CYLINDER,CYLINDER HEAD

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1 CYLINDER,CYLINDER HEAD CYLINDER HEAD CYLINDER HEAD GASKET A RESISTANCE SPARK PLUG CYLINDER COMP CYLINDER CYLINDER GASKET C STUD BOLT 7X C HEX FLANGE NUT WITH SERRATION. 7MM 4 1

2 CRANKSHAFT,PISTON CRANKSHAFT ASS'Y LEFT CRANK CRANK PIN NEEDLE BEARING 16X22X CRANK CONNECTING ROD RIGHT CRANK SEMICYCLE KEY 3X RADIAL BALL BEARING OIL SEAL 20X42/43X8/ OIL SEAL 20X30/33X LEFT CRANK COLLAR 15X20X PISTON PISTON PIN 7X10X PISTON RING SET PISTON PIN CLIP 1.0X NEEDLE BEARING 10X14X A PLAIN WASHER 13X19X

3 FAN,AIR SHROUD CYLINDER AIR SHROUD GROMMET GENERATOR COVER (HOLE) B HEX SOCKET BOLT 6X B PLAIN WASHER 6X13X K TAPPING SCREW TRUSS HEAD PHILLIPS 5X DAMPER FAN DEFLECTOR TUBE BREATHER B HEX SOCKET BOLT 6X20 2 3

4 OIL PUMP PUMP DRIVE GEAR S EXTERNAL CIR CLIP STW CRANK SHAFT PIN 3X C OIL PUMP OIL TUBE 2X5X WAVE WASHER 19.2X26X TUBE 4.8X8X STEEL RING 4 mm OIL PUMP WORMWHEEL 40T OIL RING 19.3X OIL SEAL 9.5X16X CLIP 5X CLIP 8X B PAN PHILLIPS BOLT M5X16 2 4

5 REED VALVE,AIR CLEANER REED VALVE ASS'Y REED VALVE GASKET INTAKE MANIFOLD(3XG) C HEX WASHER FACE BOLT 6X INTAKE MANIFOLD HOSE CLAMP 8mm CLIP 40X AIR CLEANER ASS'Y AIR CLEANER BASE AIR CLEANER COVER GUIDE PIPE AIR CLEANER ELEMENT AIR CLEANER JOINT G TAPPING SCREW TRUSS HEAD PHILLIPS 5X B HEX SOCKET BOLT 6* B PLAIN WASHER 6X13X GROMMET 2 5

6 CARBURETOR G CARBURETOR ASS'Y CARBURETOR GASKET THROTTLE VALVE SPRING PAN PHILLIPS BOLT 4X SPRING WASHER 4X7X THROTTLE VALVE NEEDLE SET NEEDLE NOZZLE FLOAT CHAMBER SEAL MAIN JET (82.5) OVER FLOW TUBE 4X A PILOT JET (#20) AIR ADJUST SCREW SET DRAIN PLUG C PAN PHILLIPS BOLT 4X SPRING WASHER 4X6.5X PAN PHILLIPS BOLT 3X PLUNGER STARTER OIL RING 14X THROTTLE SCREW SET 1 6

7 CARBURETOR A NEEDLE VALVE ASS'Y FLOAT PIN A0 FLOAT FLOAT CHAMBER CABLE ADJUST NUT 1 7

8 EXHAUST EXHAUST PIPE ASS'Y EXHAUST PIPE GASKET B HEX HEAD PHILLIPS BOLT 6X K HEX WASHER FACE BOLT 8X K HEX WASHER FACE BOLT 8X A MUFFLER PROTECTOR HEAT RESISTANT WASHER 7X16X Z PAN PHILPS BOLT PAPER PLAIN WASHER 8.5X17X REED VALVE COMP REED VALVE COMP EX. PIPE*50mm A REED VALVE COMP IN. PIPE SPRING CLAMP 16MM G HEX FLANGE BOLT 18MM A CATCH TANK COMP 6X EXHAUST RETURN OIL TUBE A SPRING CLAMP 18MM 2 8

9 CRANKCASE LEFT CRANKCASE RUBBER BUSHING 8X20X U RADIAL BALL BEARING BREATHER HOSE HEAD RIGHT CRANKCASE BREATHER HOSE DOWEL PIN 8.5X12X B HEX SOCKET BOLT 6X CRANKCASE FIX SHAFT 12.5X17X S EXTERNAL CIRCLIP STW MISSION COVER MISSION COVER GASKET CRANKCASE COVER GASKET DOWEL PIN 8X10X B HEX SOCKET BOLT 6X LEFT CRANKCASE COVER (HOLE) SHAFT IDLER 8X B HEX SOCKET BOLT 6X B HEX SOCKET BOLT 6X OIL PLUG GASKET 1 9

10 CRANKCASE OIL RING 11.8X C HEX WASHER FACE BOLT 8X PLAIN WASHER 8X16X OIL SEAL BRACKET B HEX SOCKET BOLT 6X GENERATOR GASKET B HEX SOCKET BOLT 6X CARBURETOR TUBE BRACKET PROTECT SHROUD PLATE L COVER K TAPPING SCREW TRUSS HEAD PHILLIPS 4X REAR FENDER BRACKET(L) LEFT/RIGHT CRANKCASE 1 10

11 STARTER STARTER WHEEL NEEDLE BEARING 55X59X BOSS A PLAIN WASHER 56X76X ELECTRIC STARTER CLUTCH SET IDLER GEAR NEEDLE BEARING 8X12X SHAFT IDLER 8X A PLAIN WASHER 8.2X18X IDLER GEAR PLATE B HEX SOCKET BOLT 6X STARTING SHAFT ASS'Y STARTING SHAFT RESET SPRING BUSHING 15X20X K PLAIN WASHER 15.2X28X S EXTERNAL CIR CLIP STW KICK CRANK ASS'Y K HEX WASHER FACE BOLT 6X KICK PINION ASS'Y KICK PINION SPRING CLIP 1 11

12 STARTER CLUTCH ROLLER 6X CLUTCH GUIDER CLUTCH SPRING ELECTRIC STARTER CLUTCH ASS'Y K WAVE WASHER 8.5X16X

13 CLUTCH A DRIVE FACE ASS'Y OIL SEAL 33X39X SECONDARY SPRING SEAT A CLUTCH REDUCER SPRING L CLUTCH WEIGHT SPRING CLUTCH CARRIER CLUTCH WEIGHT SET NUT 28X38X CLUTCH COVER COMP B RH. HEX JAM NUT 10MM OIL RING 12.5X GUIDE PIN SECONDARY FIX SLOT WHEEL NEEDLE BEARING. HKS-17X25X IR INTERNAL CIR CLIP. IRTW U RADIAL BALL BEARING SECONDARY SLIDING SLOT WHEEL OIL RING 36X CAM PLATE SLIDER CAM PLATE 1 13

14 CLUTCH WEIGHT ROLLER BUSHING 18X23X PRIMARY SLIDING SLOT WHEEL SLIDING DRIVE FACE ASS'Y V-BELT BUSHING 13X18X PRIMARY FIX SHEAVE LCAW WASHER ONEWAY CLUTCH CONE SPRING WASHER 10.2X24X C HEX FLANGE NUT WITH SERRATION 10MM CAM PLATE ASS'Y 1 14

15 TRANSNISSION MAIN AXLE COMP 48/12T RADIAL BALL BEARING A PLAIN WASHER 12.2X29X DRIVE AXLE. 36T NEEDLE BEARING. HMK OIL SEAL 25X35X R INTERNAL CIR CLIP. RTW U RADIAL BALL BEARING 6004 LU R INTERNAL CIR CLIP. RTW PRIMARY DRIVE GEAR. 13T B HEX BOLT 6X RADIAL BALL BEARING A PLAIN WASHER 6X20X S EXTERNAL CIRCLIP. STW OIL SEAL 17X28X RD RADIAL BALL BEARING 638RD B SPRING WASHER 6X12X

16 GENERATOR,STARTING MOTOR STARTING MOTOR ASS'Y BRUSH SET OIL RING 42X OIL RING 23X BOLT SET CORD COMP B HEX SOCKET BOLT 6X B HEX SOCKET BOLT 6X STATOR COMP GENERATOR FLYWHEEL GENERATOR ASS'Y B PLAIN WASHER 10X22X C HEX FLANGE NUT WITH SERRATION 10MM 1 16

17 FRAME BODY B FRAME COMP B U PLATE NUT 6MM A TAIL LIGHT FIX BRACKET(CARRIER) REAR CUSHION ASS'Y B HEX BOLT 10X B PLAIN WASHER 10X22X C NYLON NUT 10X B HEX WASHER FACE BOLT 8X ENGINE BRACKET ASS'Y C HEX WASHER FACE BOLT 12X C NYLON INSERT LOCK NUT 12MM BRACKET SNUBBER RUBBER BRACKET SNUBBER SPRING RUBBER CAP ENGINE MOUNTING SQUARE BOLT 10X SIDE STAND SIDE STAND RESET SPRING A SIDE STAND RESET SPRING(SMALL) HEX BOLT 8X RUBBER BUSHING 10X30X

18 FRAME BODY D I.D. PLATE 80X INNER CARRIER K HEX BOLT 6X C HEX FLANGE NUT 6MM FLOOR PANEL BRACKET C HEX NUT 6mm SPACE TUBE 7X11X B PAN PHILLIPS BOLT 6X E ALUMINUM PLATE 1 18

19 COWLING,FRONT FENDER COWLING FRONT FENDER(INNER) K HEX BOLT 6X YL REFLECTOR FRONT FENDER K TAPPING SCREW TRUSS HEAD PHILLIPS 5X S PAN PHILLIPS BOLT 6X U PLATE NUT 4MM 2 19

20 BODY COVER B LEFT BODY COVER B RIGHT BODY COVER BODY CNETER COVER LEFT SIDE COVER RIGHT SIDE COVER K TAPPING SCREW TRUSS HEAD PHILLIPS 5X K PLAIN WASHER 5X14X K U PLATE NUT 4MM BODY COVER TRIM(RN) BODY COVER TRIM(LH) S PAN PHILPS BOLT 6X CM HEX WASHER FACE BOLT 8X CM HEX WASHER FACE BOLT 8X REAR SPOILER ASS'Y FUEL TANK SEAL 280MM SPACE TUBE 9.5X15X SPACE TUBE 9.5X15X LUGGAGE CARRIER STICKER D LUGGAGE CARRIER 1 20

21 FUEL TANK,OIL TANK OIL TANK(REV.1) OIL TANK CAP K HEX BOLT 6X GROMMET FUEL TANK COMP FUEL TANK CAP PETROL FILTER TUBE 4.8X8X TUBE 4.8X8X CLIP 8X C HEX FLANGE NUT 6MM FUEL CUP S PAN FLAT HEAD PHILLIPS BOLT 6X A300 TUBE 4.8X8X TUBE 3.5X

22 FRONT FORK-SPCC RIM G FRONT BRAKE CALIPER ASS'Y BRAKE CALIPER SNUBBER SUPPORT BRAKE PAD SPANER NUT 25MM BRACKET CALIPER(LEFT) CALIPER PISTOW ASS'Y BREED SCREW KIT CALIPER PISTOW CALIPER SEAL LATE CONE STRG TOP # RIGHT TUBE ASS,Y LEFT TUBE ASS,Y STEER ING STEM DUST COVER RACE,BALL # AB FRONT FORK ASS'Y STEEL BALL LATHE STRG INNER # CL HEX WASHER FACE BOLT 8X STEERING STEM WITH BRACKET ASSY 1 22

23 FRONT FORK-SPCC RIM HEX BOLT 10X HEX BOLT 10X CALIPER OIL SEAL 1 23

24 SEAT BK SEAT ASS'Y SEAL SEAT BRACKET C HEX FLANGE NUT 6MM SEAT FIX SHAFT 10X BK HELMET BOX HELMET BOX MAT SPACE TUBE K HEX BOLT 6X SEAT LOCK ASS'Y B PAN PHILLIPS BOLT 6X TOOL BAG B SPRING WASHER 6X12X B PLAIN WASHER 6X13X HELMET HOOK 1 24

25 FRONT WHEEL-ALUMINU AIR NOZZLE A FRONT WHEEL SET ASL AL.FRONT RIM. AL. 12" FRONT/REAR TIRE FRONT COLLAR 10.2X17X A FRONT SPACER TUBE10.5X16X SPEEDOMETER GEAR ASS'Y SPEEDOMETER MAIN GEAR 16T SPEEDOMETER GEAR BRACKET SPEEDOMETER SECONDARY GEAR 8T SPEEDOMETER GEAR EXTERNAL COVER SPEEDOMETER GEAR COPPER HEAD FRONT BRAKE DISC φ BRAKE DISC HEX SOCKET BOLT 10X C NYLON NUT 10mmX C HEX FLANGE NUT WITH SERRATION 10MM A PLAIN WASHER 16.5X22X A PLAIN WASHER 16.5X28X B PLAIN WASHER 10X22X SPLIT SPRING PIN 2X

26 FRONT WHEEL-ALUMINU S EXTERNAL CIR CLIP STW B HEX WASHER FACE BOLT 10X Z RADIAL BALL BEARING 6300Z OIL SEAL TC 17X35X OIL SEAL 40X52X6 1 26

27 REAR WHEEL-SPCC A REAR RIM-12" SPCC HEAT RESISTANT WASHER 7*16* AIR NOZZLE FRONT/REAR TIRE DM A REAR WHEEL SET REAR BRAKE SHOE ASS'Y REAR BRAKE SHOE STRAIN SPRING G NYLON NUT 14MM BRAKE CAM SHAFT INDICATOR PLATE C HEX WASHER FACE BOLT 6X REAR BRAKE ARM REAR BRAKE FIX SHAFT OIL RING 7.5X C HEX FLANGE NUT 8MM G PLAIN WASHER 15X29X BK REAR FENDER B HEX SOCKET BOLT 6X G LOCK NUT 6MM B PLAIN WASHER 6X13X1 3 27

28 HANDLE,CABLE HANDLE BAR L.HANDLE GRIP B HEX WASHER FACE BOLT 10X C HEX FLANGE NUT WITH SERRATION 10MM B FLAT HEAD PHILLIPS BOLT 6X GRIP END GRIP END SPACER TUBE 8.5X12/18X R.HANDLE GRIP COMP THROTTLE CABLE REAR BRAKE FIXTURE 12X REAR BRAKE ADJUST NUT 6MM REAR BRAKE CABLE ASS'Y A CLAMP C PAN PHILLIPS BOLT 5X A RESET SPRING 140MM 1 28

29 FLOOR PANEL,MAIN STAND MAIN STAND COMP RUBBER DAMPER MAIN STAND FIX SHAFT 10X K HEX BOLT 6X A PLAIN WASHER 10.5X18X B COTTER PIN 2X MAIN STAND RESET SPRING A MAIN STAND RESET SMALL SPRING K U PLATE NUT 4MM K TAPPING SCREW TRUSS HEAD PHILLIPS 5X K TAPPING SCREW TRUSS HEAD PHILLIPS 4X B PAN FLAT HEAD PHILLIPS BOLT B PLAIN WASHER5X14X BK FLOOR PANEL A RIGHT FLOOR PANEL A LEFT FLOOR PANEL SPACE TUBE 6X12X K HEX BOLT 6* B TAPPING SCREW TRUSS HEAD PHILLIPS 4*

30 FRONT COVER,HEAD LIGHT BK INNEX BOX FRONT COVER K TAPPING SCREW TRUSS HEAD PHILLIPS 5X INNER BOX LOCK HEAD LIGHT ASS'Y HEAD LIGHT WIRE HEAD LIGHT COVER HEAD LIGHT BULB 12V35W35W S PAN PHILPS BOLT 6X U PLATE NUT 5MM BK INNER BOX LID K HEX BOLT 6X BK FRAME NUMBER COVER R.SIGNAL SOCKET L.SIGNAL SOCKET R.SIGNAL COVER (E-MARK) L.SIGNAL COVER (E-MARK) C TAPPING SCREW TRUSS HEAD PHILLIPS 3X C TAPPING SCREW TRUSS HEAD PHILLIPS 3X

31 REAR VIEW MIRROR TRIM.SPEEDOMETER LID K TAPPING SCREW TRUSS HEAD PHILLIPS 5X SPEEDOMETER UP LID SPEEDOMTER DOWN LID B PAN PHILLIPS BOLT 5X K TAPPING SCREW TRUSS HEAD PHILLIPS 5X R.REAR VIEW MIRROR L.REAR VIEW MIRROR K TAPPING SCREW TRUSS HEAD PHILLIPS 4X K PAN PHILLIPS BOLT 3X F/R SIGNAL BRACKET F/L SIGNAL BRACKET K HEX NUT 3MM WARNING STICKER TIRE STICKER 1 31

32 FRONT SIGNAL,HANDLE SWITCH A R.HANDLE SWITCH ASS'Y A L.HANDLE SWITCH ASS'Y LEFT LEVERL L.BRAKE SWITCH WIRE NYLON INSERT LOCK NUT 5MM LEFT LEVER SET BOLT 5X K PAN PHILLIPS BOLT 5X K PAN PHILLIPS BOLT 5X R.SIGNAL ASS'Y L.SIGNAL ASS'Y SIGNAL BULB SOCKET L.SIGBAL BULB SOCKET FLASHER BULB 12V21W R.SIGNAL SOCKET L.SIGNAL SOCKET SIGNAL COVER K TAPPING SCREW TRUSS HEAD PHILLIPS 4X C PAN PHILLIPS BOLT 5X L.SIGNAL COVER 1 32

33 SPEEDOMETER SPEEDOMETER GLASS E SPEEDOMETER BODY SPEEDOMETER CASE METER BULB 12V/1.7W A METER BULB 12V/3.4W PLAIN WASHER 3X6X HEX NUT 3MM SPEEDOMETER WIRE HARNESS K TAPPING SCREW TRUSS HEAD PHILLIPS 5X E SPEEDOMETER ASS'Y INDICATOR PLATE SPEEDOMETER CABLE SPEEDOMETER INNER CABLE OIL METER R.P.M METER K TAPPING SCREW TRUSS HEAD PHILLIPS 4X ROUND PHILLPS BOLT 4X8 2 33

34 TAIL LIGHT TAIL LIGHT ASS'Y REAR LIGHT SOCKET & WIRENESS C TAPPING SCREW TRUSS HEAD PHILLIPS 3X BULB 12V/10W A TAIL LIGHT BULB (E-MARK) 12V 21/5W REAR RIGHT SIGNAL LENS TAIL LIGHT LENS REAR LEFT SIGNAL LENS ARD REFLECTOR K HEX BOLT 6X C HEX FLANGE NUT 6MM C TAPPING SCREW TRUSS HEAD PHILLIPS 3X

35 FRONT MASTER CYLINDER-SPCC RIM R.BRAKE SWITCH WIRE BRAKE HOSE BRAKE HOSE FIX BOLT 10X A MASTER CYLINDER SUB ASS'Y MASTER CYLINDER SUB LEVER RESET SPRING MASTER CYLINDER BRACKET RIGHT LEVER RIGHT LEVER SET BOLT 6X B HEX SOCKET BOLT 6X HEX FLANGE NUT 6MM C COPPER PLAIN WASHER 10X15X FLAT HEAD SCREW 4X9 2 35

36 ELECTRICAL EQUIPMENT REGULATER RECTIFIER B PAN PHILLIPS BOLT 5X MAIN SWITCH ASS'Y SWITCH CAP K HEX BOLT 6X FLASHER RELAY (62W) A CABLE TIE 4.8X250M/M B PAN PHILLIPS BOLT 6X HORN 12V B SPRING WASHER 6X12X KEY SET 1 36

37 ELECTRICAL EQUIPMENT A C.D.I UNIT B PAN PHILLIPS BOLT 6* HIGH TENSION COIL G HEX FLANGE BOLT 6X CABLE TIE 4.8X200 M/M SPARK PLUG CAP 10KΩ RUBBER CAP BATTERY 12V MAIN WIRE HARNESS FUSE 7A C ROUND PHILLIPS BOLT 5* OIL LEVEL GAUGE A1 STARTING RELAY PETROL GAUGE ASS'Y FUEL LEVER GAUGE GASKET 1 37

38 MANUAL OWNER'S MANUAL PARTS BOOK SERVICE MANUAL 1 38

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