MCC. Intelligent MCC Application/Solution for Potassium Fertilizer Control System, Rockwell Automation

Transcript

1 Intelligent Application/Solution for Potassium Fertilizer Control System, Rockwell Automation

2 () DCS FCS FCS DCS () IntelliCENTER DeviceNet 100 IntelliCENTER

3 95% 5% K 2 O 60% K 2 O 33.0% 50.0% ( S18.0%) N K K 2 O 44.0% 45.0% ( N 13.5% ) KNO 3 K+ - NO 3 K 2 O 68.2% 2- (CO 3 ) K 2 O 34.0% ( P 2 O 5 2.0% ) 2- H 2 PO 4 K % 21 1/5 1 3 t K 2 O t KCl 90% t KCl t KCl ( 20.0 t KCI ) ( ) t/a t KCl 150 KCl KCl

4 (KCl) (K 2 SO 4 ) (KNO 3 ) (K 2 CO 3 ) (KH 2 PO 4 ) 2.1 KCI KCl (1) KCl (2) KCl (3) KCl 2.2 KCI K 2 SO KCl NH 4 NO 3 KNO ( )2 2.5 KCl 4

5 ; 5

6 KCl KCl KCl KCl 6

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8 (HMI)

9 1 PLC KV 35KV SLC500 CPU SLC5/04 SLC5/05. 2 PLC ( ) DATA-LINC GROUP SRM6300E Data-Linc Group Encompass Program SRM6300E PLC PLC 3 GPS GPS ROCKWELL JUPITER GPS Jupiter Rockwell Zodial chipset GPS 12 RF Jupiter Jupiter GPS DATA-LINC GROUP SRM Smart IntelliCENTER IntelliCENTER : DeviceNet IntelliCENTER DeviceNet DeviceNet IntelliCENTER 6 DeviceNet IntelliCENTER DeviceNet 8A 600V DeviceNet IntelliCENTER : DeviceNet DeviceNet E3 DeviceNet / / PTC DeviceNet (DSA) DeviceNet DeviceNet SMP-1 SMP-2 DSA DSA 9

10 1) VFD DeviceNet 2) FVNR IEC-947 HMCP. MCS-E3...E3 : DeviceNet 4 2 3) MCB 50 50KA 50KA. 380V 3 4 4) SMC DeviceNet 5) METR KWH DeviceNet 1404-M5 PM3000 6) FCBX 65KA. 7) DNPS DeviceNet 24V 10A 8) FVR IEC-947 HMCP. MCS- E3.. MLUG FLUG INSR XFMR 5. DeviceNet 8A 600V. DeviceNet. 24VDC 10A 10

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12 NaCl NaCl 4. 8% 5. 12

13 % 8. DeviceNet 500 1) DeviceNet PLC I/O 2) PLC 3) DeviceNet DeviceNet 4) 5) 13

14 PLC IntelliCENTER I/O VS DeviceNet ( ) DeviceNet CENTERLINE DeviceNet 600V DeviceNet DeviceNet IntelliCENTER 14

15 IntelliCENTER NetLinx IntelliCENTER RSView ActiveX IntelliCENTER IntelliCENTER IntelliCENTER DeviceNet 15

16 E3 E3 Plus E3 E3 Plus E3 (L1 L2 L3 ) E3 DI (24VDC) PTC DeviceNet E3 ( ) E3 E3 E3 Plus E3 E3 Plus EC_B, 193-EC_E 193-EC_F 193-EC_G 193-EC_H 193-EC_D, 193-EC_Z, (Ui) 690V AC 1000V AC (Ue) 690V AC 1000V AC Hz 50/60 Hz A 100KA 16

17 E3 E3 Plus E3 E3 Plus (Us) 24V DC ( DeviceNet ) 11 25V DC 3.2 W 3.9 W (Ui) (Ue) (Ie) (p.f. = 1.0) (p.f. = 0.4) (L/R = 7 ms) A SPDT-NO 300V AC 250V AC 5:00 AM 10 5V DC B300 AC-15 5 A, 250V AC/5 A, 30V DC 2 A, 250V AC/2 A, 30V DC 24V DC 10% ( E3 ) PTC PTC Mark A Ω 3400 Ω 150 Ω 1600 Ω 100 Ω 25 Ω 10 Ω 3 E3 RMS( ) DeviceNet 100% (FLA) (5...30) E3 (%TCU) DeviceNet E % E3 Plus 90A ( ) 1 UL A 90A 17

18 E3 E3 Plus 250 E % FLA ( ) E % % ( ) ) ( ) ( E % PTC E3 Plus E3 Plus (3400 Ω) PTC PTC PTC ( ) E3 Plus % E3 5 DeviceNet 5 E3 * ( ) DeviceNet 18

19 E3 E3 Plus ( ) ( ) ( ) ( E3 Plus) 6 DeviceNet E3 2 I/O (COS) (EDS) 7 DeviceLogix E3 19

20 SMC SMC Motor Controller) SMC(Smart SMC-3 SMC-3 1/ A VAC 50/60Hz VAC 24 VAC/DC (15 65 ) (2 15s) ( ) (2 15s) ( / ) / SMC-Delta SMC-Delta 3 147A (50 C ) 200~600VAC, 50/60Hz 24VDC, VAC ( ) (2 15s) LED ( / ) SCR / 20

21 SMC SMC-3 SMC-Delta SMC-3 SMC-Delta SMC-3 SMC-Delta IO (DSA) SMC-3 SMC-Delta 21

22 SMC SMC-Dialog Plus SMC-Dialog Plus A VAC 50/60Hz 100~240VAC 24VAC/DC SMB SCANport 1201 / LCD 22

23 SMC SMC Plus SMC Dialog Plus 23

24 SMC SMC-Flex SMC-Flex 5 486A VAC, 50/60Hz VAC 24 VAC/DC / / PTC DeviceNet Ethernet RS485 Interbus ControlNet Remote I/O ProfibusDP 24

25 SMC

26 825-P 825-P A RTD I/O DeviceNet 825-P (kw) (kvar) (kva) RTD / LED 3 2 NEMA 12 (IP54) LCD 26

27 1404 (PM 3000) 1404 (PM 3000) 1404 Powermonitor 3000 Powermonitor 3000 Powermonitor 3000 RS-485 DF1 : RS-232 DF1 I/O DeviceNet 1404 / LED Power Monitor RS-485 DF1 RS-232 DF1 I/O DeviceNet CIP/CSP ControlNet 20 PLC KYZ 45, / 74 (Firmware) PLC-5 SLC 500 ControlLogix RSView32 RSEnergyMetrix RSPower32 and RSLinx 27

28 1404 (PM 3000) ANSI C C ANSI C12.20 EN (0.2 ) C 50/60Hz (%) M4 M5 M6 M8 ± 0.20% ± 0.05% ± 0.05% ± 0.05% V V L-N V1 V2 V V V L-L ± 0.2% ± 0.05% ± 0.05% ± 0.05% A I1 I2 I3 I4 ± 0.05%Hz ± 0.05%Hz ± 0.05%Hz ± 0.05%Hz 50/60-40/75Hz 0.40% 0.10% 0.10% 0.10% ANSI C12.16 ANSI C12.20 ANSI C12.20 ANSI C12.20 KWH KVAH EN61036 EN60687 EN60687 EN ( 0.2) ( 0.2) ( 0.2) 50 80ms 40 70ms 40 75ms 40 90ms 1403-xxxxA-xxx 120V/240V AC 50/60Hz 125/250V DC ( 0.2A) 1404-xxxxB-xxx 18V-50V DC (15VA) V1 V2 V3 1M Ω 399V V1 1 V2 10 V3 V N I1 I2 I3 I4 15A 300A 1s 0.05VA Ω 5A 3 5mA ( 24V) (1) ANSI C KYZ (1) KYZ 240V-300V 80mA 28

29 (140U) (140M) (140M) (B)140U A 13 H J K Q M N In 125 A 250 A 400 A 600 A 800 A 1200 A A A A A A A LS( / ) LSI( / / ) LSG( / / ) LSIG( / / / ) Interrupting Ratings: V (I cu ) V V V (I cu ) Flex Cable Operators Rotary Operators Internal Control Modules (Field installed) UL 498 CSA 22.2, No. 5 IEC CE KEMA-KEUR 29

30 (MPCB)140M (MPCB)140M A (ON/OFF) (65KA) 13 C D F CMN I- J- L Ie 25 A 25 A 45 A 90 A 205 A 250 A 630 A A A A A A A A CSA 22.2, No. 14 CSA 22.2, No. 5 UL 508 (Group Install.) UL 508 Manual, Self Protected (Type E) UL 508 ( ) UL489 IEC IEC CE Flex Cable Operator 30

31 (MCP)140M (MCP)140M A (ON/OFF) (65KA) 13 C D F H J L- N Ie 25 A 25 A 45 A 100 A 250 A 600 A 1200 A A A A CSA 22.2, No. 14 CSA 22.2, No. 5 UL 508 (Group Install.) UL489 (Recognized) IEC CE Flex Cable Operator 31

32 Bulletin 100-C IEC Bulletin 100-C IEC kw/ Hp ( A) 35 mm DIN 3 I e [A] -AC-2 AC-3 AC-4 3økW (50 Hz) AC-3 AC-1 400V/415V N.O. N.C C C C C C C C C C / C C C C C

33 Bulletin 100-C IEC [V] Hz R K V W X Y KP D P S KG L 60 Hz Q J V X KP D KG H L 50/60 Hz KJ KY KP KD KG KL [V] Hz F VA T N G B M C 60 Hz A T I E N B C 50/60 Hz KF KA KN KB [V] 9* 12 24* C09 C43 ZR ZQ ZJ ZW ZY ZZ ZB ZG DJ 100-C60 C85 DR DQ DJ DW DY DZ DB DG [V] C09 C43 ZE ZD ZP ZS ZA ZF ZT 100-C60 C85 DE DD DP DS DA DF DT 33

34 Bulletin 100-D IEC Bulletin 100-D IEC V V V PLC Low Power Pick-Up & Hold-In Wide Voltage Ranges 3 * Ie [A] AC-2 AC-3 60 C 40 C kw (50 Hz) AC-3 AC-1 400V N.O. N.C * 100-D * 100-D * 100-D * 100-D D D D D D D * Ie [A] AC-2 AC-3 60 C 40 C kw (50 Hz) AC-3 AC-1 400V N.O. N.C D /1L * 100-D95 22L D /1L * 100-D110 22L D /1L * L D /1L * 100-D180 22L D D D D D D

35 Bulletin 100-D IEC [V] D D Hz K Y D A 60 Hz J X D H 50/60 Hz KP KN KG KF [V] D D Hz T N B G M 60 Hz A T N B 50/60 Hz KA w/ei * [V] D95 10-D250 50/60 Hz EJ EY EP ED EG EA EN EN EN 100-D D420 50/60 Hz EY EP ED EG EA EN EN EN 100-D D860 50/60 Hz EP ED EG EA EN EB EM EC [V] D D180 DC ZJ ZY ZD ZS ZA ZT w/ei [V] D D300 DC EZJ EZY EZD EZA 100-D420 DC EZY EZD EZA 100-D D860 DC ED EA 35

36 DeviceNet DSA DeviceNet Bulletin DeviceNet DeviceLogix (DSA) 24V DC or 120V LED DSA DeviceNet DSA DSA DSA DeviceLogix 48 DSA DeviceLogix RSNetworx 3.00 DeviceNet 11 25V DC DeviceNet. 270 ma <3 A for 5 ms C ( F) C ( F) 0 95% (without condensation) Shock 30 G, peak acceleration 50 G, peak acceleration Vibration resistance 2.5 G, at Hz DeviceNet 125, 250, 500 kbit/s 500 m (1640 ft.) with 125 kbit/s 200 m (656 ft.) with 250 kbit/s 100 m (328 ft.) with 500 kbit/s mm2/ mm2/24 12 AWG min. 75 C Nm ( lb-in) 36

37 PowerFlex PowerFlex 700S PowerFlex700H kW 380V, 480V,600V 690V V/F FORCE TorqProve PowerFlex700S PLC DriveLogix PowerFlex700S Logix Motion 68 EMC / EMC kW FORCE SynchLink DriveLogix PowerFlex 70 PowerFlex 70 PowerFlex 700/700H kW V/F IP20/NEMA1 IP66/NEMA 4X/12 PowerFlex 700 EMC EMC EMC DeviceNet, ControlNet, EtherNet/IP 37

38 PowerFlex PowerFlex 400 : PowerFlex 4 PowerFlex kW 16 LCD / PowerFlex kW Modbus RTU Johnson Metasys N2 PowerFlex PowerFlex kW V/F on-machine ArmorStart IP67/NEMA 4 38

39 Logix Logix Logix RSLogix5000 Logix Logix NetLinx EtherNet/IP ControlNet DeviceNet ControlLogix --- CompactLogix : I/O Logix ControlLogix PLC I/O DIN Compact RSLogix5000 RSLogix5000 I/O EtherNet ControlNet DeviceNet ControlNet DeviceNet Remote I/O I/O 39

40 CenterONE CenterONE CenterONE AutoCAD CenterONE ( ) CenterONE 40

41 CenterONE Allen-Bradley CenterONE CenterONE (RFQ) CenterONE M C C CenterONE 10,000 CenterONE Excel R. B CenterONE R. A. CenterONE R.F. CenterONE CD( RAISE-CUST) B.C., ELECTRICAL ENGINEER CenterONE B.C., 41

42 100 CenterONE IntelliCENTER (TRC) Allen-Bradley( ) TRC TRC 42

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44 Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI USA, Tel: (1) , Fax: (1) F 14 (852) (852) (8610) (8610) A (8621) (8621) (86592) (86592) F (8624) (8624) I (8627) (8627) (8620) (8620) (8623) (8623) (86411) (86411) (8629) (8629) L (86755) (86755) A3-A (8625) (8625) (86532) (86532) A (8628) (8628) Publication OilGasApp-002-ZH December 2005 Copyright 2005 Rockwell Automation Inc. Printed in CHINA.