Technical Data for Profiles. α ( C) = 250 N/mm 2 (36,000 lb./in. 2 ) = 200 N/mm 2 (29,000 lb./in 2 ) A 5 = 10% A 10 = 8%
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1 /11 Aluminum raming Linear Motion and Assembly Technologies 1 Section : Engineering Data and Speciications Technical Data or Proiles Metric U.S. Equivalent Material designation according to DIN (ISO) or Bosch proiles AlMgSi AW03T Material number according to DIN (ISO) AW03T Tensile strength (expected) R m = 250 N/mm 2 (3,000 lb./in. 2 ) 0.2% proo stress (expected) R p0,2 = 200 N/mm 2 (29,000 lb./in 2 ) Elongation at rupture A 5 or A A 5 = % A = % Modulus o elasticity E E = 70,000 N/mm 2 (x lb./in 2 ) Brinell hardness Coeicient o linear expansion 75 HB α ( C) = 21. x 1/K α (5...+ ) = 12.1 x in/in/ α ( C) = 23.4 x 1/K α ( ) = 13.0 x in/in/ Poisson s ratio µ = 0.34 Anodizing process layer thickness layer hardness E/EV112µm 300HV R204(.0003 in300hv)
2 2 Aluminum raming Linear Motion and Assembly Technologies /11 Section : Engineering Data and Speciications Average accuracy [mm] within a proile bar mm Lengthwise proile straightness tolerance max. 0.3 mm 300 mm max.1.5 mm L = 2000 mm Torsional tolerance in the lengthways direction o the proile max. 1.5 mm L = 2000 mm
3 /11 Aluminum raming Linear Motion and Assembly Technologies 3 Section : Engineering Data and Speciications Load Carrying Capacity The load carrying data on the ollowing pages has been determined by actual testing in an independent laboratory. Exceeding any o the published maximum values may cause permanent deormation o the proile Tslot or connector. As with any structural design, it is critical to consider all legal and technical saety requirements. This data supersedes all previous published data and we reserve the right to make technical changes without notice. Tslot load carrying capacities Tbolt and Tnut Connection Screw Swivelin TBlock TBlock max max max max Proiles with mm TSlots 20x20 20x20 2SA 20x20 3S 20x20R 20x40 20x40x40 20x0 Proiles with mm TSlots 11x20 11x x10 30x30 30x30 1S 30x30 2S 30x30 2SA 30x30 3S 30x30R 30x30R 30x30 R 30x45 R 30x0 R 30x45 30x0 30x0x0 = 1700 N = 2000 N = 3000 N max max NA max (32 lbs) (450 lbs) (74 lbs) max = 4000 N max = 5000 N max = 2200 N max = 000 N (99 lbs) (1124 lbs) (495 lbs) (1349 lbs) Proiles with standard mm TSlots 15x x x45x x10 40x40 40x40 1S 40x40 2S 40x40 2SA 40x40 3S 40x40R 40x40HR 40x0 40x0x0 40x120 40x0 45x45 45x45 1S 45x45 2S 45x45 2SA 45x45 3S 45x45R 45x30 R 45x45 R 45x0 R 45x45HR 45x0 45x90 50x50 50x50R 50x0 50x150 0x0 0x0 0x120 0x0 0x0 0x200 max = 7000 N (1574 lbs) max = 000 N (224 lbs) max = 9000 N (2023 lbs) max = N (29 lbs)
4 4 Aluminum raming Linear Motion and Assembly Technologies /11 Section : Engineering Data and Speciications Tslot load carrying capacities Tbolt and Tnut Connection Screw Swivelin TBlock TBlock max max max max Proiles with heavyduty mm TSlots 45x45H 45x0H 45x90H 45x10H 0x0H 90x90 90x10 Proiles with super heavyduty mm TSlots 45x270H 0x90H 90x90H 90x10H 90x30H max = N max = N max = N (29 lbs) (3372 lbs) (2922 lbs) max = 1000 N max = N max = 1000 N (404 lbs) (494 lbs) (404 lbs) max = N (322 lbs) max = N (5395 lbs)
5 /11 Aluminum raming Linear Motion and Assembly Technologies 5 Section : Engineering Data and Speciications Load carrying capacities o gussets max ( 5%) 20x20 5 Nm (44 lbin) 700 N (157 lbs) Nm (53 lbin) 25 Nm (221 lbin) Nm 20x40 5 Nm (44 lbin) 1400 N (315 lbs) 15 Nm (132 lbin) 50 Nm (443 lbin) Nm (71 lbin) 30x30 Nm (9 lbin) 1250 N (21 lbs) 25 Nm (221 lbin) 75 Nm (4 lbin) 11Nm 30x0 Nm (9 lbin) 2500 N (52 lbs) 0 Nm (5 lbin) 170 Nm (1505 lbin) 25 Nm (221 lbin) 0x0 Nm (9 lbin) 0x0 25 Nm (221 lbin) 5000 N (1124 lbs) 3000 N (74 lbs) 320 Nm (232 lbin) 125 Nm (15 lbin) 370 Nm (3275 lbin) 150 Nm (132 lbin) 1 Nm (973 lbin) 2Nm 40x40 25 Nm (221 lbin) 3000 N (74 lbs) 55 Nm (47 lbin) 145 Nm (123 lbin) 35 Nm (3 lbin) 40x0 25 Nm (221 lbin) 000 N (1349 lbs) 10 Nm (1593 lbin) 400 Nm (3540 lbin) 0 Nm (531 lbin) 45x45 25 Nm (221 lbin) 3000 N (74 lbs) 0 Nm (531 lbin) 0 Nm (14 lbin) 31 Nm 45x90 25 Nm (221 lbin) 000 N (1349 lbs) 10 Nm (1593 lbin) 400 Nm (3540 lbin) 0 Nm (531 lbin) 50x50 25 Nm (221 lbin) 4000 N (99 lbs) 125 Nm ( lbin) 250 Nm (2212 lbin) 3 Nm (33 lbin) 50x0 25 Nm (221 lbin) 7500 N ( lbs) 300 Nm (255 lbin) 00 Nm (53 lbin) 73 Nm (4 lbin) 0x0 25 Nm (221 lbin) 3000 N (74 lbs) 125 Nm ( lbin) 150 Nm (132 lbin) 2 Nm 0x0 25 Nm (221 lbin) N (3145 lbs) 500 Nm (4424 lbin) 00 Nm (53 lbin) 400 Nm (3540 lbin) 90x90 25 Nm (221 lbin) N (29 lbs) 370 Nm (3275 lbin) 00 Nm (701 lbin) 200 Nm (1770 lbin) 0x0 25 Nm (221 lbin) N (3372 lbs) 550 Nm (4 lbin) 10 Nm (973 lbin) 40 Nm (424 lbin)
6 Aluminum raming Linear Motion and Assembly Technologies /11 Section : Engineering Data and Speciications Load carrying capacities o diecast oundation brackets max (± 5%) 30x120 Nm (9 lbin) 3750 N (43 lbs) 0 Nm (5 lbin) 47 Nm (4 lbin) 40x0 25 Nm (221 lbin) 9000 N (2023 lbs) 250 Nm (2213 lbin) 0 Nm (531 lbin) 45x10 25 Nm (221 lbin) 9000 N (2023 lbs) 250 Nm (2213 lbin) 5 Nm (575 lbin) Load carrying capacities o TConnectors and EndtoEnd Connectors max (± 5%) M5 5 Nm (44 lbin) S 25 Nm (221 lbin) 30x N (99 lbs) 0 Nm (70 lbin) M Nm ( lbin) S12 35 Nm (309 lbin) 40x40 45x N (2023 lbs) 9000 N (2023 lbs) 150 Nm (132 lbin) 200 Nm (1770 lbin) 50x N (2247 lbs) 170 Nm (1505 lbin) M5 5 Nm (44 lbin) S 25 Nm S 25 Nm 30x30 (221 lbin) (221 lbin) 1 Nm (717 lbin) M Nm ( lbin) S12 35 Nm S12 35 Nm (309 lbin) (309 lbin) 40x40 45x Nm (1505 lbin) 200 Nm (1770 lbin) 50x50 10 Nm (1593 lbin)
7 /11 Aluminum raming Linear Motion and Assembly Technologies 7 Section : Engineering Data and Speciications Load carrying capacities o proile connectors max Bolt Connector Ø11 (L = 30 mm) Ø17 (L = 40 mm) Ø17 (L = 45 mm) Ø17 (L = 50 mm) Ø17 (L = 0 mm) Ø17 (L = 0 mm) Ø17 (L = 90 mm) Ø17 (L = 0 mm) ( ±5%) Nm (53 lbin) 20 Nm (177 lbin) 20 Nm (177 lbin) 20 Nm (177 lbin) 20 Nm (177 lbin) 20 Nm (177 lbin) 20 Nm (177 lbin) 20 Nm (177 lbin) N (lbs) 2500 (52) 4000 (99) 4000 (99) 4000 (99) 4000 (99) 5000 (1124) 5000 (1124) 5000 (1124) Nm (lbin) 0 (531) 10 (1593) 10 (1593) 200 (1770) 200 (1770) 00 (700) 00 (700) 00 (50) Nm (lbin) 20 (177) 40 (354) 0 (531) 5 (575) 0 (70) 170 (1505) 200 (1770) 40 (424) Bolt Connector Ø11 (L = 11 mm) 7 Nm (2 lbin) 500 (112) 50 (443) 7 (2) Ø17 (L = 15 mm) 12 Nm ( lbin) 500 (112) 50 (443) (9) Bolt Connector Ø2 (L = 19.5 mm) 25 Nm (221 lbin) 500 (112) 50 (443) Insideto Outside Gusset mm 12 Nm ( lbin) 2200 (495) 50 (443) mm 15 Nm (133 lbin) 200 (29) 0 () Insideto Inside Gusset mm 3 Nm (2 lbin) mm 12 Nm ( lbin) 00 (135) 2500 (52) (9) 50 (443) mm 15 Nm (133 lbin) 3000 (74) 0 () Connection Screw S x mm S x 25 mm Nm ( lbin) 25 Nm (221 lbin) 500 (112) 00 (10) (71) 43 (31) S12 x 30 mm 35 Nm (3 lbin) 1300 (292) 0 (70) M12 x 30 mm 35 Nm (3 lbin) 3000 (74) 0 (70) Quick Connector Tension Connector mm Tbolt Ø11 Barrel mm Tbolt Ø11 Barrel mm Tbolt Ø17 Barrel SV 30 series proiles SVL 45 series proiles SV 40H series proiles 45H series proiles 0H series proiles 12 Nm ( lbin) 12 Nm ( lbin) 25 Nm (221 lbin) Nm (53 lbin) 15 Nm (133 lbin) 15 Nm (133 lbin) 15 Nm (133 lbin) 15 Nm (133 lbin) 500 (112) 40 (354) 2000 (450) 70 (19) 4000 (99) 140 (1239) 00 (224) 35 (311) 3500 (7) 1 (975) 3500 (7) 1 (975) 3500 (7) 1 (975) 3500 (7) 195 (172) 15 (133) 30 (2) 30 (2) 30 (2) 0 (531)
8 Aluminum raming Linear Motion and Assembly Technologies /11 Section : Engineering Data and Speciications Load carrying capacities o proile connectors Mmax Mmax 2 Corner Cube 20/2S mm (±5%) Nm ( lbin) Nm (lbin) 1 (159) Nm (lbin) Mmax 2 Corner Cube 20/3S mm Nm ( lbin) 23 (204) Corner Cube 30/2S mm 25 Nm (221 lbin) 0 (709) Corner Cube 30/3S mm 25 Nm (221 lbin) 5 (753) Corner Cube 40/2S mm 35 Nm (3 lbin) 0 (532) Corner Cube 40/3S mm 35 Nm (3 lbin) 70 (20) Corner Cube 45/2S mm 35 Nm (3 lbin) 45 x x 45H 150 (1329) 200 (1772) Corner Cube 45/3S mm 35 Nm (3 lbin) 45 x x 45H 170 (150) 240 (212) Corner Cube 50/2S mm 35 Nm (3 lbin) 120 (3) Corner Cube 50/3S mm 35 Nm (3 lbin) 140 (1240) Radius Compensator 30x30 40x40 45x45 S Quick Connector M12, S12 Quick Connector M12, S12 Quick Connector These values were determined under static conditions and are guide values only. Allow appropriate saety margins during planning! 25 Nm (221 lbin) 30 Nm (3 lbin) 35 Nm (3 lbin) * Load Ratings when Radius Compensator is used with indicated connector 12 Nm ( lbin) 22 Nm (221 lbin) 25 Nm (221 lbin) * * * 00 (135) 00 (135) 37 (327) 37 (327) 2 (24) 2 (24) 00 (224) 47 (4) 55 (47) 00 (224) 47 (4) 55 (47) 1200 (270) 53 (49) 59 (522) 1200 (270) 53 (49) 59 (522)
9 /11 Aluminum raming Linear Motion and Assembly Technologies 9 Section : Engineering Data and Speciications Bending Delection or Aluminum Proiles Metric U.S. Equivalent Proile bending delection or static load case rom orce. = x L 3 = L 3 mm 3E x I x 4 in 3E I = x L 3 = L 3 mm 4E x I x 4 in 4E I = x L 3 = L 3 mm 192E x I x 4 in 192E I Proile bending delection rom the proile s own weight = x L 3 = L 3 mm E x I x 4 in E I = 5 x x L 3 = 5L 3 mm 34E x I x 4 in 34E I = x L 3 = L 3 mm 34E x I x 4 in 34E I Determination o maximum occurring bending stress σ = mm σ = mm x L W X 3 x L 4W X 3 σ = L in in W σ = L 4W σ = mm x L W X 3 σ max < 200 N/mm 2 σ = L in W σmax = maximum allowable bending stress = 2,000 lb/in 2 E = modulus o elasticity = 70,000 N/mm 2 (Young s modulus = x lb /in ) 2 L orce = [N](lb) Amount o Delection = [mm](in) Length o Proile = L [mm](in) Inertia = I [cm 4 ](in 4 ) Section Modulus = W [cm 3 ](in 3 )
10 Aluminum raming Linear Motion and Assembly Technologies /11 Section : Engineering Data and Speciications L ( mm ) ( mm ) ( mm ) [N] I [cm 4 ] x 30H x 10H 45 x 10H 22.5 x 10H 90 x 90H 0 x 90H 90 x x 90H 45x 90 0 x 0H 45 x 0H 0 x 0 45 x 45H 45 x x x x 30H 90 x 10H 0 x 90H 45 x 10H 45 x 90H 45 x 0H 45 x x 10H x 40S 30 x 30 1S 30 x x x L [mm] x 20 x x y y Example: 1. = 000 N; 2. L = 00 mm; 3. 3 max = 4 mm; min = 11.0 cm4 45 x 45
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