GIO X35 250CC I
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1 GIO X35 250CC I
2 INDEX PICTURES FOR PAGE REFERENCE ONLY 1 ENGINE ASSY P 3 EXHAUST ASSY P 6 WHEEL ASSY. FT P 9 SWING-ARM P 12 CARBURETOR ASSY P 4 HANDLEBAR ASSY P 7 WHEEL ASSY. RR P 10 FRAME ASSY P 13 AIR FILTER ASSY P 5 FRONT FORK ASSY P 8 SHOCK ASSY. RR P 11 BRAKE ASSY. RR. P 15
3 INDEX PICTURES FOR PAGE REFERENCE ONLY 2 BRAKE SYSTEM FT / RR P 16 FENDER / SEAT ASSY P 17 ELECTRICAL P 20 CABLES P 16 FUEL TANK ASSY P 19 GRAPHICS P 21 GIO MOTORS Inc. reserves the right to modify and equipment, technical specification, materials, colors, services offered and rendered, and to adapt them to local conditions without announcements or giving reasons. To cancel any of the above items without substituting them with any others. It shall be acceptable to stop manufacturing a certain model without previous announcements. In the event of such modifications and/or changes, please contact your local GIO MOTORS dealer for information. GIO MOTORS shall not be liable for any printing errors that might occur. XGROUP CORPORATION All Rights Reserved
4 ENGINE ASSY 3 Item Part # Description Req. Item Part # Description Req engine 250CC sprocket, engine 1 2 GB/T6187M8 nut,flanged,locking M GB/T6187M10 nut,flanged,locking M GB/T6187M8 nut,flanged,locking M GB/T6187M10 nut,flanged,locking M cover, chain 1 14 GB/T5787M10*110 bolt-flanged M10* GB/T5783M6*30 bolt M6* GB/T5787M8*90 bolt-flanged M8* GB/T6187M8 nut,flanged,locking M GB/T5787M10*110 bolt-flanged M10* lever, gear shift 1 17 GB/T5787M8*25 bolt-flanged M8* GB/T70.1M6*16 bolt M6* lever, kick start 1 9 GB/T5787M6*8 bolt-flanged M6* GB/T5787M8*65 bolt-flanged M8* locking washer, sprocket 1 20 GB/T5787M8*90 bolt-flanged M8*90 1
5 CARBURETOR ASSY 4 Item Part # Description Req intake manifold spacer, composite plastic carburetor 1 4 GB/T6170M6 nut M clamp,hose hose, overflow 1 7 GB/T5787M6*20 bolt-flanged M6* o-ring,intake manifold gasket, intake manifold 1
6 AIR FILTER ASSY 5 Item Part # Description Req. Item Part # Description Req. 1 GB/T818M5*16 bolt M5* GB/T70.2M6*25 bolt M6* plate, duct fitting holder, filter element clamp, duct element, air filter duct, funnel 1 15 GB/96Φ8 flat washer Φ24*Φ8* damper 1 16 GB/T93Φ6 lock washer Φ air intake pipes bolt M6* air intake pipe covers 2 18 GB/T889M5 nut, lockinging M clip, cover 65Mn drain, air filter cover, air filter clamp, drain pipe baffle 1 21 GB/T889M6 nut, lockinging M GB/T70.2M6*20 bolt M6* air filter 1
7 EXHAUST ASSY 6 Item Part # Description Req. Item Part # Description Req. 1 GB/T923 M8 nut M nut M6 1 2 GB/T6170M8 nut M washer, oval 4 3 GB/T70.2M6*12 bolt allen head M6* shield, thermal, exhaust 1 4 GB/T93Φ6 lock washer Φ washer Φ shield, heat lock washer Φ seal, exhaust 1 16 GB/T5787M8*40 bolt-flanged M8* muffler pipe 1 17 GB/T96Φ8 flat washer Φ8 3 8 GB/T5787M6*35 bolt-flanged M6* spacer Φ13*Φ10* spacer Φ6*Φ10*Φ18* muffler grommet, (rubber) 1
8 HANDLEBAR ASSY 7 Item Part # Description Req. Item Part # Description Req grip, LH lever, brake stop switch bolt, brake lever lever, clutch grip master cylinder, front lever, clutch handle bar housing clutch lever housing star switch bolt, housing, cluth lever 1 19 GB/T818 M4*16 bolt M4* clutch lever adjuster 1 20 GB/T818 M4*16 bolt M4* GB/T889M6 nut,locking M GB/T818 M5*16 bolt M5* bracket, lever housing housing, throttle, bottom 1 10 GB/T5787 M6*25 bolt-flanged M6* housing, throttle, top handel bar guide, throttle cable cover,foam padding insert, throttle handle crossbar,foam padding grip, RH 1
9 FORK ASSY 8 Item Part # Description Req. Item Part # Description Req. 1 GB/T70.1M8*105 bolt M8* spacer Φ8*Φ12* handle bar riser, top 1 21 GB/T70.2M6*16 bolt M6* nut M flat washer Φ36*Φ22.5* handle bar riser, bottom 2 23 GB/T70.1M6*20 bolt M6* GB/T70.1M8*16 bolt M8* stopper,steering triple clamp, top bracket,number plate 1 7 GB/T97 Φ8 flat washer Φ16*Φ8* bracket, brake hose, (plastic) 1 8 GB/T889M8 nut,locking M bracket, front fender locking nut, steering stem M22*Φ GB/T70.2M6*16 bolt M6* bearing race clips, brake hose bearing 32005X adjustable inverted fork, LF stopper,steering bracket, front brake hose 2 13 GB/T70.1M6*20 bolt M6* GB/T70.2M4*16 bolt M4* triple clamp, bottom guard, fork, LH (protector) 1 15 GB/T818M5*15 bolt M5* bracket, front brake steering stem (steel) disc, brake, front adjustable inverted fork, RH brake pads, front 2 18 GB/T889M4 nut,locking M bearing 32005X guard, fork, RH (protector) 1 38 GB/T93Φ8 lock washer Φ8 4
10 WHEEL ASSY FT. 9 Item Part # Description Req. Item Part # Description Req. 1 GB/T6187M15 nut-flanged, lock M inner tube protector band spacer Φ22*Φ15.5* inner tube seal, dust 22/35/6/ cap, air valve bearing R tire, front,21" front spacer Φ22*Φ15.5* hub, front bolt M8* spokes disc, brake, front rim, front 21" rim assy. Front,1.60*21" nut, spokes axle for front wheel 1 18 GB/T6170 M8 nut m8 1
11 WHEEL ASSY RR. 10 Item Part # Description Req. Item Part # Description Req chain (gold) bolt M8* cotter pin Φ3* spacer Φ25.5*Φ40* nut M24* axle for rear wheel flat washer Φ38*Φ24* inner tube protector band left spacer for rear wheel inner tube seal, dust cap, air valve rear rim bearing 6905Z tire, rear 18" rear axle spacer hub, rear bolt M8* spokes sprocket, rear rim, rear 1 11 GB/T889M8 nut,locking M nut, spokes rim, rear assy. 2.15*18" 1 25 GB/T6170 M8 nut m disc, brake, rear 1
12 SHOCK ASSY RR. 11 Item Part # Description Req. 1 GB/T889M10 nut, lockinging M rear shock 1 3 GB/T5787M10*40 bolt-flanged M10* GB/T6187M12 nut-flanged, lock M spacer Φ18*Φ12.5* suspension, tie rod bearing 20/27/ dust, seal 20/32/ bolt-flanged M12* spacer Φ20*Φ10.1* GB/T5787M10*45 bolt-flanged M10* dust, seal 20/32/ bolt-flanged M12* GB/T6187M10 nut-flanged, lock M GB/T6187M12 nut-flanged, lock M bearing 20/27/ steel rocker spacer Φ20*Φ12.5* GB/T5787M12*95 bolt-flanged M12*95 1
13 SWING-ARM 12 Item Part # Description Req. 1 GB/T6187M12 nut-flanged, lock M guide, chain 1 3 GB/T70.2M6*12 bolt M6* spacer Φ18*Φ12.5* swing arm,rear bearing, needle HK bushing Φ12.2*Φ18* bolt,shaft, M12* GB/T70.2M6*12 bolt M6* GB/T889M6 nut, locking M GB/T70.2M6*45 bolt, M6* master cylinder, rear plate, chain guide 1 14 chain guide insert, rubber, LH chain guide insert, rubber, RH nut,adjuster M rear wheel adjuster bolts M8* bracket, master cylinder, rear brake pads, rear adjuster, wheel,lh&rh 2
14
15 FRAME ASSY 13 Item Part # Description Req. Item Part # Description Req frame bearing 6001Z 2 2 GB/T5787M8*40 bolt-flanged M8* spacer Φ12*Φ8.5* bracket, lower engine 1 26 GB/T6187M8 nut,locking M bracket, air deflector, LH 1 27 GB/T5787M8*45 bolt-flanged M8* air deflector, LH 1 28 GB/T5787M8*30 bolt-flanged M8* GB/T70.2M6*16 bolt M6* bracket, spring 1 7 GB/T6187M6 nut-flnged, lock M GB/T5787M8*65 bolt-flanged M8* GB/T70.2M6*20 bolt M6* GB/T70.1M8*20 bolt M8* guard, engine 1 32 GB/T70.2M6*12 bolt M6* GB/T5787M8*10 bolt-flanged M8* GB/T70.2M6*12 bolt M6* foot rest, LH guard, rear 1 12 GB/T70.1M8*25 bolt M8* GB/T70.2M6*16 bolt M6* bracket, foot rest, LH 1 36 GB/T70.2M6*16 bolt M6* spring, foot rest, LH&RH protector 1 15 GB/T6187M8 nut-flanged lock M sub-frame, rear spring,main kick stand 1 39 GB/T70.1M8*20 bolt M8* spring,auxiliary kick stand bracket, air deflector, RH bolt M10* air deflector, RH kick stand bracket, engine, top bracket, kick stand 1 43 GB/T5787M8*25 bolt-flanged M8* GB/T5787M8*30 bolt-flanged M8* GB/T6187M8 nut-fanged, lock M spacer Φ12*Φ8.5* foot rest, RH roller, chain guide bracket, foot rest, RH 1
16 BRAKE ASSY. RR 14 Item Part # Description Req master cylinder, rear 1 2 GB/T6187M6 nut-flanged,locking M cotter pin Φ bearing 6001Z bracket, bearing 1 6 GB/T818M5*12 bolt M5* pin, lever, brake brake lever, rear bolt M10* GB/T5787M6*30 bolt-flanged M6* GB/T70.1M6*16 bolt M6* brake lever tip, (alloy) 1
17 BRAKE SYSTEM FT / RR - CABLES 15 Item Part # Description Req hose, brake, front hose, brake, rear 1 Item Part # Description Req cable, clutch cable, throttle 1
18 2 16 f t t- 01 t-oi t- OI
19 FENDER / SEAT ASSY 16 Item Part # Description Req. Item Part # Description Req cover, rear fender fairing, rear LH rear fender cover, chain fairing, rear RH seat fairing, frame RH pads, rubber, seat fairing, fuel tank, upper, RH 1 18 GB/T845ST4.8*12 bolt ST4.8* fairing, fuel tank, lower, RH 1 19 GB/T96Φ6 flat washer Φ cover, front fender rubber washer Φ number plate, front 1 21 GB/T819M6*16 bolt M6* cover, number plate, front 1 22 GB/T70.2M6*20 bolt M6* fender, front 1 23 GB/T70.2M6*12 bolt M6* fairing, fuel tank, upper, LH 1 24 GB/T818M6*12 bolt M6* fairing, fuel tank, lower, LH 1 25 GB/T70.2M6*25 bolt lent.allen head M6* fairing, frame, LH spacer Φ12*Φ8*12 1
20 FUEL TANK ASSY 17 Item Part # Description Req hose, breather cap, fuel tank 1 3 GB/T5787M8*30 bolt-flanged M8* GB/T96Φ8 flat washer Φ bracket, seat fuel tank clamp,hose hose, fuel spring,hose, fuel 1 10 GB/T70.2M6*16 bolt M6* fuel pet-cock hose, fuel gasoline filter hose, fuel spring,hose, fuel hose, fuel grommet, round 2 18 GB/T96Φ8 flat washer Φ GB/T5787M8*30 bolt-flanged M8* GB/T819M6*12 bolt M6*12 1
21 ELECTRICAL 18 Item Part # Description Req Ignition coil ground, negative wire positive wire battery rectifier key switch assy solenoid, starter wiring harness CDI 1 10 GB/T5787M6*20 bolt-flanged M6*20 2
22 GRAPHICS 19 Item Part # Description Req Sticker kit (decals) 1
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