High Efficiency Machining Center. V-12iP/V-20S/V-30S/V-30M V-40L/V-40M/V-50L V-60S/V-60i/V-80i LEADWELL CNC MACHINES MFG., CORP.
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1 High Efficiency Machining Center V-12iP/V-2S/V-3S/V-3M V-4L/V-4M/V-L V-6S/V-6i/V-8i No. 23 Gong 33th Road, Taichung Industrial Park Taichung 4, Taiwan T: / F: , E: sales@leadwell.com.tw
2 VERTICAL MACHINING CENTERS FEATURE 3 Axis absolute motor. One piece telescope design in rear Y axis Saddle one piece design High Efficiency Machining Center High Rigidity: FEA Analysis. High rigidity structure design. Dual nuts ball screw design in X and Y axis. The new wider base and saddle improved machine rigidity. Saddle one piece design. High Reliability: Roller type motion system. 3 Axis absolute motor. One piece telescope design in rear Y axis. Ball screw bearing lubrication system design. Front chip disposal system with surrounding coolant system. High Efficiency: Rapid feed rate 48/48/48. Spindle speed 12, rpm(opt) Tool change time T to T 1.8 sec. Tool change time C to C 4 sec. High Flexibility: 3T tools magazine available. 4/ axis rotary table available. Three Axis Bearing Oil Lubrication System. Dual nuts ball screw design in X and Y axis. Surrounding coolant system. 1 2
3 FEA REPORT(Finite Element Analysis) PERFORMANCE V-4M Optimum Section areas Moments of inertia Torsional constant Plate thickness Bending stiffness Transverse shear Vibration reduce With FEA you can: 1. Predict and improve product performance and reliability. 2. Reduce physical prototyping and testing. 3. Evaluate different designs and materials. 4. Optimize designs. FACE MILL Removal Rate cc/min. End-MILL Removal Rate 2cc/min. Tool Ø63mm Tool Ømm Spindle Speed 1rpm Spindle Speed 28rpm Feedrate 21mm/min Feedrate 1mm/min Width of Cut mm Width of Cut mm V-L Depth of Cut mm Depth of Cut 8mm X AXIS U-DRILL Drilling Tool Ø42mm Ø42mm Spindle Speed 1rpm RIGID TAP Tapping M2 Spindle Speed 1rpm Feedrate 43mm/min. Feedrate Depth of Cut 18mm/min. 3mm MATERIAL Y AXIS S4C Z AXIS RENISHAW GUI: LEADWELL developed RENISHAW interface, can be used in TS2R, or OMPXX measuring device. measurement process and read data indicate on the screen, simply instructions screen which greatly simplifies the operation complexity, users do not need to remember the program number and many measurement parameters. ATC Tool management system: Manual work-piece measurement: Maintenance screen 3 4
4 OUTLINE DIMENSION V-L 236 V-6i V-3M 36 V-12iP OUTLINE DIMENSION 2612 V-4L (FANUC) 4(SIEMENS) V-6S 89 V-4M V-3S (SIEMENS), 219(FANUC) V-8i 6 V-2S (FANUC); 233(SIEMENS)
5 INTERNAL DRAWING INTERNAL DRAWING INTERNAL V-12iP Z AXIS 1 V-3M (Z AXIS) Z AXIS Y AXIS (Y AXIS) X AXIS: (FANUC) 233(SIEMENS HEIDENHAIN) (Z AXIS) 134 (Y AXIS 1) Z AXIS 1~1 V-4M (X AXIS 12) 16 8(X AXIS) 23(FANUC) 4(SIEMENS) V-3S Y AXIS 1 V-4L (HEIDENAIN) V-2S (FANUC SIEMENS) X AXIS (Y AXIS) (FANUC) 233(SIEMENS HEIDENHAIN)
6 SPINDLE POWER CURVE INTERNAL DRAWING Z AXIS:61 Continuous N-m 3 min N-m Coutinuous KW 3 min KW V-12iP/V-2S α8-8i/8rpm V-L X AXIS: KW 4 Y AXIS: KW 4.N-m.KW 4 8.KW.KW rpm αp22-8i/8rpm rpm 19.4N-m 4 2 1kW 14.29N-m 1 11kW 11kW 9kW Z AXIS 2(84-12) V-6i/V-8i rpm 141 X AXIS 12 1kW 11kw 3 N-m 1rpm V-6i 1kW 4 V-3S/V-3M α8-8i/8rpm N-m 8.KW kW rpm 1.9N-m 12 11KW.KW 61 α1-i/8rpm 12 4.N-m V-6S X AXIS:12 16 N-m 1rpm Y AXIS:63 Z AXIS: V-L/V-6S V-4M/V-4L α1-i/8rpm Y AXIS 6 12 V-8i 84 Z AXIS 2(84-12) N-m 1rpm 18.KW 81.8N-m 1KW 18 1KW KW Y AXIS
7 VERTICAL MACHINING CENTERS MACHINE SPECIFICATIONS Pull Stud V-12iP V-2S V-3S V-3M V-4M 1= (4) Standard 3 1= Optional 19 C1 R BT 4 FOR STANDARD 2 1 Shank BT CAT 4 FOR CTS M16 DIN 4 FOR CTS PULL STUDSHANK DIN-6982 DIN , UNC.6-11 M Optional Pull Stud JIS B , =8.1 1=8.1 4 BT 4 FOR CTS CAT (4) DIN =8.1 1=8.1 C1 R2 C1 R2 Shank BT4 M UNC.6-11 M16 SHANK DIN A.T.C CAPACITY X axis travel Y axis travel Z axis travel Distance from table top to spindle end Distance from column front to spindle center TABLE Table size (L x W) Max. table load weight T-slot size SPINDLE Spindle speeds Spindle nose (normal size, No.) Spindle bearing inner diameter FEEDRATE Rapid traverse X/Y/Z Max. cutting feedrate A.T.C. Tool storage capacity Max. tool diameter(with adjacent tools) Max. tool length Tool change time(t-t/c-c) MOTORS Spindle motor(3 min) FANUC X/Y/Z axis motor MACHINE SIZE Height of machine (H) Floor space (L x W) Total machine weight Power requirement Control Control Panel OPTION Type Unit kg mm rpm m/min(ipm) m/min(ipm) pcs sec kw(hp) kw(hp) Kw(hp) Kg(lb) KVA 3(11.8) 41(16) 1(2) 1-61(4-) 4(1.) X4(21.6x1.) (112) 18TX1X3 8 / TAPER,NO.4 (2.) 48(1889) 1(394) 8(3.1) 2(8.86) 11(14.) 1.6/3/4(2/4/.4) 268(1.) 1X26(9X12.3) (11) i/828db 1(2) 41(16) 1(2) 1-61(4-) 4(1.) 6x4(23.6x1.) (112) 18TX1X3 8 / TAPER,NO.4 (2.) 48(1889) 1(394) 8(3.1) (1) 11(14.) 1.6/3/4(2/4/.4) 262(13.1) 2X(16.3X86.6) 2(11464) i/828db 8(31.) 41(16) 1(2) 1-61(4-) 4(1.) 9X4(3.4X1.) (112) 18TX1X3 8 / TAPER,NO.4 (2.) 48(1889) 1(394) 8(3.1) (1) 11(14.) 26(14.3) 29X231(114X91) (166) i/828db 8(31.) 1(2) 1(2) 1-61(4-) (21.6) 9X(3.4X19.6) (112) 18TX1X 8 / TAPER,NO.4 (2.) 48(1889) 1(394) 8(3.1) (1) 11(14.) 26(14.3) 29X231(114X91) (166) i/828db 12(4.2) 1(2) 61() 1-1(4-2.9) 6(22) 112X(44X19.) 8(16) 18TX1X 8 / TAPER,NO.4 (2.) 36(141) 1(394) 8(3.1) (1) 18.(.8) 221(1) 342X21(134.6X82.) 6(1433) 3 i/828db (4) Cartridge Type Spindle BBT Two face contact FANUC SIEMENS MITSUBISHI SAGOR 11 12
8 MACHINE SPECIFICATIONS MACHINE ACCESSORIES A.T.C Type CAPACITY Unit X axis travel Y axis travel Z axis travel Distance from table top to spindle end Distance from column front to spindle center TABLE Table size (L x W) Max. table load weight kg T-slot size mm SPINDLE Spindle speeds rpm Spindle nose (normal size, No.) Spindle bearing inner diameter FEEDRATE Rapid traverse X/Y/Z m/min(ipm) Max. cutting feedrate m/min(ipm) A.T.C. Tool storage capacity pcs Max. tool diameter(with adjacent tools) Max. tool length Tool change time T-T (C-C) sec MOTORS Spindle motor(3 min) FANUC kw(hp) X/Y/Z axis motor kw(hp) MACHINE SIZE Height of machine (H) Floor space (L x W) Total machine weight kg Power requirement KVA Control FANUC V-4L 12(4.2) 63() 61() 1-1(4-2.9) 63() 112X61(44X) 8(16) 18TX1X6 / TAPER, NO.4 (2.) 36(141) 1(394) 8(3.1) (1) 1.8/ 18.(.8) 221(1) 342X (134.6X86.6) 68(14991) 3 i/828db V-L 12() 63() 61() 1-1(4-2.9) 63() 142X61(6X) 1() 18TX1X6 / TAPER, NO.4 (2.) 36(141) 1(394) 8(3.1) (1) 18.(.8) 221(1) 384X (11.2X86.6) (1432) 3 i/828db V-6S 12(9.8) 63.() 61() 1-1(4-2.9) 63() 1X61(61X) 1() 18TX1X6 8/DDS 1,12,1 opt / TAPER, NO.4 (2. 36(141) 1(394) 8(3.1) (1) 18.(.8) 221(1) 413X (162.6X86.6) 8(119) 3 i/828db V-6i 12(9.8) 6(3) 2(28.3) 12-84(4.8-33) 6(3) 1X(61X29.) 12(264) 18TX1X6 / TAPER, NO.4 (2.) XX2 (94/94/8.4) (196.8) 8(3.1) (1) 1(2) 4/4/4(.4/.4/.4) 36(118) 382X436 (1X11.8) 1(231) 3 i/828db V-8i 24(8.3) 1(4) 2(28.3) 12-84(4.8-33) 1(4) 21X1(82.X4) 18(396) 18TX1X8 / TAPER, NO.4 (2.) XX2 (94/94/8.4) (196.8) 8(3.1) (1) 1(2) 4/4/4(.4/.4/.4) 36(118) 466X413 (21X163) 11() 3 i/828db Full enclosure guarding Chip conveyor(auger type) Work light Alarm lamp Heat exchanger Rigid tapping Auto counter for work piece Remote MPG Surrounding coolant system Spindle air purge 1rpm spindle 12rpm spindle Spindle oil chiller Two speed gearbox CTS From A Linear scale Tool overload detection Auto tool length measurement (ATLM) Automatic workpiece measurement Simple tool life management Chip conveyor outside machine & chip bucket Oil skimmer Coolant gun Air conditioner Rotary table preparation Manual tailstock for rotary table Through hole drill kit DNC link software Programmable Nozzle Programmable air blow CTS preparation Extra coolant tank Spindle annular coolant jet ( type ATC) Auto door ARM 3T ATC Table guarding V-12iP V-2S V-3S V-3M V-4M V-4L V-L V-6S V-6i V-8i x x x x S.T.D O.P.T (DESIGNED) O.P.T (TO BE ADVISED) XN/A(NOT AVAILABLE) 13 14
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