A, B. Before installation of the foam parts (A,B,C,D) into the chambers we put silicone around. We insert the foam parts in depth shown on diagram.
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1 Corner Joints Machining, Frame edge sealing. Page ID: frame01 D D C A, B A C B C A Before installation of the foam parts (A,B,C,D) into the chambers we put silicone around. We insert the foam parts in depth shown on diagram. IMPORTANT NOTE: In the grooves of the corner joints we put silicone deeper than the corner joints machining. 6 Ø (monticelli) A C B D We silicone the frame profile edges and after we insert the alignment corners and the corner joints we fix by screwing. C A
2 Frame machining - Upper connection Page ID: frame (monticelli) We silicone the frame profile edges and after we insert the alignment corners and the corner joints we fix by screwing Ø
3 Drainage machining Page ID: drainage We apply silicone before the plastic parts installation Ø12 R
4 Vertical cup macining - Cups installation Page ID: cups * * ** * * * * * * Vertical cup machined and installed first. Seal all around machining.
5 Machining on frame for strikers installation Page ID: strikers Ø Ø Ø4 Ø Use Caliper 1 & 3 position
6 Machining on frame for strikers installation Page ID: strikers Ø Ø Ø4 Ø Use Caliper 2 & 4 position
7 Machining on frame for strikers installation Page ID: strikers
8 Machining on frame for strikers installation Page ID: strikers
9 Machining on additional Profile for Strikers installation Page ID: strikers05 R Ø R
10 Sash assembly - Handle Installation Page ID: sash L <-- Open M4 thread and fix on sash every 30cm --> Glue all around glass pane We can use ether or handle profile the same way. We machine the handle profile (drill and thread) so can install it on the sash using M4 socket screws every 30cm. Handle size = frame height -138mm.
11 Sash assembly - Jamb edge Page ID: sash02 The installation of the shims is very important so the glass will stay at the middle of the frame profile, so the proper quantity of glue can be applied all around between profiles and glass panes Install shim every 40 to 50 cm Install shim every 40 to 50 cm
12 Sash assembly - Interlock detail Page ID: sash
13 Sash assembly - Interlock upper machining and parts combining Page ID: sash04 R1 45 R1 R1 45 R L We can use ether combined with cup or alone interlock profiles, the same way. When use we do not need and we also replace L with L. Machining according drawing. Interlock profile height = Frame height-30mm (open hole 9mm on marking, when use locker in the interlock)
14 Sash assembly - Interlock lower machining and parts combining Page ID: sash Ø6 Ø R R We can use ether combined with cup or alone interlock profiles, the same way. When use we do not need and we also replace R with R. Machining according drawing. Interlock profile height = Frame height-30mm A (part) R (open hole 9mm on marking, when use locker in the interlock)
15 Fixed Sash - Interlock upper machining and parts combining Page ID: sash06 R1 45 R1 R1 45 R1 Fixed Sash Fixed Sash We can use ether combined with cup or alone interlock profiles, the same way. When use we do not need and we also replace L with L Machining according drawing. Interlock profile height = Frame height-30mm. Alternatively use
16 Fixed Sash - Interlock lower machining and parts combining Page ID: sash Ø A Ø A R3 9.6 A-A Section Fixed Sash 7.35 R3 We can use ether combined with cup or alone interlock profiles, the same way. When use we do not need and we also replace L with L. Machining according drawing. Interlock profile height = Frame height-30mm Fixed Sash Shim under fixed sash every 40 to 50 cm. Alternatively use
17 Facing Sashes - General view Page ID: sash08 Face Sash A Face Sash B Face Sash A Face Sash B
18 Facing Sashes - General view Page ID: sash Face Sash B Face Sash A Install sliders every 40 to 50 cm
19 Facing Sashes - Face Sash A Page ID: sash
20 Facing Sashes - Face Sash A Edges machining Page ID: sash Frame height
21 Facing Sashes - Face Sash A Locker Page ID: sash M M M5 M5 M5 Maximum M5 holes depth = 7mm body
22 Facing Sashes - Face Sash B Page ID: sash
23 Facing Sashes - Face Sash B Edges machining Page ID: sash Frame height
24 Facing Sashes - Face Sash B Striker Page ID: sash equal equal 7 M4 M4 Maximum M4 holes depth = 7mm striker
25 Corner Sashes - General view Page ID: sash16 Corner Sash A Corner Sash B R
26 Corner Sashes - Opening Page ID: sash17 Corner Sash A Corner Sash B
27 Corner Sashes - Sashes Page ID: sash Corner Sash A Corner Sash B Sash B Details reference sash01, 02
28 Corner Sashes - Sash A Page ID: sash (or for sash A or right position) (or for sash A or right position)
29 Sash assembly - Sliding Reverse Interlock detail Page ID: sash Fixed Sash
30 Sash assembly - Sliding Reverse Interlock upper machining and parts combining Page ID: sash21 R1 R Machining according drawing. Interlock profile height = Frame height-30mm (open hole 9mm on marking, when use locker in the interlock) L
31 Sash assembly - Sliding Reverse Interlock lower machining and parts combining Page ID: sash Ø R3 Machining according drawing. Interlock profile height = Frame height-30mm R A (part) (open hole 9mm on marking, when use locker in the interlock)
32 Sash assembly - Fixed Reverse Interlock detail Page ID: sash Fixed Sash Fixed Sash
33 Fixed Sash - Fixed Reverse Interlock upper machining and parts combining Page ID: sash24 R1 45 R Machining according drawing. Interlock profile height = Frame height-30mm. Fixed Sash Fixed Sash Alternatively use
34 Fixed Sash - Fixed Reverse Interlock lower machining and parts combining Page ID: sash A 29.5 R Machining according drawing. Interlock profile height = Frame height-30mm Ø A A-A Section Fixed Sash Fixed Sash Shim under fixed sash every 40 to 50 cm. Alternatively use
35 Drawing Title Page ID: sliders Install both sliders every 40 to 50 cm Coordinate with interlock04-05 machining Install both sliders every 40 to 50 cm Center Line of frame
36 Interlock general view Page ID: interlock
37 Interlock general view - Upper part Page ID: interlock02
38 Upper Rail - Interlock Sealing Accessories position Page ID: interlock Sash Position Sash Position Reflected Upper Rail Plan
39 Sliders and sealing profile combining Page ID: interlock machining for
40 45 Sealing profile machining Page ID: interlock every 40-50cm 30
41 Lower Rail - Interlock Sealing Accessories position Page ID: interlock A (part) B (part) <--Center of frame Moving Sash Position Moving Sash Position
42 Reverse Interlock general view Page ID: interlock Fixed Sash Fixed Sash
43 Sash assembly and machining - pulley machining and installation Page ID: pulley01 The installation of pulley requires machining as shown on drawings. The pulley needs to be placed at 200mm from the sash edges (one pulley at each face, 4 pulleys for every sash). It is important to install the first shim at the same distance (directly over the pulley) so as the load of the glass can be transferred on rollers without bending the aluminum profile C L A Ø Ø3 120 A Open hole through all depth. Machine with bit 8mm. 1 to 1,5mm depth Max length of Screws 11mm. A-A Section 13.7
44 Handle Machining for locker use - Rods lengths Page ID: locker01 Upper edge of handle profile OUTSIDE Frame height INSIDE Rod upper part length = Frame height mm. Rod lower part length = 1020mm 38.9 Ø4 Ø12.25 Ø L Ø Lower edge of handle profile 90 Lower edge of handle profile
45 Handle Machining for locker use - Rods lengths Page ID: locker Upper edge of handle profile OUTSIDE Frame height INSIDE R Rod upper part length = Frame height mm. Rod lower part length = 1020mm Ø Ø12.25 Ø Ø Lower edge of handle profile Lower edge of handle profile
46 Handle Machining for locker use on interlock - Rods lengths Page ID: locker03 Upper edge of interlock profile Rod upper part length = Frame height mm. Rod lower part length = 1020mm Ø Ø L 14.5 OUTSIDE INSIDE (when lock at inner rail) (when lock at middle rail) 1100 Frame height Ø4.6 Ø Lower edge of interlock profile Lower edge of interlock profile
47 Handle Machining for locker use on reverse interlock - Rods lengths Page ID: locker04 Upper edge of interlock profile Fixed Sash Rod upper part length = Frame height mm. Rod lower part length = 1020mm Ø Ø L OUTSIDE INSIDE (when lock at inner rail) (when lock at middle rail) 1100 Frame height Ø4.6 Ø Lower edge of interlock profile Lower edge of interlock profile
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