Capacitor Switching Contactors for use with reactive or non-reactive capacitor banks

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1 Capacitor Switching Contactors for use with reactive or non-reactive capacitor banks Rated Operational Power at 50/60Hz Aux. Type Ambient Temperature Contacts 50 C 60 C Built-in Add. Coil voltage 1) 380V 415V 660V 380V 415V 660V V 50Hz 400V 440V 690V 400V 440V 690V Pack Weight kvar kvar kvar kvar kvar kvar NO NC pcs. Order No pcs. kg/pc. 0-12, , K3-18NK , , K3-18NK01... LA 3K1 813N 1 0,34 LA 3K1 823N 1 0, , , K3-24K00... LA 3K , , , K3-32K00... LA 3K , , , ) K3-50K00... LA 3K , ) K3-62K00... LA 3K , ) ) ) ) K3-74K00... LA 3K , ) K3-90K00.../ VS 7) LA 3K , ) ) ) ) ) ) ) K3-115K00.../ VS 7) LA 3K1 A33 1 2,3 Specification: Contactors K3-..K are suitable for switching low-inductive and low loss capacitors in capacitor banks (IEC70 and 831, VDE 0560) without and with reactors. Capacitor switching contactors are fitted with early make contacts and damping resistors, to reduce the value of make current <70 x I e. Operating Conditions: Capacitor switching contactors are protected against contact welding for a prospective making current of 200 x I e. Technical Data acc. to IEC , IEC , EN , EN , VDE 0660 Type K3-18NK K3-24K K3-32K K3-50K K3-62K K3-74K K3-90K K3-115K Max. frequency of operations z 1/h Contact life non reactive capacitor banks S x reactive capacitor banks S x at 50 C A AC6b at 60 C A Rated operational current Ith at 50 C A AC1 at 60 C A Overload factor at 50 C % acc. to EN 61921: 30% min. at 60 C % Fuses gl (gg) from / to A 35 / / / / / / / /250 Typical Circuit Diagram Wiring Diagram for Quick Discharge Resistors Make sure that the current of the discharge resistors is not higher than the rated current (AC1) of the auxiliary contacts Mounting instructions: In the area of capacitor switching contactors, difficulty inflammable and self-extinguishing materials shall be used only, because abnormal temperatures within the area of the resistor spirals cannot be excluded. 1) Coil voltage range and non-standard coil voltages see page 39 2) 1 HN.. or HA.. snap-on 3) 2HB.. for side mounting and 1 HN.. or HA.. snap-on 4) Consider the max. thermal current of the contactor K3-74A: I th 130A 5) 2 HB.. on the left or right side and 4 HN.. or HA.. snap-on 6) Consider the min. cross-section of conductor at max. load 7) Type 230 for AC- and DC-operating V 50/60Hz and 220V DC ( with integrated coil suppressor ) Type 230VS for AC-operating V 50Hz ( with integrated coil suppressor ) 33

2 Main Contacts Type K(G)3-10 K(G)3-14 K(G)3-18 K(G)3-22 K(G)3-24 K(G)3-32 K(G)3-40 K3-50 K3-62 K3-74 Rated insulation voltage U 1) i V AC Making capacity I eff at U e = 690V AC A Breaking capacity I eff 400V AC A K2-09 to K3-22 cosϕ= 0,65 500V AC A K3-24 to K cosϕ= 0,35 690V AC A V AC A Utilization category AC1 Switching of resistive load (=I th ) 690V A at 40 C, open Rated operational power 220V kw 9,5 9,5 12,2 12,2 19,0 24,7 30,4 41,9 45,7 49,5 of three-phase resistive loads 230V kw 9,9 9,9 12,7 12,7 19,9 25,9 31,8 43,8 47,7 51, Hz, cosϕ= 1 240V kw 10,4 10,4 13,3 13,3 20,8 27,0 33,2 45,7 49,8 54,0 380V kw 16,4 16,4 21,0 21,0 32,9 42,7 52,6 72,3 78,9 85,5 400V kw 17,3 17,3 22,1 22,1 34,6 45,0 55,4 76,1 83,0 90,0 415V kw 17,9 17,9 23,0 23,0 35,9 46,7 57,4 79,0 86,2 93,3 440V kw 19,0 19,0 24,4 24,4 38,1 49,5 60,9 83,7 91,3 99,0 500V kw 21,6 21,6 27,7 27,7 43,3 56,2 69,2 95,2 103,8 112,5 660V kw 28,5 28,5 36,5 36,5 57,1 74,2 91,3 125,6 137,0 148,4 690V kw 29,8 29,8 38,2 38,2 59,7 77,6 95,5 131,3 143,2 155,2 1000V kw (=I the ) 690V A at 60 C, enclosed Rated operational power 220V kw 9,5 9,5 12,2 12,2 15,2 20,9 24,7 34,3 38,1 41,9 of three-phase resistive loads 230V kw 9,9 9,9 12,7 12,7 15,9 21,9 25,9 35,8 39,8 43, Hz, cosϕ= 1 240V kw 10,4 10,4 13,3 13,3 16,6 22,8 27,0 37,4 41,5 45,7 380V kw 16,4 16,4 21,0 21,0 26,3 36,2 42,7 59,2 65,7 72,3 400V kw 17,3 17,3 22,1 22,1 27,7 38,1 45,0 62,3 69,2 76,1 415V kw 17,9 17,9 23,0 23,0 28,7 39,5 46,7 64,6 71,8 79,0 440V kw 19,0 19,0 24,4 24,4 30,4 41,9 49,5 68,5 76,1 83,7 500V kw 21,6 21,6 27,7 27,7 34,6 47,6 56,2 77,9 86,5 95,2 660V kw 28,5 28,5 36,5 36,5 45,7 62,8 74,2 102,8 114,2 125,6 690V kw 29,8 29,8 38,2 38,2 47,7 65,7 77,6 107,4 119,4 131,3 1000V kw Minimum cross-section of conductor at load with I e (=I th ) mm² Utilization category AC2 and AC3 Switching of three-phase motors 220V A open and enclosed 230V A 11,5 14, V A V A V A V A V A , V A 6,5 8,5 8,5 8, V A Rated operational power V kw , ,5 18,5 22 of three-phase motors 240V kw ,5 13, Hz V kw 4 5,5 7, , V kw 4,5 6 8, V kw 4,5 6 8, V kw 5,5 7, ,5 18, V kw 5,5 7, ,5 18, V kw ) Suitable at 690V for: earthed-neutral systems, overvoltage category I to IV, pollution degree 3 (standard-industry): Uimp = 8kV. Data for other conditions on request. 44

3 Typ K3-90 K3-115 K3-116 K3-151 K3-176 K3-210 K3-260 K3-316 K3-450 K3-550 K3-700 K3-860 K K V~ A A A A A A kw kw kw kw kw kw kw kw kw kw kw A kw kw kw kw kw kw kw kw kw kw kw mm² x150 2x(30x6) 2x(40x5) 2x(50x5) 2x(60x5) 2x(60x6) 2x(60x6) 2x(60x8) A A A kw kw kw kw kw kw kw kw

4 Main Contacts Type K(G)3-10 K(G)3-14 K(G)3-18 K(G)3-22 K(G)3-24 K(G)3-32 K(G)3-40 K3-50 K3-62 K3-74 Utilization category AC4 Switching of squirrel cage motors, inching 220V A open and enclosed 230V A 11,5 14, V A V A V A V A V A , V A V A 6,5 8,5 8,5 8, V A Rated operational power V kw , ,5 18,5 18,5 of three-phase motors 240V kw ,5 13, Hz V kw 4 5,5 7,5 7, , Utilization category AC5a Switching of gas discharge lamps per pole at 220/230V 415V kw 4,5 6 8,5 8, V kw 4,5 6 8,5 8, V kw 5,5 7, ,5 18, V kw 5,5 7, ,5 18, V kw Fluorescent lamps, uncompensated and serial compensated A parallel compensated A dual-connection A 22,5 22, Metal halide lamps 1), uncompensated A parallel compensated A Mercury-vapour lamps 2), uncompensated A 22, parallel compensated A Mixed light lamps 3) A Utilization category AC5b Switching of incandescent lamps 4) per pole at 220/230V A 12,5 12,5 12,5 12, ) Metal halide lamps and sodium-vapour lamps (high- and low-pressure lamps) 2) High-pressure lamps 3) Blended lamps, containing a mercury high-pressure unit and a tungsten helix in a flourescent glass bulb (daylight lamps) 4) Current inrush approx. 16 x Ie 46

5 Type K3-90 K3-115 K3-151 K3-176 K3-210 K3-260 K3-316 K3-450 K3-550 K3-700 K3-860 K K A A A A A A A A A 57,5 57, A kw , kw , kw kw kw kw kw kw A A A A A A A A A

6 Main Contacts Type K(G)3-10 K(G)3-14 K(G)3-18 K(G)3-22 K(G)3-24 K(G)3-32 K(G)3-40 K3-50 K3-62 K3-74 Utilization category AC6a Transformer primary switching at inrush n V A 4,5 5,5 7,5 7,5 10,5 13,5 13, Rated operational power V kva 1,8 2, ,2 5,4 5,4 8 10,7 13 dependent on inrush n 240V kva 1,9 2,3 3,1 3,1 4,3 5,6 5,6 8,3 11,2 13, V kva 3,1 3,8 5,2 5,2 7,3 9,3 9,3 13,5 18,5 22,5 For different inrush-factors x V kva 3,4 4,2 5,7 5,7 8 10,2 10, ,5 25 use the following formula: 500V kva 3,9 4,8 6,5 6,5 9 11,5 11, Px=Pn*(n/x) V kva 5,4 6, , Utilization category AC6b Switching of three-phase capacitors Maximum inrush current (peak value) as multiple k of the capacitor rated current k V A ,5 15, Rated operational power V kvar 3 4, , (sinϕ 1) 240V kvar 3,5 5 6,5 6,5 9, , V kvar 5 7, For different multiples x V kvar 5, use the following formula: 500V kvar Px=Pk*(k/x) V kvar Switching of reactive capacitor banks 690V A ) Rated operational power V kvar 2, , V kvar 3,1 5, V kvar , ,5 33, ) V kvar 5,5 9, ) 500V kvar V kvar V kvar Utilization category DC1 Switching of resistive load Time constant L/R 1ms 1 pole 24V A V A V A V A 0,8 0,8 0,8 0,8 1,4 1,4 1,4 1,4 1,4 1,4 3 poles in series 24V A V A V A V A Utilization category DC3 and DC5 Switching of shunt motors and series motors Time constant L/R 15ms 1 pole 24V A V A V A 1,2 1,2 1,2 1,2 1,8 1,8 1,8 1,8 1,8 1,8 220V A 0,2 0,2 0,2 0,2 0,2 0,2 0,2 0,25 0,25 0,25 3 poles in series 24V A V A V A V A 2,5 2,5 2,5 2, ) Consider resistive load (I th ). see page 44 48

7 Type K3-90 K3-115 K3-151 K3-176 K3-210 K3-260 K3-316 K3-450 K3-550 K3-700 K3-860 K K n A kva kva 15,5 20, kva kva kva kva k A kvar kvar kvar kvar kvar kvar A kvar kvar kvar kvar kvar kvar kvar A A A A 2 2, A A A A A A A 2 2, A 0,5 0, A A A A

8 Main Contacts Type K(G)3-10 K(G)3-14 K(G)3-18 K(G)3-22 K(G)3-24 K(G)3-32 K(G)3-40 K3-50 K3-62 K3-74 Maximum ambient temperature Operation open C -40 to +60 (+90) 1) enclosed C -40 to +40 with thermal overload relay open C -25 to +60 enclosed C -25 to +40 Storage C -50 to +90 Short circuit protection for contactors without thermal overload relay Coordination-type "1" according to IEC Contact welding without hazard of persons max. fuse size gl (gg) A Coordination-type 2 according to IEC Light contact welding accepted max. fuse size gl (gg) A Contact welding not accepted max. fuse size gl (gg) A For contactors with thermal overload relay the device with the smaller admissible backup fuse (contactor or thermal overload relay) determines the fuse size. Cable cross-sections for contactors without thermal overload relay 1 cable per clamp main connector solid or stranded mm² 0,75-6 1, flexible mm² 1-4 2, flexible with multicore cable end mm² 0,75-4 1, cables per clamp solid or stranded mm² 6+(1-6) / 4+(0,75-4) 16+(2,5-16) / 10+(4-16) 50+4 / 35+6 / 25+(6-16) 2,5+(0,75-2,5) / 1,5+(0,75-1,5) 6+(4-16) / 4+(2,5-16) 16+(6-16) / 10+(6-16) flexible mm² 6+(1,5-4) / 4+(1-4) 16+(2,5-6) / 10+(4-10) 50+(4-10) / 35+(4-16) 2,5+(0,75-2,5) / 1,5+(0,75-1,5) 6+(4-16) / 4+(2,5-16) 25+(4-25) / 16+(4-16) 1 cable per clamp main connector solid AWG flexible AWG cables per clamp solid AWG 10+(16-10) / 12+(18-12) 10+(16-10) / 12+(18-12) 10+(12-10) / (18-14) / 16+(18-16) 14+(18-14) / 16+(18-16) flexible AWG 10+(14-10) / 12+(18-12) 4+(18-12) / 6+(18-8) 1+(12-10) / 2+(8-12) 14+(18-14) / 16+(18-16) 8+(18-8) / 10+(18-12) 3+(12-8) / 4+(10-6) Frequency of operations z Contactors without thermal overload relay without load 1/h AC3, I e 1/h AC4, I e 1/h DC3, I e 1/h Mechanical life AC operated S x DC operated S x DC-solenoid operated (KG3) S x Short time current 10s-current A s-current A Power loss per pole at I e /AC3 400V W 0,21 0,35 0,5 0,75 0,7 1,3 2 2,2 3,9 5,5 contact resistance mohm 2,1 1,8 1,5 1,5 1,2 1,2 1, Resistance to shock acc. to IEC Shock time 20ms sine-wave NO g NC g ) With reduced control voltage range 0,9 up to 1,0 x U s and with reduced rated current I e /AC1according to I e /AC3 50

9 Type K3-90 K3-115 K3-116 K3-151 K3-176 K3-210 K3-260 K3-316 K3-450 K3-550 K3-700 K3-860 K K C -40 to +60 (+90) 1) -25 to +55 (+70) 2) C -40 to to +40 C -25 to to +55 C -25 to to +40 C -50 to to +80 A A A busbar busbar busbar busbar busbar busbar busbar mm² 0, x 4 25 x 6 30 x 5 40 x 6 50 x 8 50 x 8 50 x 10 mm² 0, screw screw screw screw screw screw screw mm² 0, M8 M10 M12 M12 M12 M14 2 x M12 mm² 0, mm² mm² 0, AWG AWG 18-3/0 8-4/0 AWG - AWG 18-3/ /0 1/h /h /h /h S x ) S x ) S x A A W 4,8 7,9 7, ,9 26,3 33, , mohm 0,6 0,5 0,5 0,4 0,35 0,18 0,16 0,15 g g ) With reduced control voltage range 0,9 up to 1,0 x U s and with reduced rated current I e /AC1according to I e /AC3 2) With reduced control voltage range 1,0 x U s and with reduced rated current I e /AC1according to I e /AC3 3) After each 1x10 6 operations magnetic core and built-in auxiliary contact block must be changed 51

10 Auxiliary Contacts Type K(G)3-10 K(G)3-14 K(G)3-18 K(G)3-22 K(G)3-24 K(G)3-32 K(G)3-40 K3-50 K3-62 K3-74 Rated insulation voltage U 1) i V~ Thermal rated current I th to 690V Ambient temperature 40 C A C A Utilization category AC V A V A V A V A V A Utilization category DC13 60V A V A V A 0,1 - - Short circuit protection short-circuit current 1kA, For contactors with thermal overload relay the device with the smaller admissible control fuse (contactor or thermal overload relay) determines the fuse. contact welding not accepted max. fuse size gl (gg) A Control Circuit Power consumption of coils AC operated inrush VA sealed VA W 2,6-3 2,7-4 5,4-7 DC operated inrush W double winding coil sealed W DC solenoid operated inrush W (KG3) sealed W Operation range of coils in multiples of control voltage U s AC operated 0,85-1,1 0,85-1,1 0,85-1,1 DC operated 0,8-1,1 0,8-1,1 0,8-1,1 2) 3) Switching time at control voltage U s ±10% AC operated make time ms release time ms arc duration ms DC operated make time ms double winding coil release time ms arc duration ms DC solenoid operated make time ms (KG3) release time ms ) ) - arc duration ms Cable cross-section Auxiliary connector solid mm² 0, flexible mm² flexible with multicore cable end mm² 0, Magnet coil solid mm² 0,75-2,5 0,75-2,5 0,75-2,5 flexible mm² 0,5-2,5 0,5-2,5 0,5-2,5 flexible with multicore cable end mm² 0,5-1,5 0,5-1,5 0,5-1,5 Clamps per pole Auxiliary connector solid AWG flexible AWG Magnet coil solid AWG flexible AWG Clamps per pole ) Suitable for: earthed-neutral systems, overvoltage category I to IV, pollution degree 3 (standard-industry): Uimp = 8kV. Data for other conditions on request 2) Total breaking time = release time + arc duration 3) Values for delay of the release time of the make contact and the make time of the break contact will be increased, if magnet coils are protected against voltage peaks (varistor, RC-unit, diode-unit) 4) with built-in coil suppressor 52

11 Type K3-90 K3-115 K3-116 K3-151 K3-176 K3-210 K3-260 K3-316 K3-450 K3-550 K3-700 K3-860 K K V~ A A A A A ,5 1,5 1,5 A ,5 1,5 1,5 A A A A ,5 0,5 0,5 A VA VA 2, W 2, W W W W ,85-1,1 0,85-1,1 0,85-1,1 0,85-1,1 0,85-1,1 0,8-1,1 0,85-1,1 0,85-1,1 0,85-1,1 0,85-1,1 ms ms / ) ms ms ms ms ms ms ms mm² ,75-2,5 0,75-2,5 mm² ,75-2,5 0,75-2,5 mm² mm² 0,75-2,5 1-2,5 1-2,5 1-2,5 1-2,5 mm² 0,5-2,5 1-2,5 1-2,5 1-2,5 1-2,5 mm² 0,5-1, AWG AWG AWG AWG ) Normal or delayed drop is adjustable 53

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