V5032 Kombi-2-plus BALANCING AND SHUTOFF VALVE
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1 V5032 Kombi-2-plus BALANCING AND SHUTOFF VALVE CONTENTS PRODUCT DATA Design...1 Materials...1 Application...1 Features...1 Specifications...2 Function...2 Dimensions, kvs-values and Ordering Information...2 Accessories...3 Connections...3 Accessories...3 Measuring equipment...3 Spare parts...3 Data... 4 to 11 Influence of Coolants on Values...12 Correction Factor f...12 Design The Kombi-2-plus valve consists of: Valve body with pressure test cocks and internal threads DN10...DN20 to DIN2999 (ISO7) for threaded pipe or copper and precision steel pipe mm (see Accessories), or Valve body DN25...DN80 with pressure test cocks and internal threads to DIN2999 (ISO7) for threaded pipe Valve insert Blue handwheel with pre-setting dial and display Materials Valve housing made of red bronze Valve insert and pressure test cocks made of brass O-rings and soft seals made of EPDM Handwheel, pre-setting dial and display made of plastic Application The Kombi-2-plus is installed in the return mains of pump driven warm water heating systems and cold water cooling systems to regulate the hydronic balance and as shutoff valve. The Kombi-2-plus has an O-ring spindle seal and is maintenance free. The valve body can be insulated easily and is equipped with pressure test cocks for differential pressure or flow measurement. Further functions can be retrofitted without interrupting operation of the system: draining, filling and automatic regulation (in combination with a Kombi-3-plus BLACK valve in the supply and a Kombi-Diaphragm Unit). Features Maintenance free spindle with double O-ring sealings PTFE seat sealing High accuracy of the pre-setting because of individual adjustment Valve body PN16 Dimensions DN15 to DN40 can be retrofitted with a Kombi-Diaphragm Unit Robust valve body made of corrosion resistant red bronze Availabe in sizes up to DN80 Visible pre-setting dial with concealed pre-setting wheel Copyright 2002 Honeywell AG All rights reserved EN0H-0048GE25 R0402
2 Specifications Medium Water, water-glycole mixture Operating temperature C ( F) Operating pressure max. 16 bar (232 psi) Differential pressure max. 2,0 bar (29 psi) see NOTE below kvs (cv)-values see table on page 2 Differential pressure: Closing pressure for Kombi-2-plus with installed Kombi-Diaphragm Unit. Regarding noise generation the conditions, requirements and installation design have to be taken into account. Function The hydronic balance is a significant requirement for the efficient operation of a hydronic heating or cooling installation. In an unbalanced system under or over provision of hot water to individual radiators or circuits can occur. Apart from the correct selection of radiator valves, regulation of individual circuits is also necessary and in some cases, such as in DIN , VOB part C, is required by national standards. This requirement is met with the shutoff and balancing valve Kombi-2-plus. The Kombi-2-plus for the return has the functions shutoff, pre-setting, regulation (with diaphragm unit, accessory), draining and filling (draining adapter, accessory). Dimensions, kvs-values and Ordering Information Type DN kvs (cv)- Dimensions OS-No. value D H L1 L2 SW Internal threads 15 2,7 (3,16) Rp1/ V5032Y0015 Internal threads 20 6,4 (7,49) Rp3/ V5032Y0015 Internal threads 25 6,8 (7,96) Rp V5032Y0015 Internal threads 32 21,0 (24,6) Rp1 1/ V5032Y0015 Internal threads 40 22,0 (25,7) Rp1 1/ V5032Y0015 Internal threads 50 38,0 (44,5) Rp V5032Y0015 Internal threads 65 47,7 (55,8) Rp2 1/ V5032Y0015 Internal threads 80 71,0 (83,1) Rp V5032Y0015 All values in mm if not stated otherwise. Dimension H refers to fully open valve. EN0H-0048GE25 R Honeywell AG All rights reserved
3 Accessories Connections Set of compression ring and nut 1/2 x 10 mm VA650A1210 1/2 x 12 mm VA650A1212 1/2 x 14 mm VA650A1214 1/2 x 15 mm VA650A1215 1/2 x 16 mm VA650A1216 3/4 x 18 mm VA650A2018 3/4 x 22 mm VA650A2022 Support inserts have to be used for soft copper and steel pipe (wall thickness 1 mm). Set of compression ring, nut and support insert (2 pcs each) 1/2 x 12 mm VA651A1212 1/2 x 15 mm VA651A1215 1/2 x 16 mm VA651A1216 3/4 x 18 mm VA651A2018 Accessories Kombi-DU Diaphragm Unit (V5012) for valves DN15...DN40 Setting range 0,1...0,3 bar V5012A0103 (1,45...4,35 psi) differential pressure Setting range 0,3...0,6 bar (4,35...8,7 psi) differential pressure V5012A0306 Adapter for actuators with M 30 x 1,5 connection for valves DN15...DN40 kvs-values for Kombi-2-plus with installed adapter: DN kvs-value 1,50 3,50 3,50 5,50 5,50 cv-value 1,76 4,1 4,1 6,44 6,44 VA2500A001 The Kombi-2-plus valve must be pre-set to 1.5 (for DN ) or 1.0 (DN ) when used with actuator. Pump pressure: max. 2 bar (29 psi) Draining adapter for all sizes Measuring equipment VA3500A001 Extension piece for pressure test cocks, length 45 mm for use with insulated Kombi-2-plus for all sizes Measuring adapters (2 pcs) for all sizes VA2601A008 VS3600A008 For product information and diagrams see product data sheet V5012 Kombi-DU. The Kombi-2-plus valve must be pre-set to 1.5 (for DN ) or 1.0 (DN ) when used with the Kombi-Diaphragm Unit. Pump pressure: max. 2 bar (29 psi) meter for all sizes VM200A1 Kombi-3-plus BLACK (V5) as shutoff valve and Kombi-DU connection point in the supply DN15 V5Y0015 DN20 V5Y0020 DN25 V5Y0025 DN32 V5Y0032 DN40 V5Y0040 BasicMES handheld measuring computer for all sizes; computer is supplied with case and accessories VM241A2 Tamper-proof cap for valves DN15...DN25 for valves DN32...DN50 VA2501A010 VA2501A032 Spare parts Pressure test cocks (2 pcs) for all sizes VA2600A008 Honeywell AG All rights reserved 3 EN0H-0048GE25 R0402
4 Data DN15 0,3 0,6 0,8 1 1,5 2 2,5 3 3,5 4 4,9 10 kg/h ,0028 l/sec 0,01 0,025 0,05 0,1 0,25 0,5 0 Pa 0,3 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2,0 2,2 2,4 2,6 2,8 3,0 3,2 3,4 3,6 kv-value 0,37 0,43 0,49 0,57 0,65 0,73 0,81 0,88 0,94 1,00 1,05 1,10 1,16 1,22 1,32 1,42 1,57 1,74 cv-value 0,43 0,50 0,57 0,67 0,76 0,85 0,95 1,03 1,10 1,17 1,23 1,29 1,36 1,43 1,54 1,66 1,84 2,04 3,8 4,0 4,2 4,4 4,6 4,8 4,9 = open kv-value 1,92 2,12 2,31 2,49 2,63 2,67 kvs = 2,70 cv-value 2,25 2,48 2,70 2,91 3,08 3,12 3,16 diagram is ONLY valid for valve WITHOUT installed actuator (-adapter) or Kombi-Diaphragm Unit EN0H-0048GE25 R Honeywell AG All rights reserved
5 Data DN20 60 kg/h 0,3 0,6 0,8 1 1,2 1,5 2 2,5 3 3, , ,017 l/sec 0,05 0,1 0,25 0,5 1,0 2,5 0 Pa 0,3 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2,0 2,2 2,4 2,6 2,8 3,0 3,2 3,4 3,6 kv-value 0,68 0,72 0,84 0,97 1,10 1,30 1,50 1,70 1,90 2,10 2,30 2,50 2,70 2,91 3,12 3,36 3,60 3,86 cv-value 0,80 0,84 0,98 1,13 1,29 1,52 1,76 1,99 2,22 2,46 2,69 2,93 3,16 3,40 3,65 3,93 4,21 4,52 3,8 4,0 4,2 4,4 4,6 4,8 5,0 5,2 5,4 5,6 5,8 5,9 = open kv-value 4,12 4,40 4,69 4,99 5,28 5,57 5,84 6,07 6,26 6,32 6,38 kvs = 6,40 cv-value 4,82 5,15 5,49 5,84 6,18 6,52 6,83 7,10 7,32 7,39 7,46 7,49 diagram is ONLY valid for valve WITHOUT installed actuator (-adapter) or Kombi-Diaphragm Unit Honeywell AG All rights reserved 5 EN0H-0048GE25 R0402
6 Data DN25 60 kg/h 0,3 0,6 0,8 1 1,2 1,5 2 2,5 3 3, , ,017 l/sec 0,05 0,1 0,25 0,5 1,0 2,5 0 Pa 0,3 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2,0 2,2 2,4 2,6 2,8 3,0 3,2 3,4 3,6 kv-value 0,68 0,72 0,84 0,97 1,10 1,30 1,50 1,70 1,90 2,10 2,30 2,50 2,70 2,95 3,20 3,48 3,76 4,05 cv-value 0,80 0,84 0,98 1,13 1,29 1,52 1,76 1,99 2,22 2,46 2,69 2,93 3,16 3,45 3,74 4,07 4,40 4,74 3,8 4,0 4,2 4,4 4,6 4,8 5,0 5,2 5,4 5,6 5,8 5,9 = open kv-value 4,34 4,64 4,94 5,24 5,52 5,80 6,06 6,30 6,50 6,65 6,75 kvs = 6,80 cv-value 5,08 5,43 5,78 6,13 6,46 6,79 7,09 7,37 7,61 7,78 7,90 7,96 diagram is ONLY valid for valve WITHOUT installed actuator (-adapter) or Kombi-Diaphragm Unit EN0H-0048GE25 R Honeywell AG All rights reserved
7 Data DN32 0,5 1 1,2 1, ,5 kg/h ,028 l/sec 0,1 0,25 0,5 1,0 2,5 5,0 0 Pa 0,5 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2,0 2,2 2,4 2,6 2,8 3,0 3,2 3,4 3,6 3,8 kv-value 1,40 1,45 1,55 1,60 2,60 3,70 4,80 5,90 6,50 6,90 7,50 8,30 9,20 10,2 11,2 12,2 13,2 14,1 cv-value 1,64 1,70 1,81 1,87 3,04 4,33 5,62 6,90 7,61 8,07 8,78 9,71 10,8 11,9 13,1 14,3 15,4 16,5 4,0 4,2 4,4 4,6 4,8 5,0 5,2 5,4 5,6 5,8 6,0 6,2 6,4 6,5 = open kv-value 15,0 15,8 16,5 17,1 17,7 18,2 18,6 19,0 19,4 19,7 20,0 20,4 20,8 kvs = 21,0 cv-value 17,6 18,5 19,3 20,0 20,7 21,3 21,8 22,2 22,7 23,0 23,4 23,9 24,3 24,6 diagram is ONLY valid for valve WITHOUT installed actuator (-adapter) or Kombi-Diaphragm Unit Honeywell AG All rights reserved 7 EN0H-0048GE25 R0402
8 Data DN40 0,5 1 1,2 1, ,5 kg/h ,028 l/sec 0,1 0,25 0,5 1,0 2,5 5,0 0 Pa 0,5 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2,0 2,2 2,4 2,6 2,8 3,0 3,2 3,4 3,6 3,8 kv-value 1,40 1,45 1,55 1,60 2,60 3,70 4,80 5,90 6,50 6,90 7,50 8,30 9,20 10,2 11,2 12,2 13,2 14,1 cv-value 1,64 1,70 1,81 1,87 3,04 4,33 5,62 6,90 7,61 8,07 8,78 9,71 10,8 11,9 13,1 14,3 15,4 16,5 4,0 4,2 4,4 4,6 4,8 5,0 5,2 5,4 5,6 5,8 6,0 6,2 6,4 6,5 = open kv-value 15,0 15,8 16,5 17,1 17,7 18,2 18,6 19,0 19,4 19,7 20,0 20,8 21,6 kvs = 22,0 cv-value 17,6 18,5 19,3 20,0 20,7 21,3 21,8 22,2 22,7 23,0 23,4 24,3 25,3 25,7 diagram is ONLY valid for valve WITHOUT installed actuator (-adapter) or Kombi-Diaphragm Unit EN0H-0048GE25 R Honeywell AG All rights reserved
9 Data DN50 1 1,5 2 2,5 3 3, ,9 kg/h ,028 l/sec 0,1 0,25 0,5 1,0 2,5 5,0 0 Pa 1,0 1,2 1,4 1,6 1,8 2,0 2,2 2,4 2,6 2,8 3,0 3,2 3,4 3,6 3,8 4,0 4,2 4,4 kv-value 0,80 1,25 1,88 2,72 3,78 5,10 6,68 8,54 10,7 13,0 15,6 18,7 21,0 22,8 24,3 25,4 26,4 27,2 cv-value 0,94 1,46 2,20 3,18 4,42 5,97 7,82 9,99 12,5 15,2 18,3 21,9 24,6 26,7 28,4 29,7 30,9 31,8 4,6 4,8 5,0 5,2 5,4 5,6 5,8 6,0 6,2 6,4 6,6 6,8 7,0 7,2 7,4 7,6 7,9 = open kv-value 28,0 28,8 29,5 30,2 31,0 31,7 32,4 33,0 33,6 34,1 34,6 35,0 35,4 35,8 36,2 36,8 kvs = 38,0 cv-value 32,8 33,7 34,5 35,3 36,3 37,1 37,9 38,6 39,3 39,9 40,5 41,0 41,4 41,9 42,4 43,1 44,5 Honeywell AG All rights reserved 9 EN0H-0048GE25 R0402
10 Data DN65 1 1, ,9 kg/h ,028 l/sec 0,1 0,25 0,5 1,0 2,5 5,0 10,0 0 Pa 1,0 1,2 1,4 1,6 1,8 2,0 2,2 2,4 2,6 2,8 3,0 3,2 3,4 3,6 3,8 4,0 4,2 4,4 kv-value 1,40 1,50 2,50 3,50 4,50 5,50 7,70 10,0 12,2 14,5 16,7 19,0 21,3 23,7 26,0 28,3 30,1 31,9 cv-value 1,64 1,76 2,93 4,10 5,27 6,44 9,01 11,7 14,3 17,0 19,5 22,2 24,9 27,7 30,4 33,1 35,2 37,3 4,6 4,8 5,0 5,2 5,4 5,6 5,8 6,0 6,2 6,4 6,6 6,8 7,0 7,2 7,4 7,6 7,9 = open kv-value 33,6 35,4 37,2 38,6 40,1 41,5 43,0 44,0 44,9 45,4 46,0 46,5 47,0 47,1 47,3 47,4 kvs = 47,7 cv-value 39,3 41,4 43,5 45,2 46,9 48,6 50,3 51,5 52,5 53,1 53,8 54,4 55,0 55,0 55,3 55,5 55,8 EN0H-0048GE25 R Honeywell AG All rights reserved
11 Data DN80 1 1, ,9 kg/h ,028 l/sec 0,1 0,25 0,5 1,0 2,5 5,0 10,0 0 Pa 1,0 1,2 1,4 1,6 1,8 2,0 2,2 2,4 2,6 2,8 3,0 3,2 3,4 3,6 3,8 4,0 4,2 4,4 kv-value 2,20 4,20 6,20 8,10 10,1 12,1 15,3 18,5 21,6 24,8 28,0 30,9 33,9 36,8 39,8 42,7 44,9 47,0 kv-value 2,57 4,91 7,25 9,48 11,8 14,2 17,9 21,6 25,3 29,0 32,8 36,1 39,7 43,1 46,6 50,0 52,5 55,0 4,6 4,8 5,0 5,2 5,4 5,6 5,8 6,0 6,2 6,4 6,6 6,8 7,0 7,2 7,4 7,6 7,9 = open kv-value 49,2 51,3 53,5 55,2 57,0 58,7 60,5 62,2 63,4 64,5 65,7 66,8 68,0 68,6 69,2 69,8 kvs = 71,0 kv-value 57,6 60,0 62,6 64,6 66,7 68,7 70,8 72,8 74,2 75,5 76,9 78,2 79,6 80,3 81,0 81,7 83,1 Honeywell AG All rights reserved 11 EN0H-0048GE25 R0402
12 Influence of Coolants on Values The flow through a valve is defined by the kv-value. The kv-value is the flow m through a valve in [m³/h] at a differential pressure of 1 bar (14,5 psi) and is only valid for fluids with a density of σ 0 = 0 kg/m³. This condition is met by water at a temperature of 20 C (68 F). For fluids with another density the following formula can be applied: Correction Factor f m Kv Medium = p ρ Medium ρ 0 When the density σ is expressed in t/m³ instead of kg/m³ the correction factor f is the result. The correction factor f can be used to re-calculate kv-value, pressure drop and flow: 1 Kv Medium = Kv0 p Medium = p0 f f 1 m Medium = m0 f Table 1. Values for correction factor f Correction factor f Medium water part 5 C (41 F) 20 C (68 F) 35 C (95 F) 50 C (122 F) 65 C (149 F) 80 C (176 F) Normal water % 1,000 0,998 0,994 0,988 0,981 0,972 Ethylen glycol 70% 1,052 1,047 1,041 1,033 1,024 1,015 e.g. Antifrogen N 50% 1,086 1,079 1,070 1,061 1,052 1,042 Propylen glycol 70% 1,035 1,029 1,021 1,012 1,002 0,991 e.g. Antifrogen L 50% 1,053 1,044 1,035 1,025 1,014 1,002 Control Products Honeywell AG Phone: (49) Zu den Ruhrwiesen 3 Fax: (49) D Arnsberg-Neheim mng@honeywell.com EN0H-0048GE25 R Subject to change All rights reserved
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