IABPF/ABPF. Indexable Ball End Mills for High-Precision Finishing SHANK STYLE MODULAR STYLE FEATURES
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1 Indexable Ball End Mills for High-Precision Finishing SHANK STYLE MODULA STYLE FEATUES ATH Coated Inserts are ideal for high-speed and high-efficiency machining of hardened steels ACS Coated Inserts are ideal for increased performance and tool life in carbon and alloy steels New W-Type insert geometry features full-radius flute for vertical wall machining Available carbide shanks provide increased clamping and reduced vibration
2 FEATUES 1. Coated Inserts for Enhanced Productivity WH (): For increased tool life in hardened steels Multi-layer structure for improved adhesion strength, coating hardness and oxidation resistance. Ideal for hardened steels (45HC-65HC) such as D, H13, M4, and 40 stainless as well as pre-hardened steels. WF (ACS05E): For increased tool life in carbon and alloy steels (up to HC50) and cast iron Industry s first multi-layer structure provides improved adhesion and coating hardness as well as improving the oxidation-resistance temperature. Improved coefficient of friction reduces heat during machining. Oxidation temperature ( C) Oxidation Temperature and Hardness of Coating TiN TiAIN TH Hardness (HV) IMPOVED HADNESS AND OXIDATION ESISTANCE Friction coefficient (µ) Friction Coefficient and Hardness of Coating 1 TiAIN 0.8 TiN CS ACHIEVES HIGHE HADNESS Hardness (HV). New Geometries W-Type: Full radius flute and sharper cutting edge Full radius flute for smooth vertical wall machining. Sharper cutting edge for improved surface finish Mitsubishi Hitachi Tool Engineering, Ltd.
3 Ball End Style egular Length A L ød ød ød1 I I1 lb θ ls ØD Ød 1 B L ød I I1 ød lb ls ød1 l l 1 lb θ L ls 60 BALL NOSE SEMI-FINISHING FINISHING HC 60 FLUTES D 0/-0. ±0.01 IABPFS - INCH lb ls θ Ød 1 IABPF05S Aw IZxFG050 IABPF06S A IZxFG060 IABPF08S B IZxFG080 IABPF10S B IZxFG100 IABPF1S B IZxFG10 IABPF16S B IZxFG160 ABPFS - METIC lb ls θ Ød 1 ABPF08S A ZxFG080 ABPF10S A ZxFG100 ABPF1S B ZxFG10 ABPF16S A ZxFG160 ABPF0S A ZxFG00 ABPF5S A ZxFG50 Inserts Inserts p. 105p. 158 IABPF05S T8 IABPF06S T10 IABPF08S T0 IABPF10S T0 IABPF1S T5S IABPF16S T30A ABPF08S T8 ABPF10S T10 ABPF1S T0 ABPF16S T0 ABPF0S T5S ABPF5S T30A 015 Mitsubishi Hitachi Tool Engineering, Ltd. 153
4 Ball End Style Long Length ØD Ød 1 l l 1 lb L ls 60 BALL NOSE SEMI-FINISHING FINISHING HC 60 FLUTES D ±0.01 0/-0. IABPFL - INCH lb ls θ Ød 1 IABPF05S08L A IZxFG050 IABPF06S08L A IZxFG060 IABPF08S10L A IZxFG080 IABPF10S1L A IZxFG100 IABPF1S16L A IZxFG10 IABPF16S0L A IZxFG160 ABPFL - METIC lb ls θ Ød 1 ABPF08S1L A ZxFG080 ABPF10S16L A ZxFG100 ABPF1S16L A ZxFG10 ABPF16S0L A ZxFG160 ABPF0S5L A ZxFG00 ABPF5S3L A ZxFG50 Inserts Inserts p. 105 p. 158 IABPF05S08L T8 IABPF06S08L T10 IABPF08S10L T0 IABPF10S1L T0 IABPF1S16L T5S IABPF16S0L T30A ABPF08S1L T8 ABPF10S16L T10 ABPF1S16L T0 ABPF16S0L T0 ABPF0S5L T5S ABPF5S3L T30A Mitsubishi Hitachi Tool Engineering, Ltd.
5 Ball End Style Carbide Shank Short / egular Length CABIDE ØD Ød 1 l l 1 lb L ls 60 BALL NOSE SEMI-FINISHING FINISHING HC 60 FLUTES D ±0.01 0/-0. IABPFW - INCH lb ls Ød 1 IABPF05S05W B IZxFG050 IABPF06S06W B IZxFG060 IABPF08S08W B IZxFG080 IABPF10S10W B IZxFG100 IABPF1S1W B IZxFG10 IABPF16S16W B IZxFG160 IABPFW - INCH lb ls Ød 1 IABPF05S05W B IZxFG050 IABPF06S06W B IZxFG060 IABPF08S08W B IZxFG080 IABPF1S1W B IZxFG10 IABPF16S16W B IZxFG160 ABPFW - METIC lb ls Ød 1 ABPF08S08W B ZxFG080 ABPF10S10W B ZxFG100 ABPF1S1W B ZxFG10 Inserts Inserts p. 105 p. 158 IABPF05S05W() T8 IABPF06S06W() T10 IABPF08S08W() T0 IABPF10S10W T0 IABPF1S1W() T5S IABPF16S16W() T30A ABPF08S08W T8 ABPF10S10W T10 ABPF1S1W T0 015 Mitsubishi Hitachi Tool Engineering, Ltd. 155
6 Ball End Style Carbide Shank Long Length / Extra Long Length CABIDE ØD Ød 1 l l 1 lb L ls 60 BALL NOSE SEMI-FINISHING FINISHING HC 60 FLUTES D ±0.01 0/-0. IABPFWL - INCH lb ls Ød 1 IABPF05S05WL B IZxFG050 IABPF06S06WL B IZxFG060 IABPF08S08WL B IZxFG080 IABPF10S10WL B IZxFG100 IABPF1S1WL B IZxFG10 IABPF16S16WL B IZxFG160 ABPFWL - METIC lb ls Ød 1 ABPF08W08WL B ZxFG080 ABPF10S10WL B ZxFG100 ABPF1S1WL B ZxFG10 ABPFWE - METIC lb ls Ød 1 ABPF16S16WE B ZxFG160 ABPF0S0WE B ZxFG00 ABPF5S5WE B ZxFG50 Inserts p. 105 Inserts p. 158 IABPF05S05WL T8 IABPF06S06WL T10 IABPF08S08WL T0 IABPF10S10WL T0 IABPF1S1WL T5S IABPF16S16WL T30A ABPF08S08WL T8 ABPF10S10WL T10 ABPF1S1WL T0 ABPF16S16WE T0 ABPF0S0WE T5S ABPF5S5WE T30A Mitsubishi Hitachi Tool Engineering, Ltd.
7 Ball End Style Modular H C M E ød ød1 ød l A B 60 BALL NOSE SEMI-FINISHING FINISHING HC 60 FLUTES D 0/-0. ±0.01 ABPFM - METIC Part No. Flutes ØD H l Ød 1 A B C E M ABPFM M10 15 ZxFG00 ABPFM M1 17 ZxFG50 Modular Shanks on p. 163 Inserts p. 158 ABPFM T5S ABPFM T30A 015 Mitsubishi Hitachi Tool Engineering, Ltd. 157
8 Inserts ±0.005 METIC Part No. PN15M (mm) A (mm) T (mm) ØB (mm) ZDFG080-SC ZDFG080-ST ZDFG080-ST ZDFG100-SC ZDFG100-ST ZDFG100-ST ZDFG10-SC ZDFG10-ST ZDFG10-ST ZDFG160-SC ZDFG160-ST ZDFG160-ST ZDFG00-SC ZDFG00-ST ZDFG00-ST ZDFG50-SC ZDFG50-ST ZDFG50-ST INCH Part No. ACS05E (in) A (in) T (in) ØB (in) IZDFG050-WF IZDFG050-WF IZDFG050-WF IZDFG060-WF IZDFG060-WH IZDFG IZDFG080-WF IZDFG080-WH IZDFG IZDFG100-WF IZDFG100-WH IZDFG IZDFG10-WF IZDFG10-WH IZDFG IZDFG160-WF IZDFG160-WH IZDFG COATING MATEIALS FO INSETS Material name ISO Classification Coating Name Coating Type Application Features ACS05E P01-K01 ACS Coating PVD General purpose for steel (up to HC50) and cast iron educed friction and sharp edge achieve excellent P01-K01 PN Coating PVD High speed finishing for steel (up to 45HC) PN coating has excellent heat resistance with higher hardness. Suitable for high-speed finishing of steel P01-M01-K01 ATH Coating PVD Hardened and pre-hardened steels Extraordinary performance for high-speed and P10 PCA Coating PVD General purpose for steel Uses TiAIN coating; for roughing to finishing PN15M P10 PN Coating PVD General purpose for steel It adopts PN coating which was excellent in heat resistance with higher hardness. Suitable of finishing of common steels Mitsubishi Hitachi Tool Engineering, Ltd.
9 Cutting Conditions Inch Carbon Steel (<30HC) (30-40HC) Pre-hardened (40-50HC) (55-65HC) Ø No.of flutes 5/16" or 8mm 3/8" or 10mm 1/" or 1mm Operation General High Feed General High Feed General High Feed N(rpm) Vc(sfm) Vf(in/min) fz(in/t) doc(in) woc(in) N(rpm) Vc(sfm) Vf(in/min) fz(in/t) doc(in) woc(in) N(rpm) Vc(sfm) Vf(in/min) fz(in/t) doc(in) woc(in) N(rpm) Vc(sfm) Vf(in/min) fz(in/t) doc(in) woc(in) Cast Iron N(rpm) Vc(sfm) Vf(in/min) fz(in/t) doc(in) woc(in) Mitsubishi Hitachi Tool Engineering, Ltd. 159
10 Cutting Conditions Inch Carbon Steel (<30HC) (30-40HC) Pre-hardened (40-50HC) (55-65HC) Ø No.of flutes 5/8" or 16mm 3/4" or 0mm 1" or 5mm Operation General High Feed General High Feed General High Feed N(rpm) Vc(sfm) Vf(in/min) fz(in/t) doc(in) woc(in) N(rpm) Vc(sfm) Vf(in/min) fz(in/t) doc(in) woc(in) N(rpm) Vc(sfm) Vf(in/min) fz(in/t) doc(in) woc(in) N(rpm) Vc(sfm) Vf(in/min) fz(in/t) doc(in) woc(in) Cast Iron N(rpm) Vc(sfm) Vf(in/min) fz(in/t) doc(in) woc(in) Mitsubishi Hitachi Tool Engineering, Ltd.
11 Cutting Conditions Metric Carbon Steel (<30HC) ACS05E PN15M (30-40HC) ACS05E PN15M Pre-hardened (40-50HC) ACS05E PN15M (55-65HC) Ø No.of flutes 5/16" or 8mm 3/8" or 10mm 1/" or 1mm Operation General High Feed General High Feed General High Feed N(rpm) Vc(m/min) Vf(mm/min) fz(mm/t) doc(mm) woc(mm) N(rpm) Vc(m/min) Vf(mm/min) fz(mm/t) doc(mm) woc(mm) N(rpm) Vc(m/min) Vf(mm/min) fz(mm/t) doc(mm) woc(mm) N(rpm) Vc(m/min) Vf(mm/min) fz(mm/t) doc(mm) woc(mm) Cast Iron N(rpm) ACS05E PN15M Vc(m/min) Vf(mm/min) fz(mm/t) doc(mm) woc(mm) Mitsubishi Hitachi Tool Engineering, Ltd. 161
12 Cutting Conditions Metric Carbon Steel (<30HC) (30-40HC) Pre-hardened (40-50HC) (55-65HC) Ø No.of flutes 5/8" or 16mm 3/4" or 0mm 1" or 5mm Operation General High Feed General High Feed General High Feed N(rpm) Vc(m/min) Vf(mm/min) fz(mm/t) doc(mm) woc(mm) N(rpm) Vc(m/min) Vf(mm/min) fz(mm/t) doc(mm) woc(mm) N(rpm) Vc(m/min) Vf(mm/min) fz(mm/t) doc(mm) woc(mm) N(rpm) Vc(m/min) Vf(mm/min) fz(mm/t) doc(mm) woc(mm) Cast Iron N(rpm) Vc(m/min) Vf(mm/min) fz(mm/t) doc(mm) woc(mm) Mitsubishi Hitachi Tool Engineering, Ltd.
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