Manitowoc Product Guide. Features
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1 Manitowoc Product Guide Features
2 Features EPIC Manitowoc s field-proven Electronically Processed Independent Controls (EPIC) system with CAN-BUS technology delivers high productivity and precise load control by instantly matching a crane s commands to the crane function. EPIC maximizes a Manitowoc crane s function capability and simplifies servicing by pinpointing any problem in the crane s engine, power transmission and other operating systems. In addition, EPIC increases versatility by easily tailoring a Manitowoc crane s operation for specialized applications, with or without attachments. FACT Connectors Manitowoc s Fast Aligning Connection Technology (FACT) precisely and accurately aligns crane components for safe, fast, easy assembly. CraneSTAR is an exclusive and innovative crane asset management system that helps improve your profitability and reduce costs by remotely monitoring critical crane data. Visit for more information. ydraulics Our closed-loop system provides a separate hydraulic circuit to power each crane function. The result is truly independent, variable-speed operation of the swing, load hoist, boom hoist and travel functions.
3 Contents
4 Specifications Upperworks Engine Cummins Model QSX15 C500 Tier 4i/3b diesel, 500 BP at 1800 RPM. Or Cummins QSX15-C500 Tier 3 diesel, rated 500 P at 1800 RPM Includes pump drive disconnect for easier starting, engine block heater (120V), ether starting aid, high silencing muffler, hydraulic oil cooler, radiator and fan. Multiple hydraulic pump drive transmission provides power for all machine functions. Two 12 volt, 1400 CCA at 0 F, 24 volt system and 100 amp alternator. 250 gal., with level indicator in operator s cab. Optional: Cold-weather package with heater for fluids, and computer display. Controls Modulating electronic-over-hydraulic controls provide infinite speed response directly proportional to control lever movement. Controls include Manitowoc s exclusive EPIC Electronically Processed Independent Control system with CAN-BUS technology providing microprocessor driven control logic, pump control, onboard diagnostics, and service information. Block-up limit control is standard for hoist and whip lines. Integrated Rated Capacity imiter system (RC) is standard for main boom and upper boom point. Function cut-out or warning only operation is selected via a keyed switch on the RC console. Travel and swing alarms are standard. Optional: Anemometer (wind speed indicator). Booms and jibs are pre wired for anemometer. ydraulic system igh-pressure piston pumps, driven by a multipump transmission, provide independent closed-loop hydraulic power for the hoisting drums, boom hoist, swing, left crawler and right crawler. 190 gal. hydraulic reservoir is equipped with breather, clean out access, and internal diffuser. Each function is equipped with relief valves to protect the hydraulic circuit from overload or shock. System includes oil cooler and replaceable, full flow filter. All oil is filtered before entering the hydraulic pumps. Drums Basic machine is equipped with 42-3/4" wide and 25-1/4" diameter main hoist drum, mounted in the boom butt, and 32-3/8" wide and 25-1/4" diameter whip drum, mounted in the rotating bed. Each drum is driven by a variable-displacement hydraulic motor through a planetary reduction system. Drums are grooved for 28 mm rope. Powered hoisting/lowering operation is standard with automatic (spring applied, hydraulically released) multidisc brakes, and drum rotation indicators. Optional: Auxiliary (third) hydraulic powered drum rated 33,000 lb line pull mounted in boom butt. Swing system igh strength steel adapter module is mounted on 118" diameter triple row roller turntable bearing. Bearing adapter-mounted independent swing is powered by a fixed-displacement hydraulic motor coupled to an internal brake and planetary reduction. Swing system maximum speed: 2.2 rpm. Moving mast hoist system Independent moving mast hoist with two grooved drums, each 12-13/16" wide and 25-1/4" diameter drum grooved for 1-1/8" diameter wire rope. Drum is powered by variable-displacement hydraulic motors coupled to integral brake and planetary reduction gearboxes. Ratcheting pawl and rotation indicator are standard. Raise 315' full main boom from 0-82 in 3 minutes, 48 seconds. 4
5 Specifications Boom support system Moving Mast is 32' long and connects the boom hoist reeving to the steel boom suspension strap rigging. When used with the optional self-erect package, the mast is used for crane assembly and disassembly. It is capable of lifting and positioning the crawler assemblies, stacking the counterweights, and assembling the boom and luffing jib. Spring cushioned boom stop and automatic boom stop are standard. Counterweight Counterweight tray and counterweights for the upperworks attaches to the rotating bed with power actuated pins. Carbody counterweight connect to the carbody via high strength steel hooks integral with the carbody structure. QTY. ITEM UNIT WEIGT TOTA WEIGT 10 Upperworks 18, ,000 1 Counterweight Tray 44,000 44,000 lb lb owerworks Carbody Connects rotating bed to crawler assemblies. igh strength fabricated steel assembly with FACT connection system for safe, fast installation and removal of crawler assemblies. Crawlers Crawler assemblies are 34' 2" long with 60" wide cast steel crawler pads and automatically lubricated intermediate rollers. Each crawler is identical and can be mounted on either side of the carbody. Each crawler is powered independently by a variable displacement hydraulic motor and includes hydraulically powered pin actuators for fast installation and removal from carbody. Carbody mounted drive motors are connected to crawler final reduction via drive shaft with guard. Crawlers provide ample tractive effort for counter rotation with full rated load. Maximum ground speed of 0.77 mph. Series 1 Total 224,000 4 Upperworks 18,000 72,000 Attachments Carbody Upperworks Carbody Vision operator s cab 30,000 60,000 Series 2 Total 356,000 18,000 36,000 15,000 60,000 Series 3 Total 452,000 The Vision Cab is a fully enclosed and insulated galvannealed steel module mounted to the left front corner of rotating bed. Module is equipped with power tilt, sliding door, large safety glass windows, front and roof windshield wipers, dome light, sun visor and shade, fire extinguisher, air conditioning, swing and travel alarms, and radio/cd player. Operator s station swings over front of rotating bed for transportation. Optional: Nylon protective window covers. No. 58 heavy-lift boom The liftcrane is equipped with 98' No. 58 basic boom consisting of 26' 3" butt, 39' 5" insert with luffing hoist sheaves, 16' 5" transition insert, and 16' 5" top with thirteen 30" diameter tapered roller bearing sheaves. Includes rope guides, boom hoist wire rope, boom angle indicator and hook and weight ball. The boom utilize Manitowoc s exclusive FACT connection system boom connector. Spring cushioned boom stop. Automatic boom stop. Powered boom hinge system including cylinder, piping, operating controls, and locking device standard. Optional: 19' 8" and 39' 5" No. 58 boom inserts with steel boom suspension straps. Optional: No. 58 detachable upper boom point with one 30" diameter tapered roller bearing steel sheave grooved for 28 mm rope with rope guard. Optional: USt detachable extended upper boom point with three 30" diameter tapered roller bearing steel sheave grooved for 28 mm rope with rope guard. 5
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9 Outline dimensions Rotating bed assembly W Carbody assembly Note: Weight includes rotating bed adapter frame with bearing turntable, four swing drives, and carbody. Rotating bed and carbody assembly (decked version) W Crawlers
10 Outline dimensions Upper counterweight Series 1 x 10 Series 2 x 14 Series 3 x 16 W Carbody center counterweight Series 2 x 2 Series 3 x 2 W Carbody side counterweight Series 3 x 4 Upper counterweight tray W No. 58 Boom butt, drum 1, luffing drum, wire rope 10
11 Outline dimensions 19' 8" No. 58 boom insert and straps 39 5 No. 58 boom insert and straps 39' 5" No. 58 heavy boom insert with sheave 19' 8" No. 58 WA boom insert and straps 9' 10" No. 58 WA boom insert and straps 11
12 Outline dimensions 16' 5" No. 58 boom top with 16' 5" transitional insert and straps 23' 0" No. 58 extended upper boom point 9' 8" No. 58 boom insert with BRS cylinder and straps No. 58 WA boom cap and No. 58 WA extended upper boom point 36' 1" No. 59 luffing jib top 12
13 Outline dimensions 23' 0" No. 59 luffing jib butt 19' 8" No. 59 luffing jib insert 39' 5" No. 59 luffing jib insert 37' 9" No. 59 luffing jib strut with point sheaves and straps 37' 9" No. 59 luffing jib upper point roller assembly 40' No. 133A fixed jib top 13
14 Outline dimensions 30' No. 133A fixed jib butt with struts 10' No. 133A fixed jib insert 20' No. 133A fixed jib insert 40' No. 133A fixed jib insert ook block for 1-1/8" wire rope W D Weight ball 14
15 Transport data oad summary 351 ft No. 58WA boom with BRS + 23 ft No. 58 extended upper boom point
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19 Performance data Main hoist 28 mm wire rope Single line speed in ft per minute 1 " 2 " " 4 " " 6 " 7 " " 9 " " 11 " Whip drum 28 mm wire rope Single line speed in ft per minute 1 " 2 " " 4 " " 6 " 7 "
20 Performance data Optional high speed whip 28 mm wire rope single line speed in ft per minute 1 " 2 " " 4 " " 6 " 7 " No. 58 boom 28 mm hoist line No. 58 boom Main load block reeving 28 mm wire rope NOTE: oist and whip line lengths given in table will allow hook to touch ground. When block travel below ground is required, add additional rope equal to parts of line times added travel distance. oisting distance or line pull may be limited when block travel below ground is required. 20
21 Performance data No. 58 boom with 23 ft extended upper boom point 28 mm wire rope No. 58 boom with 23 ft extended upper boom point Main load block reeving 28 mm wire rope 2 71, , ,200 NOTE: oist and whip line lengths given in table will allow hook to touch ground. When block travel below ground is required, add additional rope equal to parts of line times added travel distance. oisting distance or line pull may be limited when block travel below ground is required. No. 58 boom with 23 ft extended upper boom point and 98.4 ft No. 59A mast 28 mm wire rope 6 NOTE: oist and whip line lengths given in table will allow hook to touch ground. When block travel below ground is required, add additional rope equal to parts of line times added travel distance. oisting distance or line pull may be limited when block travel below ground is required. No. 58 boom with 23 ft extended upper boom point and No. 59A 98.4 ft mast 28 mm wire rope No. 58 WA boom with 25 ft extended upper boom point 28 mm wire rope No. 58 WA boom with 25 ft extended upper boom point Main load block reeving 28 mm wire rope
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23 Performance data MAX-ER No. 58 boom 28 mm wire rope MAX-ER No. 58 boom Main load block reeving 28 mm wire rope NOTE: oist and whip line lengths given in table will allow hook to touch ground. When block travel below ground is required, add additional rope equal to parts of line times added travel distance. oisting distance or line pull may be limited when block travel below ground is required. 23
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28 Boom load charts No. 58 boom 332,000 lb Counterweight 120,000 lb Carbody counterweight For complete chart, refer to 28
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30 Extended upper boom point load charts No. 58 boom with 23 ft extended upper boom point 332,000 lb Counterweight 120,000 lb Carbody counterweight For complete chart, refer to 30
31 Wind Attachment range diagram No. 58 WA with 24.9 ft extended upper boom point EIGT ABOVE GROUND ft ' 0" COUNTERWEIGT TAISWING 8' 9" 5' 0" ROTATION DISTANCE FROM CENTERINE OF ROTATION ft 31
32 Wind Attachment load charts No. 58 WA with 24.9 ft extended upper boom point 368,000 lb Counterweight 120,000 lb Carbody counterweight 28 offset 35 offset For complete chart, refer to 32
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34 Wind Attachment load charts with Boom Raising System No. 58 WA with BRS with 24.9 ft extended upper boom point 368,000 lb Counterweight 120,000 lb Carbody counterweight 41,300 lb Auxiliary counterweight 28 offset 35 offset For complete chart, refer to 34
35 Fixed jib range diagram No. 58 boom with No. 133A fixed jib NO.133 OR 133A JIB 8 JIB OFFSET ANGE ' ' ' ' 100' ' ' ' EIGT ABOVE GROUND (FEET) NO.58 BOOM 82 BOOM ANGE 236'3" 216'6" 196'10" 177'2" '6" '10" '-9-1/2" '-1/2" COUNTERWEIGT TAISWING 5'-0" ROTATION DISTANCE FROM CENTERINE OF ROTATION (FEET) 35
36 Fixed jib load charts No. 58 boom with No. 133A fixed jib 332,000 lb Counterweight 120,000 lb Carbody counterweight 8 Offset 20 Offset 8 Offset 20 Offset For complete chart, refer to 36
37 Fixed jib load charts No. 58 boom with No. 133A fixed jib 332,000 lb Counterweight 120,000 lb Carbody counterweight 8 Offset 20 Offset 8 Offset 20 Offset For complete chart, refer to 37
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39 uffing jib load charts No. 58 boom with No. 59 luffing jib 332,000 lb Counterweight 120,000 lb Carbody counterweight 87 Boom angle For complete chart, refer to
40 uffing jib load charts No. 58 boom with No. 59 luffing jib 332,000 lb Counterweight 120,000 lb Carbody counterweight 75 Boom angle 17,1 For complete chart, refer to 40
41 uffing jib load charts No. 58 boom with No. 59 luffing jib 332,000 lb Counterweight 120,000 lb Carbody counterweight 65 Boom angle For complete chart, refer to 41
42 42 Outline dimensions MAX-ER
43 Outline dimensions MAX-ER W Wheeled carrier (US) W Wheeled carrier (European) W ifting frame and telescopic beam 43
44 Outline dimensions MAX-ER W Side counterweight W Side counterweight No. 59A mast butt and top package, drum, wire rope, equilizer 44
45 Outline dimensions MAX-ER 394' No. 59A mast insert 198' No. 59A mast insert 394' No. 58 heavy boom insert with equiliizer rails 394' No. 58 heavy boom insert 45
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48 Boom range diagram with Mast No. 58 boom with 98.4 ft No.59A mast NO.58 BOOM '-0" '-4" EIGT ABOVE GROUND (FEET) '-11" 275'-7" MAST TAISWING 36'-8-1/2" '-6" 236'-3" '-11" '-3" '-6" '-10" '-9-1/2" '-1/2" 5'-0" DISTANCE FROM CENTERINE OF ROTATION (FEET) 48 COUNTERWEIGT TAISWING ROTATION
49 Boom load charts with Mast No. 58 boom with 98.4 ft No.59A mast 349,600 lb Counterweight 120,000 lb Carbody counterweight 26
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51 Extended upper boom point load charts No. 58 boom with 98.4 ft No. 59A mast and 23 ft extended upper boom point 332,000 lb Counterweight 120,000 lb Carbody counterweight For complete chart, refer to 51
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53 MAX-ER load charts MAX-ER at 49.2 ft position No. 58 boom with 98.4 ft No.59A mast 332,000 lb Counterweight 120,000 lb Carbody counterweight 511,400 lb Wheeled counterweight For complete chart, refer to 53
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55 uffing jib load charts MAX-ER MAX-ER at 49.2 ft position No. 58 boom with No. 59 luffing jib 332,000 lb Counterweight 120,000 lb Carbody counterweight 511,400 lb Wheeled counterweight 86 Boom angle For complete chart, refer to 55
56 Manitowoc Crane Care Manitowoc Crane Care is the industry s most advanced service and support program, designed to keep your cranes up and running. Manitowoc s distributor network and customer support personnel are available to support you 24 hours a day, 7 days a week, 365 days a year. There are five key disciplines of Manitowoc Crane Care: Parts Genuine Manitowoc replacement parts are accessible through your distributor. Service and technical support Assistance with crane selection, lift planning and ground bearing calculations or field service and maintenance. Technical publications Operator, parts, service and capacity chart manuals are available in multiple formats in major languages. Training A variety of training courses are available online or through Manitowoc training centers. EnCORE Rebuild, repair, remanufacture or exchange your current crane through our local network, for a fraction of the cost of a new crane. CraneSTAR is an exclusive and innovative crane asset management system that helps improve your profitability and reduce costs by remotely monitoring critical crane data. Visit for more information. 56
57 Notes 57
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60 Manitowoc Cranes Regional headquarters Americas Manitowoc, Wisconsin, USA Shady Grove, Pennsylvania, USA Europe, Middle East, Africa Ecully, France China Shanghai, China Greater Asia-Pacific Singapore Regional offices Americas Brazil Mexico Chile Europe, Middle East, Africa France Germany Italy Netherlands Poland Portugal Russia South Africa U.A.E. U.K. China Greater Asia-Pacific Australia India Korea Philippines Singapore Factories Brazil China France Germany India Italy Portugal Slovakia USA This document is non-contractual. Constant improvement and engineering progress make it necessary that we reserve the right to make specification, equipment, and price changes without notice. Illustrations shown may include optional equipment and accessories and may not include all standard equipment.
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