltage V Short Circuits Rating KA Branch Circuit Fuse Type KTS-R KTS-R KTS-R KTS-R KTS-R KTS-R KTS-R KTS-R Max. Fuse Rating A Max. H.P. Rating Three Phase a) 240V HP B) 480V HP c) 600V HP Single Phase a) 20V HP b) 240V HP Wire Range (Stranded) AWG # 4~# 2 # 0 # 0 # 8 # 6 # 6~# 4 # 4 # 3~# Wire Type (Stranded) Cu Cu Cu Cu Cu Cu Cu Cu Weight 3 pole lb IEC Technical Characteristics Catalogue Reference 3P 4P CSSD6D CSSD25D CSSD30D CSSD40D CSSD60K3 CSSD80D CSSD00D CSSD25D CSSD6D4 CSSD25D4 CSSD30D4 CSSD40D4 NA NA NA NA Rating (3/4 Poles) A Thermal Current (40ºC) A Rated Insulation Voltage (Ui) V Rated Imp. Withstand Voltage (Uimp) KA Operational Current A 400V AC AC22A AC23A V AC AC22A AC23A V AC AC22A AC 23A Motor Power KW 400V AC AC V AC AC V AC AC Short Circuit Current with fuses karms Max. rating for associated fuses A Cut off current kap Short Time withstand Current for sec. ka Mechanical Endurance Nos Connection CU Sq.mm.5 to 6.5 to 6.5 to 6.5 to 6.5 to 35.5 to 35.5 to 35.5 to 35

50 Ordering Information Select a Switch Ampere Rating 3P Catalogue Reference 4P Select Handle & Shaft 6A 25A 30A 40A 60A 80A 00A 25A CSSD6D CSSD25D CSSD30D CSSD40D CSSD60K3 CSSD80D CSSD00D CSSD25D CSSD6D4 CSSD25D4 CSSD30D4 CSSD40D4 NA NA NA NA NA - Not Available at present Rotary Handle NEMA IEC DEFEATABLE PADLOCKABLE COLOUR OPERATION CATALOG NO. TYPE TYPE (6A~25A), 3R, 2,4, 4X IP65 NO YES BLACK I/O CSSDZX04,3R, 2, 4, 4X IP65 NO YES RED/YELLOW I/O CSSDZX06 5 x 5mm Shaft - for use with Rotary Handles only SHAFT LENGTH (Inches / mm) CATALOG NO. (6A~25A) 2.75 / 70 Sq. 5 x / 20 Sq. 5 x / 200 Sq. 5 x / 305 Sq. 5 x 305 Pistol Handle NEMA IEC DEFEATABLE PADLOCKABLE COLOUR OPERATION CATALOG NO. TYPE TYPE (6A~25A), 3R, 2,4, 4X IP65 NO YES BLACK I/O CSDB20,3R, 2, 4, 4X IP65 NO YES RED/YELLOW I/O CSDB2 Other Accessories (Optional) 6-5mm Shaft - for use with Pistol Handles only SHAFT LENGTH (Inches / mm) Door Mounting Kits FOR SWITCHES CATALOG NO. CSSD6D ~ CSSD25D DMK /A CSSD6D4 ~ CSSD40D4 DMK /3 Auxiliary Switches* FOR SWITCHES CATALOGUE NO. CONFIGURATION Auxiliary Blocks** CATALOGUE NO. RB2-BE0 RB2-BE02 CSSDZX0 CSSD6D ~ CSSD40D CSSDZX02 NC CSSDZX05 CSSDZY0 NO NO + NC CSSD60D ~ CSSD25D CSSDZY02 NC CSSDZY05 CATALOG NO. (6A~25A) 4.72 / 20 Sq. 6-5 x / 200 Sq. 6-5 x / 320 Sq. 6-5 x 320 NO NO + NC * Auxiliary Block + Mounting Bracket CONFIGURATION NO NC ** Maximum assembly of 3 Auxiliary Blocks possible on either side

51 Other Products of Switch Group Dimensions Details CSSD 6 ~ 25D CSSD 6A ~ 40A F E G 37 CSSD 60A ~ 25A G E D F A B C D E F G Rating mm In. mm In. mm In. mm In. mm In. mm In. mm In. CSSD 6A -40A CSSD 60A-25A ON R ON 56 B.C.D. O F F B B D C A 42 C A Handle Dimensions Details CSSDZX04/06 CSDB20/ Rating Min. Mounting Depth Square Bezel Type Pistol Type mm In. mm In. CSSD 6~40A CSSD 60~25A

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54 Recommended Back-up HRC Fuse Rating

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59 φ Description O O O O

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91 R Motor Protection Circuit Breaker Motor protection circuit breakers are used for start-up and protection of electric motors (industry, small machines, external use, agricultural machines, compressors, repair shops, etc.).

92 Motor protection circuit breakers are a special type of circuit breakers designed for protection of wide range of single-phase and three-phase AC motors against overload and short circuit. For motor protection: All kind of AC induction motors For three-phase motors up to 22 kw Protection of other loads: Various low-inductive loads Version for single-phase consumers Version for transformer protection Version for short-circuit protection Other benefits: Wide range accessories Mounting on 35 mm rail Horizontal or vertical operating position Motor protection circuit breakers MS32 up to 32 A... page 2 Motor protection circuit-breakers MS8 up to 8 A...page 3 Accessories for MS32, Ms page 4 Motor protection circuit breakers MS25 up to 25 A...page 7 Accesories for Ms page 9 Accessories - general......page 2 Ordering data......page 3, 8 Technical characteristics page 3 Dimensions......page 24 page 2 page 3 page 4 page 7 page 9 page 2 page 3, 8 page 3 page 24

93 Motor Protection Circuit Breakers MS32, MS8 Motor protection circuit-breakers areas of use Type MS8 MS32 MS32-TR Motor protection Overload protection Short-circuit protection Single-phase consumers Transformer protection Motor protection circuit breakers MS32 with overload and short-circuit release AC-3 acc. to IEC/EN Type MS MS MS MS MS32- MS32-.6 MS MS32-4 MS MS32-0 MS32-4 MS32-8 MS32-23 MS32-27 MS32-32 Setting range (A) Motor power (3-phase, 400 V) (kw) Ordering No Weight (g) Packaging (pcs) Circuit breakers for transformer protection MS32TR with overload and short-circuit release AC-3 acc. to IEC/EN Type MS32TR-2.5 MS32TR-4 MS32TR-6.3 MS32TR-0 MS32TR-4 MS32TR-8 MS32TR-23 MS32TR-27 MS32TR-32 Setting range (A) Ordering No Weight (g) Packaging (pcs) 2

94 Motor Protection Circuit Breakers MS32, MS8 Motor protection circuit breakers MS8 with overload and short-circuit release AC-3 acc. to IEC/EN Type MS8-0.6 MS MS8-0.4 MS MS8- MS8-.6 MS8-2.5 MS8-4 MS8-6.3 MS8-0 MS8-4 MS8-8 Setting range (A) Motor power (3-phase, 400 V) (kw) Ordering No Weight (g) Packaging (pcs) Ordering data MS32 4 Setting range (A) Type Example: The same switch with under-voltage release for control voltage 380 V with an auxiliary switch with two NO contacts, built in the enclosure, with an emergency stop push-button and green signal lamp for 230 V: MS32-4 / UR 380 / HS 20 / HO4 / NAT / SSz 230 3

95 Motor Protection Circuit Breakers Accessories - MS32, MS8 Auxiliary contact block HSV AC-5, DC-3 acc. to IEC/EN Type HSV0 HSV0 Number of contacts NO NC 0 0 Wiring diagram Ordering No Weight (g) Packaging (pcs) HSV contact changes position from its normal state when the MS32/MS8 MPCB is switched on. Trip-indicating contact block HRS AC-5, DC-3 acc. to IEC/EN Type HRS0 HRS0 Number of contacts NO NC 0 0 Wiring diagram Ordering No Weight (g) Packaging (pcs) HRS contact changes position from its normal state when the MS32/MS8 MPCB trips due to overload, short-circuit or manual depression of the TEST lever. Auxiliary contact block for lateral mounting HS AC-5, DC-3 acc. to IEC/EN Type HS0 HS HS20 Number of contacts NO NC Wiring diagram Ordering No Weight (g) Packaging (pcs) Adapters for connection of MS32/MS8 with a contactor Type Used for Ordering No. MSK07 MSKNL9 MSKNL22 K07 KNL9... KNL8 KNL22... KNL30 Weight (g) Packaging (pcs) 0 0 0

96 Motor Protection Circuit Breakers Accessories - MS32, MS8 Under-voltage release UR Voltage (V)* Frequency (Hz) Ordering No Weight (g) Packaging (pcs) Shunt release AR Voltage (V)* Frequency (Hz) Ordering No Weight (g) Packaging (pcs) * UR and AR releases for other control voltage/frequencies are on request. Enclosures for MS32/MS8 Type Enclosure HO-4 Enclosure HO-55 Frame FP-4 Frame FP-55 Front plate P-4 Front plate P-55 Degree of protection IP4 IP55 IP4 IP55 IP4 IP55 Ordering No Weight (g) Packaging (pcs) P-4/55 FP-4/55 HO-4/55 5

97 Motor Protection Circuit Breakers Accessories - MS32, MS8 Accessories for enclosures HO-4/55, FP-4/55, P-4/55 Type Voltage Ordering No. Weight (g) Packaging (pcs) Emergency stop push-button E / Emergency stop push-button with keylock E-K / Padlocking feature HZ / Push-button diaphragm IP55 / Neutral link NL / Signal lamp SSr (Red) 250 V 400 V Signal lamp SSz (Green) 250 V 400 V Signal lamp SSb (Transparent) 250 V 400 V Cable inlet M25 x.5 /

98 Motor Protection Circuit Breakers Accessories Connection blocks MSS-3L Type MSS-3L-M2-45 MSS-3L-M3-45 MSS-3L-M4-45 MSS-3L-M5-45 MSS-3L-M2 + Hi MSS-3L-M3 + Hi MSS-3L-M4 + Hi MSS-3L-M5 + Hi Number of MPCB Lenght (mm) Ordering No Weight (g) Packaging (pcs) MSS-3L-Mx-45 connection blocks L L2 L3 L L2 L3 L L2 L MSS-3L-Mx connection blocks (for MPCB with side-mounted accessories) L L2 L3 L L2 L3 L L2 L Supply block (25 mm ) Type ESB-S/V-MS Ordering No Weight (g) 40 Packaging (pcs) 0 Protection for connection cable Type BS-MS 0 Ordering No Weight (g) 2 Packaging (pcs) 0 2

99 i Technical characteristics Dimensions

100 Motor Protection Circuit Breakers MS32, MS8 GENERAL MAIN CIRCUIT SAFETY 4 TECHNICAL DATA Type Use Standards Approvals Climatic class Degree of protection Mounting Mounting position Ambient temperature Storage temperature Temperature range of thermal compensation Maximum altitude (MSL) * m 2000 Mechanical endurance Electrical endurance Trip class acc. to IEC Utilization category acc. to IEC Utilization category acc. to IEC Max. switching frequency Shock resistance acc. to IEC Vibration resistance acc. to IEC Overvoltage category Pollution degree op. c. op. c. op. c./h g g Rated insulation voltage U i V Rated impulse withstand voltage U imp kv Weight g Terminal capacity: rigid flexible S mm 2 flexible with end sleeve Conductor insulation stripping lenght mm Screw Screw type Tightening torque Nm Nominal current Current setting Nominal current range Nominal frequency Max. operational voltage Themal current Max. motor current AC-3 Number of all poles Number of protected poles Contact gap (per pole) Release type Operating current of thermal overload release Operating current of magnetic release (fixed) Sensitivity to phase failure Power dissipation at I n (all poles) MTTF - Mean time to failure MTTF = /ë = B0/(0. n op) MTTF d - Mean time to failure dangerous MTTF d = /ë d = B0 d/(0. n op) B0 - Number of operating cycles until 0 % of devices fail B0 d - Number of operating cycles until 0 % of device dangerous B0 d = B0/ratio of dangerous failures ë - Failure rate ë = (0, n op)/b0 ë - Failure rate dangerous ë d = (0, n op)/b0d Ratio of dangerous failures n op - Operating cycles (operating cycles/h) Symbol Unit MS32 MS8 I n f U e I th C C C A A Hz V A A mm W % op./h * NOTE: Above 2000 m voltages U i and U e are reduced by 2% for every 00 m and current I e by 2% for every 500 m. I n I T A h h op. op. /h /h motor protection IEC/EN , IEC/EN , IEC/EN ,IEC/EN , IEC/EN 60204, UL IEC/EN C22.2 No A-07 CE, UL CE Constant damp heat acc. to IEC Cyclic damp heat acc. to IEC IP20, after terminals covering IP40 35 mm DIN rail (EN 6075) any (AC-3), (DC-5) 0 AC-3 A (at f= Hz) III M3 PZ2, with self-lifting clamp protected from falling out , 0.25, 0.4, 0.63,,.6, 2.5, 6.3, 0, 4, 8, 23, 27, , 0.25, 0.4, 0.63,,.6, 2.5, 6.3, 0, 4, , , , , 0.63-, -.6,.6-2.5, 2.4-4, , , , , 0.63-, -.6,.6-2.5, 2.4-4, , 9-4, 3-8, 7-23, 20-27, , 9-4, / thermal-magnetic.05 I r < I <.2 Ir 2 I n ± 20 % yes x x

101 Motor Protection Circuit Breakers MS32, MS8 Switch selection for motor protection Single-phase 220 V 230 V 240 V V 230 V 240 V Standard motor powers Three-phase Setting range 380 V 660 V 400 V 440 V 550 V 690 V 45 V kw A MS32 motor protection switches, rated ultimate and service short-circuit breaking capacity I and I and max. back-up fuses if short circuit current I exceeds I cu cs cp cu Type MS MS MS MS MS32 - MS MS MS32-4 MS MS32-0 MS32-4 MS32-8 MS32-23 MS32-27 MS32-32 MS8-0.6 MS MS8-0.4 MS MS8 - MS8 -.6 MS8-2.5 MS8-4 MS8-6.3 MS8-0 MS8-4 MS8-8 Operating current of short-circuit release (A) V 400 V 500 V 690 V 230 V 400 V 500 V 690 V I cu I cu I cu I cu Rated ultimate short-circuit breaking capacity I cu, Ics (ka) I cs I cs I cs I cs Max. back-up fuse, if I cp > Icu (gl) (ka) No back-up fuse required

102 Motor Protection Circuit Breakers MS32, MS8 Tripping characteristics Tripping time (s) t 0 0, 0,0 0, Operational Current x I e (A) 6

103 Motor Protection Circuit Breakers MS32, MS8 - Accessories Mounting positions of accessories HRS HSV HS UR, AR MS32 PP 7

104 Motor Protection Circuit Breakers MS32, MS8 - Accessories Auxiliary switch for side mounting HS TECHNICAL DATA Standards Approvals Rated impulse voltage Rated insulation voltage Thermal current Rated operational current AC-5 (240 V) Rated operational current DC-3 (250 V) Contact rating code designation for AC/DC Mechanical endurance Terminal capacity Conductor insulation stripping length Screw type Screw head Tightening torque U imp U i I th I e I e S V V A A A op. c. 2 mm mm Nm IEC , UL CE, UL, EAC 6 kv B300 / R M3.5 PZ Auxiliary contact block HSV, Trip indicating contact block HRS TECHNICAL DATA Standards Approvals Rated impulse voltage Rated insulation voltage Thermal current Rated operational current AC-5 (240 V) Rated operational current DC-3 (25 V) Contact rating code designation for AC/DC Mechanical endurance Terminal capacity Conductor insulation sreipping length Screw type Screw head Tightening torque U imp U i I th I e I e S V V A A A op. c. 2 mm mm Nm IEC , UL CE, UL, EAC B300 / R M3.5 PZ 0.6 Under-voltage release UR, Shunt release AR TECHNICAL DATA Type UR AR Standards Approvals Control voltages (AC) Rated frequency Pick-up voltage x U c Drop-up voltage x U c Power consumption switch-on operation switch-on operation Duty cycle Noise level Mechanical and electrical endurance Terminal capacity Conductor insulation stripping length Screw type Screw head Tightening torque U c U c f t ON/tOFF V V Hz % % % db op. 2 mm mm Nm IEC/EN , UL CE, UL, EAC 24, 0, 230, 240, 400, 45, 480, 500, /60 < 0.85 < VA/W 7.9 / / < 35 min M3.5 PZ2 8

105 Motor Protection Circuit Breakers Dimensions Dimension MS32, MS8 MS32, MS8 Auxiliary switch HS Under-voltage release UR Shunt release AR 45 5,4 73, 62, ,5 33, ,5 FP-4/55 HO-4/ ,2 53,4 43, , ,5 7, , , R ,6 22 M M

106 Motor Protection Circuit Breakers Dimensions Dimension MS32, MS8 MS25 Auxiliary switch PS ,5 43 4,5 9 26, O-4/55 CP-4/ , , M4 M

107 320 Tower Road, Schaumburg, IL 6073 Ph: (847) Fax: (847)