Intelligent Application/Solution for Potassium Fertilizer Control System, Rockwell Automation
() DCS FCS FCS DCS () IntelliCENTER DeviceNet 100 IntelliCENTER 20 80 2
95% 5% K 2 O 60% K 2 O 33.0% 50.0% ( S18.0%) N K K 2 O 44.0% 45.0% ( N 13.5% ) KNO 3 K+ - NO 3 K 2 O 68.2% 2- (CO 3 ) K 2 O 34.0% ( P 2 O 5 2.0% ) 2- H 2 PO 4 K+ 80 14 90% 21 1/5 1 3 t K 2 O 1958 40 1957 1958 1968 2.0 t KCl 90% 1985 4.0 t KCl 1989 20.0 t KCl ( 20.0 t KCI ) ( ) 1997 1999 55.0 t/a 100.0 t KCl 150 KCl KCl 4.4 2.5 3
(KCl) (K 2 SO 4 ) (KNO 3 ) (K 2 CO 3 ) (KH 2 PO 4 ) 2.1 KCI KCl (1) KCl (2) KCl (3) KCl 2.2 KCI K 2 SO 4 2.3 KCl NH 4 NO 3 KNO 3 2.4 ( )2 2.5 KCl 4
; 5
KCl KCl KCl KCl 6
7
(HMI) 1 2 3 4 5 8
1 PLC 100 110KV 35KV SLC500 CPU SLC5/04 SLC5/05. 2 PLC ( ) DATA-LINC GROUP SRM6300E Data-Linc Group Encompass Program SRM6300E PLC PLC 3 GPS GPS ROCKWELL JUPITER GPS Jupiter Rockwell Zodial chipset GPS 12 RF Jupiter Jupiter GPS DATA-LINC GROUP SRM6100 4 Smart IntelliCENTER IntelliCENTER : DeviceNet IntelliCENTER DeviceNet DeviceNet IntelliCENTER 6 DeviceNet IntelliCENTER DeviceNet 8A 600V DeviceNet IntelliCENTER : DeviceNet DeviceNet E3 DeviceNet / / PTC DeviceNet (DSA) DeviceNet DeviceNet SMP-1 SMP-2 DSA DSA 9
1) VFD DeviceNet 2) FVNR IEC-947 HMCP. MCS-E3...E3 : DeviceNet 4 2 3) MCB 50 50KA 50KA. 380V 3 4 4) SMC DeviceNet 5) METR KWH DeviceNet 1404-M5 PM3000 6) FCBX 65KA. 7) DNPS DeviceNet 24V 10A 8) FVR IEC-947 HMCP. MCS- E3.. MLUG FLUG INSR XFMR 5. DeviceNet 8A 600V. DeviceNet. 24VDC 10A 10
1. 2. 11
3. 1. 2. 3. NaCl NaCl 4. 8% 5. 12
6. 7. 8% 8. DeviceNet 500 1) DeviceNet PLC I/O 2) PLC 3) DeviceNet DeviceNet 4) 5) 13
PLC IntelliCENTER I/O VS DeviceNet ( ) DeviceNet CENTERLINE DeviceNet 600V DeviceNet DeviceNet IntelliCENTER 14
IntelliCENTER NetLinx IntelliCENTER RSView ActiveX IntelliCENTER IntelliCENTER IntelliCENTER 10 000 DeviceNet 15
E3 E3 Plus E3 E3 Plus E3 (L1 L2 L3 ) E3 DI (24VDC) PTC DeviceNet E3 (5 10 20 30) E3 E3 E3 Plus E3 E3 Plus 2 4 1 2 1. 2. 193-EC_B, 193-EC_E 193-EC_F 193-EC_G 193-EC_H 193-EC_D, 193-EC_Z, (Ui) 690V AC 1000V AC (Ue) 690V AC 1000V AC 20 250 Hz 50/60 Hz 0 4 5000A 100KA 16
E3 E3 Plus E3 E3 Plus (Us) 24V DC ( DeviceNet ) 11 25V DC 3.2 W 3.9 W (Ui) (Ue) (Ie) (p.f. = 1.0) (p.f. = 0.4) (L/R = 7 ms) A SPDT-NO 300V AC 250V AC 5:00 AM 10 ma @ 5V DC B300 AC-15 5 A, 250V AC/5 A, 30V DC 2 A, 250V AC/2 A, 30V DC 24V DC 10% ( E3 ) PTC PTC Mark A 6 1500 Ω 3400 Ω 150 Ω 1600 Ω 100 Ω 25 Ω 10 Ω 3 E3 RMS( ) DeviceNet 100% (FLA) (5...30) E3 (%TCU) DeviceNet E3 0.1...25.0 100% E3 Plus 90A ( ) 1 UL1053 1.0...5.0A 90A 17
E3 E3 Plus 250 E3 100...600% FLA ( ) E3 50...600% 0.1...25.0 50...600% ( ) ) ( ) ( E3 10...100% 0.1...25.0 PTC E3 Plus E3 Plus (3400 Ω) PTC PTC PTC ( ) E3 Plus 10...100% 0.1...25.0 4 E3 5 DeviceNet 5 E3 * ( ) DeviceNet 18
E3 E3 Plus ( ) ( ) ( ) ( E3 Plus) 6 DeviceNet E3 2 I/O (COS) (EDS) 7 DeviceLogix E3 19
SMC SMC Motor Controller) SMC(Smart SMC-3 SMC-3 1/40 3 85A 200 600 VAC 50/60Hz 100 240 VAC 24 VAC/DC (15 65 ) (2 15s) (150 450 ) (2 15s) 100 200 300 10 15 20 ( / ) / SMC-Delta SMC-Delta 3 147A (50 C ) 200~600VAC, 50/60Hz 24VDC, 100... 240VAC (150 350 ) (2 15s) LED 10 15 20 ( / ) SCR / 20
SMC SMC-3 SMC-Delta SMC-3 SMC-Delta SMC-3 SMC-Delta IO (DSA) SMC-3 SMC-Delta 21
SMC SMC-Dialog Plus SMC-Dialog Plus 1 1000A 200 600VAC 50/60Hz 100~240VAC 24VAC/DC SMB 10 15 20 30 1203 SCANport 1201 / LCD 22
SMC SMC Plus SMC Dialog Plus 23
SMC SMC-Flex SMC-Flex 5 486A 200 600VAC, 50/60Hz 100 240VAC 24 VAC/DC / 10 15 20 30 / PTC DeviceNet Ethernet RS485 Interbus ControlNet Remote I/O ProfibusDP 24
SMC 1 2 25
825-P 825-P 0.5...5000 A RTD I/O DeviceNet 825-P (kw) (kvar) (kva) RTD / LED 3 2 NEMA 12 (IP54) LCD 26
1404 (PM 3000) 1404 (PM 3000) 1404 Powermonitor 3000 Powermonitor 3000 Powermonitor 3000 RS-485 DF1 : RS-232 DF1 I/O DeviceNet 1404 / 1404 4 LED Power Monitor 3000 40-65 90 RS-485 DF1 RS-232 DF1 I/O DeviceNet CIP/CSP ControlNet 20 PLC KYZ 45,000 50 / 74 (Firmware) PLC-5 SLC 500 ControlLogix RSView32 RSEnergyMetrix RSPower32 and RSLinx 27
1404 (PM 3000) ANSI C37.90.1989 C 7 108. 8. 41 ANSI C12.20 EN 60687 0.5 (0.2 ) 1404 +25 C 50/60Hz (%) M4 M5 M6 M8 ± 0.20% ± 0.05% ± 0.05% ± 0.05% 347-399V V L-N V1 V2 V3 600-691V V L-L ± 0.2% ± 0.05% ± 0.05% ± 0.05% 5-10.6A I1 I2 I3 I4 ± 0.05%Hz ± 0.05%Hz ± 0.05%Hz ± 0.05%Hz 50/60-40/75Hz 0.40% 0.10% 0.10% 0.10% ANSI C12.16 ANSI C12.20 ANSI C12.20 ANSI C12.20 KWH KVAH EN61036 EN60687 EN60687 EN60687 1 0.5 0.5 0.5 ( 0.2) ( 0.2) ( 0.2) 50 80ms 40 70ms 40 75ms 40 90ms 1403-xxxxA-xxx 120V/240V AC 50/60Hz 125/250V DC ( 0.2A) 1404-xxxxB-xxx 18V-50V DC (15VA) V1 V2 V3 1M Ω 399V V1 1 V2 10 V3 V N I1 I2 I3 I4 15A 300A 1s 0.05VA 0.002 Ω 5A 3 5mA ( 24V) (1) ANSI C37.90-1989 KYZ (1) KYZ 240V-300V 80mA 28
(140U) (140M) (140M) (B)140U 1 1200A 13 H J K Q M N In 125 A 250 A 400 A 600 A 800 A 1200 A 15...125 A 70...250 A 100...400 A 300...600 A 300...800 A 600...1200 A LS( / ) LSI( / / ) LSG( / / ) LSIG( / / / ) Interrupting Ratings: 380...415V (I cu ) 25 40 70 25 40 70 40 65 100 45 70 50 70 50 70 100 480V 25 35 65 25 35 65 35 65 100 35 65 50 65 50 65 100 600V 18 22 25 18 18 25 25 35 50 25 35 25 35 25 35 50 690V (I cu ) 3 4 6 6 6 7 10 13 18 20 25 20 25 20 25 30 Flex Cable Operators Rotary Operators Internal Control Modules (Field installed) UL 498 CSA 22.2, No. 5 IEC 60947-2 CE KEMA-KEUR 29
(MPCB)140M (MPCB)140M 0.1 630A 10 30 (ON/OFF) (65KA) 13 C D F CMN I- J- L Ie 25 A 25 A 45 A 90 A 205 A 250 A 630 A 0.1...25 A 1.6...25 A 6.3...45 A 16...90 A 40...205 A 20...250 A 100...630 A 10 10 10 10 10...30 10...30 10...30 CSA 22.2, No. 14 CSA 22.2, No. 5 UL 508 (Group Install.) UL 508 Manual, Self Protected (Type E) UL 508 ( ) UL489 IEC 60947-2 IEC 60947-4 CE Flex Cable Operator 30
(MCP)140M (MCP)140M 0.16 1200A (ON/OFF) (65KA) 13 C D F H J L- N Ie 25 A 25 A 45 A 100 A 250 A 600 A 1200 A 0.16...2.5 A 2.5...25 A 25...45 A 3...100 70...250 125...600 640...1200 CSA 22.2, No. 14 CSA 22.2, No. 5 UL 508 (Group Install.) UL489 (Recognized) IEC 60947-2 CE Flex Cable Operator 31
Bulletin 100-C IEC Bulletin 100-C IEC 4...45 kw/5...60 Hp (9...85 A) 35 mm DIN 3 I e [A] -AC-2 AC-3 AC-4 3økW (50 Hz) AC-3 AC-1 400V/415V N.O. N.C. 9 32 4 1 0 100-C09 10 0 1 100-C09 01 12 32 5.5 1 0 100-C12 10 0 1 100-C12 01 16 32 7.5 1 0 100-C16 10 0 1 100-C16 01 23 32 11 1 0 100-C23 10 0 1 100-C23 01 30 65 15 0 0 100-C30 00 37 65 18.5/20 0 0 100-C37 00 43 85 22 0 0 100-C43 00 60 100 32 0 0 100-C60 00 72 100 40 0 0 100-C72 00 85 100 45 0 0 100-C85 00 32
Bulletin 100-C IEC [V] 12 24 32 36 42 48 100 100-110 120 127 200 200-200- 208-110 220 230 240 50 Hz R K V W X Y KP D P S KG L 60 Hz Q J V X KP D KG H L 50/60 Hz KJ KY KP KD KG KL [V] 220-230 230-240 277 347 380 380-400 400-440 480 500 550 600 230 240 400 415 50 Hz F VA T N G B M C 60 Hz A T I E N B C 50/60 Hz KF KA KN KB [V] 9* 12 24* 36 48 60 64 72 100-C09 C43 ZR ZQ ZJ ZW ZY ZZ ZB ZG DJ 100-C60 C85 DR DQ DJ DW DY DZ DB DG [V] 80 110 115 125 220 230 250 100-C09 C43 ZE ZD ZP ZS ZA ZF ZT 100-C60 C85 DE DD DP DS DA DF DT 33
Bulletin 100-D IEC Bulletin 100-D IEC 50...500 kw @ 400V 60...600 Hp @ 460V 75...700 Hp @ 575V PLC Low Power Pick-Up & Hold-In Wide Voltage Ranges 3 * Ie [A] AC-2 AC-3 60 C 40 C kw (50 Hz) AC-3 AC-1 400V N.O. N.C. 95 160 50 1 1 * 100-D95 11 110 160 55 1 1 * 100-D110 11 140 250 75 1 1 * 100-D140 11 180 250 90 1 1 * 100-D180 11 210 350 110 1 1 100-D210 11 250 350 132 1 1 100-D250 11 300 450 160 1 1 100-D300 11 420 500 220 1 1 100-D420 11 630 800 355 1 1 100-D630 11 860 1000 500 1 1 100-D860 11 3 * Ie [A] AC-2 AC-3 60 C 40 C kw (50 Hz) AC-3 AC-1 400V N.O. N.C. 95 160 50 1 1 100-D95 11 2 1/1L * 100-D95 22L 110 160 55 1 1 100-D110 11 2 1/1L * 100-D110 22L 140 250 75 1 1 100-D140 11 2 1/1L * 100-140 22L 180 250 90 1 1 100-D180 11 2 1/1L * 100-D180 22L 210 350 110 1 1 100-D210 11 250 350 132 1 1 100-D250 11 300 450 160 1 1 100-D300 11 420 500 220 1 1 100-D420 11 630 800 355 1 1 100-D630 11 860 1000 500 1 1 100-D860 11 34
Bulletin 100-D IEC [V] 24 48 100 110 120 200 208 220-230 230 100-D95 100-D180 50 Hz K Y D A 60 Hz J X D H 50/60 Hz KP KN KG KF [V] 240 277 380-415 440 480 500 550 600 400 100-D95 100-D180 50 Hz T N B G M 60 Hz A T N B 50/60 Hz KA w/ei * [V] 24 42-100 110-200 208-380- 440-500 600 64 130 277 415 480 100-D95 10-D250 50/60 Hz EJ EY EP ED EG EA EN EN EN 100-D300 100-D420 50/60 Hz EY EP ED EG EA EN EN EN 100-D630 100-D860 50/60 Hz EP ED EG EA EN EB EM EC [V] 24 48 110 125 220 250 100-D95 100-D180 DC ZJ ZY ZD ZS ZA ZT w/ei [V] 24 48-72 110-130 200-255 100-D95 100-D300 DC EZJ EZY EZD EZA 100-D420 DC EZY EZD EZA 100-D630 100-D860 DC ED EA 35
DeviceNet DSA DeviceNet Bulletin 100 - DeviceNet DeviceLogix (DSA) 24V DC or 120V LED DSA DeviceNet DSA DSA DSA DeviceLogix 48 DSA DeviceLogix RSNetworx 3.00 DeviceNet 11 25V DC DeviceNet. 270 ma <3 A for 5 ms -25 60 C (32 140 F) -40 85 C (-40 185 F) 0 95% (without condensation) Shock 30 G, peak acceleration 50 G, peak acceleration Vibration resistance 2.5 G, at 10 500 Hz DeviceNet 125, 250, 500 kbit/s 500 m (1640 ft.) with 125 kbit/s 200 m (656 ft.) with 250 kbit/s 100 m (328 ft.) with 500 kbit/s 0.25 2.5 mm2/0.25 2.5 mm2/24 12 AWG min. 75 C 0.5 0.6 Nm (4.4 5.3 lb-in) 36
PowerFlex PowerFlex 700S PowerFlex700H 0.4-800kW 380V, 480V,600V 690V V/F FORCE TorqProve PowerFlex700S PLC DriveLogix PowerFlex700S Logix Motion 68 EMC / EMC 0.4-400kW FORCE SynchLink DriveLogix PowerFlex 70 PowerFlex 70 PowerFlex 700/700H 0.4-37kW V/F IP20/NEMA1 IP66/NEMA 4X/12 PowerFlex 700 EMC EMC EMC DeviceNet, ControlNet, EtherNet/IP 37
PowerFlex PowerFlex 400 : PowerFlex 4 PowerFlex400 5.5-75kW 16 LCD / PowerFlex4 0.2-3.7kW Modbus RTU Johnson Metasys N2 PowerFlex 40 485 PowerFlex40 0.4-11kW V/F on-machine ArmorStart IP67/NEMA 4 38
Logix Logix Logix RSLogix5000 Logix Logix NetLinx EtherNet/IP ControlNet DeviceNet ControlLogix --- CompactLogix : I/O Logix ControlLogix PLC I/O DIN Compact RSLogix5000 RSLogix5000 I/O EtherNet ControlNet DeviceNet ControlNet DeviceNet Remote I/O I/O 39
CenterONE CenterONE CenterONE AutoCAD CenterONE ( ) CenterONE 40
CenterONE Allen-Bradley CenterONE CenterONE (RFQ) CenterONE M C C CenterONE 10,000 CenterONE Excel R. B CenterONE R. A. CenterONE R.F. www.ab.com/mcc CenterONE CD( RAISE-CUST) B.C., ELECTRICAL ENGINEER CenterONE B.C., 41
100 www.ab.com/mcc CenterONE IntelliCENTER (TRC) Allen-Bradley( ) TRC 7 00 5 00 440.646.5800 TRC 42
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www.rockwellautomation.com.cn Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1)414 382.2000, Fax: (1)414 382.4444 100 3 F 14 (852)28874788 (852)25109436 18 1 4 100005 (8610)65182535 (8610)65182536 319 A 7 200051 (8621)61206007 (8621)62351099 38 361006 (86592)6022084 (86592)6021832 219 15-F 110015 (8624)23961518 (8624)23963539 568 I 2202 430022 (8627)68850233 (8627)68850232 362 2703-04 510060 (8620)83849977 (8620)83849989 68 3112-13 400010 (8623)63702668 (8623)63702558 147 2305 116011 (86411)83687799 (86411)83679970 30 712 710002 (8629)7203577 (8629)7203123 5047 15L 518001 (86755)25847099 (86755)25870900 49 44 A3-A4 210005 (8625)86890445 (8625)86890142 36 1006 266071 (86532)86678338 (86532)86678339 2 A 906 610016 (8628)86726886 (8628)68726887 Publication OilGasApp-002-ZH December 2005 Copyright 2005 Rockwell Automation Inc. Printed in CHINA.