DHZ DPRO140 ZongShen140cc Engine Parts Diagram COPYRIGHT 2010 DHZ MOTO PTY LTD
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1 DHZ DPRO140 ZongShen140cc Engine Parts Diagram COPYRIGHT 2010 DHZ MOTO PTY LTD
2 TABLE OF CONTENT CYLINDER HEAD ASSY. 1 CLINDER ASSEMBLY 3 VALVE MECHANISM 4 RIGHT CRANKCASE COVER 6 CLUTCH ASSY 7 OIL PUMP 9 LEFT CRANKCASE 11 RIGHT CRANKCASE 12 CRANKSHAFT CONNECTING-ROD ASSY/PISTON 13 TRANSMISSION MAIN, COUNTER SHAFT 14 KICK STARTING SHAFT ASSEMBLY 16 GEARSHIFT MECHANISM 18 MAGNETO COMP 20
3 CYLINDER HEAD ASSY D X BOLT M B166740A X BOLT M WASHER H W RIGHT COVER, CYLINDER HEAD D GASKET,R.CYLINDER HEAD COVER I X BOLT M G SPARK PLUG B-JA W CYLINDER HEAD ASSY O-RING JA W COVER, VALVE CHAMBER H A LEFT COVER, CYLINDER HEAD H GASKET,L,CYLINDER HEAD COVER I GASKET, CYLINDER HEAD UPPER COVER I W UPPER COVER, CYLINDER HEAD WASHER Page 1 of 20
4 CYLINDER HEAD ASSY B WASHER G X NUT M B166740A X BOLT M Page 2 of 20
5 CYLINDER ASSEMBLY 1 B166740A X BOLT M D X CLIP, HIGH VOLTAGE WIRE PIN B-JA GASKET ASSY,CYLINDER HEAD D X BOLT M B-JA Y CYLINDER BLOCK ASSEMBLY H X BOLT M A-HZ GUIDE CHAIN ROLLER SET WASHER H X GUIDE CHAIN ROLLER PIN D RECTANGLE RING JA GASKET,CYLINDER BLOCK PIN Page 3 of 20
6 VALVE MECHANISM D VALVE COTTER D SPRING SEAT JA VALVE INNER SPRING JA VALVE OUTER SPRING JA INNER SPRING,ASSY B-D SEAL, VALVE STEM I INLET VALVE I EXHAUST VALVE D ROCKER ARM D NUT,VALVE CLEARANCE D SCREW, VALVE CLEARANCE A-D ROCKER ARM ASSEMBLY, VALVE D ROCKER SHAFT JA GAMP SHAFT COMP PIN Page 4 of 20
7 VALVE MECHANISM JA TIMING DRIVEN SPROCKET D BOLT M G LIMIT PLATE, REDUCTING VALVE B-D CHAIN ADJUSTING SET D AXLE, TENSIONER LEVER B-D CHAIN TYHT SET B-D LIFTER ASSY D SPRING WASHER D X SEALING PLUG M WASHER B X BOLT M B-IA SPROKET CHAIN 1 Page 5 of 20
8 RIGHT CRANKCASE COVER G OIL RULER ASSY G OIL DIPSTICK O-RING IZ X HOLDER,CLIUTCH CABLE PIN IZ GASKET,R.CRANKCASE COVER JA COVER COMP. RIGHT CRANKCASE A-MA X CONTROLLING ARM ASSEMBLY, CLUTCH I OIL SEAL I CLUTCH CONTROLLING ARM SPRING 1 11 B166740A X BOLT M B166740A X BOLT M B166740A X BOLT M B166740A X BOLT M D OIL SEAL Page 6 of 20
9 CLUTCH ASSY JA CLUTCH ASSY G PUSHING ROD, CLUTCH BEARING (6000) G DISH WASHER, CLUTCH G LOCK NUT, CLUTCH 1 6 B B BOLT M G END COVER,CLUTCH JA SPRING, CLUTCH JA CENTER SLEEVE, CLUTCH I DRIVE FRICTION DISK JA OUTER FRICTION DISK A JA PRESSURE PLATE, CLUTCH G FIXING RING, CLUTCH G WASHER IZ OUT CASE ASSEMBLY, CLUTCH 1 Page 7 of 20
10 CLUTCH ASSY G PRIMARY DRIVE GEAR JA OIL FILTER,COMP JA ROTOR ASS. OF OIL FILTER G OIL SEAL G OIL FILTER COVER 1 21 B B SCREW M C WASHER G LOCK NUT, PRIMARY CLUTCH G GASKET, OIL FILTER 1 Page 8 of 20
11 OIL PUMP B-D STRAINER,OIL FILTER 1 2 B B SCREW M B B SCREW M JA OIL PUMP ASSY 1 5 B B BOLT M JA OIL PUMP COVER JA INNER ROTOR, OIL PUMP JA OUTER ROTOR, OIL PUMP JA OIL PUMP BODY B-JA OIL PUMP GEAR ASS B CIRCLIP B PIN B PIN JA SHAFT,OIL PUMP PIN Page 9 of 20
12 OIL PUMP HZ GASKET,OIL PUMP HZ SCREW 1 18 B WASHER φ B-HZ HUB DUMP CHAIN SPROCKET,OIL PUMP 1 Page 10 of 20
13 LEFT CRANKCASE JA CYLINDER STUD BOLT A BEARING (6001) BEARING (6203) G PIPE ASSY 1 5 B166740A X BOLT M D X CLIP, HIGH VOLTAGE WIRE 1 7 B166740A X BOLT M B166740A X BOLT M D OIL SEAL D OIL-SEAL D X CLIP, OVERFLOW PIPE B-IZ LEFT CRANKCASE BLOCK PIN Page 11 of 20
14 RIGHT CRANKCASE BEARING (6202) BEARING (6203) IZ GASKET,CRANKCASE B-JA RIGHT CRANKCASE BLOCK JA CYLINDER STUD BOLT B WASHER I X OIL DRAIN PLUG 1 Page 12 of 20
15 CRANKSHAFT CONNECTING-ROD ASSY/PISTON A-JA PISTON RING COMP JA PISTON RING JA PISTON RING JA OIL RING ASSY D CHECK RING, PISTON PIN JA PISTON D PIN PISTON BEARING ( ) JA CONNECTING ROD COMP D SEMICIRCULAR KEY JA HUB DUMP CHAIN SPROCKET B-JA CRANKSHAFT CONNECTING-ROD ASSY IZ DRIVE GEAR,OIL PUMP 1 Page 13 of 20
16 TRANSMISSION MAIN,COUNTER SHAFT JA TRANSMISSION MAIN,COUNTER SHAFT JA MAIN SHAFT, TRANSMISSION JA TRANSMISSION MAIN SHAFT JA GEAR M D WASHER D CIRCLIP JA GEAR M JA GEAR M WASHER JA STARTING GEAR 1 11 B CIRCLIP C WASHER JA GEAR 1 14 B B BOLT M D FIXING PLATE,DRIVE SPROCKET 1 Page 14 of 20
17 TRANSMISSION MAIN,COUNTER SHAFT G DRIVE SPROCKET JA TRANSMISSION COUNTER SHAFT D GEAR C D COLLAR D WASHER D GEAR C JA GEAR C WASHER JA GEAR C JA COUTERSHAFT TRANSMISSION 1 Page 15 of 20
18 KICK STARTING SHAFT ASSEMBLY JA W140 启动轴总成 IZ PIVOT, KICK STARTING SHAFT WASHER D CIRCLI φ φ WASHER IZ SEAT, SPRING, KICK STARTING SHAFT IZ RETURN SPRING, KICK STARTING SHAFT D SEAT, SPRING, KICK STARTING SHAFT D CIRCLI φ φ D SPRING SUPPORT D SPRING, KICK STARTING RATCHET WHEEL IZ STARTING RATCHET WASHER JA GEAR, KICK STARTER WASHER Page 16 of 20
19 KICK STARTING SHAFT ASSEMBLY IZ GUIDE PLATE 1 17 B B BOLT M Page 17 of 20
20 GEARSHIFT MECHANISM D BOLT, RETURN SPRINGN FIXING D GEARSHIFT LEVER COMP D RETURN SPRING D SLEEVE OF GEARSHIFT LEVER COMP D GEARSHIFT LEVER TENSIOM SPRING D GEARSHIFT SHAFT COMP JA GEARSHIFT DRUM COMP D GEARSHIFT FORK D GUIDE PIN D CLIP, SPRING D GEARSHIFT DRUM PIN PIN JA STOPPING PLATE 1 15 B166740A B BOLT M Page 18 of 20
21 GEARSHIFT MECHANISM A-IZ LOCATING PLATE ASSY G SPRING,LOCATING PLATE G C SCREW G CONTACT,CEARINDICATION 1 Page 19 of 20
22 MAGNETO COMP JA STATOR ASSY,MAGNETO O-RING O-RING G GEARSHIFT SWITCH PRESSING PLATE 1 5 B B SCREW M B B SCREW M JA ROTOR ASSY,MAGNETO D X NUT 1 Page 20 of 20
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