HHF-1300/1600 TRIPLEX MUD PUMP

Transcript

1 Broad heading number: HHF-1300/1600 TRIPLEX MUD PUMP PARTS LIST HONGHUA CHUANYOU GUANGHAN HONGHUA CO., Ltd

2 HHF 1300/1600 General Assembly Drawing 1

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4 No. P/N(HHF-1300/1600) Description Qty Frame assembly Crankshaft assembly Pinion shaft assembly Crosshead assembly Fluid end assembly Power end lubrication assembly Skid Liner spraying assembly Inspection cover Breather cap Nameplate Trolley Crane frame Cover plate Gasket Bolt, 1/2-13UNC-2A* Plate Oil level gauge Clean out cover Gasket Bolt, 1/2-13UNC-2A* Cover, crosshead hole Gasket Bolt, 5/8-11UNC-2A* B Flat washer

5 26 B Rivet, 3* Bolt, 1-8UNC-2A* Nut, 1-8UNC-2B(SPL) B Spring washer, B Flat washer Bolt, 5/8-11UNC-2A* Nut, 5/8-11UNC-2B(SPL) 4 33 B Spring washer, Rubber, 40*10* Screw, 8(0.164)-32UNC-2A* Pressure gauge, 0~60MPa(0~8700psi) Elbow assembly Pipe plug, R1 1/ Gasket, R Draining filter assembly Flange 5 1/8* Surge damper KB Relieve valve JA Cover plate assembly Shim 1 4

6 HHF 1300/1600 Crankshaft Assembly Fluid end No. P/N(HHF-1300/1600) Description Qty Cover, main bearing Cover, main bearing Sleeve, main bearing (right) Sleeve, main bearing (right) Gasket Insider retainer Outside retainer Outside retainer Eccentric strap Eccentric strap 3 5

7 Positioning ring (I) Crankshaft Positioning ring (II) Bull gear Bull gear Bolt, 1 1/2-8UN-2A* Bolt, 1 1/2-8UN-2A* Spacer ring Sleeve, main bearing (left) Sleeve, main bearing (left) Retainer ring Retainer ring Baffle Bolt, main bearing, 3-8UN-3A Shims As required Screw, 5/8-11UNC-2A* Locking nut, 1 1/2-8UN-2B Bolt, 5/8-11UNC-2A* Bolt, 5/8-11UNC-2A* Bearing, eccentric strap, 928/660.4QU Bearing, eccentric strap, 929/660.4QU Main bearing, 3G H Main bearing, 3G HY B Flat washer, Locking wire, SZ m Locking wire, SZ m Sealant 90ml Screw, 5/8-11UNC-2A*

8 HHF 1300/1600 Pinion Shaft Assembly Fluid end 7

9 No. P/N(HHF-1300/1600) Description Qty Key, 2"*2"* / Pinion Shaft Sleeve, Seal End Cover Gasket, End cover Gasket, Bearing housing Bearing Housing Retainer Ring Gasket, Oil trough Oil trough Bolt, 1/2-13UNC-2A* Bolt, 7/8-9UNC-2A* Oil Seal, 9.125"*10.375"*0.625" Bearing, 4G32844H 2 15 B Spring Washer, B Spring Washer, Flange Bolt, 5/8-11UNC-2A* B Spring Washer,

10 HHF 1300/1600 Crosshead Assembly 9

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12 No. P/N(HHF-1300/1600) Description Qty Crosshead Slide, Upper Shim Shim Stuffing Box Oil Seal 1 7 B O Ring, 190*3.55G Oil Seal, 5"*6.25"*0.625" Gasket End Cover Locking Spring Baffle Crosshead extension rod Crosshead Pin 1 15 B O Ring, 125*7.0G Screw, 3/4-10UNC-2A* Gasket 1 18 B O Ring,160*7.0G Slide, Lower Crosshead Pin Cap Crosshead Bearing, QU Pipe Joint, NPT3/8* Bolt, 1-8UNC-2A* Bolt, 1-8UNC-2A* Slide retainer plate Bolt, 3/8-16UNC-2A B Spring Washer, Steel Wire Φ1.6 As required Lock-fife 25ml 11

13 HHF 1300/1600 Fluid End 12

14 No. P/N(HHF-1300/1600) Description Qty Cylinder assembly Cylinder Cover, Threaded ring Cylinder Cover, Threaded ring Spacer assembly Guide, valve lower Plug, cylinder cover Positioning panel Seal ring, cylinder cover Discharge manifold Valve spring 6 11 B O ring, 95*5.3 G Valve assembly 6 13

15 Seal ring, valve cover Valve cover Seal ring, liner Liner wear ring Liner retainer ring Liner retainer screw Piston rod Spraying pipe assembly 1 21 B O ring, 200*7.0 G Locking Ring, Liner Retainer screw Bi-metal liner Bi-metal liner 5 1/ Bi-metal liner Bi-metal liner 6 1/ Bi-metal liner 6 1/ Bi-metal liner 6 3/ Ordinary liner Ordinary liner 5 1/ Ordinary liner Ordinary liner 6 1/ Ordinary liner 6 1/ Ordinary liner 6 3/ Ordinary liner Clamp assembly, piston rod Splash Shield, liner Piston Bolt, 7/8-9UNC-2A* Suction manifold Shim 4 14

16 Guide, valve (upper) Stud, 1 1/2-8UN-2A* Nut, 1 1/2-8UN-2B(SPL) Baffle Bolt, 3/8-16UNC-2A* Seal ring, piston Nut, piston 3 37 B O ring, 190*7.0 G Suction damper 1 39 B O ring, 345*7.0 G Suction flange(Ⅰ) Suction flange(Ⅱ) Nut, 1 1/16-8UN-2B(SPL) Bolt 1 1/16-8UN-2A* Steel wire, Φ1.60 (L=1830) Screw plug, NPT1 1/ Bolt, 1 1/ Sealant: As required Plug, suction let, 12" Closure plate, discharge let, 5 1/8" Washer, Spring guide 3 R Stud, 1-8UNC(14UNS)-2A* R Nut, 1-8UNC-2B(SPL) 36 R Stud, 1 1/2-8UN(12UNF)-2A* R Nut, 1 1/2-8UN-2B(SPL) 60 R Stud, 1 1/2-8UN(12UNF)-2A* R Stud, 1 1/4-8UN(12UNF)-2A* R Nut, 1 1/4-8UN-2B(SPL) 12 15

17 HHF 1300/1600 Suction Damper 1 2 No. P/N(HHF-1300/1600) Description Qty Diaphragm End cover 1 16

18 HHF 1300/1600 Discharge Filter Screen and Assistant Pipe(1) R R

19 No. P/N(HHF-1300/1600) Description Qty Filter screen assembly 1 2 B O ring, 165*7.0G Discharge Elbow Flange 5 1/8* Gasket, R Stud Bolt, 1 1/2-8UN(12UNF)-2A* Nut, 1 1/2-8UN-2B(SPL) Pressure gauge, 0~60MPa(0~8700PSi) Bushing Seat, pressure gauge Gasket, R Discharging cross Sealant 15ml Stud Bolt, 1 1/16-8UN-2A* Nut, 1 1/16-8UN-2B(SPL) Pipe, relief valve 1 R Relieve valve JA-3 1 R KB-75 damper 1 18

20 HHF 1300/1600 Discharge Filter Screen and Assistant Pipe(2) 19

21 No. P/N(HHF-1300/1600) Description Qty Filter screen assembly 1 2 B O ring 165*7.0G Discharge elbow Flange, 5 1/8* Gasket R Stud Bolt, 1 1/2-8UN(12UNF)-2A* Nut, 1 1/2-8UN-2B(SPL) Pressure gauge, union type, 0~6000PSi Seat, pressure gauge Gasket, R Discharge cross Sealant 15ml Stud Bolt, 1 1/8-8UN(12UNF)-2A* Nut, 1 1/8-8UN-2B(SPL) Flange, blind, 5 1/8*35 1 R KB-75 damper 1 20

22 HHF 1300/1600 Power End Lubricating Assembly

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24 B H

25 No. P/N(HHF-1300/1600) Description Qty Key, 3/16*3/16* Gear oil pump Pipe joint, 90 11/16-16UN-2A-NPT1/ Bolt, hollow Screw, 5/16-18UNC-2A* Pipe joint, 90 15/16-16UN-2A-NPT1/ Pipe joint, 90 1/2-20UNF-2A-NPT1/ Pipe joint, 90 5/8-16UN-2A-NPT1/4 2 9 B Pipe, copper Φ8* Nut, 1/2-20UNF-2B Seat (II) Straight pipe 15/16-16UN-2A-NPT1/ B Pipe, copperφ16* B Pipe, copperφ16* Pipe clamp (I) Pipe joint, B Pipe, copperφ10* B Pipe, copperφ12* Pipe clamp Φ B Pipe, copperφ8* B Pipe, copperφ8* B Pipe, copperφ8* Pipe plug, NPT 1/ B Pipe, copperφ8* B Pipe, copperφ8* B Pipe, copperφ8* Seat (I) Nut, 5/8-16UN-2B Pipe clampφ

26 Gasket Bolt, 1/4-20UNC-2A* Nozzle 2 33 B Pipe, copperφ12* B Pipe, copperφ8* Straight pipe 1/2-20UNF-2A Double pipe clamp Φ B Pipe, copperφ10* B Pipe, copperφ8* B Pipe, copperφ8* B Pipe, copperφ8* B Pipe, copperφ8* Pipe joint NPT1/4-9/16-16UN-2B Washer Shim set Seat Straight joint 5/8-16UN-2A 1 47 B Washer Overflow valve 1 49 B Washer Gear oil pump, 2S Pressure, gauge 0~1.6MPa(0~230PSi) Straight joint, 11/16-16UN-2A-NPT3/ Oil filter Sealant As required Nut, 11/16-16UN-2B Nut, 15/16-16UN-2B Straight joint, 1/2-20UNF-2A-NPT1/4 5 25

27 HHF 1300/1600 Liner Wash Pump Assembly 26

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29 No. P/N(HHF-1300/1600) Description Qty Guard Guard Belt pulley Seat assembly Joint, short, NPT /2NPSC Joint, NPT Joint, /2NPSC -1 1/4-12UNF-2A Joint, NPT2 1/ Joint, short, NPT2 1/ Hose, L= Hose joint, Φ22*Φ Elbow, 90, NPT Connecting board Water case Case cover Pipe plug, NPT2 1/ Shim Flange, NPT Screw, 5/16-18UNC-2A* B1171-A3708 V belt, A Pipe clamp, No: Hose, L= Elbow 90, NPT2 1/ Bolt, 5/8-11UNC-2A* B Flat washer, B Spring washer, Bolt 1/2-13UNC-2A* B Spring washer, B Washer, Bolt, 1/2-13UNC-2A* Nut, 1/2-13UNC-2B Spraying pump Ball valve, /2NPSC Support 1 28

30 HHF-1300/1600 KB-75 Damper Assembly R1 R2 2 1 R3 R4 29

31 No. P/N(HHF-1300/1600) Description Qty Ring gasket, R Plug Diaphragm (bladder) Dampener body Cover Tee, NPT1/ Joint, NPT1/ Guard, pressure gauge Bleeder valve Pressure, gauge,0~25mpa(0~3630psi) Check valve Washer 1 R Stud bolt, 1 1/2-8UN(12UNF)-2A* R Nut,1 1/2-8UN-2B(SPL) 12 R Stud bolt, 1 1/4-8UN(12UNF)-2A*100 8 R Nut, 1 1/4-8UN-2B(SPL) 8 30

32 HHF-1300/1600 Charging Hose of Damper No. P/N(HHF-1300/1600) Description Qty Charging hose of damper Nut, 3/4-16UNF-2B Inlet adapter Adapter fitting Seal washer Pipe collar Rubber pipe, 6I

33 HHF-1300/1600 JA 3 Relief Valve A 7 A A-A

34 No. P/N(HHF-1300/1600) Description Qty Joint Retainer ring Piston assembly Valve Piston rod Cushion Elastic straight pin Locking spring Safety guard Plate, shear pin Shear pin Warning plate Pin Retainer ring, steel wire Nameplate Pin, 4* Screw, 8(0.164)-32UNC-2A* Nut, 8(0.164)-32UNC-2B Bolt, 3/8-16UNC-2A* Nut, 3/8-16UNC-2B(SPL) Screw, 5(0.125)-40UNC-2A*8 4 33

35 HHF-1300/1600 Valve Assembly No. Part No. (HHF-1300/1600) Part Name Qty Valve Body Valve Nut Circlip Sealant: Gland 1 6 B Steel Ball:φ Valve Rubber Valve Guide Valve Cup Valve Body Complete(Remark:this item includes the part from item1~8) 34

36 HHF-1300/1600 Piston No. Part No. (HHF-1300/1600) Part Name Qty Piston:5 1/ Piston: Piston:6 1/ Piston 6 1/ Piston:6 3/ Piston:7 1 35

37 HHF-1300/1600 Piston Rubber No. Part No. (HHF-1300/1600) Part Name Qty Rubber :5 1/ Rubber : Rubber :6 1/ Rubber 6 1/ Rubber :6 3/ Rubber :7 1 36

38 HHF-1300/1600 Cylinder (block) assembly No. Part No. (HHF-1300/1600) Part Name Qty Fluid end(not nickel plating) Stud bolt:1-8unc(14uns)-2a* Nut:1-8UNC-2B(SPL) Stud bolt:1 1/2-8UN(12UNF)-2A* Stud bolt:1 1/2-8UN(12UNF)-2A* Nut:1 1/2-8UN-2B(SPL) Stud bolt:1 1/4-8UN(12UNF)-2A* Nut:1 1/4-8UN-2B(SPL) Anaerobic fluid sealant

39 Special Tools List For HHF 1300 / 1600 Mud Pump No. P/N(HHF-1300/1600) Description Qty Special tools Stick, liner cover Hosting tool for liner Socket spanner, 2 3/ Socket spanner, Socket spanner, 3 5/ Socket spanner, 1 1/ Socket spanner, 1 5/ Extension rod, 19 5/ Extension rod, connector, Extension rod, Chain block, SH1/ Manual oil pump, 0 ~ 63 MPa ( 0 ~ 9150psi) Hydraulic puller Intermediate taper sleeve Pressing sleeve Socket spanner, long Bolt, 1-8UNC-2A Allen wrench, 5/ Insert plate puller Socket spanner, 1 11/ Charging hose of dampener 1 38

40 Interchangeable parts between HHF-1300 and FB-1300 mud pump No P/N ---HHF-1300 Name/Desc. Drawing Code. P/N ---FB-1300 Qty Note HHF-1300 Crankshaft assembly GH Connecting rod GH Bearing, eccentric strap GH /660.4QU Main bearing, 3G H GH Crankshaft, hollow GH Note: The gear pairs of HHF-1300/1600 and FB-1300/1600 mud pump are interchangeable by pair 39

41 Interchangeable parts between HHF-1600 and FB-1600 mud pump No P/N---HHF-1600 Name/Desc. Drawing Code P/N---FB-1600 Qty Note HHF-1600 Crankshaft GH Assembly Connecting rod GH Crankshaft, hollow GH Bearing, eccentric strap GH /660.4QU Main bearing, 3G HY GH

42 Interchangeable part list between HHF-1300/1600 and FB-1300/1600 mud pump No P/N---HHF-1300/1600 Name/Desc. Drawing Code P/N---FB-1300/1600 Qty Note Crosshead Assembly GH crosshead GH Slide(guide), upper GH Stuffing box GH B O-ring G GB/T Oil seal, double-lip, GH Locking spring GH Baffle GH Crosshead extension rod GH Pin, crosshead GH B O-ring, G GB/T Slide (guide), lower GH Crosshead bearing, QU GH Pinion shaft assembly Bearing, 4G32844H GH

43 Fluid end assembly GH Cylinder (block) assembly GH Fluid end GH Cylinder cover GH Cylinder Cover, Threaded ring GH Seal ring, cylinder cover GH Discharge manifold GH Valve spring GH B O-ring95 5.3G GB/T Valve assembly GH Seal ring, valve cover GH Valve cover GH Seal ring, liner GH Liner wear ring GH Locking Ring, Liner Retainer screw GH Bi-metal liner Bi-metal liner 5 1/ Bi-metal liner Bi-metal liner 6 1/4 GH Bi-metal liner 6 1/ Bi-metal liner 6 3/ Liner retainer screw GH Liner retainer ring GH Piston rod GH

44 19 B O-ring G GB/T Clamp assembly, piston rod GH Piston GH Guide, valve (upper) GH Seal ring, piston GH Nut, piston GH B O-ring, G GB/T B O-ring, G GB/T Note: 1 The cylinder (block) (fluid end) of HHF-1300/1600 and FB-1300/1600 can be interchanged,but the start place of screw hole of UNS-2B is different(place for wear ring connection) 2 The clamp assembly of piston rod of FB-1300/1600mud pump can be used for HHF-1300/1600mud pump, contrarily, The clamp assembly of piston rod of HHF-1300/1600 mud pump can not be used for FB-1300/1600mud pump.(because the clamp assembly of HHF-1300/1600 has no thread to connect spray line 43