R-4. FG7OR-0.6/1 kv POWER AND SIGNALLING CABLES. Flame retardant and low corrosive gases

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1 R-4 POWER AND SIGNALLING CABLES FG7OR-0.6/1 kv Flame retardant and low corrosive gases

2 CONENS Use Page 2 Construction 2 echnical references 3 Quality System 3 FG7R-0.6/1kV 1 Conductor 4 FG7OR-0.6/1kV 2 Conductors 4 FG7OR-0.6/1kV 3 Conductors (without yellow/green) 4 FG7OR-0.6/1kV 3 Conductors (with yellow/green) 5 FG7OR-0.6/1kV 4 Conductors (without yellow/green) 5 FG7OR-0.6/1kV 4 Conductors (with yellow/green) 5 FG7OR-0.6/1kV 5 Conductors (with yellow/green) 6 FG7OR-0.6/1kV 2 Conductors helically wound 6 FG7OR-0.6/1kV 3 Conductors helically wound 6 Control and signalling cables 7 Current carrying coefficients 8 Phases positioning 8 Electrical resistance 8 Reactance 8 Voltage drop 9 Maximum short circuit current 9 Packaging 10 Cable codes 11

3 FLAME REARDAN CABLES, LOW CORROSIVE GASES, G7 ELASOMERIC COMPOUND AND Rz SHEAHED. FG7(O)R-0.6/1 kv Power and signalling cables, single and multi-core, flame retardant, with low emission of corrosive gases suitable for areas at risk of fire breaking out. Condition of use: fixed laying both indoor and outdoor, on tray, in pipe or direct burying. Were to use them: industrial areas, housebuilding CONSRUCION CEI CEI II Conductor: Insulation: Sheath: plain annealed copper class 5 ethylene propylene rubber type G7 polyvinyl chloride compound type Rz Conductor identification: 1 black 2 blue - brown 3 a) brown - black - grey b) yellow/green - blue - brown 4 a) blue - marrone - black - grey b) yellow/green - brown - black - grey 5 yellow/green - blue - brown - black - grey 7 black with white numbering Colour: black RAL 9000 brown RAL 03 blue RAL 5015 yellow RAL 1021 green RAL 6018 grey RAL 7001 (insulation) grey RAL 7035 (outer sheath) Outer sheath colour: grey Marking on outer sheath: without yellow/green RAOS FG7OR-0.6/1 kv 4X10 CEI II CEI IEMMEQU year of production metric marking CE with yellow/green RAOS FG7OR-0.6/1 kv 4G10 CEI II CEI IEMMEQU year of production metric marking CE 2

4 ECHNICAL REFERENCES CEI CEI CEI CEI 20-35/1-1 EN CEI 20-37/2-1 EN CEI 20-37/3-0 EN CEI 20-37/3-1 EN CEI II CEI 64-8 CEI Rubber insulated cables with rated voltage between 1kV and 30kV echnical characteristics and test requirements for insulation and sheath compounds of electric cables Conductors of insulated cables. Guide to the dimensional limits of circular conductors Coon test methods for cables under fire conditions - ests for resistance to vertical flame propagation for a single insulated conductor or cable. Part 2-1: procedures - 1kW pre-mixed flame Coon test methods for cables under fire conditions - ests on gases evo l ved duri n g c o m bustion of materials from cabl e s. Pa rt 2-1: procedures - Determination of the amount of halogen acid gas Coon test methods for cables under fire conditions - Measurement of smoke density of cables burning under defined conditions. Part 3: apparatus Coon test methods for cables under fire conditions - Measurement of smoke density of cables burning under defined conditions. Part 2: procedures ests on electric cables under fire conditions Part 2: fire propagation Electical installation of buildings Guide to use of 0.6/1 kv cables Conductor maximum temperature M a x i mum short circuit temperature for 5 seconds duration max Minimum bending radius Maximum applicable pool force on metal conductor Minimum installation temperature 90 C on conductor 250 C on conductor 4 x ove ral for power cables 6 x ove ral for signaling cabl e s 5 kg/2 copper size during installation 1,5 kg/2 copper size during service 0 C QUALIY SYSEM Our Quality System management includes two certificates: Basec (UK) and Aenor (E), in acordance to ISO 9001/2000 covering the production, purchasing of raw materials design and final test including varios documents typologies. ratos Quality System management is under constant control by inspectors working for the certifying bodies. 3

5 Flame retardant cables, low corrosive gases G7 elastomeric compound and Rz sheathed. FG7(O)R-0.6/1 kv IMQ DA section 2 cond. wires conduct. Average insulation thickness outer Indicative weight kg/km Minimun bending radius in pipe Current Rating (A) ground laying in pipe ground laying cond.resist. at 0hm/km FG7R-0.6/1kV FG7OR-0.6/1kV 1 Conductor Conductors FG7OR-0.6/1kV 3 Conductors (without yellow/green) Note: the current carrying capacities of five-core cables were calculated for three active conductors. he current carrying capacities of cables laid in ground were calculated for a depth of m

6 Flame retardant cables, low corrosive gases G7 elastomeric compound and Rz sheathed. IMQ DA FG7(O)R-0.6/1 kv section 2 cond. wires conduct. Average insulation thickness outer Indicative weight kg/km Minimun bending radius in pipe Current Rating (A) ground laying in pipe ground laying cond.resist. at 0hm/km FG7OR-0.6/1kV 3 Conductors (with yellow-green) FG7OR-0.6/1kV 4 Conductors (without yellow/green) x / / x / / x / / x / / x / / x / / x / / x / / FG7OR-0.6/1kV 4 Conductors (with yellow/green) G / / G / / G / / G / / G / / G / / G / / G / / Note: the current carrying capacities of five-core cables were calculated for three active conductors. he current carrying capacities of cables laid in ground were calculated for a depth of m

7 Flame retardant cables, low corrosive gases G7 elastomeric compound and Rz sheathed. FG7(O)R-0.6/1 kv IMQ DA section 2 cond. wires conduct. Average insulation thickness outer Indicative weight kg/km Minimun bending radius in pipe Current Rating (A) ground laying in pipe ground laying cond.resist. at 0hm/km FG7OR-0.6/1kV 5 Conductors (with yellow/green) FG7ORX-0.6/1kV 2 Conductors helically wound 2x1x x1x x1x x1x x1x x1x x1x x1x x1x x1x x1x x1x x1x FG7OR-0.6/1kV 3 Conductors helically wound 3x1x x1x x1x x1x x1x x1x x1x x1x x1x x1x x1x x1x x1x x1x x1x Note: the current carrying capacities of five-core cables were calculated for three active conductors. he current carrying capacities of cables laid in ground were calculated for a depth of m

8 Flame retardant cables, low corrosive gases G7 elastomeric compound and Rz sheathed. Control and signalling cables IMQ DA section 2 cond. wires conduct. Average insulation thickness outer Indicative weight kg/km Minimun bending radius in pipe Current Rating (A) ground laying in pipe ground laying cond.resist. at 0hm/km FG7OR-0.6/1kV N Conductors (with yellow/green) 5x x x x x x x x x x x x x x Note: the current carrying capacities of cables laid in ground were calculated for a depth of m

9 SPECIFICAIONS CORRECION COEFFICIENS OF CURREN CARRYING CAPACIY FOR AMBIEN EMPERAURES DIFFEREN FROM HOSE HERE INDICAED FOR REFERENCE ype of laying * in ground emperature ( C) * Non directly exposed to sun light POSIIONING OF PHASES SINGLE-CORE CABLES CONNECED IN PARALLEL O ENSURE HE CORREC CURREN DISPOSIION Cables in trefoil setting Number of triads in the same layer RS 2 SR RS 3 SR RS RS SR 4 RS SR Cables distanced vertically or horizontally Number of triads in the same layer 2 4 Note: this scheme has to be repeated for every layer RS SR RS SR RS SR ELECRICAL RESISANCE AND REACANCE section Resistance 90 C Flexible copper conductor, not tinned d.c. a.c. 2 Ohm/km Ohm/km section Reactance a 50 Hz Flexible copper conductor, not tinned One-pole Multicore-pole 2 Ohm/km Ohm/km

10 SPECIFICAIONS VOLAGE DROP For the calculation of the voltage drop in alternating current(a.c.) apply the following formula: where: Ct (V/A/Km) = tab. factor [K (R cos ϕ + X sen ϕ)] Ct. I. I (A) = carring current L L (m) = line length V = R ( /Km) = electrical resistance at max. working temperature 1000 X ( /Km) = phase reactance Cos ϕ = power factor K = 2 for monophase lines K = 1.73 for three-phase lines Note: the voltage drop values are valid also for the direct current (d.c.). Coefficients (Ct) for calculating the vo l t age drop at a.c. of flex i ble cables with HEPR-G7 insulation at 90 C One-pole single-phase One-pole three-phase Multi-pole single-phase Multi-pole three-phase section 2 cos ϕ 0.8 cos ϕ 0.9 cos ϕ 1 cos ϕ 0.8 cos ϕ 0.9 cos ϕ 1 cos ϕ 0.8 cos ϕ 0.9 cos ϕ 1 cos ϕ 0.8 cos ϕ 0.9 cos ϕ MAXIMUM SHOR CIRCUI CURREN his formula can be used to verify the section of the selected conductor: his formula can be used to calculate the maximum short circuit current: where: S Icc t C S = Icc. Icc max = C t S. C t = min. copper area conductor (2) = short circuit current (A) = duration of short circuit (sec.) = 143 (for G7 cables) Values of current (C) as related to short circuit initial and final temperatures for copper conductors. Norm CEI Starting Final temperature of short circuit C t e m p e ra t u r e C N o t e : the above fo rmulas are valid for periods of max. 5 seconds. Please refer to Norm CEI 64-8 for exact calculations 9

11 PACKAGING DRUMS DIMENSION D E F C B A A - Flange including circumference batten B - Flange without circumference batten C - Inner barrel D - Axis hole E - Inner width F - External width Drum type A B C D E F Weight Kg Volume m 3 BL 60 BL 70 BL BL BL 100 BL 120 BL BL 160 BL 1 BL 200 BL 220 BL DRUM CAPACIIES MEERS Cable Drum type BL 60 BL BL 100 BL 120 BL 160 BL 1 BL 200 BL 220 BL

12 CABLE CODES CENELEC HD 361/CEI Norm reference H Harmonised cable A National aproved cable N National cable Rated voltage /100V < 300/300V /300V /500V /750V 1 600/1000V Insulation and sheath B HEPR rubber B2 HEPR rubber E Polyethylene N Polychloroprene or equivalent N2 Special polychloroprene compound N5 Nitrilic rubber Q Polyurethan Q4 Polyamides S Silicon rubber extile braid V PVC standard V2 PVC compound t. 90 C V3 Low temperature PVC compound V5 Oil resisting PVC compound X XLPE Metal sheath A2 Aluminium sheath, extruded or sealed, smoth A3 Aluminium sheath, extruded or sealed, corrugated A4 Aluminium sheath on single core A5 Aluminium tape sheath C Copper concentric conductor C2 Copper sheath C3 Corrugated copper sheath C4 Copper braid screen C7 Copper tape, wire or flat wire screen Armour Z2 Steel wires armour Z3 Steel flat wires armour Z4 Steel tape armour Z5 Steel braid armour Y2 Aluminium wires armour Y6 Steel and copper wires armour or steel tape and copper wires armour Conductor flexibility F Flexible conductor class 5 (Cenelec HD 22 sect. 6) H Very flexible conductor class 6 K Flexible conductor class 5 R Round stranded conductor class 2 U Solid conductor class 1 Z Special shaped and/or material conductor CEI-UNEL Conductor flexibility A Aluminium conductor F Flexible conductor class 5 FF Very flexible conductor class 6 R Round stranded conductor class 2 S Shaped stranded conductor class 2 U Solid conductor class 1 Insulation E Polyethylene G7 HEPR rubber G10 Cross linked elastomeric compound halogen free and low smoke t. 90 C G20 Cross linked elastomeric compound halogen free and low smoke t. 90 C M9 hermoplastica compound halogen free and low smoke t. 70 C R PVC compound t. 70 C 1 2 standard R2 R2 high quality R3 PVC compound t. 105 R4 Polyamides compound R7 PVC compound t. 90 C I3 One or more mica glass tapes or closed glass braid Screens and concentric conductors C Concentric copper conductor H1 ape, flat wire or copper wire screen H2 Copper braid screen H3 Double copper braid screen H4 Longitudinally and corrugated steel tape screen H5 Longitudinally aluminium coated tape Non-metal sheathes E Polyethylene E4 Cross linked polyethylene sheath E4M G Rubber sheath K Polychloroprene sheath R4 Polyamide compound sheath M1 hermoplastica compound halogen free and low smoke t. 70 C M2 Elastomeric compound halogen free and low smoke M3 Elastomeric compound halogen free and low smoke M4 Elastomeric compound halogen free and low smoke Armour A Aluminium smooth sheath or metallic braid armour A1 Aluminium sheath F Steel wires armour H4 Corrugated steel tape armour N Steel tape armour Z Steel flat wire armour Cable shape O D X Round Flat Helically wound 11

13 ratos Cavi S.p.A. reserves the right to modify at any time technical dimensional and weight characteristics shown in this catalogue to improve the features of its p r o d u c t s. H owever these will still be in accordance to the mentioned standards. here is no responsibility of the manufacturer for damages to persons and property in case of improper use and/or neglecting the recoendations for using cables and norms contained in this catalogue. Kama May 2009

14 ALMA S.r.l. Via Stadio, Pieve S. Stefano - Italy el Fax RAOS CAVI S.p.a. Via Stadio, Pieve S. Stefano - Italy el Fax coerciale@tratos.it RAOS CAVI S.p.a. filiale Catania XIII Str. Strad. V.Lancia Loc. Piano D Arci Catania - Italy el Fax RAOS H.V. S.p.a. Via Pian di Guido, Pieve S. Stefano - Italy el Fax RAOS Ltd UK - Park Road Holmewood Industrial Park Holmewood - Chesterfield DERBYSHIRE S42 5UW el Fax North west cables Ltd School lane, Knowsley Merseyside L34 9HD el fax RAOS CAVI Iberica S.L. Spain Paseo de los Parques 6, bloque 6, 1D Alcobendas (Madrid) el./ Fax POWER AND SIGNALLING CABLES FG7OR-0.6/1 kv Flame retardant and low corrosive gases

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