M AIN C ATALOG VARGUS

Transcript

1 MAIN CATAOG Thread Turning Thread Milling INCH

2 VARGUS is a world leading developer, manufacturer and supplier of high-quality, precision threading, grooving, turning and hand deburring tools. Established in 1960, VARGUS is the cutting tools division of the NEUMO Ehrenberg Group, a multinational organization headquartered in Germany. With 13 international subsidiaries, and a network of distributors, warehouses and certified ISO 9001 manufacturing facilities, VARGUS td. serves customers in more than 100 countries around the globe. A customerfocused organization, VARGUS td. is committed to providing products and solutions of the highest quality and excellent value, and is renowned for its technical expertise and uncompromising service. COMPAN PRODUCTS: Advanced Threading Solutions is the company s prominent product line for Thread Turning, Thread Milling, and Gear Milling Solutions. Thread Turning: The VARDE TT tools offer an extensive collection of pitches and standards in different grades, ranges and types of insert styles, as well as customized methods for the oil and gas industry. Thread Milling: The VARDE TM line provides a wide range of applications and solutions in multi-tooth, singletooth for deep holes, and solid carbide tools. Gear Milling: The VARDE Gear Milling line is a revolutionary concept for gear, rack and spline applications, offered in indexable inserts and solid carbide tools. VARGUS GENius : VARGUS industry-leading Thread Turning and Thread Milling solutions are seamlessly complimented by the VARGUS GENius software The most powerful tool selector, cutting data and CNC program generating software. Innovative Grooving & Turning Solutions, the newest product line by VARGUS, provides innovative solutions for grooving, boring and turning, in a wide range of applications. eading Deburring Solutions, manufactures world leading hand-deburring solutions for metals and plastics. Company Profile

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4 New ines and Innovations Fixed Clamping System Multipurpose Premium Grade For Extra arge Pitches V-CAP Toolholders Polygon Shaped Shanks Professional Threading Solutions Mini Tools for Small Applications VG-Cut Machining Between Shoulders Mini-V Miniature Vertical Tools TMSD Vertical Multi-Flute Vertical Tools 2

5 Contents THREAD TURNING Thread Turning System...12 Thread Turning Inserts...17 Vardex Ordering Code System...18 Partial Profile Partial Profile ISO Metric...34 American UN...49 American UNR...62 Whitworth...63 BSPT...73 NPT...76 ANPT...82 NPTF...83 NPS...87 Round (DIN 405)...88 Round (DIN 20400)...89 Trapez...93 American ACME American ACME (2G) Stub ACME UNJ MJ American Buttress British Buttress Metric Buttress (Sägengewinde) API API Buttress Casing API Round Casing & Tubing VAM New VAM E-Extreme ine Hughes H Pg Advanced Threading Solutions Thread Turning Toolholders Vardex Ordering Code System Toolholders Standard Standard F-ine V-CAP Standard with Clamp Oil & Gas U Style U Style with Clamp Slim Throat VG-Cut V Style Z+ Style M+ Style F-ine M+ Style T+ Style D Standard Off-Set Qualified (FQ) Drop Head-Qualified (CQ) Miniature Square Shank Miniature Round Shank Toolholders Standard Standard F-ine V6 Style V-CAP Standard for Coarse Pitch U Style for Coarse Pitch Standard with Clamp U Style

6 U style with Clamp V Style Z+ Style M+ Style F-ine M+ Style T+ Style D Standard D Standard with Clamp Oil & Gas Standard with Carbide Shank Mini-V Mini-3 Standard Mini-3 U Style Mini-3 Adjustable Mini Mini- Adjustable Micro - Double Ended Microscope - Single Ended TT Technical Data Thread Terminology Machining a Multi-Start Thread Insert Profile Styles Thread Turning Methods for Symmetrical Inserts Thread Infeed Methods Thread Turning Methods for Asymmetrical Inserts Calculating the Helix Angle Anvils Oil & Gas Anvils Anvil Kits Spare Parts Grades and Their Applications Recommended Grades and Cutting Speeds Cutting Conditions Parameters Number of Passes Depths of Cut and Number of Passes for Mini-V Number of Passes and Depth of Cut for Multi Step by Step Thread Turning Material Comparison Table Troubleshooting THREAD MIING Thread Milling Systems Thread Milling Methods The Thread Milling Advantages MiTM Vardex Ordering Code System MiTM Inserts ISO Metric American UN Whitworth NPT NPTF BSPT Plug Insert MiTM Toolholders Standard Toolholders (MiTM 19) Conical Toolholders (MiTM 19) Standard Toolholders (MiTM 24) Conical Toolholders (MiTM 24) Standard Toolholders (MiTM 25) Conical Toolholders (MiTM 25) Shell Mill (MiTM 25) Standard Toolholders (MiTM 40) Shell Mill (MiTM 40) Standard Toolholders (MiTM 41) Shell Mill (MiTM 41) Recommended Grades, Cutting Speeds and Feed STANDARD Thread Milling Vardex Ordering Code System

7 Standard Inserts ISO Metric American UN UNJ Whitworth NPT NPTF (Dry Seal) NPS BSPT Pg ACME Trapez Standard Toolholders TM Standard TM ong Tools /... - For Coarse Pitch Threads TMN - For Conical Threads TM2 - Twin Flutes TMO - Twin Flute Offset TM Shell Mill TMS - Single Point (Standard Inserts) TMV - Single Point (Vertical Insert) Recommended Grades, Cutting Speeds and Feed TMSD Vardex Ordering Code System TMSD Vertical Inserts Partial Profile 60º Partial Profile 55º Trapez Stub ACME TMSD Vertical Toolholders Vertical Toolholders Weldon Shank Vertical Toolholders Carbide Cylindrical Shank TMSD Inserts Partial Profile 60º Partial Profile 55º ISO Metric American UN NPT Trapez American ACME Stub ACME American Buttress API Round Casing & Tubing TMSD Toolholders Standard Toolholders Weldon Shank (U Style) Standard Toolholders Carbide Cylindrical Shank (U Style) Standard Toolholders Steel Cylindrical Shank (U Style) Shell Mill (U Style) Standard Toolholders Weldon Shank ( Style - Mini ) Standard Toolholders Carbide Cylindrical Shank ( Style - Mini ) Standard Toolholders Weldon Shank ( Style - 3/8 ) Standard Toolholders Carbide Cylindrical Shank ( Style - 3/8 ) Shell Mill ( Style - 3/8 ) Shell Mill (5/8 V Style) Standard Toolholders Steel Cylindrical Shank (A Style) Recommended Grades, Cutting Speeds and Feed TM Solid Vardex Ordering Code System Helicool Helicool-R (HCR) Helicool-C (HCC) HTC (Thriller) He-ex Deep Threading

8 MilliPro MilliPro Dental MilliPro E MilliPro HD Straight Recommended Grades, Cutting Speeds and Feed TM Technical Data About Thread Milling Preparing for the Thread Milling Operation ist of G Codes (ISO) for CNC Program Minimum Bore Diameters for TM Standard line Spare Parts Troubleshooting MINI PRO DIN 7993 Snap Ring Grooves Snap Ring Grooves DIN Grooves CIRCIP - Face Grooves MiniPro Toolholders Vardex Ordering Code System PowerBore Toolholders Micro Toolholders MiniPro Technical Data Recommended Grades, Cutting Speeds and Feed Spare Parts MiniPro Inserts Vardex Ordering Code System PowerBore Inserts CD0W Inserts TD0W Inserts WC0W Inserts Micro Boring Inserts Micro Boring - Boring Micro Boring - Copy Micro Boring - Chamfer Micro Boring - ong Nose Micro Boring - Back Boring Micro Boring - Boredrill Micro Grooving Inserts DIN 472 Retaining Ring Grooves for Bores CIRCIP Inch Standard

9 Vargus GENius VARGUS GENius The most powerful tool selector, cutting data and CNC program generating software for the metal cutting tools industry. Thread Turning: The Vargus GENius guides the user to the right tool and the best cutting conditions for the application. Thread Milling: In a few simple steps, the Vargus GENius provides the user with the best tool and optimal machining data, as well as the G-Code for all popular CNC machines. The VARGUS GENius is free and available in 16 languages in ios and Android Apps, Online, Desktop, and SETUP versions. VARGUS Ius Anywhere! Anytime! Tool Selector and CNC Program Generator The most popular and advanced thread turning and thread milling software on the market today. Available in 4 versions at APP Online interactive software Always on, always updated! Stand-alone software application MS Windows OS-based program Automatic updates USB memory devices MS Windows operating system-based program To install, open ZIP and click Setup Available for ios and Android devices New responsive design! Use on any device, anywhere in the world! 7

10 Custom Made Solutions Whether you require a non-standard size, a complex shape or a special design, the Vargus Custom Made Solutions team has the experience and know-how for essentially any tooling solution. Working closely with the customer, VARGUS engineers provide the best solution for your operation, as well as guide and advise in the implementation of the customized machining process. The Custom Made Solutions team has all of the know-how to design the right cutting tool, using the latest techniques and top-of-the-line technology. Contact your VARGUS Sales Representative for more details. Quality Innovation Service 8

11 Gear Milling Advanced Technologies for Gear, Spline and Rack Manufacturing Revolutionary and cost-effective solutions for Gear, Spline & Rack applications, tailor-made to order or available as standard for Spline. The complete Gear Milling Product Catalog is available at Gear Milling Tool Range End Mill Shell Mill Disc Mill Solid Carbide 9

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13 THREAD TURNING Inserts...17 Toolholders Technical Data

14 Thread Turning System - ETERNA Standard Standard Standard with Clamp V-Cap Off-Set Qualified Drop Head-Qualified SCB Miniature Square Shank Miniature Round Shank 1/2 F F Style U Style U Style U Style with Clamp V Style VG-Cut 1/4 V, 3/8 V, 1/2 V Slim Throat Monoblock 12

15 Thread Turning System - ETERNA V Style 5/8 V V Style 5/8 MG MG Style M+ Style MF+ Style Z+ Style T+ Style 14D 14D Standard CNGA Chaser T+ Style On Edge 13

16 Thread Turning System - INTERNA Standard Standard Standard with Clamp V-Cap Oil & Gas Carbide Shank SCB Miniature Square Shank Miniature Round Shank U Style F Style V Style U Style U Style with Clamp 5/8 V V Style 5/8 MG MG Style M+ Style MF+ Style Z+ Style T+ Style 14

17 Thread Turning System - INTERNA Mini-V Steel Shank Carbide Shank Sleeve Clamping Shank Mini-3 4.0, 5.0, 6.0 Steel Shank / Carbide Implanted Shank Mini-3 Adjustable Carbide Shank Mini-5 Steel Shank / Carbide Implanted Shank Mini-5 Adjustable Micro Double-Ended Micro Sleeve Micro Single-Ended 2 Flats Round Shank 4 Flats Round Shank Square Shank Drop Head 14D 14D 14D with Clamping CNGA Chaser T+ Style On Edge 15

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19 Thread Turning Inserts

20 Thread Turning Inserts Vardex Ordering Code System Threading Inserts E 3 R UN VT Insert Size 5K mm 4.0K mm 5.0K mm 6.0K mm 2-1/4 3-3/8 4-1/2 5-5/8 14D - 14D Chaser size 16x16mm 5 - Pitch Full Profile - Pitch Range mm TPI Partial Profile - Pitch Range mm TPI A B AG G N U Q U V S Insert Style 3 - Type of Insert U V MG E - I - EI - + U Style Mini- J Vertical SCB Mega ine F-ine 6 - Standard 60 - Partial Profile Partial Profile 55 ISO - ISO Metric UN - American UN UNR - American UNR W - Whitworth for BSW, BSP BSPT - British Standard Pipe Thread NPT - NPT ANPT - ANPT NPTF - NPTF NPS - NPS RD - Round DIN 405 RD Round DIN TR - Trapez DIN 103 ACME - ACME F STACME - Stub ACME UNJ - UNJ MJ - ISO 5855 ABUT - American Buttress BBUT - British Buttress SAGE - Metric Buttress DIN 513 API - API BUT - API Buttress Casing APIRD - API Round Casing & Tubing VAM - VAM NVAM - New Vam E - Extreme ine Casing H90 - H90 PG - Pg DIN RH/H Insert R - Right Hand Insert - eft Hand Insert None - Right + eft Insert 7 - No. of Cutting Corners 6C - V6 Cutting Corners 8 - API Form No. of Teeth (for Multitooth Style) 2, 3, 5, 6, Multitooth Style 11 - Coarse Pitch Inserts 158/ Carbide Grade VK, VT, VCB, VM7, VK2, VK2P, M+ T+ VH, VB, VR, VTP, VKP, VRP Z+ S+ 18

21 Micro Threading Inserts - Double Ended Thread Turning Inserts 3 1 S 2 I 3 R ISO 6 VM 7 1- Insert Dia mm mm mm mm mm 6 - Standard 60 - Partial Profile Partial Profile 55 ISO - ISO Metric MJ - ISO 5855 NPT - NPT NPTF - NPTF UN - American UN W - Whitworth for BSW, BSP 2 - Insert Style S - Micro Insert 7 - Carbide Grades VM 3 - Type of Insert I RH/H Insert R - Right Hand Insert - eft Hand Insert 5 - Pitch Full Profile - Pitch Range mm TPI Partial Profile - Pitch Range mm TPI A A F F Micro Threading Inserts - Single Ended M TH ISO R 8 VB 9 1- Product ine M, MS - Microscope 2 - Insert Size [mm] 4, 5, 6, Min. Bore Dia. [mm] 3.2, 4.2, Type of Application TH - Threading 5 - Pitch (for Threading) Full Profile - Pitch Range mm TPI Partial Profile - Pitch Range mm TPI A A F F Threading Standard 60 - Partial Profile Partial Profile 55 ISO - ISO Metric UN - American UN W - Whitworth for BSW, BSP NPT - NPT 7 - Overhang [mm] H or RH R - RH Helix - H Helix 9 - Carbide Grades VB 19

22 Thread Turning Inserts CNGA and On Edge Inserts for Oil & Gas C N G A 6 4 I R 5 BUT75 VK T 1 N 2 E 3 C E 7 R APIRD 10 VK Insert Shape 2 - Clearance Angle on Major Cutting Edge T C N 3 - Tolerances S m Theoretical diameter of inscribed circle Insert thickness E ±0.025 mm ±0.025 mm ±0.025 mm G ±0.025 mm ±0.13 mm ±0.025 mm 4 - Clamp Type C A 5 - Theoretical diameter of inscribed circle 6 - Thickness 7 - Type of Insert 8 - RH/H Insert 9 - Pitch 4-1/2 (12.7 mm) 5-5/8 ( mm) 6-6/8 (19.05 mm) 3-3/16 (4.76 mm) 4-4/16 ( 6.35 mm) 5-5/16 (7.94 mm) 6-6/16 (9.525 mm) E - I - EI - + R - Right Hand Insert - eft Hand Insert 10-5 TPI 10 - Standard 11 - No. of Teeth 12 - Carbide Grades ACME - ACME STACME - Stub ACME API - API BUT - API Buttress Casing APIRD - API Round Casing & Tubing VAM - VAM NVAM - New VAM E - Extreme ine Casing H90 - H90 (For Multitooth Style) T3-T5 VK, VKP, VT, VTP VG-Cut Inserts VG D 3.0 UN 12 RH - RS VPG ine Name 2 Number of Cutting Corners 3 Inserts Width 4 Standard VG - Deep Grooving, Threading & Parting Off 5 - Pitch Full Profile - Pitch Range mm TPI D - Double 3.0 mm 60 - Partial Profile Partial Profile 55 ISO - ISO Metric UN - American UN W - Whitworth for BSW, BSP NPT - NPT Partial Profile - Pitch Range mm TPI A RH/H Inserts RH Helix H Helix 7 Top Rake Geometry RS - Close to right shoulder S - Close to left shoulder 8 Carbide Grade VPG Mini-V Inserts V TH ISO 5 R 6 VB 7 1- Product ine 2 - Insert Style 3 - Type of Application 4 - Pitch (for Threading) 5 - Threading Standard V- Mini-V 6 - RH R - RH Helix 08, 11, 14, Carbide Grade VB TH - Threading Full Profile - Pitch Range mm TPI Partial Profile - Pitch Range mm TPI A H I Partial Profile Partial Profile 55 ISO - ISO Metric UN - American UN W - Whitworth for BSW, BSP BSPT - British Standard Pipe Thread NPT - NPT National Pipe Thread NPTF - NPTF National Seal Pipe Thread TR - Trapez Din 103 J G AG

23 Partial Profile 60 r r r r Thread Turning Inserts 60 Standard SCB Sintered Chipbreaker V6 F-ine Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm TPI RH H r RH H Toolholder 1/ ERA EA N..-2 (H) ERA EA / ERG EG E3 I3 A..-3 (H) ERAG EAG SCB JERA /8 SCB JERG E3 - A JERAG /8 V ERS60-6C E3-6C - A..-3 1/ ERN EN E4 I4 A..-4 (H) 1/2 F FERN E4F - A..-4F 5/ ERQ EQ E5 I5 A..-5 (H) 21

24 Thread Turning Inserts Partial Profile 60 (con't) 60 r r T U Style V Style / Slim Throat U Style Slim Throat Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm TPI RH+H r RH H Toolholder 1/2 U UEIU E4U I4U A..-4U (H) 5/8 U UEIU E5U I5U A..-5U (H) Insert Size Pitch Ordering Code Dimensions inch inch mm TPI RH H r T Toolholder 1/4 V VERA VEA N..-2V (H) VERA VEA /8 V VERG VEG N..-3V (H) VERAG VEAG /2 V VERN VEN N..-4V (H) V Style Insert Size Pitch Ordering Code Dimensions inch inch mm TPI RH H r T Toolholder 5/8 V VERV VEV N..-5V-10 (H) Partial Profile ref R W VG-Cut VG-Cut Pocket Size Ordering Code Pitch Dimensions inch No. of Passes Helix Min. Thread Diameter Toolholder RH W ref mm TPI R ref Deg Monoblock 3 VGD3.0A60RH Partial Profile A60 VGE...T12 22

25 Partial Profile 60 (con't) r r r r Thread Turning Inserts 60 Standard SCB Sintered Chipbreaker V6 F-ine Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm TPI RH H r RH H Toolholder 1/ IRA IA NVR..-2 (H) 1/4 SCB 3/ JIRA NVR IRA IA IRG IG IRAG IAG I3 E3 AVR..-3 (H) SCB 3/8 SCB 3/8 V JIRA JIRG JIRAG IRS60-6C I3-6C - I3 - AVR..-3 AVR..-3 NVRC..-3V6 1/ IRN IN I4 E4 AVR..-4 (H) 1/2 F FIRN I4F - AVRC...-4F 5/ IRQ IQ I5 E5 AVR..-5 (H) 23

26 Thread Turning Inserts Partial Profile 60 (con't) 60 r T r U Style V Style U Style Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm TPI RH+H r RH H Toolholder 1/2 U UEIU I4U E4U AVR..-4U (H) 5/8 U UEIU I5U E5U AVR..-5U (H) V Style Insert Size Pitch Ordering Code Dimensions inch inch mm TPI RH H r T Toolholder 5/8 V VIRV VIV NVR..-5V (H) 24

27 Partial Profile 60 (con't) F Mini-V Thread Turning Inserts d 60 h Helix Toolholder face r T Mini-V Insert Style V08 V11 V14 V16 Pitch Ordering Code Dimensions inch Helix Toolholder TPI mm RH d T F r Deg V08THH60R V08THI60R V08THJ60R V V11THH60R V11THI60R V V11THJ60R V14THA60R V14THG60R V V14THAG60R V16THA60R V16THG60R V V16THAG60R

28 Thread Turning Inserts Partial Profile 60 (con't) 60 Partial Profile 60º (con t) 60 Partial Profile 60º (con t) 60 F r F F r F F Mini-3 Standard Mini-3 Standard Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm inch mm TPI RH H r F inch Toolholder KIRA KIA NVR K (H) KIRA KIA NVRC K (H) KIRA KIA NVR K (H) eft handed tool supplied by request (Example: 6.0IA60...). U Style Mini r F 5.0 r Mini- F F Mini- Mini- Mini-3 U Style Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm inch mm TPI RH+H r F inch Toolholder 5.0U KUIB NVRC KU (H) Mini- Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm mm TPI RH H r F inch Toolholder KIRA KIA NVR...-5K (H) 26

29 Partial Profile 60 (con't) Helix ref D min Thread Turning Inserts 60 F r 1 2 ref d F 1 d r RH-Single Ended RH-Double Ended Micro - Double Ended Insert Dia. Pitch Ordering Code Dimensions inch Min. Bore Dia. d mm mm TPI RH r 1 F inch Toolholder SIRF SMC SIRF SMC SIRA SMC eft handed tool supplied by request (Example: 6.0SIA60...). Micro - Single Ended Insert DIa. Pitch Ordering Code Dimensions inch Min. Bore Dia. d mm mm TPI RH/H Helix r 1 F 2 ref* ref D inch Toolholder MS429THF6016R/ MH MS439THF6016R/ M659THA6016R/ MH * 2 Ref: Repeatability within +/

30 Thread Turning Inserts Partial Profile 55 r r r r 55 Standard SCB Sintered Chipbreaker V6 F-ine Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm TPI RH H r RH H Toolholder 1/ ERA EA N..-2 (H) ERA EA / ERG EG E3 I3 A..-3 (H) ERAG EAG SCB JERA /8 SCB JERG E3 - A JERAG /8 V ERS55-6C E3-6C - A..-3 1/ ERN EN E4 I4 A..-4 (H) 1/2 F FERN E4F - A...-4F 5/ ERQ EQ E5 I5 A..-5 (H) 28

31 Partial Profile 55 (con't) Thread Turning Inserts 55 r r T U Style V Style / Slim Throat U Style Slim Throat V Style Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm TPI RH+H r RH H Toolholder 1/2 U UEIU E4U I4U A..-4U (H) 5/8 U UEIU E5U I5U A..-5U (H) Insert Size Pitch Ordering Code Dimensions inch inch mm TPI RH H r T Toolholder 1/4 V VERA VEA N..-2V (H) VERA VEA /8 V VERG VEG N..-3V (H) VERAG VEAG /2 V VERN VEN N..-4V (H) Insert Size Pitch Ordering Code Dimensions inch inch mm TPI RH H r T Toolholder 5/8 V VERV VEV N..-5V-8 (H) Partial Profile ref R W VG-Cut VG-Cut Pocket Size Ordering Code Dimensions inch No. of Passes Helix Min. Thread Diameter Toolholder RH W ref Pitch TPI R ref Deg Monoblock 3 VGD3.0A55RH Partial Profile A55 VGE...T12 29

32 r r r Thread Turning Inserts Partial Profile 55 (con't) 55 r Standard SCB Sintered Chipbreaker V6 F-ine Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm TPI RH H r RH H Toolholder 1/ IRA IA NVR..-2 (H) 1/4 SCB JIRA NVR..-2 SCB 3/8.63 3/8 SCB 3/8 V IRA IA IRG IG IRAG IAG JIRA JIRG JIRAG IRS55-6C I3-6C - I3 E3 AVR..-3 (H) I3 - AVR..-3 AVR..-3 NVRC..-3V6 1/ IRN IN I4 E4 AVR..-4 (H) 1/2 F FIRN I4F - AVRC...-4F 5/ IRQ IQ I5 E5 AVR..-5 (H) 30

33 Partial Profile 55 (con't) Thread Turning Inserts 55 r T r U Style V Style U Style Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm TPI RH+H r RH H Toolholder 1/2 U UEIU I4U E4U AVR..-4U (H) 5/8 U UEIU I5U E5U AVR..-5U (H) V Style Insert Size Pitch Ordering Code Dimensions inch inch mm TPI RH H r T Toolholder 5/8 V VIRV VIV NVR..-5V (H) Partial Profile 55 (con't) Mini-V F d 55 h Helix Toolholder face r T Mini-V Insert Style V14 V16 Pitch Ordering Code Dimensions inch Helix Toolholder TPI mm RH d T F r Deg V14THA55R V14THG55R V V14THAG55R V16THA55R V16THG55R V V16THAG55R

34 Thread Turning Inserts Partial Profile 55 (con't) 55 r F Standard 5.0 F F U Style r F Mini- Mini-3 Standard Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm inch mm TPI RH H r F inch Toolholder KIRA KIA NVR K (H) KIRA KIA NVRC K (H) KIRA KIA NVR K (H) Mini-3 U Style Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm inch mm TPI RH+H r F inch Toolholder 5.0U KUIB NVRC KU (H) Mini- Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm mm TPI RH H r F inch Toolholder KIRA KIA NVR...-5K (H) 32

35 Partial Profile 55 (con't) Helix ref D min Thread Turning Inserts 55 F r 1 2 ref d F 1 d r RH-Single Ended RH-Double Ended Micro - Double Ended Insert Dia. Pitch Ordering Code Dimensions inch Min. Bore Dia. d mm mm TPI RH r 1 F inch Toolholder SIRF SMC SIRF SMC SIRA SMC eft handed tool supplied by request (Example: 6.0SIA55...). Micro - Single Ended Insert Dia. Pitch Ordering Code Dimensions inch Min. Bore Dia. d mm mm TPI RH/H Helix r 1 F 2 ref* ref D inch Toolholder MS429THF5516R/ MH MS439THF5516R/ M659THA5516R/ MH * 2 Ref: Repeatability within +/

36 Thread Turning Inserts ISO Metric h 1/4P 60 1/8P Defined by: R262 (DIN 13) Tolerance class: 6g/6H Standard Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm RH H h min RH H Toolholder ER0.25ISO... 2E0.25ISO ER0.3ISO... 2E0.3ISO ER0.35ISO... 2E0.35ISO ER0.4ISO... 2E0.4ISO ER0.45ISO... 2E0.45ISO ER0.5ISO... 2E0.5ISO / ER0.6ISO... 2E0.6ISO ER0.7ISO... 2E0.7ISO N..-2 (H) ER0.75ISO... 2E0.75ISO ER0.8ISO... 2E0.8ISO ER1.0ISO... 2E1.0ISO ER1.25ISO... 2E1.25ISO ER1.5ISO... 2E1.5ISO ER1.75ISO... 2E1.75ISO ER0.25ISO... 3E0.25ISO ER0.3ISO... 3E0.3ISO ER0.35ISO... 3E0.35ISO ER0.4ISO... 3E0.4ISO ER0.45ISO... 3E0.45ISO ER0.5ISO... 3E0.5ISO ER0.6ISO... 3E0.6ISO ER0.7ISO... 3E0.7ISO / ER0.75ISO... 3E0.75ISO ER0.8ISO... 3E0.8ISO E3 I3 A..-3 (H) 1.0 3ER1.0ISO... 3E1.0ISO ER1.25ISO... 3E1.25ISO ER1.5ISO... 3E1.5ISO ER1.75ISO... 3E1.75ISO ER2.0ISO... 3E2.0ISO ER2.5ISO... 3E2.5ISO ER3.0ISO... 3E3.0ISO ER3.5ISO... 3E3.5ISO

37 ISO Metric (con't) Thread Turning Inserts 1/4P 60 h 1/8P Defined by: R262 (DIN 13) Tolerance class: 6g/6H SCB Sintered Chipbreaker V6 Standard F-ine Standard SCB Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm RH H h min RH H Toolholder 0.5 3JER0.5ISO /8 SCB 3/8 V /2.87 1/2 F.91 5/ JER0.75ISO JER0.8ISO JER1.0ISO JER1.25ISO JER1.5ISO JER1.75ISO JER2.0ISO JER2.5ISO JER3.0ISO JER3.5ISO ER0.5ISO-6C ER0.75ISO-6C ER0.8ISO-6C ER1.0ISO-6C ER1.25ISO-6C ER1.5ISO-6C ER1.75ISO-6C ER2.0ISO-6C ER3.5ISO... 4E3.5ISO ER4.0ISO... 4E4.0ISO ER4.5ISO... 4E4.5ISO ER5.0ISO... 4E5.0ISO ER5.5ISO... 4E5.5ISO ER6.0ISO... 4E6.0ISO FER3.5ISO FER4.0ISO FER4.5ISO FER5.0ISO FER5.5ISO FER6.0ISO ER5.5ISO... 5E5.5ISO ER6.0ISO... 5E6.0ISO E3 - A..-3 E3-6C - A..-3 E4 I4 A..-4 (H) E4F - A...-4F E5 I5 A..-5 (H) 35

38 Thread Turning Inserts ISO Metric (con't) 1/4P 60 h 1/8P T Defined by: R262 (DIN 13) Tolerance class: 6g/6H U Style V Style / Slim Throat U Style Slim Throat Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm RH+H h min RH H Toolholder 5.0 4UE5.0ISO /2 U UE5.5ISO E4U I4U A..-4U (H) 6.0 4UE6.0ISO /8 U UE8.0ISO E5U I5U A..-5U (H) Insert Size Pitch Ordering Code Dimensions inch inch mm RH H h min T Toolholder VER0.75ISO... 2VE0.75ISO VER1.0ISO... 2VE1.0ISO /4 V VER1.5ISO... 2VE1.5ISO N..-2V (H) VER1.75ISO... 2VE1.75ISO VER2.0ISO... 2VE2.0ISO VER0.35ISO... 3VE0.35ISO VER0.4ISO... 3VE0.4ISO VER0.5ISO... 3VE0.5ISO VER0.75ISO... 3VE0.75ISO VER0.8ISO... 3VE0.8ISO /8 V VER1.0ISO... 3VE1.0ISO VER1.25ISO... 3VE1.25ISO N..-3V (H) 1.5 3VER1.5ISO... 3VE1.5ISO VER1.75ISO... 3VE1.75ISO VER2.0ISO... 3VE2.0ISO VER2.5ISO... 3VE2.5ISO VER3.0ISO... 3VE3.0ISO V Style Insert Size Pitch Ordering Code Dimensions inch inch mm RH H h min T Toolholder 5.5 5VER5.5ISO... 5VE5.5ISO N..-5V-6 (H) 6.0 5VER6.0ISO... 5VE6.0ISO /8 V VER8.0ISO... 5VE8.0ISO N..-5V-8 (H) VER10.0ISO... 5VE10.0ISO N..-5V-10 (H) 36

39 ISO Metric (con't) 1/4P 60 RS/S Varied range of threading standards for machining between shoulders and close to spindle. ref Thread Turning Inserts h 1/8P W RS Defined by: R262 (DIN 13) Tolerance class: 6g/6H W S VG-Cut Pocket Size 3 Ordering Code Dimensions inch No. of Passes Helix Min. Thread Diameter Toolholder RH W ref Pitch mm h min ref Deg Monoblock VGD3.0ISO0.50RH-RS/S M 3x0.5 VGD3.0ISO0.75RH-RS/S M 5x0.75 VGD3.0ISO1.00RH-RS/S M 6x1 VGD3.0ISO1.25RH-RS/S M 8x1.25 VGE...T12 VGD3.0ISO1.50RH-RS/S M10x1.5 Coarse VGD3.0ISO1.75RH-RS/S M12x1.75 Coarse VGD3.0ISO2.00RH-RS/S M16x2.0 Coarse H Helix threads available upon request. 37

40 Thread Turning Inserts ISO Metric (con't) 1/4P 60 h 1/8P Defined by: R262 (DIN 13) Tolerance class: 6g/6H Mega ine Insert Size Pitch Ordering Code EDP No. Dimensions inch Number of Passes inch mm RH VK h min 5/8 MG inch Min. Depth of Cut (On radius) 0.006inch Max. Depth of Cut (On radius) MGER12.0ISO MGER16.0ISO MGER18.0ISO MGER20.0ISO MGER25.0ISO Recommended thread infeed method for Mega ine: Flank or Modified Flank 1. 38

41 Toolholders for ISO Metric Thread Turning Inserts H1 H F B 2 1 Spare Parts Insert Ordering Code EDP No. Dimensions inch 5MGER12.0ISO... 5MGER16.0ISO... 5MGER18.0ISO... 5MGER20.0ISO... 5MGER25.0ISO... Thread Diameter Range (Min.) RH H=B=H1 F 1 2 Insert Screw Torx Key N100-5MG12ISO N125-5MG12ISO M43x12 N150-5MG12ISO N100-5MG16ISO N125-5MG16ISO M57x16 N150-5MG16ISO N100-5MG18ISO N125-5MG18ISO M65x18 S5MG K6T N150-5MG18ISO N100-5MG20ISO N125-5MG20ISO M72x20 N150-5MG20ISO N100-5MG25ISO N125-5MG25ISO M90x25 N150-5MG25ISO Recommended thread infeed method for Mega ine: Flank or Modified Flank 1. 39

42 Thread Turning Inserts ISO Metric (con't) 1/4P 60 Defined by: R262 (DIN 13) Tolerance class: 6g/6H h 1/8P M+ Style F-ine M+ T+ Style M+ Style Insert Size Pitch Teeth Ordering Code Dimensions inch Anvil inch mm RH h min RH Toolholder ER1.0ISO3M / ER1.5ISO2M E3M A ER2.0ISO2M ER1.5ISO3M / ER2.0ISO2M ER2.0ISO3M E4M A ER2.5ISO2M /2 F FER2.0ISO2M E4M2F FER2.0ISO3M E4M3F A...-4MF 5/ ER3.0ISO2M E5M A..-5M T+ Style Insert Size Pitch Teeth Ordering Code Dimensions inch Anvil inch mm RH h min RH Toolholder ER1.5ISO8T /2 T.87 4T A..-4T ER2.0ISO8T

43 ISO Metric (con't) Thread Turning Inserts h 1/4P 60 1/8P Defined by: R262 (DIN 13) Tolerance class: 6g/6H Standard SCB Sintered Chipbreaker Standard SCB Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm RH H h min RH H Toolholder IR0.35ISO... 2I0.35ISO IR0.4ISO... 2I0.4ISO IR0.45ISO... 2I0.45ISO IR0.5ISO... 2I0.5ISO IR0.6ISO... 2I0.6ISO IR0.7ISO... 2I0.7ISO / IR0.75ISO... 2I0.75ISO IR0.8ISO... 2I0.8ISO NVR..-2 (H) 1.0 2IR1.0ISO... 2I1.0ISO IR1.25ISO... 2I1.25ISO IR1.5ISO... 2I1.5ISO IR1.75ISO... 2I1.75ISO IR2.0ISO... 2I2.0ISO IR2.5ISO... 2I2.5ISO JIR0.5ISO /4 SCB.43 3/ JIR0.75ISO JIR0.8ISO JIR1.0ISO JIR1.25ISO JIR1.5ISO IR0.35ISO... 3I0.35ISO IR0.4ISO... 3I0.4ISO IR0.45ISO... 3I0.45ISO IR0.5ISO... 3I0.5ISO IR0.6ISO... 3I0.6ISO IR0.7ISO... 3I0.7ISO IR0.75ISO... 3I0.75ISO IR0.8ISO... 3I0.8ISO IR1.0ISO... 3I1.0ISO IR1.25ISO... 3I1.25ISO IR1.5ISO... 3I1.5ISO IR1.75ISO... 3I1.75ISO IR2.0ISO... 3I2.0ISO IR2.5ISO... 3I2.5ISO IR3.0ISO... 3I3.0ISO IR3.5ISO... 3I3.5ISO NVR..-2 I3 E3 AVR..-3 (H) 41

44 Thread Turning Inserts ISO Metric (con't) 1/4P 60 h 1/8P Defined by: R262 (DIN 13) Tolerance class: 6g/6H SCB Sintered Chipbreaker V6 Standard F-ine Standard SCB Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm RH H h min RH H Toolholder 1.0 3JIR1.0ISO /8 SCB 3/8 V /2.87 1/2 F.91 5/ JIR1.25ISO JIR1.5ISO JIR1.75ISO JIR2.0ISO JIR2.5ISO JIR3.0ISO JIR3.5ISO IR0.5ISO-6C IR0.75ISO-6C IR0.8ISO-6C IR1.0ISO-6C IR1.25ISO-6C IR1.5ISO-6C IR1.75ISO-6C IR2.0ISO-6C IR3.5ISO... 4I3.5ISO IR4.0ISO... 4I4.0ISO IR4.5ISO... 4I4.5ISO IR5.0ISO... 4I5.0ISO IR5.5ISO... 4I5.5ISO IR6.0ISO... 4I6.0ISO FIR3.5ISO FIR4.0ISO FIR4.5ISO FIR5.0ISO FIR5.5ISO FIR6.0ISO IR4.5ISO... 5I4.5ISO IR5.0ISO... 5I5.0ISO IR5.5ISO... 5I5.5ISO IR6.0ISO... 5I6.0ISO I3 - AVR..-3 I3-6C - AVR..-3 NVRC..-3V6 I4 E4 AVR..-4 (H) I4F AVRC...-4F I5 E5 AVR..-5 (H) 42

45 ISO Metric (con't) 1/4P 60 Thread Turning Inserts h 1/8P T Defined by: R262 (DIN 13) Tolerance class: 6g/6H U Style V Style M+ Style F-ine M+ T+ Style U Style Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm RH+H h min RH H Toolholder 5.5 4UI5.5ISO /2 U.87 I4U E4U AVR..-4U (H) 6.0 4UI6.0ISO /8 U UI8.0ISO I5U E5U AVR..-5U (H) V Style Insert Size Pitch Ordering Code Dimensions inch inch mm RH H h min T Toolholder 6.0 5VIR6.0ISO... 5VI6.0ISO /8 V VIR8.0ISO... 5VI8.0ISO NVR..-5V (H) VIR10.0ISO... 5VI10.0ISO M+ Style Insert Size Pitch Teeth Ordering Code Dimensions inch Anvil inch mm RH h min RH Toolholder IR1.0ISO3M / IR1.5ISO2M I3M AVR IR2.0ISO2M IR1.5ISO3M / IR2.0ISO2M I4M AVR IR2.0ISO3M /2 F FIR2.0ISO2M I4M2F AVRC...-4MF 5/ IR3.0ISO2M I5M AVR..-5M T+ Style Insert Size Pitch Teeth Ordering Code Dimensions inch Anvil inch mm RH h min RH Toolholder IR1.5ISO8T /2.87 4T AVR..-4T IR2.0ISO8T

46 Thread Turning Inserts ISO Metric (con't) 1/4P 60 h 1/8P Defined by: R262 (DIN 13) Tolerance class: 6g/6H Mega ine Insert Size Pitch Ordering Code EDP No. Dimensions inch Number of Passes inch mm RH VK h min 5/8 MG inch Min. Depth of Cut (On radius) 0.006inch Max. Depth of Cut (On radius) MGIR12.0ISO MGIR16.0ISO MGIR18.0ISO MGIR20.0ISO MGIR25.0ISO Recommended thread infeed method for Mega ine: Flank or Modified Flank 1. 44

47 Toolholders for ISO Metric Thread Turning Inserts F D1 1 (max) D A Insert Ordering Code EDP No. RH A Dimensions inch 1 (max) Min. Bore Dia. D D1 F inch Thread Diameter Range (Min.-Max.) Short Chip Material ong Chip Material 5MGIR12.0ISO... NVRC150-5MG12ISO (M73-90)x12 (M85-90)x12 NVRC200-5MG12ISO (M83-90)x12 (M83-90)x12 NVRC150-5MG16ISO (M77-190)x16 (M89-190)x16 5MGIR16.0ISO... NVRC200-5MG16ISO (M87-190)x16 (M )x16 NVRC250-5MG16ISO (M97-190)x16 (M )x16 NVRC150-5MG18ISO (M85-230)x18 (M91-230)x18 5MGIR18.0ISO... NVRC200-5MG18ISO (M89-230)x18 (M )x18 NVRC250-5MG18ISO (M99-230)x18 (M )x18 NVRC150-5MG20ISO (M92-290)x20 (M93-290)x20 5MGIR20.0ISO... NVRC200-5MG20ISO (M92-290)x20 (M )x20 NVRC250-5MG20ISO (M )x20 (M )x20 NVRC150-5MG25ISO (M )x25 (M )x25 5MGIR25.0ISO... NVRC200-5MG25ISO (M )x25 (M )x25 NVRC250-5MG25ISO (M )x25 (M )x25 Spare Parts Insert Screw S5MG Torx Key K6T Recommended thread infeed method for Mega ine: Flank or Modified Flank 1. 45

48 Thread Turning Inserts ISO Metric (con't) F Mini-V h 1/4P 60 h d Helix 1/8P Defined by: R262 (DIN 13) Tolerance class: 6g/6H T Toolholder face Mini-V Min. Thread Insert Style Pitch Ordering Code Dimensions inch Helix Toolholder mm RH d T F h min Deg. M8x V08TH0.50ISOR M8.5x V08TH0.75ISOR M9x V08TH1.0ISOR V M10x V08TH1.25ISOR V M10x V08TH1.5ISOR M12x V08TH1.75ISOR M14x2.0 V V11TH2.0ISOR V

49 ISO Metric (con't) Thread Turning Inserts h 1/4P 60 1/8P Defined by: FR262 (DIN 13) Tolerance class: 6g/6H F F Standard U Style F 5.0 F Mini- Mini-3 Standard Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm inch mm RH H h min F inch Toolholder KIR0.25ISO KI0.25ISO KIR0.5ISO KI0.5ISO KIR0.75ISO KI0.75ISO NVR K (H) KIR1.0ISO KI1.0ISO KIR1.25ISO KI1.25ISO KIR0.5ISO KI0.5ISO KIR0.75ISO KI0.75ISO KIR1.0ISO KI1.0ISO KIR1.25ISO KI1.25ISO NVRC K (H) KIR1.5ISO KI1.5ISO KIR1.75ISO KI1.75ISO KIR0.5ISO KI0.5ISO KIR0.75ISO KI0.75ISO KIR1.0ISO KI1.0ISO KIR1.25ISO KI1.25ISO NVR K (H) KIR1.5ISO KI1.5ISO KIR1.75ISO KI1.75ISO KIR2.0ISO KI2.0ISO Mini-3 U Style Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm inch mm RH+H h min F inch Toolholder 5.0U KUI2.0ISO NVRC KU (H) Mini- Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm mm RH H h min F inch Toolholder KIR0.35ISO... 5KI0.35ISO KIR0.5ISO... 5KI0.5ISO KIR0.75ISO... 5KI0.75ISO KIR1.0ISO... 5KI1.0ISO KIR1.25ISO... 5KI1.25ISO NVR...-5K (H) 1.5 5KIR1.5ISO... 5KI1.5ISO KIR1.75ISO... 5KI1.75ISO KIR2.0ISO... 5KI2.0ISO

50 Thread Turning Inserts ISO Metric (con't) Helix ref D min h 1/4P 60 1/8P F 1 2 ref d F 1 d Defined by: R262 (DIN 13) Tolerance class: 6g/6H RH-Single Ended RH-Double Ended Micro - Double Ended Insert Dia. Pitch Ordering Code Dimensions inch Min. Bore Dia. Thread d mm mm RH 1 F h min inch Toolholder M4 x SIR0.3ISO M4 x SIR0.4ISO M4 x SIR0.5ISO M4 x SIR0.6ISO SMC M4.5 x SIR0.7ISO M4.5 x SIR0.75ISO M5 x SIR0.8ISO M5 x SIR0.4ISO M5 x SIR0.5ISO M5 x SIR0.6ISO M5 x SIR0.7ISO SMC M5.5 x SIR0.75ISO M5.5 x SIR0.8ISO M6 x SIR1.0ISO M6 x SIR0.5ISO M6.5 x SIR0.75ISO M7 x SIR1.0ISO SMC M8 x SIR1.25ISO M10.5 x SIR1.5ISO eft handed tool supplied by request (Example: 3.0SI0.3ISO...). Micro - Single Ended Insert Dia. Pitch Ordering Code Dimensions inch Min. Bore Dia. Thread d mm mm RH/H Helix 1 F h min 2 ref* ref D inch Toolholder M4x MS429TH0.50ISO16R/ M5x MS439TH0.50ISO16R/ M4x MS429TH0.70ISO16R/ M5x MS429TH0.80ISO16R/ M6x MS439TH1.00ISO16R/ M5.5x M542TH0.50ISO16R/ M5.5x M542TH0.75ISO16R/ M7x M549TH1.00ISO16R/ M6x M649TH0.50ISO16R/ M6.5x M649TH0.75ISO16R/ M7.5x M659TH1.00ISO16R/ M8x M659TH1.25ISO16R/ M10x M659TH1.50ISO16R/ * 2 Ref: Repeatability within +/ MH MH MH

51 American UN - UNC, UNF, UNEF, UNS Thread Turning Inserts h 1/4P 60 1/8P Defined by: ANSI B1.1:74 Tolerance class: 2A/2B Standard Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 1/4.43 3/ ER72UN... 2E72UN ER64UN... 2E64UN ER56UN... 2E56UN ER48UN... 2E48UN ER44UN... 2E44UN ER40UN... 2E40UN ER36UN... 2E36UN ER32UN... 2E32UN ER28UN... 2E28UN ER27UN... 2E27UN ER24UN... 2E24UN ER20UN... 2E20UN ER18UN... 2E18UN ER16UN... 2E16UN ER14UN... 2E14UN ER80UN... 3E80UN ER72UN... 3E72UN ER64UN... 3E64UN ER56UN... 3E56UN ER48UN... 3E48UN ER44UN... 3E44UN ER40UN... 3E40UN ER36UN... 3E36UN ER32UN... 3E32UN ER28UN... 3E28UN ER27UN... 3E27UN ER26UN... 3E26UN ER24UN... 3E24UN ER20UN... 3E20UN ER18UN... 3E18UN ER16UN... 3E16UN ER14UN... 3E14UN ER13UN... 3E13UN ER12UN... 3E12UN ER11.5UN... 3E11.5UN ER11UN... 3E11UN ER10UN... 3E10UN ER9UN... 3E9UN ER8UN... 3E8UN N..-2 (H) E3 I3 A..-3 (H) 49

52 Thread Turning Inserts American UN - UNC, UNF, UNEF, UNS (con't) 1/4P 60 h 1/8P Defined by: ANSI B1.1:74 Tolerance class: 2A/2B SCB Sintered Chipbreaker V6 Standard F-ine U Style Standard SCB Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 36 3JER36UN /8 SCB 3/8 V /2.87 1/2 F.91 5/ JER32UN JER28UN JER24UN JER20UN JER18UN JER16UN JER14UN JER13UN JER12UN JER10UN JER9UN JER8UN ER32UN-6C ER28UN-6C ER24UN-6C ER20UN-6C ER18UN-6C ER16UN-6C ER14UN-6C ER13UN-6C ER12UN-6C ER7UN... 4E7UN ER6UN... 4E6UN ER5UN... 4E5UN FER7UN FER6UN FER5UN ER4.5UN... 5E4.5UN ER4UN... 5E4UN E3 - A..-3 E3-6C - A..-3 E4 I4 A..-4 (H) E4F A...-4F E5 I5 A..-5 (H) U Style Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH+H h min RH H Toolholder 4.5 4UE4.5UN /2 U.87 E4U I4U A..-4U (H) 4 4UE4UN /8 U UE3UN E5U I5U A..-5U (H) 50

53 American UN - UNC, UNF, UNEF, UNS (con't) Thread Turning Inserts 1/4P 60 h 1/8P T Defined by: ANSI B1.1:74 Tolerance class: 2A/2B V Style / Slim Throat Slim Throat Insert Size Pitch Ordering Code Dimensions inch inch TPI RH H h min T Toolholder 20 2VER20UN... 2VE20UN VER18UN... 2VE18UN /4 V VER16UN... 2VE16UN N..-2V (H) 14 2VER14UN... 2VE14UN VER12UN... 2VE12UN VER32UN... 3VE32UN VER28UN... 3VE28UN VER24UN... 3VE24UN VER20UN... 3VE20UN /8 V VER18UN... 3VE18UN VER16UN... 3VE16UN N..-3V (H) 14 3VER14UN... 3VE14UN VER12UN... 3VE12UN VER10UN... 3VE10UN VER8UN... 3VE8UN /2 V VER7UN... 4VE7UN N..-4V (H) V Style Insert Size Pitch Ordering Code Dimensions inch inch TPI RH H h min T Toolholder 4 5VER4UN... 5VE4UN N..-5V-6 (H) 5/8 V VER3UN... 5VE3UN N..-5V-8 (H) 51

54 Thread Turning Inserts American UN - UNC, UNF, UNEF, UNS (con't) 1/4P 60 RS/S Varied range of threading standards for machining between shoulders and close to spindle. ref h 1/8P W RS Defined by: ANSI B1.1:74 Tolerance class: 2A/2B W S VG-Cut Pocket Size 3 Ordering Code Dimensions inch No. of Passes Helix Min. Thread Diameter Toolholder RH W ref Pitch TPI h min ref Deg Monoblock VGD3.0UN32RH-RS/S /32-32 UNC VGD3.0UN28RH-RS/S /16-28 UNC VGD3.0UN24RH-RS/S /32-24 UNC VGD3.0UN20RH-RS/S /4-20 UNC VGD3.0UN18RH-RS/S /16-18 UNC VGE...T12 VGD3.0UN16RH-RS/S /8-16 UNC VGD3.0UN14RH-RS/S /16-14 UNC VGD3.0UN12RH-RS/S /16-14 UNC H Helix threads available upon request. 52

55 American UN - UNC, UNF, UNEF, UNS (con't) Thread Turning Inserts 1/4P 60 h 1/8P Defined by: ANSI B1.1:74 Tolerance class: 2A/2B M+ Style F-ine M+ M+ Style Insert Size Pitch Teeth Ordering Code Dimensions inch Anvil inch TPI RH h min RH Toolholder ER20UN3M ER18UN2M / ER18UN3M ER16UN2M E3M A ER14UN2M ER12UN2M ER16UN3M ER14UN2M / ER12UN2M ER12UN3M E4M A ER11UN2M ER10UN2M /2 F FER16UN3M FER12UN3M E4M3F FER12UN2M FER10UN2M E4M2F A...-4MF 5/ ER8UN2M E5M A..-5M 53

56 Thread Turning Inserts American UN - UNC, UNF, UNEF, UNS (con't) h 1/4P 60 1/8P Defined by: ANSI B1.1:74 Tolerance class: 2A/2B Standard SCB Sintered Chipbreaker Standard SCB Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 72 2IR72UN... 2I72UN IR64UN... 2I64UN IR56UN... 2I56UN IR48UN... 2I48UN IR44UN... 2I44UN IR40UN... 2I40UN IR36UN... 2I36UN IR32UN... 2I32UN / IR28UN... 2I28UN NVR..-2 (H) 27 2IR27UN... 2I27UN IR24UN... 2I24UN IR20UN... 2I20UN IR18UN... 2I18UN IR16UN... 2I16UN IR14UN... 2I14UN IR12UN... 2I12UN IR11UN... 2I11UN JIR36UN /4 SCB.43 3/ JIR32UN JIR28UN JIR24UN JIR20UN JIR18UN JIR16UN IR72UN... 3I72UN IR64UN... 3I64UN IR56UN... 3I56UN IR48UN... 3I48UN IR44UN... 3I44UN IR40UN... 3I40UN IR36UN... 3I36UN IR32UN... 3I32UN IR28UN... 3I28UN IR27UN... 3I27UN IR26UN... 3I26UN NVR..-2 I3 E3 AVR..-3 (H) 54

57 American UN - UNC, UNF, UNEF, UNS (con't) Thread Turning Inserts h 1/4P 60 1/8P Defined by: ANSI B1.1:74 Tolerance class: 2A/2B Standard SCB Sintered Chipbreaker Standard SCB Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 24 3IR24UN... 3I24UN IR20UN... 3I20UN IR18UN... 3I18UN IR16UN... 3I16UN IR14UN... 3I14UN / IR13UN... 3I13UN IR12UN... 3I12UN I3 E3 AVR..-3 (H) IR11.5UN... 3I11.5UN IR11UN... 3I11UN IR10UN... 3I10UN IR9UN... 3I9UN IR8UN... 3I8UN JIR28UN /8 SCB JIR24UN JIR20UN JIR18UN JIR16UN JIR14UN JIR13UN JIR12UN JIR10UN JIR9UN JIR8UN I3 - AVR

58 Thread Turning Inserts American UN - UNC, UNF, UNEF, UNS (con't) h 1/4P 60 1/8P Defined by: ANSI B1.1:74 Tolerance class: 2A/2B V6 Standard F-ine Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 32 3IR32UN-6C /8 V6.63 1/2.87 1/2 F.91 5/ IR28UN-6C IR24UN-6C IR20UN-6C IR18UN-6C IR16UN-6C IR14UN-6C IR13UN-6C IR12UN-6C IR7UN... 4I7UN IR6UN... 4I6UN IR5UN... 4I5UN FIR7UN FIR6UN FIR5UN IR4.5UN... 5I4.5UN IR4UN... 5I4UN I3-6C - AVR..-3 NVRC..-3V6 I4 E4 AVR..-4 (H) I4F AVRC...-4F I5 E5 AVR..-5 (H) 56

59 American UNC (con't) Thread Turning Inserts h 1/4P 60 1/8P Defined by: ANSI B1.1:74 Tolerance class: 2A/2B Coarse Pitch U Style Coarse Pitch Coarse Pitch RH Thread Insert Size Ordering Code Dimensions inch Min Bore Dia. inch RH h min Toolholder RH inch 1/2 x 13UN KIR13UN158/ BNVRC0375S-6.0K.42 9/16 x 12UN 1/4 2IR12UN158/ NVRC / /8 x 11UN 1/4 U 2UIR11UN158/ NVRC044-2U-157/ /4 x 10UN 3IR10UN NVRC / /8 x 9UN 3/8.63 3IR9UN NVRC / x 8UN 3IR8UN NVRC /8 x 7UN 4IR7UN NVRC /4 x 7UN 1/2.87 4IR7UN NVRC /8 x 6UN 4IR6UN NVRC Coarse Pitch H Thread Insert Size Ordering Code Dimensions inch Min Bore Dia. inch H h min Toolholder H inch 1/2 x 13UN KI13UN158/ BNVRC0375S-6.0KH.42 9/16 x 12UN 1/4 2I12UN158/ NVRC040-2H-157/ /8 x 11UN 1/4 U 2UIR11UN158/ NVRC044-2UH-157/ /4 x 10UN 3I10UN NVRC050-3H-157/ /8 x 9UN 3/8.63 3I9UN NVRC050-3H-157/ x 8UN 3I8UN NVRC0625-3H /8 x 7UN 4I7UN NVRC075-4H /4 x 7UN 1/2.87 4I7UN NVRC075-4H /8 x 6UN 4I6UN NVRC075-4H 1.19 U Type RH inserts can be used for both H and RH applications. 57

60 Thread Turning Inserts American UN - UNC, UNF, UNEF, UNS (con t) 1/4P 60 h 1/8P T Defined by: ANSI B1.1:74 Tolerance class: 2A/2B U Style V Style M+ Style F-ine M+ U Style Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH+H h min RH H Toolholder 4.5 4UI4.5UN /2 U.87 I4U E4U AVR..-4U (H) 4 4UI4UN /8 U UI3UN I5U E5U AVR..-5U (H) V Style Insert Size Pitch Ordering Code Dimensions inch inch TPI RH H h min T Toolholder 4 5VIR4UN... 5VI4UN /8 V 1.06 NVR..-5V (H) 3 5VIR3UN... 5VI3UN M+ Style Insert Size Pitch Teeth Ordering Code Dimensions inch Anvil inch TPI RH h min RH Toolholder IR12UN2M / IR14UN2M I3M AVR IR16UN2M IR16UN3M / IR14UN2M IR12UN2M I4M AVR IR12UN3M /2 F FIR12UN2M I4M2F AVRC...-4MF 5/ IR8UN2M I5M AVR..-5M 58

61 American UN - UNC, UNF, UNEF, UNS (con t) Mini-V Thread Turning Inserts F h 1/4P 60 h d Helix 1/8P Defined by: ANSI B1.1:74 Tolerance class: 2A/2B T Toolholder face Mini-V Min. Thread Insert Style Pitch Ordering Code Dimensions inch Helix Toolholder TPI RH d T F h min Deg. 3/8-32UNEF 32 V08TH32UNR /8-28UN 28 V08TH28UNR /8-24UNF 24 V08TH24UNR /8-20UN V08 20 V08TH20UNR V /8-18UNS 18 V08TH18UNR /8-16UNC 16 V08TH16UNR /16-14UNC 14 V08TH14UNR /16-12UNC V11 12 V11TH12UNR V

62 Thread Turning Inserts American UN - UNC, UNF, UNEF, UNS (con t) h 1/4P 60 1/8P F Defined by: ANSI B1.1:74 Tolerance class: 2A/2B F F U Style Standard F 5.0 F Mini- Mini-3 Standard Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm inch TPI RH H h min F inch Toolholder Mini-3 U Style KIR32UN KI32UN KIR28UN KI28UN KIR24UN KI24UN NVR K (H) KIR20UN KI20UN KIR18UN KI18UN KIR32UN KI32UN KIR28UN KI28UN KIR24UN KI24UN KIR20UN KI20UN NVRC K (H) KIR18UN KI18UN KIR16UN KI16UN KIR14UN KI14UN KIR40UN KI40UN KIR32UN KI32UN KIR28UN KI28UN KIR24UN KI24UN KIR20UN KI20UN NVR K (H) KIR18UN KI18UN KIR16UN KI16UN KIR14UN KI14UN Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm inch TPI RH+H h min F inch Toolholder 5.0U KUI13UN KUI12UN KUI11UN NVRC KU (H) Mini- Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm TPI RH H h min F inch Toolholder 40 5KIR40UN... 5KI40UN KIR32UN... 5KI32UN KIR28UN... 5KI28UN KIR24UN... 5KI24UN KIR20UN... 5KI20UN NVR...-5K (H) 18 5KIR18UN... 5KI18UN KIR16UN... 5KI16UN KIR14UN... 5KI14UN

63 American UN - UNC, UNF, UNEF, UNS (con t) Helix 1/4P F 60 h 1 1/8P 2 ref ref d D min F 1 d Thread Turning Inserts Defined by: ANSI B1.1:74 Tolerance class: 2A/2B RH-Single Ended RH-Double Ended Micro - Double Ended Insert Dia. Pitch Ordering Code Dimensions inch Min. Bore Dia. Thread d mm mm RH 1 F h min Inch Toolholder 10-40UNS SIR40UN UNF SIR36UN SMC UNF SIR32UN UNS SIR40UN UNS SIR36UN UNEF SIR32UN UNF SIR28UN SMC /4-27UNS SIR27UN UNC SIR24UN /4-20UNC SIR20UN /4-32UNEF SIR32UN /16-28UN SIR28UN /16-27UNS SIR27UN /16-24UNF SIR24UN SMC /16-20UN SIR20UN /16-18UNC SIR18UN /8-16UNC SIR16UN eft handed tool supplied by request (Example: 6.0SI16UN...). Micro - Single Ended Insert Dia. Pitch Ordering Code Dimensions inch Min. Bore Dia. Thread d mm TPI RH/H Helix 1 F h min 2 ref* ref D inch Toolholder No.8-32UNC 32 MS429TH32UN16R/ No.10-28UNS 28 MS429TH28UN16R/ MH /4-27UNS 27 M549TH27UN16R/ /4-24UNS M542TH24UN16R/ MH /4-20UNC 20 M542TH20UN16R/ /16-18UNC 18 M659TH18UN16R/ /8-16UNC 16 M659TH16UN16R/ MH * 2 Ref: Repeatability within +/

64 Thread Turning Inserts American UNR 1/4P 60 h 1/8P Defined by: ASME B Tolerance class: 2A/2B Standard Standard - Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 3/ ER8UNR... 3E8UNR E3 I3 A...-3 (H) 62

65 Whitworth - BSW, BSP, BSF, BSB Thread Turning Inserts R 0.137P h 55 R 0.137P Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Tolerance class: Medium class A Standard Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 72 2ER72W... 2E72W ER60W... 2E60W ER56W... 2E56W ER48W... 2E48W ER40W... 2E40W ER36W... 2E36W ER32W... 2E32W / ER28W... 2E28W ER26W... 2E26W N..-2 (H) 24 2ER24W... 2E24W ER22W... 2E22W ER20W... 2E20W ER19W... 2E19W ER18W... 2E18W ER16W... 2E16W ER14W... 2E14W ER72W... 3E72W ER60W... 3E60W ER56W... 3E56W ER48W... 3E48W ER40W... 3E40W ER36W... 3E36W ER32W... 3E32W ER30W... 3E30W ER28W... 3E28W ER26W... 3E26W / ER24W... 3E24W ER22W... 3E22W E3 I3 A..-3 (H) 20 3ER20W... 3E20W ER19W... 3E19W ER18W... 3E18W ER16W... 3E16W ER14W... 3E14W ER12W... 3E12W ER11W... 3E11W ER10W... 3E10W ER9W... 3E9W ER8W... 3E8W

66 Thread Turning Inserts Whitworth - BSW, BSP, BSF, BSB (con't) R 0.137P 55 h R 0.137P Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Tolerance class: Medium class A SCB Sintered Chipbreaker V6 Standard F-ine U Style Standard SCB Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 36 3JER36W /8 SCB 3/8 V /2.87 1/2 F.91 5/ JER32W JER28W JER24W JER20W JER19W JER18W JER16W JER14W JER12W JER11W JER10W JER8W ER19W-6C ER16W-6C ER14W-6C ER12W-6C ER7W... 4E7W ER6W... 4E6W ER5W... 4E5W FER7W FER6W FER5W ER4.5W... 5E4.5W ER4W... 5E4W E3 - A..-3 E3-6C - A..-3 E4 I4 A..-4 (H) E4F A...-4F E5 I5 A..-5 (H) U Style Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH+H h min RH H Toolholder 4.5 4UEI4.5W /2 U UEI4W UEI3.5W E4U I4U A..-4U (H) UEI3.25W UEI3.5W /8 U UEI3.25W UEI3W E5U I5U A..-5U (H) UEI2.75W

67 Whitworth - BSW, BSP, BSF, BSB (con't) Thread Turning Inserts R 0.137P 55 h R 0.137P T Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Tolerance class: Medium class A V Style / Slim Throat M+ Style F-ine M+ Slim Throat Insert Size Pitch Ordering Code Dimensions inch inch TPI RH H h min T Toolholder 19 2VER19W... 2VE19W /4 V VER14W... 2VE14W N..-2V (H) 11 2VER11W... 2VE11W VER19W... 3VE19W VER18W... 3VE18W /8 V VER16W... 3VE16W VER14W... 3VE14W N..-3V (H) 12 3VER12W... 3VE12W VER11W... 3VE11W V Style Insert Size Pitch Ordering Code Dimensions inch inch TPI RH H h min T Toolholder 4 5VER4W... 5VE4W N..-5V-6 (H) 5/8 V VER3W... 5VE3W N..-5V-8 (H) 2.5 5VER2.5W... 5VE2.5W N..-5V-10 (H) M+ Style Insert Size Pitch Teeth Ordering Code Dimensions inch Anvil inch TPI RH h min RH Toolholder ER28W2M ER19W2M /8.63 E3M A ER19W3M ER14W2M ER14W3M /2.87 E4M A ER11W2M /2 F FER11W2M E4M2F A...-4MF 65

68 Thread Turning Inserts Whitworth - BSW, BSP, BSF, BSB (con't) R 0.137P 55 RS/S Varied range of threading standards for machining between shoulders and close to spindle. ref h R 0.137P R W RS Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Tolerance class: Medium class A R W S VG-Cut Pocket Size 3 Ordering Code Dimensions inch No. of Passes Helix Min. Thread Diameter Toolholder RH W ref Pitch TPI h min ref Deg Monoblock VGD3.0W19RH-RS/S /2-19BSW VGD3.0W14RH-RS/S /2-14BSW VGE...T12 VGD3.0W11RH/H /8-11BSW H Helix threads available upon request. 66

69 Whitworth - BSW, BSP, BSF, BSB (con't) Thread Turning Inserts R 0.137P 55 h R 0.137P Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Tolerance class: Medium class A Standard SCB Sintered Chipbreaker Standard SCB Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 72 2IR72W... 2I72W IR60W... 2I60W IR56W... 2I56W IR48W... 2I48W IR40W... 2I40W IR36W... 2I36W IR32W... 2I32W IR28W... 2I28W / IR26W... 2I26W NVR..-2 (H) 24 2IR24W... 2I24W IR22W... 2I22W IR20W... 2I20W IR19W... 2I19W IR18W... 2I18W IR16W... 2I16W IR14W... 2I14W IR12W... 2I12W JIR36W /4 SCB.43 3/ JIR32W JIR28W JIR24W JIR20W JIR19W JIR18W JIR16W JIR14W IR72W... 3I72W IR60W... 3I60W IR56W... 3I56W IR48W... 3I48W IR40W... 3I40W IR36W... 3I36W IR32W... 3I32W IR30W... 3I30W NVR..-2 I3 E3 AVR..-3 (H) 67

70 Thread Turning Inserts Whitworth - BSW, BSP, BSF, BSB (con't) h R 0.137P 55 R 0.137P Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Tolerance class: Medium class A SCB Standard Sintered V6 F-ine Chipbreaker Standard SCB Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 28 3IR28W... 3I28W IR26W... 3I26W IR24W... 3I24W IR22W... 3I22W IR20W... 3I20W IR19W... 3I19W / IR18W... 3I18W IR16W... 3I16W I3 E3 AVR..-3 (H) 14 3IR14W... 3I14W IR12W... 3I12W IR11W... 3I11W IR10W... 3I10W IR9W... 3I9W IR8W... 3I8W JIR28W /8 SCB 3/8 V /2.87 1/2 F.91 5/ JIR24W JIR20W JIR19W JIR18W JIR16W JIR14W JIR12W JIR11W JIR10W JIR8W IR19W-6C IR16W-6C IR14W-6C IR12W-6C IR7W... 4I7W IR6W... 4I6W IR5W... 4I5W FIR7W FIR6W FIR5W IR4.5W... 5I4.5W IR4W... 5I4W I3 - AVR...-3 I3-6C - AVR..-3 NVRC..-3V6 I4 E4 AVR..-4 (H) I4F AVRC...-4F I5 E5 AVR..-5 (H) 68

71 Whitworth - BSW, BSP, BSF, BSB (con't) Thread Turning Inserts R 0.137P 55 h R 0.137P T Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Tolerance class: Medium class A U Style V Style M+ Style F-ine M+ U Style Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH+H h min RH H Toolholder 4.5 4UEI4.5W /2 U UEI4W UEI3.5W I4U E4U AVR..-4U (H) UEI3.25W UEI3.5W /8 U UEI3.25W UEI3W I5U E5U AVR..-5U (H) UEI2.75W V Style Insert Size Pitch Ordering Code Dimensions inch inch TPI RH H h min T Toolholder 4 5VIR4W... 5VI4W /8 V VIR3W... 5VI3W NVR..-5V (H) 2.5 5VIR2.5W... 5VI2.5W M+ Style Insert Size Pitch Teeth Ordering Code Dimensions inch Anvil inch TPI RH h min RH Toolholder 3/ IR14W2M I3M AVR..-3 1/ IR11W2M I4M AVR..-4 1/2 F FIR11W2M I4M2F AVRC... -4MF 69

72 Thread Turning Inserts Whitworth - BSW, BSP, BSF, BSB (con't) F Mini-V R 0.137P h 55 R 0.137P h d Helix Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Tolerance class: Medium Class A T Toolholder face Mini-V Min. Thread Insert Style Pitch Ordering Code Dimensions inch Helix Toolholder TPI RH d T F h min Deg. 1/2 x19w V11 19 V11TH19WR V

73 Whitworth - BSW, BSP, BSF, BSB (con't) Thread Turning Inserts R 0.137P 55 h R 0.137P F Standard F 5.0 F Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Tolerance class: Medium class A F U Style F Mini- Mini-3 Standard Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm inch TPI RH H h min F inch Toolholder KIR26W KI26W KIR22W KI22W KIR20W KI20W NVR K (H) KIR19W KI19W KIR18W KI18W KIR28W KI28W KIR24W KI24W KIR20W KI20W KIR19W KI19W NVRC K (H) KIR18W KI18W KIR16W KI16W KIR28W KI28W KIR19W KI19W NVR K (H) KIR14W KI14W Mini-3 U Style Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm inch TPI RH+H h min F inch Toolholder KUI14W U KUI12W NVRC KU (H) KUI11W Mini- Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm TPI RH H h min F inch Toolholder 28 5KIR28W... 5KI28W KIR19W... 5KI19W NVR... -5K (H) 14 5KIR14W... 5KI14W

74 Thread Turning Inserts Whitworth - BSW, BSP, BSF, BSB (con't) R 0.137P h 55 R 0.137P Helix F 1 2 ref ref d D min F 1 d Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Tolerance class: Medium class A RH-Single Ended RH-Double Ended Micro - Double Ended Insert Dia. Pitch Ordering Code Dimensions inch Min. Bore Dia. Thread d mm TPI RH 1 F h min inch Toolholder 1/16-28BSP SIR28W /4-26BSF SIR26W SMC /4-24BSW SIR24W /16-28BSP SIR28W /16-28BSW SIR26W /16-24BSW SIR24W /16-22BSW SIR22W SMC /8-20BSF SIR20W /4-19BSP SIR19W eft handed tool supplied by request (Example: 6.0SI19W...). Micro - Single Ended Insert Dia. Pitch Ordering Code Dimensions inch Min. Bore Dia. Thread d mm TPI RH/H Helix 1 F h min 2 ref* ref D Inch Toolholder 1/16-28BSP 28 M659TH28W16R/ MH /4-19BSP 19 M659TH19W16R/ * 2 Ref: Repeatability within +/

75 BSPT R0.137P Thread Turning Inserts ' R0.137P Defined by: B.S. 21:1985 Tolerance class: Standard BSPT Standard SCB Sintered Chipbreaker V6 Slim Throat T Standard SCB Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 28 2ER28BSPT... 2E28BSPT / ER19BSPT... 2E19BSPT N..-2 (H) 14 2ER14BSPT... 2E14BSPT ER28BSPT... 3E28BSPT / ER19BSPT... 3E19BSPT ER14BSPT... 3E14BSPT E3 I3 A..-3 (H) 11 3ER11BSPT... 3E11BSPT JER28BSPT /8 SCB 3/8 V JER19BSPT JER14BSPT JER11BSPT ER19BSPT-6C ER14BSPT-6C E3 - A..-3 E3-6C - A..-3 Slim Throat Insert Size Pitch Ordering Code Dimensions inch inch TPI RH H h min T Toolholder 28 3VER28BSPT... 3VE28BSPT /8 V VER19BSPT... 3VE19BSPT VER14BSPT... 3VE14BSPT N..-3V (H) 11 3VER11BSPT... 3VE11BSPT

76 Thread Turning Inserts BSPT (con't) R0.137P ' R0.137P Defined by: B.S. 21:1985 Tolerance class: Standard BSPT Standard SCB Sintered Chipbreaker V6 Standard SCB Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 28 2IR28BSPT... 2I28BSPT / IR19BSPT... 2I19BSPT NVR..-2 (H) 14 2IR14BSPT... 2I14BSPT /4 SCB.43 3/8.63 3/8 SCB 3/8 V JIR28BSPT JIR19BSPT IR28BSPT... 3I28BSPT IR19BSPT... 3I19BSPT IR14BSPT... 3I14BSPT IR11BSPT... 3I11BSPT JIR28BSPT JIR19BSPT JIR14BSPT JIR11BSPT IR19BSPT-6C IR14BSPT-6C NVR..-2 I3 E3 AVR..-3 (H) I3 - AVR..-3 I3-6C - AVR..-3 NVRC..-3V6 BSPT Mini-V F R0.137P d h Helix ' R0.137P Defined by: B.S.21:1985 Tolerance class: Standard BSPT T Toolholder face Mini-V Min. Thread Insert Style Pitch Ordering Code Dimensions inch Helix Toolholder TPI RH d T F h min Deg. 1/4-19BSPT V11 19 V11TH19BSPTR V

77 BSPT (con't) R0.137P F 5.0 F Thread Turning Inserts ' R0.137P Mini-3 Mini- Defined by: B.S. 21:1985 Tolerance class: Standard BSPT Mini-3 Standard Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm inch TPI RH H h min F inch Toolholder KIR28BSPT KI28BSPT NVR K (H) KIR28BSPT KI28BSPT KIR19BSPT KI19BSPT NVRC K (H) KIR28BSPT KI28BSPT KIR19BSPT KI19BSPT NVR K (H) KIR14BSPT KI14BSPT Mini- Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm TPI RH H h min F inch Toolholder 28 5KIR28BSPT... 5KI28BSPT KIR19BSPT... 5KI19BSPT NVR...-5K (H) 14 5KIR14BSPT... 5KI14BSPT

78 Thread Turning Inserts NPT h Defined by: USAS B2.1:1968 Tolerance class: Standard NPT SCB Standard Sintered V6 Slim Throat Chipbreaker T Standard SCB Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 27 2ER27NPT... 2E27NPT / ER18NPT... 2E18NPT N..-2 (H) 14 2ER14NPT... 2E14NPT ER27NPT... 3E27NPT ER18NPT... 3E18NPT / ER14NPT... 3E14NPT E3 I3 A..-3 (H) ER11.5NPT... 3E11.5NPT ER8NPT... 3E8NPT JER27NPT /8 SCB JER18NPT JER14NPT JER11.5NPT JER8NPT E3 - A..-3 3/8 V ER14NPT-6C E3-6C - A..-3 Slim Throat Insert Size Pitch Ordering Code Dimensions inch inch TPI RH H h min T Toolholder 27 2VER27NPT... 2VE27NPT /4 V VER18NPT... 2VE18NPT VER14NPT... 2VE14NPT N..-2V (H) VER11.5NPT... 2VE11.5NPT VER27NPT... 3VE27NPT /8 V VER18NPT... 3VE18NPT N..-3V (H) VER11.5NPT... 3VE11.5 NPT

79 NPT (con't) RS/S Varied range of threading standards for machining between shoulders and close to spindle. Thread Turning Inserts ref h Defined by: USAS B2.1:1968 Tolerance class: Standard NPT R R W W VG-Cut Pocket Size Ordering Code Dimensions inch No. of Passes Helix Min. Thread Diameter Toolholder RH W ref Pitch TPI h min ref Deg Monoblock 3 VGD3.0NPT18RH-RS/S /4-18NPT 3 VGD3.0NPT14RH-RS/S /2-14NPT VGE...T12 3 VGD3.0NPT11.5RH-RS/S NPT H Helix threads available upon request. NPT (con't) h Defined by: USAS B2.1:1968 Tolerance class: Standard NPT M+ Style F-ine M+ Z+ Style M+ Style Insert Size Pitch Teeth Ordering Code Dimensions inch Anvil inch TPI RH h min RH Toolholder 3/ ER14NPT2M E3M A..-3 1/ ER11.5NPT2M E4M A..-4 1/2 F FER11.5NPT2M E4M2F A...-4MF 5/ ER11.5NPT3M ER8NPT2M E5M A..-5M Z+ Style Insert Size Pitch Teeth Ordering Code Dimensions inch Anvil inch TPI RH h min RH Toolholder ER11.5NPT2Z /2.87 E4Z A..-4Z 8 2 4ER8NPT2Z

80 Thread Turning Inserts NPT (con't) h Defined by: USAS B2.1:1968 Tolerance class: Standard NPT Standard SCB Sintered Chipbreaker V6 Standard SCB Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 27 2IR27NPT... 2I27NPT / IR18NPT... 2I18NPT NVR..-2 (H) 14 2IR14NPT... 2I14NPT /4 SCB.43 3/8.63 3/8 SCB JIR27NPT JIR18NPT IR27NPT... 3I27NPT IR18NPT... 3I18NPT IR14NPT... 3I14NPT IR11.5NPT... 3I11.5NPT IR8NPT... 3I8NPT JIR27NPT JIR18NPT JIR14NPT JIR11.5NPT JIR8NPT NVR..-2 I3 E3 AVR..-3 (H) I3 - AVR..-3 3/8 V IR14NPT-6C I3-6C - AVR..-3 NVRC..-3V6 78

81 NPT (con't) Thread Turning Inserts h Defined by: USAS B2.1:1968 Tolerance class: Standard NPT M+ Style F-ine M+ Z+ Style M+ Style Insert Size Pitch Teeth Ordering Code Dimensions inch Anvil inch TPI RH h min RH Toolholder 3/ IR14NPT2M I3M AVR..-3 1/ IR11.5NPT2M I4M AVR..-4 1/2 F FIR11.5NPT2M I4M2F AVRC...-4MF 5/ IR11.5NPT3M IR8NPT2M I5M AVR..-5M Z+ Style Insert Size Pitch Teeth Ordering Code Dimensions inch Anvil inch TPI RH h min RH Toolholder IR11.5NPT2Z /2.87 I4Z AVR..-4Z 8 2 4IR8NPT2Z

82 Thread Turning Inserts NPT (con't) F Mini-V d h h Helix 90 1º47 Defined by: USAS B2.1:1968 Tolerance class: Standard NPT T Toolholder face Mini-V Min. Thread Insert Style Pitch Ordering Code Dimensions inch Helix Toolholder TPI RH d T F h min Deg. 1/8-27NPT 27 V08TH27NPTR V V /4-18NPT 18 V08TH18NPTR NPT h F Mini F Mini- Defined by: USAS B2.1:1968 Tolerance class: Standard NPT Mini-3 Standard Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm inch TPI RH H h min F inch Toolholder KIR27NPT KI27NPT NVR K (H) KIR27NPT KI27NPT KIR18NPT KI18NPT NVRC K (H) KIR27NPT KI27NPT KIR18NPT KI18NPT NVR K (H) KIR14NPT KI14NPT Mini- Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm TPI RH H h min F inch Toolholder 27 5KIR27NPT... 5KI27NPT KIR18NPT... 5KI18NPT NVR...-5K (H) 14 5KIR14NPT... 5KI14NPT

83 NPT (con't) h Helix F 1 2 ref ref d D min F 1 d Thread Turning Inserts Defined by: USAS B2.1:1968 Tolerance class: Standard NPT RH-Single Ended RH-Double Ended Micro - Double Ended Insert Dia. Pitch Ordering Code Dimensions inch Min. Bore Dia. Thread d mm TPI RH 1 F h min mm Toolholder 1/16-27NPT SIR27NPT SMC /4-18NPT SIR18NPT eft handed tool supplied by request (Example: 6.0SI18NPT...). Micro - Single Ended Insert Dia. Pitch Ordering Code Dimensions inch Min. Bore Dia. Thread d mm TPI RH/H Helix 1 F h min 2 ref* ref D mm Toolholder 1/16-27NPT 27 M659TH27NPT16R/ /4-18NPT M659TH18NPT16R/ MH /2-14NPT 14 M659TH14NPT16R/ * 2 Ref: Repeatability within +/

84 Thread Turning Inserts ANPT / h Defined by: MI-P-7105B Tolerance class: Standard ANPT Standard Standard Standard - Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 18 3ER18ANPT... 3E18ANPT /8.63 E3 I3 A..-3 (H) 14 3ER14ANPT... 3E14ANPT Standard - Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 1/ IR18ANPT... 2I18ANPT NVR..-2 (H) 3/ IR14ANPT... 3I14ANPT I3 E3 AVR..-3 (H) 82

85 NPTF h Thread Turning Inserts Defined by: ANSI B Tolerance class: Standard NPTF Standard SCB Sintered Chipbreaker M+ Style Standard SCB Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 27 2ER27NPTF... 2E27NPTF / ER18NPTF... 2E18NPTF N..-2 (H) 14 2ER14NPTF... 2E14NPTF ER27NPTF... 3E27NPTF ER18NPTF... 3E18NPTF / ER14NPTF... 3E14NPTF E3 I3 A..-3 (H) ER11.5NPTF... 3E11.5NPTF ER8NPTF... 3E8NPTF JER27NPTF /8 SCB JER18NPTF JER14NPTF JER11.5NPTF JER8NPTF E3 - A..-3 M+ Style Insert Size Pitch Teeth Ordering Code Dimensions inch Anvil inch TPI RH h min RH Toolholder 3/ ER14NPTF2M E3M A

86 Thread Turning Inserts NPTF (con't) h Defined by: ANSI B Tolerance class: Standard NPTF Standard SCB Sintered Chipbreaker M+ Style Standard SCB Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 27 2IR27NPTF... 2I27NPTF / IR18NPTF... 2I18NPTF NVR..-2 (H) 14 2IR14NPTF... 2I14NPTF /4 SCB.43 3/8.63 3/8 SCB JIR27NPTF JIR18NPTF IR27NPTF... 3I27NPTF IR18NPTF... 3I18NPTF IR14NPTF... 3I14NPTF IR11.5NPTF... 3I11.5NPTF IR8NPTF... 3I8NPTF JIR27NPTF JIR18NPTF JIR14NPTF JIR11.5NPTF JIR8NPTF NVR..-2 I3 E3 AVR..-3 (H) I3 - AVR..-3 M+ Style Insert Size Pitch Teeth Ordering Code Dimensions inch Anvil inch TPI RH h min RH Toolholder 3/ IR14NPTF2M I3M AVR

87 NPTF (con't) F Mini-V Thread Turning Inserts d h Defined by: ANSI Tolerance class: Standard NPTF h T Toolholder face Helix Mini-V Min. Thread Insert Style Pitch Ordering Code Dimensions inch Helix Toolholder TPI RH d T F h min Deg. 1/4-18NPTF V08 18 V08TH18NPTFR V

88 Thread Turning Inserts NPTF (con't) h F F Defined by: ANSI B Tolerance class: Standard NPTF Mini-3 Mini- Mini-3 Standard Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm inch TPI RH H h min F inch Toolholder KIR27NPTF KI27NPTF NVR K (H) KIR27NPTF KI27NPTF KIR18NPTF KI18NPTF NVRC K (H) KIR27NPTF KI27NPTF KIR18NPTF KI18NPTF NVR K (H) KIR14NPTF KI14NPTF Mini- Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm TPI RH H h min F inch Toolholder 27 5KIR27NPTF... 5KI27NPTF KIR18NPTF... 5KI18NPTF NVR...-5K (H) 14 5KIR14NPTF... 5KI14NPTF NPTF F 1 d h Defined by: ANSI B Tolerance class: Standard NPTF RH-Double Ended Micro - Double Ended Insert Dia. Pitch Ordering Code Dimensions inch Min. Bore Dia. Thread d mm TPI RH 1 F h min inch Toolholder 1/16-27NPTF SIR27NPTF /4-18NPTF SIR18NPTF SMC eft handed tool supplied by request (Example: 6.0SI18NPTF...). 86

89 NPS / Thread Turning Inserts h Defined by: USA NBS H28 (1957) Tolerance class: Standard NPS Standard Standard Standard - Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 24 3ER24NPS... 3E24NPS ER16NPS... 3E16NPS / ER14NPS... 3E14NPS ER12NPS... 3E12NPS E3 I3 A..-3 (H) ER11.5NPS... 3E11.5NPS ER9NPS... 3E9NPS ER8NPS... 4E8NPS / ER7NPS... 4E7NPS E4 I4 A..-4 (H) 6 4ER6NPS... 4E6NPS / ER5NPS... 5E5NPS E5 I5 A..-5 (H) Standard - Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 24 3IR24NPS... 3I24NPS IR14NPS... 3I14NPS / IR12NPS... 3I12NPS I3 E3 AVR..-3 (H) IR11.5NPS... 3I11.5NPS IR9NPS... 3I9NPS IR8NPS... 4I8NPS / IR7NPS... 4I7NPS I4 E4 AVR..-4 (H) 6 4IR6NPS... 4I6NPS / IR5NPS... 5I5NPS I5 E5 AVR..-5 (H) 87

90 Thread Turning Inserts Round (DIN 405) R P h h R P 30 Defined by: DIN 405 Tolerance class: 7h/7H Standard F-ine Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 10 3ER10RD... 3E10RD / ER8RD... 3E8RD E3 I3 A..-3 (H) 6 3ER6RD... 3E6RD / ER6RD... 4E6RD ER4RD... 4E4RD E4 I4 A..-4 (H) 1/2 F FER6RD FER4RD E4F A...-4F 5/ ER4RD... 5E4RD E5 I5 A..-5 (H) h R P h R P 30 Defined by: DIN 405 Tolerance class: 7h/7H Standard F-ine Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 10 3IR10RD... 3I10RD / IR8RD... 3I8RD I3 E3 AVR..-3 (H) 6 3IR6RD... 3I6RD / IR6RD... 4I6RD IR4RD... 4I4RD I4 E4 AVR..-4 (H) 1/2 F FIR6RD FIR4RD I4F AVRC...-4F 5/ IR4RD... 5I4RD I5 E5 AVR..-5 (H) 88

91 Round (DIN 20400) Thread Turning Inserts h R P h R P R P 30 Defined by: DIN Tolerance class: Standard Standard F-ine U Style Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm RH H h min RH H Toolholder 3.0 4ER3.0RD E3.0RD / ER4.0RD E4.0RD ER5.0RD E5.0RD E4 I4 A..-4 (H) 6.0 4ER6.0RD E6.0RD FER3.0RD /2 F FER4.0RD FER5.0RD E4F A...-4F 6.0 4FER6.0RD U Style Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm RH+H h min RH H Toolholder 5/8 U UEI8.0RD E5U I5U A..-5U (H) 89

92 Thread Turning Inserts Round (DIN 20400) (con't) R P h h R P R P 30 Defined by: DIN Tolerance class: Standard Mega ine Insert Size Pitch Ordering Code EDP No. Dimensions inch Number of Passes inch mm RH VK h min 5/8 MG inch Min. Depth of Cut (On radius) 0.006inch Max. Depth of Cut (On radius) MGER10.0RD MGER12.0RD MGER16.0RD Toolholders for Round (DIN 20400) H1 H F B 2 1 Insert Ordering Code EDP No. Dimensions inch 5MGER10.0RD MGER12.0RD MGER16.0RD Thread Diameter Range (Min.-Max.) Spare Parts RH H=B=H1 F 1 2 Insert Screw Torx Key N100-5MG10RD N125-5MG10RD (RD )x10 N150-5MG10RD N100-5MG12RD N125-5MG12RD (RD )x12 S5MG K6T N150-5MG12RD N100-5MG16RD N125-5MG16RD (RD )x16 N150-5MG16RD Recommended thread infeed method for Mega ine: Flank or Modified Flank 1. 90

93 Round (DIN 20400) (con't) Thread Turning Inserts R P h 30 h R P R P Defined by: DIN Tolerance class: Standard Standard F-ine U Style Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm RH H h min RH H Toolholder 3.0 4IR3.0RD I3.0RD / IR4.0RD I4.0RD IR5.0RD I5.0RD I4 E4 AVR..-4 (H) 6.0 4IR6.0RD I6.0RD FIR3.0RD /2 F FIR4.0RD FIR5.0RD I4F AVRC...-4F 6.0 4FIR6.0RD U Style Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm RH+H h min RH H Toolholder 5/8 U UEI8.0RD I5U E5U AVR..-5U (H) 91

94 Thread Turning Inserts Round (DIN 20400) (con't) h R P h R P R P 30 Defined by: DIN Tolerance class: Standard Mega ine Insert Size Pitch Ordering Code EDP No. Dimensions inch Number of Passes inch mm RH VK h min 5/8 MG inch Min. Depth of Cut (On radius) 0.006inch Max. Depth of Cut (On radius) MGIR10.0RD MGIR12.0RD MGIR16.0RD Toolholders for Round (DIN 20400) F D1 1 (max) D A Insert Ordering Code EDP No. RH A Dimensions inch 1 (max) Min. Bore Dia. D D1 F inch NVRC150-5MG10RD MGIR10.0RD NVRC200-5MG10RD NVRC250-5MG10RD NVRC150-5MG12RD MGIR12.0RD NVRC200-5MG12RD NVRC250-5MG12RD NVRC150-5MG16RD MGIR16.0RD NVRC200-5MG16RD NVRC250-5MG16RD Thread Diameter Range (Min.-Max.) Short Chip Material ong Chip Material 4.8 (RD )x10 (RD )x (RD )x12 (RD )x (RD )x16 (RD )x16 Spare Parts Insert Screw S5MG Torx Key K6T Recommended thread infeed method for Mega ine: Flank or Modified Flank 1. 92

95 T Trapez Thread Turning Inserts 30 h Defined by: DIN 103 Tolerance class: 7e/7H Standard F-ine U Style V Style Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm RH H h min RH H Toolholder 1/ ER1.5TR... 2E1.5TR N..-2 (H) 1.5 3ER1.5TR... 3E1.5TR / ER2.0TR... 3E2.0TR ER2.5TR... 3E2.5TR E3 I3 A..-3 (H) 3.0 3ER3.0TR... 3E3.0TR ER4.0TR... 4E4.0TR / ER5.0TR... 4E5.0TR E4 I4 A..-4 (H) 6.0 4ER6.0TR... 4E6.0TR FER4.0TR /2 F FER5.0TR E4F A...-4F 6.0 4FER6.0TR / ER6.0TR... 5E6.0TR E5 I5 A..-5 (H) U Style Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm RH+H h min RH H Toolholder 6.0 4UE6.0TR /2 U UE7.0TR E4U I4U A..-4U (H) 8.0 4UE8.0TR /8 U UE8.0TR UE9.0TR E5U I5U A..-5U (H) V Style Insert Size Pitch Ordering Code Dimensions inch inch mm RH H h min T Toolholder 6.0 5VER6.0TR... 5VE6.0TR VER7.0TR... 5VE7.0TR N..-5V-6 (H) 8.0 5VER8.0TR... 5VE8.0TR /8 V VER9.0TR... 5VE9.0TR N..-5V-8 (H) VER10.0TR... 5VE10.0TR VER12.0TR... 5VE12.0TR N..-5V-10 (H) 93

96 Thread Turning Inserts Trapez (con't) 30 h Defined by: DIN 103 Tolerance class: 7e/7H Mega ine Insert Size Pitch Ordering Code EDP No. Dimensions inch Number of Passes inch mm RH VK h min 5/8 MG inch Min. Depth of Cut (On radius) 0.006inch Max. Depth of Cut (On radius) MGER12.0TR MGER14.0TR MGER16.0TR MGER18.0TR MGER20.0TR MGER24.0TR Recommended thread infeed method for Mega ine: Flank or Modified Flank 1. 94

97 Toolholders for Trapez Thread Turning Inserts H1 H F B 2 1 Spare Parts Insert Ordering Code EDP No. Dimensions inch 5MGER12.0TR... 5MGER14.0TR... 5MGER16.0TR... 5MGER18.0TR... 5MGER20.0TR... 5MGER24.0TR... Thread Diameter Range (Min.-Max.) RH H=B=H1 F 1 2 Insert Screw Torx Key N100-5MG12TR N125-5MG12TR (TR44-300)x12 N150-5MG12TR N100-5MG14TR N125-5MG14TR (TR55-145)x14 N150-5MG14TR N100-5MG16TR N125-5MG16TR (TR65-175)x16 N150-5MG16TR N100-5MG18TR S5MG K6T N125-5MG18TR (TR85-200)x18 N150-5MG18TR N100-5MG20TR N125-5MG20TR (TR )x20 N150-5MG20TR N100-5MG24TR N125-5MG24TR (TR )x24 N150-5MG24TR Recommended thread infeed method for Mega ine: Flank or Modified Flank 1. 95

98 Thread Turning Inserts Trapez (con't) 30 h Defined by: DIN 103 Tolerance class: 7e/7H Standard F-ine U Style Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm RH H h min RH H Toolholder 1/ IR1.5TR... 2I1.5TR NVR 8-2 (H) 1.5 3IR1.5TR... 3I1.5TR / IR2.0TR... 3I2.0TR IR2.5TR... 3I2.5TR I3 E3 AVR..-3 (H) 3.0 3IR3.0TR... 3I3.0TR IR4.0TR... 4I4.0TR / IR5.0TR... 4I5.0TR I4 E4 AVR..-4 (H) 6.0 4IR6.0TR... 4I6.0TR FIR4.0TR /2 F FIR5.0TR I4F AVRC...-4F 6.0 4FIR6.0TR / IR6.0TR... 5I6.0TR I5 E5 AVR..-5 (H) 96

99 Trapez (con't) Thread Turning Inserts 30 h Defined by: DIN 103 Tolerance class: 7e/7H Coarse Pitch U Style Coarse Pitch Coarse Pitch RH Thread Insert Size Ordering Code Dimensions inch Min Bore Dia. inch RH h min Toolholder RH Inch TR18x4 3/8 U.63 3UIR4.0TR158/ NVRC044-3U-157/ TR20x4 3/8.63 3IR4.0TR158/ NVRC / TR22x5 3UIR5.0TR158/ NVRC055-3U-157/ TR24x5 3/8 U.63 3UIR5.0TR158/ NVRC059-3U-157/ TR26x5 3UIR5.0TR158/ NVRC059-3U-157/ TR28x5 1/2.87 4IR5.0TR NVRC / TR30x6 1/2 U.87 4UIR6.0TR158/ NVRC075-4U-157/ TR36x6 5/ IR6.0TR NVRC / TR38x7 4UIR7.0TR158/ NVRC100-4U-157/ TR40x7 4UIR7.0TR158/ NVRC100-4U-157/ /2 U.87 TR42x7 4UIR7.0TR158/ NVRC125-4U-157/ TR44x7 4UIR7.0TR158/ NVRC125-4U-157/ TR46x8 Coarse Pitch H 5UIR8.0TR158/ NVRC125-5U-157/ TR48x8 5UIR8.0TR158/ NVRC125-5U-157/ /8 U 1.06 TR50x8 5UIR8.0TR158/ NVRC125-5U-157/ TR52x8 5UIR8.0TR158/ NVRC125-5U-157/ Thread Insert Size Ordering Code Dimensions inch Min Bore Dia. inch H h min Toolholder H Inch TR18x4 3/8 U.63 3UIR4.0TR158/ NVRC044-3UH-157/ TR20x4 3/8.63 3I4.0TR158/ NVRC050-3H-157/ TR22x5 3UIR5.0TR158/ NVRC055-3UH-157/ TR24x5 3/8 U.63 3UIR5.0TR158/ NVRC059-3UH-157/ TR26x5 3UIR5.0TR158/ NVRC059-3UH-157/ TR28x5 1/2.87 4I5.0TR NVRC075-4H-157/ TR30x6 1/2 U.87 4UIR6.0TR158/ NVRC075-4UH-157/ TR36x6 5/ I6.0TR NVRC100-5H-157/ TR38x7 4UIR7.0TR158/ NVRC100-4UH-157/ TR40x7 4UIR7.0TR158/ NVRC100-4UH-157/ /2 U.87 TR42x7 4UIR7.0TR158/ NVRC125-4UH-157/ TR44x7 4UIR7.0TR158/ NVRC125-4UH-157/ TR46x8 5UIR8.0TR158/ NVRC125-5UH-157/ TR48x8 5UIR8.0TR158/ NVRC125-5UH-157/ /8 U 1.06 TR50x8 5UIR8.0TR158/ NVRC125-5UH-157/ TR52x8 5UIR8.0TR158/ NVRC125-5UH-157/ U Type RH inserts can be used for both H and RH applications. 97

100 Thread Turning Inserts Trapez (con't) 30 h T Defined by: DIN 103 Tolerance class: 7e/7H U Style V Style U Style V Style Trapez Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm RH+H h min RH H Toolholder 6.0 4UI6.0TR /2 U UI7.0TR I4U E4U AVR..-4U (H) 8.0 4UI8.0TR /8 U UI8.0TR UI9.0TR I5U E5U AVR..-5U (H) Insert Size Pitch Ordering Code Dimensions inch inch mm RH H h min T Toolholder 6.0 5VIR6.0TR... 5VI6.0TR VIR7.0TR... 5VI7.0TR /8 V VIR8.0TR... 5VI8.0TR VIR9.0TR... 5VI9.0TR NVR..-5V (H) VIR10.0TR... 5VI10.0TR VIR12.0TR... 5VI12.0TR h Defined by: DIN 103 Tolerance class: 7e/7H Mega ine Insert Size Pitch Ordering Code EDP No. Dimensions inch Number of Passes inch mm RH VK h min 5/8 MG MGIR12.0TR inch Min. Depth of Cut (On radius) 0.006inch Max. Depth of Cut (On radius) MGIR14.0TR MGIR16.0TR MGIR18.0TR MGIR20.0TR MGIR24.0TR Recommended thread infeed method for Mega ine: Flank or Modified Flank 1. 98

101 Toolholders for Trapez Thread Turning Inserts D1 D A F 1 (max) Spare Parts Insert Ordering Code EDP No. Dimensions inch Min. Bore Dia. Thread Diameter Range (Min.-Max.) RH A 1 (max) D D1 F inch Short Chip Material ong Chip Material Insert Screw Torx Key NVRC150-5MG12TR (TR85-300)x12 (TR85-300)x12 5MGIR12.0TR... NVRC200-5MG12TR (TR85-300)x12 (TR95-300)x12 NVRC250-5MG12TR (TR95-300)x12 (TR )x12 5MGIR14.0TR... NVRC150-5MG14TR (TR )x14 (TR )x14 NVRC200-5MG14TR (TR )x14 (TR )x14 NVRC250-5MG14TR (TR )x14 (TR )x14 5MGIR16.0TR... 5MGIR18.0TR... NVRC150-5MG16TR (TR80-175)x16 (TR )x16 NVRC200-5MG16TR (TR )x16 (TR )x16 NVRC250-5MG16TR (TR )x16 (TR )x16 NVRC150-5MG18TR (TR85-200)x18 (TR90-200)x18 NVRC200-5MG18TR (TR90-200)x18 (TR )x18 NVRC250-5MG18TR (TR )x18 (TR )x18 S5MG K6T 5MGIR20.0TR... NVRC150-5MG20TR (TR )x20 (TR )x20 NVRC200-5MG20TR (TR )x20 (TR )x20 NVRC250-5MG20TR (TR )x20 (TR )x20 5MGIR24.0TR... NVRC150-5MG24TR (TR )x24 (TR )x24 NVRC200-5MG24TR (TR )x24 (TR )x24 NVRC250-5MG24TR (TR )x24 (TR )x24 Recommended thread infeed method for Mega ine: Flank or Modified Flank 1. 99

102 Thread Turning Inserts Trapez (con't) F Mini-V 30 d h h Helix Defined by: DIN 103 Tolerance class: 7e/7H T Toolholder face Mini-V Min. Thread Insert Style Pitch Ordering Code Dimensions inch Helix Toolholder mm RH d T F h min Deg. TR10x V08TH2.0TRR V V TR11x V08TH3.0TRR TR16x4.0 V V11TH4.0TRR V Trapez h h F Defined by: DIN 103 Tolerance class: 7e/7H h h h F F F F F U Style Standard F F F F Mini- Mini-3 Standard Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm inch mm RH H h min F inch Toolholder KIR1.5TR KI1.5TR NVRC K (H) KIR1.5TR KI1.5TR KIR2.0TR KI2.0TR NVR K (H) Mini-3 U Style Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm inch mm RH+H h min F inch Toolholder 5.0U KUI2TR NVRC KU (H) Mini- Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm mm RH H h min F inch Toolholder 1.5 5KIR1.5TR... 5KI1.5TR NVR...-5K (H) 2.0 5KIR2.0TR... 5KI2.0TR

103 American ACME T Thread Turning Inserts 29 h Ø C T Defined by: ANSI B1.5:1988 Tolerance class: 3G Standard F-ine U Style V Style On Edge Standard U Style V Style On Edge Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 1/ ER16ACME... 2E16ACME N..-2 (H) 16 3ER16ACME... 3E16ACME ER14ACME... 3E14ACME / ER12ACME... 3E12ACME ER10ACME... 3E10ACME E3 I3 A..-3 (H) 8 3ER8ACME... 3E8ACME ER7ACME... 3E7ACME ER7ACME... 4E7ACME / ER6ACME... 4E6ACME E4 I4 A..-4 (H) 5 4ER5ACME... 4E5ACME /2 F FER6ACME FER5ACME E4F A...-4F 5/ ER4ACME... 5E4ACME E5 I5 A..-5 (H) Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH+H h min RH H Toolholder 4 4UE4ACME /2 U.87 E4U I4U A..-4U (H) 3 4UE3ACME /8 U UE3ACME E5U I5U A..-5U (H) Insert Size Pitch Ordering Code Dimensions inch inch TPI RH H h min T Toolholder 5/8 V VER4ACME... 5VE4ACME VER3.5ACME... 5VE3.5ACME N..-5V-6 (H) 3 5VER3ACME... 5VE3ACME VER2ACME... 5VE2ACME N..-5V-10 (H) Insert Size Pitch Ordering Code Dimensions inch inch TPI RH h min T Ø C 12 TNEC43EI12ACME TNEC43EI10ACME / TNEC43EI8ACME TNEC43EI6ACME TNEC43EI4ACME / TNEC54EI4ACME TNEC54EI3ACME / TNEC56EI2ACME On Edge inserts are suited to existing toolholders on the market. 101

104 Thread Turning Inserts American ACME (con't) 29 h Defined by: ANSI B1.5:1988 Tolerance class: 3G Mega ine Insert Size Pitch Ordering Code EDP No. Dimensions inch Number of Passes inch TPI RH VK h min 5/8 MG inch Min. Depth of Cut (On radius) 0.006inch Max. Depth of Cut (On radius) 2 5MGER2ACME /2 5MGER1-1/2ACME /3 5MGER1-1/3ACME MGER1ACME Toolholders for American ACME H1 H F B 2 1 Insert Ordering Code EDP No. Dimensions Thread Diameter Range (Min.-Max.) Spare Parts RH H=B=H1 F 1 2 Insert Screw Torx Key N100-5MG2ACME MGER2ACME... N125-5MG2ACME (3-5 )-2ACME N150-5MG2ACME N100-5MG1-1/2ACME MGER1-1/2ACME... N125-5MG1-1/2ACME (3-5 )-1 1/2ACME N150-5MG1-1/2ACME N100-5MG1-1/3ACME S5MG K6T 5MGER1-1/3ACME... N125-5MG1-1/3ACME (3-5 )-1 1/3ACME N150-5MG1-1/3ACME N100-5MG1ACME MGER1ACME... N125-5MG1ACME (3.5-5 )-1ACME N150-5MG1ACME Recommended thread infeed method for Mega ine: Flank or Modified Flank

105 American ACME (con't) Thread Turning Inserts 29 h Defined by: ANSI B1.5:1988 Tolerance class: 3G Standard F-ine Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 1/ IR16ACME... 2I16ACME NVR..-2 (H) 16 3IR16ACME... 3I16ACME IR14ACME... 3I14ACME / IR12ACME... 3I12ACME I3 E3 AVR..-3 (H) 10 3IR10ACME... 3I10ACME IR8ACME... 3I8ACME / IR6ACME... 4I6ACME IR5ACME... 4I5ACME I4 E4 AVR..-4 (H) 1/2 F FIR6ACME FIR5ACME I4F AVRC...-4F 5/ IR4ACME... 5I4ACME I5 E5 AVR..-5 (H) 103

106 Thread Turning Inserts American ACME (con't) 29 h Defined by: ANSI B1.5:1988 Tolerance class: 3G Standard U Style Coarse Pitch RH Thread Insert Size Ordering Code Dimensions inch Anvil Min Bore Dia. TPI inch RH h min RH Toolholder RH Inch 1/2 x10 6.0U KUIR10ACME158/ NVRC KU-157/ /8 x8 1/4 U.43 2UIR8ACME158/ NVRC039-2U-157/ /4 x6 3IR6ACME NVRC / /8.63 7/8 x6 3IR6ACME NVRC / x5 4IR5ACME158/ NVRC / /8 x5 1/2.87 4IR5ACME NVRC / /4 x5 4IR5ACME NVRC / /2 x4 5IR4ACME NVRC / / /4 x4 5IR4ACME I5-1P AVRC Coarse Pitch H Thread Insert Size Ordering Code Dimensions inch Anvil Min Bore Dia. TPI inch H h min H Toolholder H Inch 1/2 x10 6.0U KUIR10ACME158/ NVRC KUH-157/ /8 x8 1/4 U.43 2UIR8ACME158/ NVRC039-2UH-157/ /4 x6 3I6ACME NVRC044-3H-157/ /8.63 7/8 x6 3I6ACME NVRC050-3H-157/ x5 4I5ACME158/ NVRC067-4H-157/ /8 x5 1/2.87 4I5ACME NVRC075-4H-157/ /4 x5 4I5ACME NVRC075-4H-157/ /2 x4 5I4ACME NVRC110-5H-157/ / /4 x4 5I4ACME E5-1P AVRC125-5H 1.53 U Type RH inserts can be used for both H and RH applications. U Style Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH+H h min RH H Toolholder 4 4UI4ACME /2 U.87 I4U E4U AVR..-4U (H) 3 4UI3ACME /8 U UI3ACME I5U E5U AVR..-5U(H) 104

107 American ACME (con't) Thread Turning Inserts 29 h ØC T T T Defined by: ANSI B1.5:1988 Tolerance class: 3G V Style On Edge V Style Insert Size Pitch Ordering Code Dimensions inch inch TPI RH H h min T Toolholder 4 5VIR4ACME... 5VI4ACME /8 V VIR3.5ACME... 5VI3.5ACME VIR3ACME... 5VI3ACME NVR..-5V (H) 2 5VIR2ACME... 5VI2ACME On Edge Insert Size Pitch Ordering Code Dimensions inch inch TPI RH h min T Ø C 12 TNEC43EI12ACME TNEC43EI10ACME / TNEC43EI8ACME TNEC43EI6ACME TNEC43EI4ACME / TNEC54EI4ACME TNEC54EI3ACME / TNEC56EI2ACME On Edge inserts are suited to existing toolholders on the market. 105

108 Thread Turning Inserts American ACME (con't) 29 h 6.0 F 5.0 F Defined by: ANSI B1.5:1988 Tolerance class: 3G Mega ine Insert Size Pitch Ordering Code EDP No. Dimensions inch Number of Passes inch TPI RH VK h min 5/8 MG inch Min. Depth of Cut (On radius) 0.006inch Max. Depth of Cut (On radius) 2 5MGIR2ACME /2 5MGIR1-1/2ACME /3 5MGIR1-1/3ACME MGIR1ACME Toolholders for American ACME D1 D A F 1 (max) Insert Ordering Code EDP No. RH A Dimensions inch 1 (max) Min. Bore Dia. D D1 F inch Thread Diameter Range (Min.-Max.) Short Chip Material ong Chip Material NVRC150-5MG2ACME (3-5 )-2ACME (3.5-5 )-2ACME 5MGIR2ACME... NVRC200-5MG2ACME (3.5-5 )-2ACME (4-5 )-2ACME NVRC250-5MG2ACME (4-5 )-2ACME (4.5-5 )-2ACME NVRC150-5MG1-1/2ACME (3-5 )-1 1/2ACME (3.5-5 )-1 1/2ACME 5MGIR1-1/2ACME... NVRC200-5MG1-1/2ACME (3.5-5 )-1 1/2ACME (4-5 )-1 1/2ACME NVRC250-5MG1-1/2ACME (4-5 )-1 1/2ACME (4.5-5 )-1 1/2ACME NVRC150-5MG1-1/3ACME (3-5 )-1 1/3ACME (3.5-5 )-1 1/3ACME 5MGIR1-1/3ACME... NVRC200-5MG1-1/3ACME (3.5-5 )-1 1/3ACME (4.0-5 )-1 1/3ACME NVRC250-5MG1-1/3ACME (4.0-5 )-1 1/3ACME (4.5-5 )-1 1/3ACME NVRC150-5MG1ACME (3.5''-5 )-1ACME (4''-5 )-1ACME 5MGIR1ACME... NVRC200-5MG1ACME (4''-5 )-1ACME (4.5''-5 )-1ACME NVRC250-5MG1ACME (4''-5 )-1ACME (4.5''-5 )-1ACME Spare Parts Insert Screw S5MG Torx Key K6T Recommended thread infeed method for Mega ine: Flank or Modified Flank

109 American ACME (con't) Thread Turning Inserts 29 h 30 Defined by: ANSI B1.5:1988 Tolerance class: 3G h F F F F Standard U Style F 5.0 F F Mini- Mini-3 Standard Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm inch TPI RH H h min F inch Toolholder KIR16ACME KI16ACME NVRC K (H) KIR12ACME KI12ACME NVR K (H) Mini-3 U Style Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm inch TPI RH+H h min F inch Toolholder KUI14ACME U KUI12ACME NVRC KU (H) KUI10ACME Mini- Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm TPI RH H h min F inch Toolholder KIR12ACME... 5KI12ACME NVR...-5K (H) 107

110 American ACME (2G) T Thread Turning Inserts 29 h Defined by: ANSI B1.5:1988 Tolerance class: 2G Standard F-ine U Style V Style Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 3/ ER10ACME-2G... 3E10ACME-2G ER8ACME-2G... 3E8ACME-2G E3 I3 A..-3 (H) 1/ ER5ACME-2G... 4E5ACME-2G E4 I4 A..-4 (H) 1/2 F FER5ACME-2G E4F A...-4F U Style Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH+H h min RH H Toolholder 4 4UE4ACME-2G /2 U UE3.5ACME-2G E4U I4U A..-4U (H) 3 4UE3ACME-2G V Style Insert Size Pitch Ordering Code Dimensions inch inch TPI RH H h min T Toolholder 4 5VER4ACME-2G... 5VE4ACME-2G /8 V VER3.5ACME-2G... 5VE3.5ACME-2G N..-5V-6 (H) 3 5VER3ACME-2G... 5VE3ACME-2G

111 American ACME (2G) (con't) 29 h Thread Turning Inserts T Defined by: ANSI B1.5:1988 Tolerance class: 2G Standard F-ine U Style V Style Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 3/ IR10ACME-2G... 3I10ACME-2G IR8ACME-2G... 3I8ACME-2G I3 E3 AVR..-3 (H) 1/ IR5ACME-2G... 4I5ACME-2G I4 E4 AVR..-4 (H) 1/2 F FIR5ACME-2G I4F AVRC...-4F U Style Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH+H h min RH H Toolholder 4 4UI4ACME-2G /2 U UI3.5ACME-2G I4U E4U AVR..-4U (H) 3 4UI3ACME-2G V Style Insert Size Pitch Ordering Code Dimensions inch inch TPI RH H h min T Toolholder 4 5VIR4ACME-2G... 5VI4ACME-2G /8 V VIR3.5ACME-2G... 5VI3.5ACME-2G NVR..-5V (H) 3 5VIR3ACME-2G... 5VI3ACME-2G

112 Stub ACME T Thread Turning Inserts 29 h Ø C T Defined by: ANSI B1.8:1988 Tolerance class: 2G Standard F-ine U Style V Style On Edge Standard U Style V Style On Edge Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 1/ ER16STACME... 2E16STACME N..-2 (H) 16 3ER16STACME... 3E16STACME ER14STACME... 3E14STACME / ER12STACME... 3E12STACME ER10STACME... 3E10STACME E3 I3 A..-3 (H) 8 3ER8STACME... 3E8STACME ER6STACME... 3E6STACME ER6STACME... 4E6STACME / ER5STACME... 4E5STACME E4 I4 A..-4 (H) 4 4ER4STACME... 4E4STACME FER6STACME /2 F FER5STACME E4F A...-4F 4 4FER4STACME / ER4STACME... 5E4STACME ER3STACME... 5E3STACME E5 I5 A..-5 (H) Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH+H h min RH H Toolholder 4 4UE4STACME /2 U.87 E4U I4U A..-4U (H) 3 4UE3STACME Insert Size Pitch Ordering Code Dimensions inch inch TPI RH H h min T Toolholder 4 5VER4STACME... 5VE4STACME N..-5V-6 (H) 5/8 V VER3STACME... 5VE3STACME VER2STACME... 5VE2STACME N..-5V-8 (H) Insert Size Pitch Ordering Code Dimensions inch inch TPI RH h min T Ø C 12 TNEC32EI12STACME / TNEC32EI10STACME TNEC32EI8STACME TNEC43EI12STACME TNEC43EI10STACME / TNEC43EI8STACME TNEC43EI6STACME TNEC43EI4STACME / TNEC54EI4STACME On Edge inserts are suited to existing toolholders on the market. 110

113 Stub ACME (con't) Thread Turning Inserts 29 h Defined by: ANSI B1.8:1988 Tolerance class: 2G Mega ine Insert Size Pitch Ordering Code EDP No. Dimensions inch Number of Passes inch TPI RH VK h min 0.003inch Min. Depth of Cut (On radius) 0.006inch Max. Depth of Cut (On radius) 5/8 MG MGER1STACME Toolholders for Stub ACME H1 H F B 2 1 Insert Ordering Code EDP No. Dimensions inch Thread Diameter Range (Min.-Max.) Spare Parts RH H=B=H1 F 1 2 Insert Screw Torx Key N100-5MG1STACME MGER1STACME... N125-5MG1STACME (3.5-5 )-1STACME S5MG K6T N150-5MG1STACME Recommended thread infeed method for Mega ine: Flank or Modified Flank

114 Thread Turning Inserts Stub ACME (con't) 29 h T T ØC Defined by: ANSI B1.8:1988 Tolerance class: 2G Standard F-ine U Style V Style On Edge Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 1/ IR16STACME... 2I16STACME NVR..-2 (H) 16 3IR16STACME... 3I16STACME IR14STACME... 3I14STACME / IR12STACME... 3I12STACME IR10STACME... 3I10STACME I3 E3 AVR..-3 (H) 8 3IR8STACME... 3I8STACME IR6STACME... 3I6STACME IR6STACME... 4I6STACME / IR5STACME... 4I5STACME I4 E4 AVR..-4 (H) 4 4IR4STACME... 4I4STACME FIR6STACME /2 F FIR5STACME I4F AVRC...-4F 4 4FIR4STACME / IR4STACME... 5I4STACME IR3STACME... 5I3STACME I5 E5 AVR..-5 (H) U Style V Style On Edge Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH+H h min RH H Toolholder 1/2 U UI4STACME UI3STACME Insert Size Pitch Ordering Code Dimensions inch Insert Size Pitch Ordering Code Dimensions inch I4U E4U AVR..-4U (H) inch TPI RH H h min T Toolholder 5/8 V VIR4STACME... 5VI4STACME VIR3STACME... 5VI3STACME VIR2STACME... 5VI2STACME NVR..-5V (H) inch TPI RH h min T Ø C 12 TNEC32EI12STACME / TNEC32EI10STACME TNEC32EI8STACME TNEC43EI12STACME TNEC43EI10STACME / TNEC43EI8STACME TNEC43EI6STACME TNEC43EI4STACME / TNEC54EI4STACME On Edge inserts are suited to existing toolholders on the market. 112

115 Stub ACME (con't) Thread Turning Inserts 29 h Defined by: ANSI B1.8:1988 Tolerance class: 2G Mega ine Insert Size Pitch Ordering Code EDP No. Dimensions inch Number of Passes inch TPI RH VK h min 0.003inch Min. Depth of Cut (On radius) 0.006inch Max. Depth of Cut (On radius) 5/8 MG MGIR1STACME Toolholders for Stub ACME F D1 1 (max) D A Insert Ordering Code EDP No. RH A Dimensions 1 (max) Min. Bore Dia. D D1 F inch Thread Diameter Range (Min.-Max.) Short Chip Material ong Chip Material NVRC150-5MG1STACME (3.5-5 )-1STACME (3.5-5 )-1STACME 5MGIR1STACME... NVRC200-5MG1STACME (3.5-5 )-1STACME (4.0-5 )-1STACME NVRC250-5MG1STACME (4.0-5 )-1STACME (4.5-5 )-1STACME Spare Parts Insert Screw S5MG Torx Key K6T Recommended thread infeed method for Mega ine: Flank or Modified Flank

116 Thread Turning Inserts Stub ACME (con't) h h F F Standard F 30 Defined by: ANSI B1.8:1988 Tolerance class: 2G h F F U Style 5.0 F Mini- Mini-3 Standard Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm inch TPI RH H h min F inch Toolholder KIR16STACME KI16STACME NVRC K (H) KIR12STACME KI12STACME NVR K (H) Mini-3 U Style Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm inch TPI RH+H h min F inch Toolholder KUI14STACME U KUI12STACME NVRC KU (H) KUI10STACME Mini- Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm TPI RH H h min F inch Toolholder KIR12STACME... 5KI12STACME NVR...-5K (H) 114

117 UNJ - UNJC, UNJF, UNJEF, UNJS Thread Turning Inserts h 5/16P 60 R max p R min P Defined by: MI-S-8879C Tolerance class: 3A/3B Standard Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 48 2ER48UNJ... 2E48UNJ ER44UNJ... 2E44UNJ ER40UNJ... 2E40UNJ ER36UNJ... 2E36UNJ ER32UNJ... 2E32UNJ / ER28UNJ... 2E28UNJ N..-2 (H) 24 2ER24UNJ... 2E24UNJ ER20UNJ... 2E20UNJ ER18UNJ... 2E18UNJ ER16UNJ... 2E16UNJ ER14UNJ... 2E14UNJ ER48UNJ... 3E48UNJ ER44UNJ... 3E44UNJ ER40UNJ... 3E40UNJ ER36UNJ... 3E36UNJ ER32UNJ... 3E32UNJ ER28UNJ... 3E28UNJ ER24UNJ... 3E24UNJ ER20UNJ... 3E20UNJ / ER18UNJ... 3E18UNJ E3 I3 A..-3 (H) 16 3ER16UNJ... 3E16UNJ ER14UNJ... 3E14UNJ ER13UNJ... 3E13UNJ ER12UNJ... 3E12UNJ ER11UNJ... 3E11UNJ ER10UNJ... 3E10UNJ ER9UNJ... 3E9UNJ ER8UNJ... 3E8UNJ

118 Thread Turning Inserts UNJ - UNJC, UNJF, UNJEF, UNJS (con't) h 5/16P 60 Rmax P R min P Defined by: MI-S-8879C Tolerance class: 3A/3B SCB Sintered Chipbreaker Standard U Style Standard SCB Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 36 3JER36UNJ /8 SCB.63 1/2.87 5/ JER32UNJ JER28UNJ JER24UNJ JER20UNJ JER18UNJ JER16UNJ JER14UNJ JER12UNJ JER10UNJ JER8UNJ ER7UNJ... 4E7UNJ ER6UNJ... 4E6UNJ ER5UNJ... 4E5UNJ ER4.5UNJ... 5E4.5UNJ ER4UNJ... 5E4UNJ E3 - A..-3 E4 I4 A..-4 (H) E5 I5 A..-5 (H) U Style Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH+H h min RH H Toolholder 4.5 4UE4.5UNJ /2 U.87 E4U I4U A..-4U (H) 4 4UE4UNJ

119 UNJ - UNJC, UNJF, UNJEF, UNJS (con't) Thread Turning Inserts h 5/16P 60 R max p Rmin P Defined by: MI-S-8879C Tolerance class: 3A/3B Standard SCB Sintered Chipbreaker Standard SCB Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 48 2IR48UNJ... 2I48UNJ IR44UNJ... 2I44UNJ IR40UNJ... 2I40UNJ IR36UNJ... 2I36UNJ IR32UNJ... 2I32UNJ / IR28UNJ... 2I28UNJ NVR..-2 (H) 24 2IR24UNJ... 2I24UNJ IR20UNJ... 2I20UNJ IR18UNJ... 2I18UNJ IR16UNJ... 2I16UNJ IR14UNJ... 2I14UNJ JIR36UNJ /4 SCB JIR32UNJ JIR28UNJ JIR24UNJ JIR20UNJ JIR18UNJ JIR16UNJ JIR14UNJ NVR

120 Thread Turning Inserts UNJ - UNJC, UNJF, UNJEF, UNJS (con't) h 5/16P 60 Rmax P Rmin P Defined by: MI-S-8879C Tolerance class: 3A/3B Standard SCB Sintered Chipbreaker Standard SCB Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 48 3IR48UNJ... 3I48UNJ IR44UNJ... 3I44UNJ IR40UNJ... 3I40UNJ IR36UNJ... 3I36UNJ IR32UNJ... 3I32UNJ IR28UNJ... 3I28UNJ IR24UNJ... 3I24UNJ IR20UNJ... 3I20UNJ / IR18UNJ... 3I18UNJ I3 E3 AVR..-3 (H) 16 3IR16UNJ... 3I16UNJ IR14UNJ... 3I14UNJ IR13UNJ... 3I13UNJ IR12UNJ... 3I12UNJ IR11UNJ... 3I11UNJ IR10UNJ... 3I10UNJ IR9UNJ... 3I9UNJ IR8UNJ... 3I8UNJ JIR28UNJ /8 SCB.63 1/2.87 5/ JIR24UNJ JIR20UNJ JIR18UNJ JIR16UNJ JIR14UNJ JIR12UNJ JIR10UNJ JIR8UNJ IR7UNJ... 4I7UNJ IR6UNJ... 4I6UNJ IR5UNJ... 4I5UNJ IR4.5UNJ... 5I4.5UNJ IR4UNJ... 5I4UNJ I3 - AVR..-3 I4 E4 AVR..-4 (H) I5 E5 AVR..-5 (H) 118

121 UNJ - UNJC, UNJF, UNJEF, UNJS (con't) Thread Turning Inserts h 5/16P 60 R max p R min P Defined by: MI-S-8879C Tolerance class: 3A/3B U Style U Style Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH+H h min RH H Toolholder 4.5 4UI4.5UNJ /2 U.87 I4U E4U AVR..-4U (H) 4 4UI4UNJ UNJ - UNJC, UNJF, UNJEF, UNJS h 5/16P 60 R max p R min p Defined by: MI-S-8879C Tolerance class: 3A/3B F Mini F Mini- Mini-3 Standard Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm inch TPI RH H h min F inch Toolholder KIR20UNJ KI20UNJ NVR K (H) Mini- Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm TPI RH H h min F inch Toolholder 32 5KIR32UNJ... 5KI32UNJ KIR28UNJ... 5KI28UNJ KIR24UNJ... 5KI24UNJ KIR20UNJ... 5KI20UNJ NVR...-5K (H) 18 5KIR18UNJ... 5KI18UNJ KIR16UNJ... 5KI16UNJ KIR14UNJ... 5KI14UNJ

122 Thread Turning Inserts MJ 5/16P 60 h 1/8P T Defined by: ISO 5855 Tolerance class: 4h/6h-4H/5H Standard Slim Throat Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm RH H h min RH H Toolholder 1.0 2ER1.0MJ... 2E1.0MJ / ER1.25MJ... 2E1.25MJ N..-2 (H) 1.5 2ER1.5MJ... 2E1.5MJ ER0.7MJ... 3E0.7MJ ER0.8MJ... 3E0.8MJ ER1.0MJ... 3E1.0MJ / ER1.25MJ... 3E1.25MJ ER1.5MJ... 3E1.5MJ E3 I3 A..-3 (H) 2.0 3ER2.0MJ... 3E2.0MJ ER2.5MJ... 3E2.5MJ ER3.0MJ... 3E3.0MJ Slim Throat Insert Size Pitch Ordering Code Dimensions inch inch mm RH H h min T Toolholder 0.7 2VER0.7MJ... 2VE0.7MJ VER0.8MJ... 2VE0.8MJ /4 V VER0.9MJ... 2VE0.9MJ VER1.0MJ... 2VE1.0MJ N..-2V (H) VER1.25MJ... 2VE1.25MJ VER1.5MJ... 2VE1.5MJ

123 MJ (con't) Thread Turning Inserts 5.0 h 5/16P 60 1/8P F Mini- Defined by: ISO 5855 Tolerance class: 4h/6h-4H/5H Standard Standard Insert Size Pitch Ordering Code Dimensions inch Anvil mm inch mm RH H h min RH H Toolholder 1.0 2IR1.0MJ... 2I1.0MJ / IR1.25MJ... 2I1.25MJ IR1.5MJ... 2I1.5MJ NVR..-2 (H) 2.0 2IR2.0MJ... 2I2.0MJ IR0.75MJ... 3I0.75MJ IR0.8MJ... 3I0.8MJ IR1.0MJ... 3I1.0MJ / IR1.25MJ... 3I1.25MJ IR1.5MJ... 3I1.5MJ I3 E3 AVR..-3 (H) 2.0 3IR2.0MJ... 3I2.0MJ IR2.5MJ... 3I2.5MJ IR3.0MJ... 3I3.0MJ Mini - Insert Size Pitch Ordering Code Dimensions inch Min. Bore Dia. mm mm RH H h min F inch Toolholder 1.0 5KIR1.0MJ... 5KI1.0MJ KIR1.25MJ... 5KI1.25MJ NVR...-5K (H) 1.5 5KIR1.50MJ... 5KI1.50MJ

124 Thread Turning Inserts American Buttress P 7 45 h P Defined by: ANSI B Tolerance class: Class 2 Standard F-ine U Style V Style T Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 20 2ER20ABUT... 2E20ABUT / N..-2 (H) 16 2ER16ABUT... 2E16ABUT ER20ABUT... 3E20ABUT ER16ABUT... 3E16ABUT /8.63 E3 I3 A..-3 (H) 12 3ER12ABUT... 3E12ABUT ER10ABUT... 3E10ABUT ER8ABUT... 4E8ABUT /2.87 E4 I4 A..-4 (H) 6 4ER6ABUT... 4E6ABUT /2 F FER8ABUT FER6ABUT E4F A...-4F U Style Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 1/2 U UER4ABUT... 4UE4ABUT E4U-BUT4 I4U-BUT4 A..-4U (H) 5/8 U UER3ABUT... 5UE3ABUT E5U-BUT3 I5U-BUT3 A..-5U (H) V Style Insert Size Pitch Ordering Code Dimensions inch inch TPI RH H h min T Toolholder 4 5VER4ABUT... 5VE4ABUT N..-5V-6 (H) 5/8 V VER3ABUT... 5VE3ABUT N..-5V-8 (H) 2.5 5VER2.5ABUT... 5VE2.5ABUT N..-5V-10ABUT (H) 122

125 American Buttress (con't) P 45 7 h Thread Turning Inserts P Defined by: ANSI B Tolerance class: Class 2 Mega ine Insert Size Pitch Ordering Code EDP No. Dimensions inch Number of Passes inch TPI RH VK h min 5/8 MG inch Min. Depth of Cut (On radius) 0.006inch Max. Depth of Cut (On radius) 2 5MGER2ABUT MGER1.5ABUT ER Toolholders for American Buttress H1 H 19 F B 2 1 Insert Ordering Code EDP No. Dimensions inch 5MGER2ABUT... 5MGER1.5ABUT... Thread Diameter Range (Min.-Max.) Spare Parts RH H=B=H1 F 1 2 Insert Screw Torx Key N100-5MG2ABUT N125-5MG2ABUT (7-24 )-2ABUT N150-5MG2ABUT N100-5MG1.5ABUT S5MG K6T N125-5MG1.5ABUT (11-24 )-1.5ABUT N150-5MG1.5ABUT Recommended thread infeed method for Mega ine: Flank or Modified Flank

126 Thread Turning Inserts American Buttress (con't) P 7 45 h P Defined by: ANSI B Tolerance class: Class 2 T Standard F-ine U Style V Style Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 1/ IR20ABUT... 2I20ABUT IR16ABUT... 2I16ABUT NVR..-2 (H) 20 3IR20ABUT... 3I20ABUT / IR16ABUT... 3I16ABUT IR12ABUT... 3I12ABUT I3 E3 AVR..-3 (H) 10 3IR10ABUT... 3I10ABUT / IR8ABUT... 4I8ABUT IR6ABUT... 4I6ABUT I4 E4 AVR..-4 (H) 1/2 F FIR8ABUT FIR6ABUT I4F AVRC...-4F U Style Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 1/2 U UIR4ABUT... 4UI4ABUT I4U-4B E4U-4B AVR..-4U (H) 5/8 U UIR3ABUT... 5UI3ABUT I5U-3B E5U-3B AVR..-5U (H) V Style Insert Size Pitch Ordering Code Dimensions inch inch TPI RH H h min T Toolholder 4 5VIR4ABUT... 5VI4ABUT /8 V VIR3ABUT... 5VI3ABUT NVR..-5V (H) 2.5 5VIR2.5ABUT... 5VI2.5ABUT

127 American Buttress (con't) P 7 45 h Thread Turning Inserts P Defined by: ANSI B Tolerance class: Class 2 Mega ine Insert Size Pitch Ordering Code EDP No. Dimensions inch Number of Passes inch TPI RH VK h min 5/8 MG inch Min. Depth of Cut (On radius) 0.006inch Max. Depth of Cut (On radius) 2 5MGIR2ABUT MGIR1.5ABUT IR Toolholders for American Buttress F 19 D1 D A 1 (max) Insert Ordering Code EDP No. Dimensions inch RH A 1 (max) Min. Bore Dia. D D1 F inch NVRC150-5MG2ABUT MGIR2ABUT... NVRC200-5MG2ABUT NVRC250-5MG2ABUT NVRC150-5MG1.5ABUT MGIR1.5ABUT... NVRC200-5MG1.5ABUT NVRC250-5MG1.5ABUT Thread Diameter Range (Min.-Max.) Short Chip Material ong Chip Material 6.4 (7-16 )-2ABUT (7-16 )-2ABUT 10.2 (11-22 )-1.5ABUT (11-22 )-1.5ABUT Spare Parts Insert Screw S5MG Torx Key K6T Recommended thread infeed method for Mega ine: Flank or Modified Flank

128 0.2754P 7 45 h Thread Turning Inserts British Buttress P Defined by: B.S. 1657: 1950 Tolerance class: Medium Class Standard Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 16 3ER16BBUT... 3E16BBUT / ER12BBUT... 3E12BBUT ER10BBUT... 3E10BBUT E3 I3 A..-3 (H) 8 3ER8BBUT... 3E8BBUT / ER8BBUT... 4E8BBUT E4 I4 A..-4 (H) British Buttress P 45 7 h P Defined by: B.S. 1657: 1950 Tolerance class: Medium Class Standard Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 16 3IR16BBUT... 3I16BBUT / IR12BBUT... 3I12BBUT IR10BBUT... 3I10BBUT I3 E3 AVR..-3 (H) 8 3IR8BBUT... 3I8BBUT / IR8BBUT... 4I8BBUT I4 E4 AVR..-4 (H) 126

129 Metric Buttress (Sägengewinde) P 30 3 h P Thread Turning Inserts Defined by: DIN 513 Tolerance class: Medium Class Standard F-ine U Style Standard - Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm RH H h min RH H Toolholder 3/ ER2.0SAGE... 3E2.0SAGE E3 I3 A..-3 (H) 2.0 4ER2.0SAGE... 4E2.0SAGE / ER3.0SAGE... 4E3.0SAGE E4 I4 A..-4 (H) 4.0 4ER4.0SAGE... 4E4.0SAGE /2 F FER3.0SAGE FER4.0SAGE E4F A...-4F 5/ ER4.0SAGE... 5E4.0SAGE E5 082/038 I5 082/039 A..-5 (H) U Style - Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm RH H h min RH H Toolholder 1/2 U UER5.0SAGE... 4UE5.0SAGE E4U-SAGE5 I4U-SAGE5 A..-4U (H) 6.0 4UER6.0SAGE... 4UE6.0SAGE E4U-SAGE6 I4U-SAGE6 127

130 Thread Turning Inserts Metric Buttress (Sägengewinde) (con't) P h P Defined by: DIN 513 Tolerance class: Medium Class Mega ine Insert Size Pitch Ordering Code EDP No. Dimensions inch Number of Passes inch mm RH VK h min 5/8 MG inch Min. Depth of Cut (On radius) 0.006inch Max. Depth of Cut (On radius) MGER10.0SAGE MGER12.0SAGE MGER14.0SAGE MGER16.0SAGE MGER20.0SAGE ER Recommended thread infeed method for Mega ine: Flank or Modified Flank

131 Toolholders for Metric Buttress (Sägengewinde) Thread Turning Inserts H1 H 13.5 F B 2 1 Spare Parts Insert Ordering Code EDP No. Dimensions inch 5MGER10.0SAGE... 5MGER12.0SAGE... 5MGER14.0SAGE... 5MGER16.0SAGE... 5MGER20.0SAGE... Thread Diameter Range (Min.-Max.) RH H=B=H1 F 1 2 Insert Screw Torx Key N100-5MG10SAGE N125-5MG10SAGE (S65-80)x10 N150-5MG10SAGE N100-5MG12SAGE N125-5MG12SAGE (S85-146)x12 N150-5MG12SAGE N100-5MG14SAGE N125-5MG14SAGE (S )x14 S5MG K6T N150-5MG14SAGE N100-5MG16SAGE N125-5MG16SAGE (S )x16 N150-5MG16SAGE N100-5MG20SAGE N125-5MG20SAGE (S )x20 N150-5MG20SAGE Recommended thread infeed method for Mega ine: Flank or Modified Flank

132 Thread Turning Inserts Metric Buttress (Sägengewinde) (con't) P h P 3 Defined by: DIN 513 Tolerance class: Medium Class Standard F-line U Style Standard - Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm RH H h min RH H Toolholder 3/ IR2.0SAGE... 3I2.0SAGE I3 E3 AVR..-3 (H) 1/ IR3.0SAGE... 4I3.0SAGE IR4.0SAGE... 4I4.0SAGE I4 E4 AVR..-4 (H) 1/2 F FIR3.0SAGE FIR4.0SAGE I4F AVRC...-4F 5/ IR4.0SAGE... 5I4.0SAGE I5 082/039 E5 082/038 AVR..-5 (H) U Style - Insert Size Pitch Ordering Code Dimensions inch Anvil inch mm RH H h min RH H Toolholder 5.0 4UIR5.0SAGE... 4UI5.0SAGE I4U-5S E4U-5S 1/2 U.87 AVR..-4U (H) 6.0 4UIR6.0SAGE... 4UI6.0SAGE I4U-6S E4U-6S 130

133 Metric Buttress (Sägengewinde) (con't) P 30 3 Thread Turning Inserts h P Defined by: DIN 513 Tolerance class: Medium Class Mega ine Insert Size Pitch Ordering Code EDP No. Dimensions inch Number of Passes inch mm RH VK h min 5/8 MG inch Min. Depth of Cut (On radius) 0.006inch Max. Depth of Cut (On radius) MGIR10.0SAGE MGIR12.0SAGE MGIR14.0SAGE MGIR16.0SAGE MGIR20.0SAGE IR Toolholders for Metric Buttress (Sägengewinde) D D A F 1 (max) Insert Ordering Code EDP No. RH A Dimensions inch 1 (max) Min. Bore Dia. D D1 F inch Thread Diameter Range (Min.-Max.) Short Chip Material ong Chip Material 5MGIR10.0SAGE... NVRC150-5MG10SAGE (S65-80)x10 (S75-80)x10 NVRC150-5MG12SAGE (S85-400)x12 (S90-400)x12 5MGIR12.0SAGE... NVRC200-5MG12SAGE (S90-400)x12 (S )x12 NVRC250-5MG12SAGE (S )x12 (S )x12 NVRC150-5MG14SAGE (S )x14 (S )x14 5MGIR14.0SAGE... NVRC200-5MG14SAGE (S )x14 (S )x14 NVRC250-5MG14SAGE (S )x14 (S )x14 NVRC150-5MG16SAGE (S )x16 (S )x16 5MGIR16.0SAGE... NVRC200-5MG16SAGE (S )x16 (S )x16 NVRC250-5MG16SAGE (S )x16 (S )x16 NVRC150-5MG20SAGE (S )x20 (S )x20 5MGIR20.0SAGE... NVRC200-5MG20SAGE (S )x20 (S )x20 NVRC250-5MG20SAGE (S )x20 (S )x20 Recommended thread infeed method for Mega ine: Flank or Modified Flank 1. Spare Parts Insert Screw S5MG Torx Key K6T 131

134 Thread Turning Inserts API h h Ø C 90 α Defined by: API SPEC. 7:1990 Tolerance class: Standard API α = arctg (IPF/24) Standard F-ine R h min On Edge T Standard Insert Size Pitch Thread Taper Ordering Code Size Dimensions inch Anvil inch TPI IPF RH h min RH Toolholder 4 V-0.038R 2 4ER4API NC23-NC /2.87 1/2 F.91 5/ V-0.038R 3 4ER4API NC56-NC V ER4API /8 REG, 5 1/2 FH, 6 5/8 FH V ER4API /2, 7 5/8, 8 5/8 REG V ER5API /8-4 1/2 REG V ER6API NC10-NC V-0.038R 2 4FER4API NC23-NC V-0.038R 3 4FER4API NC56-NC V FER4API /8 REG, 5 1/2 FH, 6 5/8 FH V FER4API /2, 7 5/8, 8 5/8 REG V FER5API /8-4 1/2 REG V FER6API NC10-NC V-0.038R 2 5ER4API NC23-NC V-0.038R 3 5ER4API NC56-NC V ER4API /8 REG, 5 1/2 FH, 6 5/8 FH V ER4API /2, 7 5/8, 8 5/8 REG V ER5API /8-4 1/2 REG V ER4API /8 IF- 5 1/2IF EI 4-API-1P or E4 E4F E5OI A..-4 5BUT/API or A...-4 A...-4F A..-5 OI On Edge Insert Size Pitch Thread Taper Ordering Code Size Dimensions inch Position inch TPI IPF RH R h min T Ø C 5/ V TNEC54ER5API /8-4 1/2 REG V TNEC55ER4API /8 REG, 5 1/2 FH, 6 5/8 FH V TNEC55ER4API /2, 7 5/8, 8 5/8 REG V TNEC55ER4API NC23-NC50, 2 3/8-6 5/8 IF V TNEC55ER4API NC56-NC On Edge inserts are compatible with most commonly used toolholders in the market. 132

135 T API (con t) h h R 90 α α = arctg (IPF/24) h min Defined by: API SPEC. 7:1990 Tolerance class: Standard API Standard F-ine On Edge Ø C Thread Turning Inserts Standard Insert Size Pitch Thread Taper Ordering Code Size Dimensions inch Anvil inch TPI IPF RH h min RH Toolholder 4 V-0.038R 2 4IR4API NC23-NC /2.87 1/2 F.91 5/ V-0.038R 3 4IR4API NC56-NC V IR4API /8 REG, 5 1/2 FH, 6 5/8 FH V IR4API /2, 7 5/8, 8 5/8 REG V IR5API /8-4 1/2 REG V IR6API NC10-NC V-0.038R 2 4FIR4API NC23-NC V-0.038R 3 4FIR4API NC56-NC V FIR4API /8 REG, 5 1/2 FH, 6 5/8 FH V FIR4API /2, 7 5/8, 8 5/8 REG V FIR5API /8-4 1/2 REG V FIR6API NC10-NC V-0.038R 2 5IR4API NC23-NC V-0.038R 3 5IR4API NC56-NC V IR4API /8 REG, 5 1/2 FH, 6 5/8 FH V IR4API /2, 7 5/8, 8 5/8 REG V IR5API /8-4 1/2 REG V IR4API /8 IF- 5 1/2 IF EI 4-API-1P or I4 I4F I5OI AVRC..-4 5BUT/API or AVR...-4 AVRC...-4F AVR..-5 OI On Edge Insert Size Pitch Thread Taper Ordering Code Size Dimensions inch Position inch TPI IPF RH R h min T Ø C 5/ V TNEC54IR5API /8-4 1/2 REG V TNEC55IR4API /8 REG, 5 1/2 FH, 6 5/8 FH V TNEC55IR4API /2, 7 5/8, 8 5/8 REG V TNEC55IR4API NC23-NC50, 2 3/8-6 5/8 IF V TNEC55IR4API NC56-NC On Edge inserts are compatible with most commonly used toolholders in the market. 133

136 Thread Turning Inserts API Buttress Casing h 10 3 α 90 α = arctg (IPF/24) Defined by: STD.5B.1979 Tolerance class: Standard API Standard F-ine M+ Style T+ Style 14D 2 Cutting Edges Standard Insert Size Pitch Taper Ordering Code Size Dimensions inch Anvil inch TPI IPF RH h min RH Toolholder 1/2.87 1/2 F ER5BUT /2-13 3/ EI 4-BUT or 5 1 4ER5BUT E FER5BUT /2-13 3/ FER5BUT E4F A..-4 5BUT/API or A...-4 A...-4F M+ Style Insert Size Pitch Taper Teeth Ordering Code Size Dimensions inch Anvil inch TPI IPF RH h min RH Toolholder 5/ ER5BUT752M /2-13 3/ E5M A..-5M T+ Style Insert Size Pitch Taper Teeth Ordering Code Size Dimensions inch Anvil inch TPI IPF RH h min RH Toolholder.75 4ER5BUT753T /2-13 3/8 1/2 T T A..-4T 1 4ER5BUT13T D Insert Size Pitch Taper Teeth Ordering Code Size Dimensions inch Anvil TPI IPF RH h min RH Toolholder 14D DER-5 BUT DER5BUT752T+... A...-14D DER-5BUT-0.4N DER5BUT12T DER-5BUT-0.4N A...-14D 134

137 API Buttress Casing (con t) Thread Turning Inserts h 10 3 α 90 α = arctg (IPF/24) Defined by: STD.5B.1979 Tolerance class: Standard API ØC h min T On Edge CNGA Chaser ØC h min T T h min On Edge CNGA Insert Size Pitch Taper Ordering Code Size Dimensions inch Position inch TPI IPF RH h min T Ø C 5.75 TNEC54ER5BUT /2-13 3/8 5/ TNEC54ER5BUT On Edge inserts are compatible with most commonly used toolholders in the market. Insert Size Pitch Taper Teeth Ordering Code Size Dimensions inch Position TPI IPF RH h min T Ø C CNGA64ER5BUT75T /2-13 3/8.22 3/ CNGA64ER5BUT1T CNGA inserts are compatible with most commonly used toolholders in the market. Chaser Insert Size Pitch Taper Teeth Ordering Code Size Dimensions inch Position TPI IPF RH h min T ER5BUT753S /2-13 3/ ER5BUT13S Chaser inserts are compatible with most commonly used toolholders in the market. 135

138 Thread Turning Inserts API Buttress Casing (con t) h 10 3 α 90 α = arctg (IPF/24) Defined by: STD.5B:1979 Tolerance class: Standard API Standard F-ine M+ M+ Style T+ Style 14D 2 Cutting Edges Standard Insert Size Pitch Taper Ordering Code Size Dimensions inch Anvil inch TPI IPF RH h min RH Toolholder IR5BUT /2-13 3/ EI 4-BUT AVRC..-4 5BUT/API 1/2.87 or or 5 1 4IR5BUT I4 AVR FIR5BUT /2-13 3/ /2 F.91 I4F AVRC...-4F 5 1 4FIR5BUT M+ Style Insert Size Pitch Taper Teeth Ordering Code Size Dimensions inch Anvil inch TPI IPF RH h min RH Toolholder 5/ IR5BUT752M /2-13 3/ I5M AVR..-5M T+ Style Insert Size Pitch Taper Teeth Ordering Code Size Dimensions inch Anvil inch TPI IPF RH h min RH Toolholder.75 4IR5BUT753T /2-13 3/8 1/2 T T AVR..-4T 1 4IR5BUT13T D Insert Size Pitch Taper Teeth Ordering Code Size Dimensions inch Anvil TPI IPF RH h min RH Toolholder DIR-5 BUT DIR5BUT752T AVRC...-14D 14D DIR-5BUT-0.4N DIR5BUT12T DIR-5BUT-0.4N AVRC...-14D 136

139 API Buttress Casing (con t) Thread Turning Inserts h ØC h min h min 10 3 α 90 α = arctg (IPF/24) Defined by: STD.5B:1979 Tolerance class: Standard API T h min On Edge CNGA Chaser Ø C T T On Edge CNGA Chaser Insert Size Pitch Taper Ordering Code Size Dimensions inch Position inch TPI IPF RH h min T 0 C 5.75 TNEC54IR5BUT /2-13 3/8 5/ TNEC54IR5BUT On Edge inserts are compatible with most commonly used toolholders in the market. Insert Size Pitch Taper Teeth Ordering Code Size Dimensions inch Position TPI IPF RH h min T 0 C CNGA64IR5BUT75T /2-13 3/8.22 3/ CNGA64IR5BUT75T /2-13 3/ CNGA64IR5BUT1T CNGA inserts are compatible with most commonly used toolholders in the market. Insert Size Pitch Taper Teeth Ordering Code Size Dimensions inch Position TPI IPF RH h min T IR5BUT753S /2-13 3/ IR5BUT13S Chaser inserts are compatible with most commonly used toolholders in the market. 137

140 Thread Turning Inserts API Round Casing & Tubing ' h Defined by: API STD. 5B:1979 Tolerance class: Standard API RD Standard SCB Sintered Chipbreaker M+ Style F-ine M+ Z+ Style Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH h min RH Toolholder 3/8.63 3/8 SCB ER10APIRD ER8APIRD JER10APIRD JER8APIRD EI3-APIRD or E3 A...-3 APIRD or A..-3 SCB M+ Style Insert Size Pitch Teeth Ordering Code Dimensions inch Anvil inch TPI RH h min RH Toolholder 1/ ER10APIRD2M E4M A..-4 1/2 F FER10APIRD2M E4M2F A...-4MF 5/ ER10APIRD3M ER8APIRD2M E5M A..-5M Z+ Style Insert Size Pitch Teeth Ordering Code Dimensions inch Anvil inch TPI RH h min RH Toolholder ER10APIRD2Z /2.87 E4Z A..-4Z 8 2 4ER8APIRD2Z

141 API Round Casing & Tubing (con t) Thread Turning Inserts ' h Defined by: API STD. 5B:1979 Tolerance class: Standard API RD T+ Style 14D - 2 Cutting Edges T+ Style Insert Size Pitch Teeth Ordering Code Dimensions inch Anvil inch TPI RH h min RH Toolholder ER10APIRD6T /2 T ER8APIRD3T T A..-4T 8 5 4ER8APIRD5T D Insert Size Pitch Teeth Ordering Code Size Dimensions inch Anvil TPI RH h min RH Toolholder 14D DER10APIRD4T and up.34 14DER-10 APIRD DER10APIRD3T and up.35 14DER-10 APIRD DER8APIRD3T and up DER-8 APIRD A...-14D 139

142 Thread Turning Inserts API Round Casing & Tubing (con t) ØC ' h Defined by: API STD. 5B:1979 h min Tolerance class: Standard API RD On Edge CNGA Chaser Ø C T T h min T h min On Edge CNGA Insert Size Pitch Ordering Code Dimensions inch Position inch TPI RH h min T 0 C 10 TNEC43ER10APIRD / TNEC43ER8APIRD On Edge inserts are compatible with most commonly used toolholders in the market. Insert Size Pitch Teeth Ordering Code Dimensions inch Position TPI RH h min T 0 C 10 5 CNGA64ER10APIRDT / CNGA64ER8APIRDT CNGA inserts are compatible with most commonly used toolholders in the market. Chaser Insert Size Pitch Teeth Ordering Code Dimensions inch Position TPI RH h min T ER10APIRD4S ER8APIRD3S Chaser inserts are compatible with most commonly used toolholders in the market. 140

143 API Round Casing & Tubing (con't) Thread Turning Inserts ' Defined by: API STD. 5B:1979 Tolerance class: Standard API RD h Standard SCB Sintered Chipbreaker M+ Style F-ine M+ Z+ Style Standard Insert Size Pitch Ordering Code Dimensions inch Anvil inch TPI RH h min RH Toolholder 3/8.63 3/8 SCB IR10APIRD IR8APIRD JIR10APIRD JIR8APIRD EI3-APIRD or I3 AVRC... 3APIRD or AVRC..-3 SCB M+ Style Insert Size Pitch Teeth Ordering Code Dimensions inch Anvil inch TPI RH h min RH Toolholder IR10APIRD2M /2.87 I4M AVR IR8APIRD2M /2 F FIR10APIRD2M I4M2F AVRC...-4MF IR10APIRD3M / I5M AVR..-5M 8 2 5IR8APIRD2M Z+ Style Insert Size Pitch Teeth Ordering Code Dimensions inch Anvil inch TPI RH h min RH Toolholder IR10APIRD2Z /2.87 I4Z AVR..-4Z 8 2 4IR8APIRD2Z

144 Thread Turning Inserts API Round Casing & Tubing (con t) ' h Defined by: STD. 5B:1979 Tolerance class: Standard API RD Z+ Style 14D - 2 Cutting Edges T+ Style Insert Size Pitch Teeth Ordering Code Dimensions inch Anvil inch TPI RH h min RH Toolholder IR10APIRD6T /2 T IR8APIRD3T T AVR..-4T 8 5 4IR8APIRD5T D Insert Size Pitch Teeth Ordering Code Size Dimensions inch Anvil TPI h min Toolholder DIR10APIRD4T and up.34 14DIR-10 APIRD D DIR10APIRD3T and up.35 14DIR-10 APIRD-3+ AVRC...-14D DIR8APIRD3T and up DIR-8 APIRD 142

145 API Round Casing & Tubing (con t) Thread Turning Inserts ØC h min h min h T ' T h min Defined by: STD. 5B:1979 Tolerance class: Standard API RD On Edge CNGA Chaser Ø C T On Edge Insert Size Pitch Ordering Code Dimensions inch Position inch TPI RH h min T 0 C 10 TNEC43IR10APIRD / TNEC43IR8APIRD On Edge inserts are compatible with most commonly used toolholders in the market. CNGA Insert Size Pitch Teeth Ordering Code Dimensions inch Position TPI RH h min T 0 C 10 5 CNGA64IR10APIRDT / CNGA64IR8APIRDT CNGA inserts are compatible with most commonly used toolholders in the market. Chaser Insert Size Pitch Teeth Ordering Code Dimensions inch Position TPI RH h min T IR10APIRD4S IR8APIRD3S Chaser inserts are compatible with most commonly used toolholders in the market. 143

146 T Thread Turning Inserts VAM h 10 3 α 90 α = arctg (IPF/24) ØC h min Defined by: VAM Tolerance class: Standard VAM Standard F-ine On Edge Standard Insert Size Pitch Taper Ordering Code Size Dimensions inch Anvil inch TPI IPF RH h min RH Toolholder 3/ ER8VAM /8, 2 7/ E3 A..-3 1/ ER6VAM / ER5VAM / E4 A..-4 1/2 F FER6VAM / FER5VAM / E4F A...-4F On Edge Insert Size Pitch Taper Ordering Code Size Dimensions inch Position inch TPI IPF RH h min T 0 C 8 TNEC43ER8VAM /8, 2 7/ / TNEC43ER6VAM / / TNEC54ER5VAM / On Edge inserts are compatible with most commonly used toolholders in the market. 144

147 VAM (con t) h h min 10 3 α 90 α = arctg (IPF/24) Ø C Defined by: VAM Tolerance class: Standard VAM T Thread Turning Inserts Ø C h min T Standard F-ine On Edge CNGA Standard Insert Size Pitch Taper Ordering Code Size Dimensions inch Anvil inch TPI IPF RH h min RH Toolholder 3/ IR8VAM /8, 2 7/ I3 AVR..-3 1/ IR6VAM / IR5VAM / I4 AVR..-4 1/2 F FIR6VAM / FIR5VAM / I4F AVRC...-4F On Edge Insert Size Pitch Taper Ordering Code Size Dimensions inch Position inch TPI IPF RH h min T 0 C 8 TNEC43IR8VAM /8, 2 7/ / TNEC43IR6VAM / / TNEC54IR5VAM / On Edge inserts are compatible with most commonly used toolholders in the market. CNGA Insert Size Pitch Taper Teeth Ordering Code Size Dimensions inch Position TPI IPF RH h min T 0 C 3/ CNGA64IR5VAM75T / CNGA inserts are compatible with most commonly used toolholders in the market. 145

148 Thread Turning Inserts New VAM h α α= arctg (IPF/24) Defined by: VAM Tolerance class: Standard VAM Standard F-ine Standard Insert Size Pitch Taper Ordering Code Size Dimensions inch Anvil inch TPI IPF RH h min RH Toolholder 3/ ER8NVAM /8, 2 7/ E3 A / ER6NVAM / ER5NVAM / E4 A /2 F FER6NVAM / FER5NVAM / E4F A...-4F 146

149 T New VAM (con t) Thread Turning Inserts h α α= arctg (IPF/24) Defined by: VAM Tolerance class: Standard VAM Standard F-ine h min On Edge Ø C T h min Ø C CNGA Standard Insert Size Pitch Taper Ordering Code Size Dimensions inch Anvil inch TPI IPF RH h min RH Toolholder 3/ IR8NVAM /8, 2 7/ AVR / IR6NVAM / IR5NVAM / AVR /2 F FIR6NVAM / FIR5NVAM / I4F AVRC...-4F On Edge Insert Size Pitch Taper Ordering Code Size Dimensions inch inch TPI IPF RH h min T 0 C 8 TNEC43IR8NVAM /8-2 7/ / TNEC43IR6NVAM /2-4 1/ / TNEC54IR5NVAM On Edge inserts are compatible with most commonly used toolholders in the market. CNGA Insert Size Pitch Taper Teeth Ordering Code Size Dimensions inch Position TPI IPF RH h min T 0 C 6 CNGA64IR6NVAM75T /2-4 1/ / CNGA64IR5NVAM75T CNGA inserts are compatible with most commonly used toolholders in the market. 147

150 Thread Turning Inserts E-Extreme ine / h 6 6 h 90 α Defined by: API STD,5B:1979 Tolerance class: Standard α= arctg (IPF/24) Standard Standard ØC Ø C h min On Edge T h min On Edge T Standard - Insert Size Pitch Taper Ordering Code Size Dimensions inch Anvil inch TPI IPF RH h min RH Toolholder ER6E / /2.87 E4 A ER5E /8-10 3/ On Edge - Insert Size Pitch Taper Ordering Code Size Dimensions inch Position inch TPI IPF RH h min T 0 C TNEC54ER6E / / TNEC54ER5E /8-10 3/ On Edge inserts are compatible with most commonly used toolholders in the market. Standard - Insert Size Pitch Taper Ordering Code Size Dimensions inch Anvil inch TPI IPF RH h min RH Toolholder IR6E / / AVR IR5E /8-10 3/ On Edge - Insert Size Pitch Taper Ordering Code Size Dimensions inch Position inch TPI IPF RH h min T 0 C TNEC54IR6E / / TNEC54IR5E /8-10 3/ On Edge inserts are compatible with most commonly used toolholders in the market. 148

151 Hughes H-90 Thread Turning Inserts / Ø C ØC h 90 h α= arctg (IPF/24) h min T h min T Defined by: API specification 7-2/ISO U Style On Edge On Edge U Style - Insert Size Pitch Taper Ordering Code Size Dimensions inch Anvil inch TPI IPF RH h min RH Toolholder 1/2 U UER3.5H /2-6 5/ E4U-H90 A..-4U 5/8 U UER3.5H / * 5UER3H90S /8-3 1/ E5U-H90 A..-5UH90 On Edge - Insert Size Pitch Taper Ordering Code Size Dimensions inch Position inch TPI IPF RH h min T 0 C TNEC55ER3.5H /2-6 5/ / TNEC55ER3.5H / * TNEC56ER3H90S /8-3 1/ On Edge inserts are compatible with most commonly used toolholders in the market. U Style - Insert Size Pitch Taper Ordering Code Size Dimensions inch Anvil inch TPI IPF RH h min RH Toolholder 1/2 U UIR3.5H /2-6 5/ I4U-H90 AVR..-4U 5/8 U UIR3.5H / * 5UIR3H90S /8-3 1/ I5U-H90 AVR..-5UH90 On Edge - Insert Size Pitch Taper Ordering Code Size Dimensions inch Position inch TPI IPF RH h min T 0 C TNEC55IR3.5H /2-6 5/ / TNEC55IR3.5H / * TNEC56IR3H90S /8-3 1/ On Edge inserts are compatible with most commonly used toolholders in the market. * H-90 Slimline. 149

152 Thread Turning Inserts Pg / R0.107P 80 R0.107P h Defined by: DIN Tolerance class: Standard Standard Standard Standard - Insert Size Pitch Thread Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 20 Pg7 2ER20PG... 2E20PG / Pg9/11/13.5/16 2ER18PG... 2E18PG N..-2 (H) 16 Pg21/29/36/42/48 2ER16PG... 2E16PG Pg7 3ER20PG... 3E20PG / Pg9/11/13.5/16 3ER18PG... 3E18PG E3 I3 A..-3 (H) 16 Pg21/29/36/42/48 3ER16PG... 3E16PG Standard - Insert Size Pitch Thread Ordering Code Dimensions inch Anvil inch TPI RH H h min RH H Toolholder 20 Pg7 2IR20PG... 2I20PG / Pg9/11/13.5/16 2IR18PG... 2I18PG NVR..-2 (H) 16 Pg21/29/36/42/48 2IR16PG... 2I16PG Pg7 3IR20PG... 3I20PG / Pg11/13.5/16 3IR18PG... 3I18PG I3 E3 AVR..-3 (H) 16 Pg21/29/36/42/48 3IR16PG... 3I16PG

153 Pg (con t) Thread Turning Inserts R0.107P R0.107P h F Standard F Mini- Defined by: DIN Tolerance class: Standard Mini-3 Standard Insert Size Pitch Thread Ordering Code Dimensions inch Min. Bore Dia. mm inch TPI RH H h min F inch Toolholder Pg7 5.0KIR20PG KI20PG (C)NVRC K (H) Pg7 6.0KIR20PG KI20PG Pg9/11/13.5/16 6.0KIR18PG KI18PG NVR K (H) Mini- Insert Size Pitch Thread Ordering Code Dimensions inch Min. Bore Dia. mm TPI RH H h min F inch Toolholder 20 Pg7 5KIR20PG... 5KI20PG NVR...-5K (H) 18 Pg9/11/13.5/16 5KIR18PG... 5KI18PG

154

155 Thread Turning Toolholders

156 Thread Turning Toolholders Vardex Ordering Code System Toolholders A Anvil A - Anvil Required N - No Anvil Required O - Miniature Holder 5 - Insert Style U - U style V - Vertical F - F ine M - Multi+ M MF - Multi+ F ine Z - Multi+ Z T - Multi+ T 14D - Multi+ 14D MG - Mega ine U Holder Style - V - Miniature Square Shank VR - Miniature Round Shank 6 - Clamping C - With Clamping C Shank Square [Inch] 031, 3/8, 050, 0625, 075, 100, 125, 150, Insert Width [mm] (for 5/8 V) 6, 8, Insert Size 2-1/4 3-3/8 4-1/2 5-5/8 8 - Tool Type CQ - Drop Head FQ - Off-Set Oil - For API Inserts 9 - RH/H Holder None - Right Hand H - eft Hand Toolholders C A VR C Shank Type B - Anti Vibration System C - Carbide Shank S - Mini Holders 7- Insert Size 5K- 5.0 mm 4.0K mm 5.0K mm 6.0K mm 2-1/4 3-3/8 4-1/2 5-5/8 8 - Insert Style U - U style V - Vertical F - F ine M - Multi+ M MF - Multi+ F ine Z - Multi+ Z T - Multi+ T 14D - Multi+ 14D MG - Mega ine 2 - Anvil A - Anvil Required N - No Anvil Required O - Miniature Holder 9 - Clamping C - Wth Clamp 3 - Tool Type VR - Round Shank 4 - Cooling C - With Coolant Channel 10 -Oil Field OI - For API Inserts 11 - RH/H Holder None - Right Hand H - eft Hand 12 - Serial No. 157/... (Coarse Pitch Holder) V6 (V6 Holder) 5 - Shank Front Dia. (Inch) 0375, 050, 0625, 075, 100, 125, 150, 200, mm (Mini Adjust) 8.0 mm (Mini Adjust) 6 - Holder ength (Mini Holders) U - Ultra Short S - Short M - Medium - ong T - Adjustable Micro, Microscope & Adjustable Toolholders (Sleeves) M 1 H 2 C F 6 1- Holder Shape S - Sleeve (Double Ended) M - Microscope (Single Ended) 2 - Holder Type V - Adjustable Holders for Mini M - Micro (Double Ended) H - Microscope Holder HS - Microscope with Square Shank HD - Microscope with Drop Head 3 - Cooling C - Coolant Channel 4 - Shank Size [Inch] 0500, 0625, 0750, Holder Bore Size [mm] Micro Size 3, 4, 5, 6, 7, 8, 10 Adjustable Holders (for Mini) 6.2, No. of Flats 4F - 4 Flats None - 2 Flats 154

157 V-CAP Toolholders VCAP 1 1- Holder Style 40 2 VCAP - Vargus Polygon Shank - S 3 E D (Polygon Size mm) 32, 40, 50, 63 R Insert Style S - Threading / E - I RH / H R - Right Hand - eft Hand Thread Turning Toolholders 6 - Cutting Radius Tool Overhang Insert Size 3-3/8 VG-Cut Toolholders for Threading VG E R T ine Name 2 Application Approach 3 RH / H 4 Shank Size VG - Deep Grooving & Parting Off E - R - Right Hand - eft Hand Width-Height 5 Pocket Size 6 Depth of Cut 3 T12 - imit Depth of Cut 12 mm Mini-V Holders C 1 V Holder Type C - Carbide Shank None - Steel Shank 2 - Product ine V - Mini-V Mini-V Sleeves MH 1 C Insert Style 08, 11, 14, Shank Diameter " " " " " " 5 - Tool Overhang.827" " 12-80mm 6 - RH None - RH 1- Holder Type MH - Microscope Holder 2 - Cooling C - Cooling Channels 3 - Shank Dia " " " /8" /4" 4 - Sleeve Bore Dia..236" -.315" 155

158 Toolholders Thread Turning Toolholders H1 F H B 2 1 Standard Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch RH H=H1=B F 1 2 Insert Screw Anvil Screw Torx Key Anvil RH Anvil H 1/4 N SN2T - K2T - - N SA3T - K3T - - A3/ A /8 A A SA3T S3T K3T E3 I3 A A A /2 A SA4T S4T K4T E4 I4 A A /8 A A SA5T S5T K5T E5 I5 A The above toolholders have a 1.5 helix angle. For other helix angles, see page 199. The above toolholders are for RH inserts. For H inserts, add H to the toolholder s ordering code (Example A075-3H). 156

159 Toolholders H1 F 2 1 H B Thread Turning Toolholders 2 1 Standard F-ine Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch RH H=H1=B F 1 2 Insert Screw Anvil Screw Torx Key Anvil RH A100-4F /2 F A125-4F SA4T S4T K6T E4F A150-4F Toolholders F D Max. coolant pressure 10bar 2 V-CAP Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch RH D mm F 2 Insert Screw Anvil Screw Torx Key Coolant Jet Anvil RH Anvil H VCAP32-SER VCAP40-SER OD6 3/8 SA3T S3T K3T E3 I3 VCAP50-SER VCAP63-SER OD8 The above toolholders are for RH inserts. For H inserts, add H to the toolholder s ordering code (Example VCAP32-SE ). The above toolholders have a 1.5 helix angle. For other helix angles, see page

160 Toolholders Thread Turning Toolholders H1 F H B 2 1 Standard with Clamp (Dual System, Screw or Clamp) Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch RH H=H1=B F 1 2 Insert Screw Anvil Screw Clamp Torx Key Anvil RH Anvil H A075-3C /8 A100-3C SA3T S3T C3 K3CT E3 I3 A125-3C A100-4C /2 A125-4C SA4T S4T C4 K4T E4 I4 A150-4C A100-5C /8 A125-5C A150-5C SA5T S5T C5 K5T E5 I5 A200-5C The above toolholders have a 1.5 helix angle. For other helix angles, see page 199. The above toolholders are for RH inserts. For H inserts, add H to the toolholder s ordering code (Example A075-3CH). 158

161 Toolholders H1 F H B Thread Turning Toolholders 2 1 Oil & Gas Insert Size Ordering Code EDP No. Thread Form Connection No. or Size Dimensions Inch Helix Angle Deg. Spare Parts RH H=H1=B=F 1 2 3/8 1/2 5/8 A125-3 APIRD APIRD A150-3 APIRD APIRD A BUT/API BUT, 4 1/ V0.038R, V0.050 A BUT/API V0.040, V0.055 NC10-NC77 all sizes A125-5OI V0.038R, V0.050 NC23-NC77 all sizes A150-5OI V0.038R, V0.050 NC23-NC77 all sizes Insert Screw Anvil Screw Torx Key Anvil RH SA3T S3T K3T EI3 APIRD SA4T S4T K4T EI4-API-1P EI4-5BUT Anvil H SA5T S5T K5T E5OI I5OI The above toolholders are for RH inserts. For H inserts, add H to the toolholder s ordering code (Example A150-5OI H) 159

162 Toolholders Thread Turning Toolholders H1 F H B 2 1 U Style Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch RH H=H1=B F 1 2 Insert Screw Anvil Screw Torx Key Anvil RH Anvil H 1/2 U A125-4U A150-4U SA4T S4T K4T E4U I4U A125-5U /8 U A150-5U SA5T S5T K5T E5U I5U A200-5U Toolholders H1 H F B 2 1 U Style with Clamp (Dual System, Screw or Clamp) Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch RH H=H1=B F 1 2 Insert Screw Anvil Screw Clamp Torx Key Anvil RH Anvil H 1/2 U A125-4UC A150-4UC SA4T S4T C4 K4T E4U I4U A125-5UC /8 U A150-5UC SA5T S5T C5 K5T E5U I5U A200-5UC All U Style Toolholders have a 1.5 helix angle. For other helix angles see page 199. The above toolholders are for RH inserts. For H inserts, add H to the toolholder s ordering code (Example A100-4UH). 160

163 Toolholders H1 F B1 2 C C 1 r 1 H B Thread Turning Toolholders A Slim Throat Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch RH H=B=F H1 A B1 C C1 1 2 r Insert Screw Torx Key N0315-2V /4 V N0375-2V N050-2V SN2T K2T N0625-2V N0625-3V N075-3V /8 V N100-3V SN3TV K3T N125-3V N150-3V N100-4V /2 V N125-4V SN4T K4T N150-4V All Slim Throat toolholders have a 1.5 helix angle see page 199. The above toolholders are for RH inserts. For H inserts, add H to the toolholder s ordering code (Example N0325-2VH). 161

164 Toolholders VG-Cut 2 2 Thread Turning Toolholders a H H 1 1 H2 H2 H1 H1 PW PW B B F F t maxt max Monoblock Spare Parts Ordering Code Dimensions Inch RH/H PW t max HxB H1 F 1 2 a H2 VGER/0625-3T VGER/075-3T VGER/100-3T Cylindrical Holder Screw SM4,018-T20 Torx Key K6T Toolholders 2 D max H H1 a 1 PW B F Reinforced Monoblock Spare Parts Ordering Code Dimensions Inch RH/H PW D max HxB H1 F 1 2 a Cylindrical Holder Screw Torx Key VGER/0625-3T12PH VGER/075-3T21PH VGER/100-3T21PH SCM414 KT-15 All VG-Cut tooling have 1.5 helix angle. 162

165 Toolholders H1 2 1 H Thread Turning Toolholders F B1 B V Style Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch RH H=H1=B B1 F 1 2 Insert Screw Torx key N125-5V N125-5V N125-5V /8 V N125-5V-10ABUT* N150-5V SN6T K6T N150-5V N150-5V N150-5V-10ABUT* All V Style toolholders have a 1 helix angle. The above toolholders are for RH inserts. For H inserts, add H to the toolholder s ordering code (Example N125-5V-6 H). * To be used only with inserts 5VER2.5ABUT... Toolholders H1 H F B 2 1 Z+ Style Spare Parts Insert Size Ordering Code Dimensions Inch RH H=H1=B F 1 2 Insert Screw Anvil Screw Torx Key Anvil RH Anvil H 1/2 Z A125-4Z A150-4Z SA4T S4T K4T E4Z I4Z A125-5Z /8 Z A150-5Z SA5T S5T K5T E5Z I5Z A200-5Z All Z Style toolholders have a 1.5 helix angle. 163

166 Toolholders Thread Turning Toolholders H1 F H B 2 1 M+ Style Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch RH H=H1=B F 1 2 Insert Screw Anvil Screw Torx Key Anvil RH Anvil H A125-5M /8 M A150-5M SA5T S5T K5T E5M I5M A200-5M Toolholders H1 H F B 2 1 F-ine M+ Style Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch RH H=H1=B F 1 2 Insert Screw Anvil Screw Torx Key Anvil RH A100-4MF A125-4MF /2 F SA4T S4T K6T E4M2F A150-4MF The above toolholders have a 1.5 helix angle. For other helix angles, see page

167 Toolholders H1 F H B Thread Turning Toolholders 2 1 T+ Style Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch RH H=H1=B F 1 2 Insert Screw Anvil Screw Insert Torx Key Anvil Torx Key Anvil RH/H A100-4T /2 T A125-4T SA4T S4K2 K4T K2 4T A150-4T All T Style toolholders have a 0 helix angle. Toolholders 2 H1 H F B 1 14D Standard Spare Parts Insert Size Ordering Code Dimensions Inch RH H=H1=B F 1 2 Insert Screw Anvil Screw & Washer Torx Key Anvil Key A100-14D D A125-14D SA5T M4x6(14D) KT15 K5T A150-14D D holders are supplied without anvils. For specific applications, please use the anvils indicated in the table on page

168 Toolholders Thread Turning Toolholders H1 F H B 2 1 Off-Set Qualified (FQ) Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch RH H=H1=B F 1 2 Insert Screw Anvil Screw Torx Key Anvil RH Anvil H A075-3FQ /8 A100-3FQ SA3T S3T K3T E3 I3 A125-3FQ /2 A100-4FQ A125-4FQ SA4T S4T K4T E4 I4 5/8 A125-5FQ SA5T S5T K5T E5 I5 Toolholders H H1 3 F B 2 1 Drop Head-Qualified (CQ) Insert Size Ordering Code EDP No. Dimensions Inch Spare Parts RH H=B F H1 Insert Screw Anvil Screw Torx Key Anvil RH Anvil H A075-3CQ /8 A100-3CQ SA3T S3T K3T E3 I3 A125-3CQ /2 A100-4CQ A125-4CQ SA4T S4T K4T E4 I4 5/8 A125-5CQ SA5T S5T K5T E5 I5 The above toolholders have a 1.5 helix angle. For other helix angles see page 199. The above toolholders are for RH inserts. For H inserts, add H to the toolholder s ordering code (Example A075-3FQH). 166

169 + Toolholders F A Thread Turning Toolholders 1 Miniature Square Shank* Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch Min. Bore Dia. RH A 1 (max) F Inch Insert Screw Torx Key OV /4 SN2T K2T OV Toolholders D1 D A F 1 Miniature Round Shank* Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch Min. Bore Dia. RH A 1 (max) D D1 F Inch Insert Screw Torx Key OVR /4 OVR SN2T K2T OVR16D * Miniature square and round toolholders are designed for use on automatic lathes for the optical and other precision industries. They can be used for both external and internal threading, as follows: Thread ER E IR I Insert ER E IR I Holder H RH RH H Miniature toolholders have a 0.5 helix angle. The above toolholders are for RH inserts. For H inserts, add H to the toolholder s ordering code (Example OV8-2H). 167

170 Toolholders Thread Turning Toolholders F D1 D A 1 Standard Spare Parts Insert Size Ordering Code Dimensions Inch Min. Bore Dia. 1/4 3/8 1/2 5/8 RH EDP No. A 1 (max) D D1 F Inch Insert Screw Anvil Screw Torx Key Anvil RH Anvil H NVRC0375D NVRC SN2T - K2T - - NVRC NVRC SN3T - K3T - - NVRC0625D AVRC AVRC AVRC100D AVRC SA3T S3T K3T I3 E3 AVRC AVRC NVRC SN4T - K4T - - AVRC AVRC100D AVRC SA4T S4T K4T I4 E4 AVRC AVRC AVRC SN5T S5T K5T I5 E5 AVRC AVRC SA5T S5T K5T I5 E5 AVRC The above toolholders have a 1.5 helix angle. For other helix angles, see page 199. Toolholders with prefix N cannot be used with an anvil. Holders with coolant channel are available as standard (Example NVRC0375D-2). The above toolholders are for RH inserts. For H inserts, add H to the toolholder s ordering code (Example NVR0375D-2H). 168

171 Toolholders F 1 D1 D A Thread Turning Toolholders Standard F-ine Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch Min. Bore Dia. RH A 1/2 F 1 (max) AVRC100-4F AVRC100D-4F AVRC125-4F AVRC150-4F AVRC200-4F The above toolholders have a 1.5 helix angle. For other helix angles, see page 199. D D1 F Inch Insert Screw Anvil Screw Torx Key Anvil RH Toolholders for V6 (without anvil)* SA4T S4T K6T I4F Specially designed for V6 inserts V6 Style Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch Min. Bore Dia. RH A 3/8 V6 1 (max) D D1 F Inch Insert Screw Torx Key NVRC050-3V SN3TM NVRC0625-3V SN3T NVRC0625D-3V * V6 inserts cannot be used on standard internal toolholders without anvil. For this purpose you must use one of these special V6 toolholders. The above toolholders have a 1.5 helix angle. K3T 169

172 Toolholders Thread Turning Toolholders D1 F D 1 2 V-CAP Insert Size Ordering Code EDP No. Dimensions Inch RH D1 D mm F 2 3/8 1 (max) Min. Bore Dia. Spare Parts Inch Insert Screw Anvil Screw Torx Key Anvil RH Anvil H VCAP40-SIR SN3T - K3T - - VCAP40-SIR VCAP40-SIR VCAP40-SIR SA3T S3T K3T I3 E3 VCAP40-SIR VCAP50-SIR SN3T - K3T - - VCAP50-SIR VCAP50-SIR VCAP50-SIR SA3T S3T K3T I3 E3 VCAP50-SIR VCAP63-SIR VCAP63-SIR VCAP63-SIR SA3T S3T K3T I3 E3 VCAP63-SIR The above toolholders have a 1.5 helix angle. For other helix angles, see page 199. The above toolholders are for RH inserts. For H inserts, add H to the toolholder s ordering code (Example VCAP40-SI ). 170

173 Toolholders F F 1 1 D1 D1 D D A Standard A U Style Thread Turning Toolholders Standard for Coarse Pitch Insert Size Ordering Code Dimensions Inch RH EDP No. H EDP No. A U Style for Coarse Pitch Insert Size Ordering Code Dimensions Inch RH EDP No. H EDP No. A 1 (max) F to Insert Holder Helix F to Insert Holder Helix Spare Parts Spare Parts D D1 Inch Deg. Insert Screw Torx Key 6.0U NVRC KU-157/ NVRC KUH-157/ SN6MTN KIP6 1/4 U NVRC039-2U-157/ NVRC039-2UH-157/ NVRC044-2U-157/ NVRC044-2UH-157/ SM2T8 K2T NVRC044-3U-157/ NVRC044-3UH-157/ /8 U NVRC055-3U-157/ NVRC055-3UH-157/ SN3TM K3T NVRC059-3U-157/ NVRC059-3UH-157/ NVRC075-4U-157/ NVRC075-4UH-157/ /2 U NVRC100-4U-157/ NVRC100-4UH-157/ SN4T K4T NVRC125-4U-157/ NVRC125-4UH-157/ SA4T K4T 5/8 U NVRC125-5U-157/ NVRC125-5UH-157/ SN5T K5T 1 (max) D D1 Inch Deg. Insert Screw Torx Key 1/4 NVRC / NVRC040-2H-157/ SN2T K2T NVRC / NVRC044-3H-157/ SN3TM K3T 3/8 NVRC / NVRC050-3H-157/ NVRC / NVRC050-3H-157/ SN3T K3T 1/2 NVRC / NVRC067-4H-157/ NVRC / NVRC067-4H-157/ SN4TM K4T NVRC / NVRC075-4H-157/ NVRC / NVRC075-4H-157/ SN4T K4T 5/8 NVRC / NVRC100-5H-157/ NVRC / NVRC110-5H-157/ SN5TM K5T 171

174 Toolholders Thread Turning Toolholders F D1 D A 1 Standard with Clamp (Dual System, Screw or Clamp) Insert Size Ordering Code EDP No. RH A 3/8 1/2 5/8 Dimensions Inch 1 (max) Min. Bore Dia. Spare Parts D D1 F Inch Insert Screw Anvil Screw Clamp Torx Key Anvil RH Anvil H AVR075-3C AVR100-3C AVR100D-3C SA3T S3T C3 K3CT I3 E3 AVR125-3C AVR150-3C AVR100-4C AVR100D-4C AVR125-4C SA4T S4T C4 K4T I4 E4 AVR150-4C AVR125-5C SN5T S5T C5 K5T I5 E5 AVR150-5C AVR200-5C SA5T S5T C5 K5T I5 E5 AVR250-5C The above toolholders have a 1.5 helix angle. For other helix angles, see page 199. Holders with coolant channel available as standard (Example AVRC075-3C). The above toolholders are for RH inserts. For H inserts, add H to the toolholder s ordering code (Example AVR075-3CH). 172

175 Toolholders F D1 D A Thread Turning Toolholders 1 U Style Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch Min. Bore Dia. RH A 1/2 U 5/8 U 1 (max) D D1 F Inch Insert Screw Anvil Screw Torx Key Anvil RH Anvil H AVR125-4U AVR150-4U SA4T S4T K4T I4U E4U NVR125-5U SN5T - K5T - - AVR150-5U AVR200-5U SA5T S5T K5T I5U E5U AVR250-5U The above toolholders have a 1.5 helix angle. For other helix angles, see page 199. Holders with coolant channel available as standard (Example AVRC125-4U). The above toolholders are for RH inserts. For H inserts, add H to the toolholder s ordering code (Example AVR125-4UH). 173

176 Toolholders Thread Turning Toolholders F D1 D A 1 U style with Clamp (Dual System, Screw or Clamp) Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch Min. Bore Dia. RH A 1/2 U 5/8 U 1 (max) AVR125-4UC AVR150-4UC AVR150-5UC AVR200-5UC AVR250-5UC The above toolholders have a 1.5 helix angle. For other helix angles, see page 199. Toolholders D D1 F Inch Insert Screw Anvil Screw Clamp Torx Key Anvil RH Anvil H SA4T S4T C4 K4T I4U E4U SA5T S5T C5 K5T I5U E5U A D W F 1 V Style Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch RH A 1 (max) D F W Insert Screw Torx Key NVR125-5V NVR150-5V /8 V.256 SN6T K6T NVR200-5V NVR250-5V The above toolholders have a 1.0 helix angle. Minimum Bore Diameter Pitch mm 6.0 ISO 8.0 ISO 10.0 ISO Holder Pitch TPI 4 UN 3 UN 2.5 W NVR125-5V NVR150-5V NVR200-5V NVR250-5V The above toolholders are for RH inserts. For H inserts, add H to the toolholder s ordering code (Example AVR125-4UCH). Holders with coolant channel available as standard (Example AVRC125-4UC). 174

177 Toolholders F 1 D1 D A Thread Turning Toolholders Z+ Style Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch Min. Bore Dia. RH A 1/2 Z 5/8 Z 1 (max) D D1 F Inch Insert Screw Anvil Screw Torx Key Anvil RH Anvil H AVR125-4Z AVR150-4Z SA4T S4T K4T I4Z E4Z NVR125-5Z SN5T - K5T - - AVR150-5Z AVR200-5Z SA5T S5T K5T I5Z E5Z AVR250-5Z Toolholders D1 D F A 1 M+ Style Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch Min. Bore Dia. RH A 5/8 M 1 (max) D D1 F Inch Insert Screw Anvil Screw Torx Key Anvil RH Anvil H AVR125-5M SN5T S5T K5T I5M E5M AVR150-5M AVR200-5M SA5T S5T K5T I5M E5M AVR250-5M The above toolholders have a 1.5 helix angle. For other helix angles, see page 199. Holders with coolant channel available as standard (Example AVRC125-4Z). 175

178 Toolholders Thread Turning Toolholders F D1 D A 1 F-ine M+ Style Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch Min. Bore Dia. RH A 1/2 F 1 (max) AVRC100-4MF AVRC100D-4MF AVRC125-4MF AVRC150-4MF AVRC200-4MF The above toolholders have a 1.5 helix angle. For other helix angles, see page 199. Toolholders D D1 F Inch Insert Screw Anvil Screw Torx Key Anvil RH SA4T S4T K6T I4M2F D F A 1 T+ Style Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch Min. Bore Dia. RH A 1/2 T 1 (max) D F Inch AVR150-4T AVR200-4T AVR250-4T All toolholders have a 0 helix angle. Holders with coolant channel available as standard (Example: AVRC150-4T). Insert Screw Anvil Screw Torx Key Anvil Torx Key Anvil RH/H SA4T S4K2 K4T K2 4T 176

179 Toolholders F 1 D A A Thread Turning Toolholders F D 1 14D Standard Spare Parts Insert Size Ordering Code Dimensions Inch Min. Bore Dia. RH A 1 (max) D F Inch Insert Screw 14D AVRC150-14D AVRC200-14D Anvil Screw & Washer Torx Key Anvil Key SA5T M4x6(14D) K5T KT15 Toolholders A F D 1 A F D 1 14D Standard with Clamp Spare Parts Insert Size Ordering Code Dimensions Inch Min. Bore Dia. RH A 14D 1 (max) AVRC150-14DC AVRC200-14DC D F Inch Insert Screw Anvil Screw & Washer Clamp Torx Key Anvil Key SA5T M4x6(14D) C5 K5T KT15 14D holders are supplied without anvils. For specific applications, please use the anvils indicated in the table on page

180 Toolholders Thread Turning Toolholders F 4.5 D A Oil & Gas Spare Parts Insert Size Ordering Code EDP No. Thread Form Connection No. Helix or Size Dimensions Inch Angle Deg. RH A D F Insert Screw Anvil Screw Torx Key Anvil RH 3/8 AVRC100-3 APIRD APIRD 8 APIRD 10 AVRC125-3 APIRD APIRD 8 APIRD 10 AVRC150-3 APIRD APIRD 8 APIRD BUT, V0.038R, 4 1/2-20 1/2 AVRC BUT/API V0.050, V0.040, V0.055 NC10-NC77 all sizes AVR200-5OI V0.038R NC23-NC38 AVRC200-5OI V0.038R NC23-NC38 5/8 AVR300-5OI V0.050R NC40-NC77 AVRC300-5OI V0.050R NC40-NC SA3T S3T K3T EI3-APIRD SA4T S4T K4T EI4-API-1P EI4-5BUT SA5T S5T K5T I5OI Toolholders ordered with an internal coolant channel have an internal BSP 1/2 thread for connection to the flexible coolant pipe. 178

181 Toolholders F 1 D A Thread Turning Toolholders Standard with Carbide Shank Insert Size Ordering Code EDP No. Dimensions Inch RH D A F 1 (Max) Min. Bore Dia. Spare Parts Inch Insert Screw Anvil Screw Torx Key Anvil RH Anvil H 1/4 CNVRC CNVRC SN2T - K2T - - CNVRC /8 CNVRC SN3T - K3T - - CAVRC SA3T S3T K3T I3 E3 1/2 CNVRC SN4T - K4T - - Toolholders with prefix CN cannot be used with an anvil. The above toolholders have coolant channel as standard. Holding Device D 1= 6xD (max) 3xD (min) The overhang to bar diameter ratio should be as small as possible to eliminate the chance of chatter (vibration). The minimum length inside a holding device should be 3 times the diameter of the bar shank. The above toolholders have 1.5 helix angle. For other helix angles see page 199. The above toolholders are for RH inserts. For H inserts, add H to the toolholder s ordering code (Example CNVRC0375-2H). 179

182 Toolholders Mini-V Thread Turning Toolholders 1 A D D1 Carbide Shank with Alloy Steel Head Spare Parts Insert Style Ordering Code Dimensions Inch V08 V11 V16 Sleeve RH A 1 D D1 Screw Size Torx Key - CV CV SNV08 M2.6x.45x8 K2T - CV CV SNV11 M3.5x.6x10 K3T - CV CV SNV16 M5x.8x12 K4T 180

183 Toolholders Mini-V 1 A Thread Turning Toolholders S1 D Reinforced Carbide Shank Spare Parts Insert Style Ordering Code Dimensions Inch Sleeve RH A 1 D S1 Screw Size Key V14 - CV SNV14 M4x0.7x12 KT15 181

184 Toolholders Mini-V Thread Turning Toolholders 1 A D D1 Alloy Steel Shank (Metric) Spare Parts Insert Style Ordering Code Dimensions mm Sleeve RH A 1 D (mm) D1 Screw Size Torx Key V08 - V SNV08 M2.6x0.45x8 K2T V11 - V SNV11 M3.5x0.6x10 K3T V16 - V SNV16 M5.0x0.8x12 K4T Toolholders Mini-V 1 A S2 D S1 Alloy Steel Shank (Metric) Spare Parts Insert Style Ordering Code Dimensions mm Sleeve RH A 1 D (mm) S1 S2 Screw Size Torx Key V14 - V SNV14 M4x0.7x12 KT15 182

185 Toolholders Mini-V D1 D Thread Turning Toolholders 1 Holder for Sleeve Clamping Spare Parts Insert Style Ordering Code Dimensions Inch Ordering Code RH A 1 (max) D (mm) D1 Sleeve Screw Size Torx Key V08 CV MHC...-6 SNV08 M2.6x0.45x8 K2T V11 CV MHC...-8 SNV11 M3.5x0.6x10 K3T Toolholders Mini-V d H H B D Sleeves Spare Parts Ordering Code Dimensions Inch d (mm) Sleeve D=B H1 H Screw Torx Key MHC MHC MHC S7DT15 KT15 8 MHC MHC

186 Toolholders Standard Thread Turning Toolholders Steel Shank Carbide Shank D1 1 D1 D D A A 1 Mini-3 Standard Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch Anti-Vibration System mm RH A 1 D D1 Insert Screw Torx Key SNVR K No 4.0 SN4MT K6MT CNVRC K Carbide Shank Toolholders Standard D1 D Steel Shank A Carbide Shank 1 D1 1 D A Mini-3 Standard Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch Anti-Vibration System mm RH A 1 D D1 Insert Screw Torx Key NVRC K No 5.0 SN5MT K6MT CNVRC K Carbide Shank The above toolholders have 2.5 helix angle. The above toolholders are for RH inserts. For H inserts, add H to the toolholder s ordering code (Example: CNVRC KH). 184

187 Toolholders U Style Steel Shank Carbide Shank 1 D1 1 D1 D D A Thread Turning Toolholders A Mini-3 U Style Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch Anti-Vibration System mm RH A 1 D D1 Insert Screw Torx Key NVRC KU No 5.0U SN5MT K6MT CNVRC KU Carbide Shank Toolholders Steel Shank / Carbide Implanted D1 D A 1 Mini-3 Standard Insert Size Ordering Code EDP No. Dimensions Inch Anti-Vibration System Spare Parts mm RH A 1 D D1 Insert Screw Torx Key SNVRC0375U-6.0K No BNVRC0375S-6.0K Carbide Implanted BNVRC0375M-6.0K Carbide Implanted BNVRC K Carbide Implanted SN6MTN KIP6 SNVRC050U-6.0K No BNVRC050S-6.0K Carbide Implanted BNVRC050M-6.0K Carbide Implanted BNVRC K Carbide Implanted The above toolholders have 2.5 helix angle. The above toolholders are for RH inserts. For H inserts, add H to the toolholder s ordering code (Example: NVRC KUH). 185

188 Toolholders Thread Turning Toolholders D1 D A 1 Mini-3 Adjustable Spare Parts Insert Size EDP No. Ordering Code EDP No. Dimensions Inch mm Sleeve Holder RH A 1 D D1 Insert Screw Torx Key for Holder Key for Insert Screw Screw x3 Holder Screw 6.0 SVC BNVRC8.0T-6.0K SN6MTN KIP6 S4.0 K2.0 Toolholders Steel Shank / Carbide Implanted D1 D A 1 Mini- Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch Anti-Vibration System mm RH A 1 D D1 Insert Screw Torx Key SNVRC0375U-5K No BNVRC0375S-5K Carbide Implanted BNVRC0375M-5K Carbide Implanted BNVRC0375-5K Carbide Implanted SN5STR K7MT SNVRC050U-5K No BNVRC050S-5K Carbide Implanted BNVRC050M-5K Carbide Implanted BNVRC050-5K Carbide Implanted The above toolholders have 2.5 helix angle. The above toolholders are for RH inserts. For H inserts, add H to the toolholder s ordering code (Example: SNVRC375U-5KH). 186

189 Toolholders D1 D A Thread Turning Toolholders 1 Mini--Adjustable Insert Size EDP No. Ordering Code EDP No. Dimensions Inch Spare Parts mm Sleeve Holder RH A 1 D D1 Insert Screw Torx Key for Insert Screw Holder Screw x 3 Key for Holder Screw 5.0 SVC BNVRC6.2T-5K SN5STR K7MT S4.0 K2.0 The above toolholders are for RH inserts. For H inserts, add H to the toolholder s ordering code (Example: BNVRC6.2T-5KH). Toolholders d Double Ended Coolant Inlet 1 0 D ocation Screw Micro - Double Ended Spare Parts M Micro Insert Dia. Shank Dia. Ordering Code EDP No. Dimensions Inch ocation Screw (Every toolholder package contains the full range of location screws needed) Clamping Screw x 3 d mm D 1 0 Screw M Key Screw Key Short GISM SMC Medium GISM SMC Short GISM SMC Medium GISM Short GISM SMC Medium GISM ong GISM SMC Short GISM Medium GISM SMC ong GISM K4.0 M K Short GISM SMC Medium GISM ong GISM Short GISM SMC Medium GISM SMC ong GISM

190 Toolholders Thread Turning Toolholders d 13.5 H A H1 Coolant Holes Section A-A Micro - Single Ended B A D Round Shanks 2 Flats (Inch) Spare Parts Micro Insert Dia. Ordering Code Dimensions Inch d mm D B H1 H Clamping Screw Torx Key MHC MHC MHC MHC MHC MHC MHC MHC MHC MHC MHC S7DT15 or S7DBT15IP* KT15 or F15IP* Round Shanks 2 Flats (Metric) Spare Parts Micro Insert Dia. Ordering Code Dimensions mm d mm D=B H1 H Clamping Screw Torx Key MHC MHC MHC MHC MHC MHC MHC MHC MHC MHC MHC MHC MHC S7DT15 or S7DBT15IP* KT15 or F15IP* *Torx+ Screw and key are now available for improved clamping 188

191 Toolholders d H type x A Coolant Holes SECTION A-A Thread Turning Toolholders Micro - Single Ended B A D Round Shank - 4 Flats (Inch) Micro Insert Dia. Ordering Code Dimensions Inch Spare Parts d (mm) D B H Clamping Screw Torx Key MHC F MHC F S7DT15 KT15 MHC F or or 5.0 MHC F S7DBT15IP* F15IP* 6.0 MHC F Round Shank - 4 Flats (Metric) Micro Insert Dia. Ordering Code Dimensions mm Spare Parts d mm D B H Clamping Screw Torx Key MHC20-4-4F MHC22-4-4F MHC23-4-4F MHC25-4-4F MHC28-4-4F MHC20-5-4F MHC22-5-4F MHC23-5-4F MHC25-5-4F S7DT15 KT15 MHC28-5-4F or or MHC20-6-4F S7DBT15IP* F15IP* MHC22-6-4F MHC23-6-4F MHC25-6-4F MHC28-6-4F MHC22-7-4F MHC23-7-4F MHC25-7-4F MHC28-7-4F *Torx+ Screw and key are now available for improved clamping 189

192 Toolholders Thread Turning Toolholders H2 1 d H H1 B Microscope Holder with Square Shank (Inch) Spare Parts Micro Insert Dia. Ordering Code Dimensions Inch d (mm) H=H2=B H1 1 Clamping Screw Torx Key MHS MHS MHS MHS MHS MHS MHS S7DT15 or S7DBT15IP* KT15 or F15IP* Microscope Holder with Square Shank (Metric) Spare Parts Micro Insert Dia. Ordering Code Dimensions mm d mm H=H2=B H1 1 Clamping Screw Torx Key 4.0 MHS MHS MHS MHS MHS S7DT15 or S7DBT15IP* KT15 or F15IP* *Torx+ Screw and key are now available for improved clamping 190

193 Toolholders D max h d F 1 H Thread Turning Toolholders 3 a b 2 Microscope Holder with Drop Head (Inch) Micro Insert Dia. Ordering Code Dimensions Inch Spare Parts d mm a=b=h 3 H 1 F D max 2 Clamping Screw Torx Key 4.0 MHD MHD MHD S7DT15 KT or or 4.0 MHD S7DBT15IP* F15IP* 5.0 MHD MHD Microscope Holder with Drop Head (Metric) Micro Insert Dia. Ordering Code Dimensions mm Spare Parts d mm a=b=h 3 H 1 F D max 2 Clamping Screw Torx Key 4.0 MHD MHD MHD S7DT15 KT or or 4.0 MHD S7DBT15IP* F15IP* 5.0 MHD MHD *Torx+ Screw and key are now available for improved clamping 191

194

195 Thread Turning Technical Data

196 Thread Terminology Thread Turning Technical Data Thread A thread on the external surface of a cylinder screw or cone. Depth of Thread The distance between crest and root measured normal to the axis. Pitch Root Crest Pitch Thread Major Ø Pitch Ø Minor Ø Thread Angle Helix Angle Major Diameter The largest diameter of a screw thread. Pitch Diameter On a straight thread, the diameter of an imaginary cylinder, the surface of which cuts the thread forms where the width of the thread and groove are equal. Minor Diameter The smallest diameter of a screw thread. The distance between two corresponding points on adjacent thread forms is measured parallel to the axis. This distance can be defined in either millimeters or by TPI (threads per inch). Helix Angle For a straight thread, where the lead of the thread and the pitch diameter circle circumference form a right angled triangle, the helix angle is the angle opposite the lead. Nominal Diameter The diameter from which the diameter limits are derived by the application of deviation allowances and tolerances. Thread A thread on the internal surface of a cylinder or cone. Straight Thread A thread formed on a cylinder. Taper Thread A thread formed on a cone. eft-hand thread Right-hand thread A thread which, when viewed axially, winds in a counterclockwise and receding direction. All left-hand threads are designated H. A thread which, when viewed axially, winds in a clockwise and receding direction. Threads are always righthand unless otherwise specified. The Helix Angle β Helix Angle p x Pitch Diameter ead ead The distance a threaded part moves axially, with respect to a fixed mating part, in one complete revolution. The lead is equal to the pitch multiplied by the number of thread starts. 194

197 Machining a Multi-Start Thread A thread in which the lead is an integral multiple, greater than one, of the pitch. A multi-start thread permits a more rapid advance without a coarser (larger) thread form. First Start Machined Second Start Machined Third Start Machined (Final, 3 Starts Thread) Pitch Pitch ead Pitch ead Thread Turning Technical Data ead = 3 x Pitch Insert Profile Styles Partial Profile Full Profile The V partial profile insert cuts without topping the outer diameter of the thread. The same insert can be used for a range of different thread pitches which have a common thread angle. The full profile insert will form a complete thread profile including the crest. For every thread pitch and standard, a separate insert is required. Full Profile for Fine Pitches Semi Full The full profile for Fine Pitches will form a complete thread. The topping of the outer diameter is generated by the second tooth. The Semi full profile insert will form a complete thread including crest radius but without topping the outer diameter. Mainly used for trapezoidal profiles. 195

198 Thread Turning Methods for Symmetrical Inserts Thread Turning Technical Data Thread Inserts & Toolholder Rotation Feed Direction Helix Method Drawing No. Right Hand E RH Counterclockwise Towards chuck Regular 1 E H Clockwise From chuck Reversed 2 Right Hand IN RH Counterclockwise Towards chuck Regular 3 IN H Clockwise From chuck Reversed 4 eft Hand E H Clockwise Towards chuck Regular 5 E RH Counterclockwise From chuck Reversed 6 eft Hand IN H Clockwise Towards chuck Regular 7 IN RH Counterclockwise From chuck Reversed 8 RH Thread H Thread RH Thread H Thread Thread Infeed Methods Radial Infeed Flank Infeed (modified) Alternate Flank Infeed 1-3 Radial infeed is the simplest and quickest method. The feed is perpendicular to the turning axis, and both flanks of the insert perform the cutting operation. Radial infeed is recommended in 3 cases: When the pitch is smaller than 16 TPI For material with short chips For work with hardened material Flank infeed is recommended in the following cases: When the thread pitch is greater than 16 TPI, using the radial method, the effective cutting edge length is too large, resulting in chatter. For TRAPEZ and ACME. The radial method result in three cutting edges, making chip flow very difficult. Use of the alternate flank method is recommended especially in large pitches and for materials with long chips. This method divides the load equally on both flanks, resulting in equal wear along the cutting edges. Alternate flank infeed requires more complicated programming, and is not available on all lathes. 196

199 Thread Turning Methods for Asymmetrical Inserts (ABUT, BBUT, SAGE) Thread Inserts & Toolholder Rotation Feed Direction Helix Method Drawing No. Right Hand E RH Counterclockwise Towards chuck Regular 1 E H Clockwise From chuck Reversed 2 Right Hand IN RH Counterclockwise Towards chuck Regular 3 IN H Clockwise From chuck Reversed 4 eft Hand E H Clockwise Towards chuck Regular 5 E RH Counterclockwise From chuck Reversed 6 eft Hand IN H Clockwise Towards chuck Regular 7 IN RH Counterclockwise From chuck Reversed 8 RH Thread H Thread Thread Turning Technical Data RH Thread H Thread

200 Calculating the Helix Angle and Choosing The Right Anvil Flank Clearance Angle α (For Inserts) Thread Turning Technical Data 5 48' 5 48' 60, UN, ISO 2 36' 2 36' ' 10 ACME BUTTRESS INSERT Vardex toolholders are designed to tilt the insert when seated in the toolholder (10 for external, 15 for internal tooling). This results in the differing flank clearance angles, based on the geometry of the insert. To ensure that the side of the insert cutting edge will not rub on the workpiece, it is most important that the insert helix angle be correct - especially in profiles with small enclosed flank angles. This correction is provided by Vardex anvils. A - A α φ δ A A α = arctan (tan Ø /2 x tanδ) Where: α - Flank clearance angle δ - Tilt angle Ø - Enclosed flank angle Calculating the Helix Angle β β p D The helix angle is calculated by the following formula: β= arctan Px N π x D β - Helix angle [ ] P - Pitch [mm] N - No. of starts D - Pitch diameter [mm] ead = P x N The helix angle can also be found from the diagram below. Helix Angle Diagram Standard helix angle β 1.5 Standard toolholder pocket angle Reversed helix angle β 1.5 Standard toolholder pocket angle Feed towards the chuck Feed towards the tailstock H1 H1 Anvil angle The dimension H1 (cutting edge height) remains constant with every insert / anvil combination. 198 Anvil angle Feed direction towards the chuck Feed direction towards the tailstock RH Thread/ H Tooling H Thread/ RH Tooling H Thread/ H Tooling RH Thread/ RH Tooling Pitch P* [mm] Special Toolholders Special Toolholders β=2 β= β = -2 *For Multi-start threads, use the lead value instead of the pitch Pitch diameter [mm] 6 8 Pitch P* [TPI] β= β=-1

201 Anvils Resultant Helix Angle Insert Size Holder Ordering Code Inch 3/8.63 ER / I E3-3P E3-2P E3-1P E3 E3-1N E3-1.5N E3-2N E3-3N E / IR I3-3P I3-2P I3-1P I3 I3-1N I3-1.5N I3-2N I3-3N 3/8 V6.63 1/2.87 1/2 F.91 1/2 U.87 5/ /8 U /8 M+.63 1/2 M+.87 ER E3-6C-3P E3-6C-2P E3-6C-1P E3-6C E3-6C-1N E3-6C-1.5N E3-6C-2N E3-6C-3N IR I3-6C-3P I3-6C-2P I3-6C-1P I3-6C I3-6C-1N I3-6C-1.5N I3-6C-2N I3-6C-3N ER / I E4-3P E4-2P E4-1P E4 E4-1N E4-1.5N E4-2N E4-3N E / IR I4-3P I4-2P I4-1P I4 I4-1N I4-1.5N I4-2N I4-3N ER E4F-3P E4F-2P E4F-1P E4F E4F-1N E4F-1.5N IR I4F-3P I4F-2P I4F-1P I4F I4F-1N I4F-1.5N ER / I E4U-3P E4U-2P E4U-1P E4U E4U-1N E4U-1.5N E4U-2N E4U-3N E / IR I4U-3P I4U-2P I4U-1P I4U I4U-1N I4U-1.5N I4U-2N I4U-3N ER / I E5-3P E5-2P E5-1P E5 E5-1N E5-1.5N E5-2N E5-3N E / IR I5-3P I5-2P I5-1P I5 I5-1N I5-1.5N I5-2N I5-3N ER / I E5U-3P E5U-2P E5U-1P E5U E5U-1N E5U-1.5N E5U-2N E5U-3N E / IR I5U-3P I5U-2P I5U-1P I5U I5U-1N I5U-1.5N I5U-2N I5U-3N ER / I E3M-1P E3M E3M-1N E3M-1.5N E3M-2N E / IR I3M-1P I3M I3M-1N I3M-1.5N ER / I E4M-1P E4M E4M-1N E4M-1.5N E4M-2N E / IR I4M-1P I4M I4M-1N I4M-1.5N E4M2F-1P E4M2F E4M2F-1N E4M2F-1.5N 1/2 F 2M+ ER 1/2 F 3M+.91 E4M3F-1P E4M3F E4M3F-1N E4M3F-1.5N 1/2 F 2M+ IR I4M2F-1P I4M2F I4M2F-1N I4M2F-1.5N 5/8 M ER / I E5M E5M-1N E5M-1.5N E / IR I5M I5M-1N I5M-1.5N 1/2 Z+.87 ER / I E4Z-1P E4Z E4Z-1N E / IR I4Z-1P I4Z I4Z-1N 5/8 Z ER / I E5Z E / IR I5Z 1/2 T+.87 ER / I E / IR 4T Thread Turning Technical Data Standard Anvil Anvil U Style Anvil M+ Style Anvil Z+ Style Anvil T+ Style Anvil ER/I E/IR ER IR ER/I E/IR ER/I E/IR ER/I E/IR ER/I E/IR V6 is indicated on the backside Same anvil turned over Anvil M+ Style Anvil ER IR ER IR 199

202 - Anvils Resultant Helix Angle Insert Size 3/8 APIRD EI3-APIRD 1/2 API EI4-API-3P EI4-API-2P EI4-API-1P 1/2 BUT EI4-BUT-0.5N Thread Turning Technical Data Standard - 14D Anvils Application Ordering Code Application Anvils with Protected Second Cutting Edge Ordering Code Application 10 TPI from Ø and up 14DER-10APIRD (4 teeth) 14DIR-10APIRD (4 teeth) API Round Casing & Tubing 10 TPI from Ø and up 14DER10APIRD-3+ (3 teeth ) 14DIR10APIRD-3+ (3 teeth ) 8 TPI from Ø and up 14DER-8APIRD 14DIR-8APIRD 5 TPI for Ø Ø DER-5 BUT 14DIR-5 BUT API Buttress Casing 5 TPI for Ø and up 14DER-5BUT-0.4N 14DIR-5BUT-0.4N Anvil Kits Anvil Size Ordering Code Included Anvils: mm 3/8.63 AB3 3/8 V6.63 AB3-6C 1/2.87 AB4 1/2 U.87 AB4U 5/ /8 U 1.06 ABE5 ABI5 ABE5U ABI5U E3-2P, 1P, 1N, 2N, 3N I3-2P, 1P, 1N, 2N, 3N E3-6C-2P, 1P, 1N, 2N, 3N I3-6C-2P, 1P, 1N, 2N, 3N E4-2P, 1P, 1N, 2N, 3N I4-2P, 1P, 1N, 2N, 3N E4U-2P, 1P, 1N, 2N, 3N I4U-2P, 1P, 1N, 2N, 3N E5-2P, 1P, 1N, 2N, 3N I5-2P, 1P, 1N, 2N, 3N E5U-2P, 1P, 1N, 2N, 3N I5U-2P, 1P, 1N, 2N, 3N To ensure that you always have on hand an assortment of anvils for any job, we recommend that anvil kits be readily available. Important! Use a V6 anvil when using a V6 insert. For RH use E3-6C anvil. For RH use l3-6c anvil. 200

203 Spare Parts and Toolholders (not including Micro and Microscope) Insert Size Insert Screw / Clamp Screw Anvil Screw & Washer Anvil Toolholder Designation Thread Designation Thread Key Torx size E RH/IN H IN RH/E H 1/4 SN2T M2.6x0.45x K2T T8-3/8, 3/8 V6 SA3T 5-40UNCx11.3 S3T UNC5x7.3 K3T T10 E3/E3-6C I3/I3-6C 3/8 SN3T 5-40UNCx K3T T Standard 1/2 SA4T 8-32UNCx14.0 S4T UNC8x9.3 K4T T20 E4 I4 1/2 SN4T 8-32UNCx K4T T /2F SA4T 8-32UNCx14.0 S4T UNC8x9.3 K6T T20 E4F I4F 5/8 SA5T M5x0.8x22.0 S5T M5x0.8x9.5 K5T T25 E5 I5 5/8 SN5T M5x0.8x K5T T /8 SN3TM 5-40UNCx K3T T Standard Coarse 1/2 SN4TM 8-32UNCx K4T T /8 SN5TM M5x0.8x K5T T /8 SA3T/C3 UNC5x12.0/M5x0.8x22.0 S3T UNC5x7.3 K3CT T15/T10 E3 I3 Standard with Clamp 1/2 SA4T/C4 UNC8x15.2/M6x1.0x29.5 S4T UNC8x9.3 K4T T20 E4 I4 5/8 SA5T/C5 M5x0.8x22.0/M8x1.25x28.0 S5T M5x0.8x9.5 K5T T25 E5 I5 U Style 1/2 U SA4T UNC8x15.2 S4T UNC8x9.3 K4T T20 E4U I4U 5/8 U SA5T M5x0.8x22.0 S5T M5x0.8x9.5 K5T T25 E5U I5U U Style with Clamp 1/2 SA4T/C4 UNC8x15.2/M6x1.0x29.5 S4T UNC8x9.3 K4T T20 E4U I4U 5/8 SA5T/C5 M5x0.8x22.0/M8x1.25x28.0 S5T M5x0.8x9.5 K5T T25 E5U I5U 1/4 V SN2T M2.6x0.45x K2T T8 - - V Style 3/8 V SN3TV 5-40UNCx K3T T /2 V SN4T 8-32UNCx K4T T /8 V SN6T M6x1.0x K6T T Mega ine 5/8 MG S5MG M5x0.8x K6T T Z+ Style 1/2 Z SA4T UNC8x15.2 S4T UNC8x9.3 K4T T20 E4Z I4Z 5/8 Z SA5T M5x0.8x22.0 S5T M5x0.8x9.5 K5T T25 E5Z I5Z 3/8 M SA3T UNC5x12.0 S3T UNC5x7.3 K3T T10 E3M I3M M+ Style 1/2 M SA4T UNC8x15.2 S4T UNC8x9.3 K4T T20 E4M I4M 5/8 M SA5T M5x0.8x22.0 S5T M5x0.8x9.5 K5T T25 E5M I5M T+ Style 1/2 T SA4T UNC8x15.2 S4K2 UNC8x7.3 K4T/K2 T20/T8 4T 4T API 5/8 SA5T/C5 M5x0.8x22.0/M8x1.25x28.0 S5T M5x0.8x9.5 K5T T25 E5OI I5OI API 14D 14D SA5T M5x0.8x22.0 M4x0.7x6.0 (14D) K5T/KT15 T25/T15 14DER DIR-... V08 SNV08 M2.6x0.45x8 - - K2T T8 - - Mini-V V11 SNV11 M3.5x0.6x K3T T V14 SNV14 M4x0.7x KT15 T V16 SNV16 M5x0.8x K4T T Mini- 5.0 SN5STR M2.2x0.45x K7MT T mm SN4MT M2x0.4x K6MT T6 - - Mini-3 5.0mm SN5MT M2x0.4x K6MT T mm SN6MTN M2.0x0.4x KIP6 T Mini Adjustable Holder - S4.0 M4x0.7x K Thread Turning Technical Data For Micro and Microscope Toolholders see pages

204 Grades and Their Applications General Use VR VT VK Thread Turning Technical Data Premium multipurpose submicron grade for stronger wear resistance and improved productivity. AlTiN alloyed PVD coated. General purpose grade with tough submicron substrate. Provides good fracture toughness in non-rigid cutting conditions. TiAIN coated. General purpose grade, excellent in steel and stainless steel, recommended for rigid cutting conditions. Ground or sintered chipbreaker styles. TiN coated. General Use Stainless Steel Non Ferrous, High Temperature Alloys and Titanium VCB VM7 VK2 VK2P Sintered chipbreaker with ground profile for machining materials with long chips. TiAIN coated. Specialty grade for threading stainless steel. Multi-layer PVD coated. Uncoated grade for non-ferrous, aluminum, high temperature and titanium alloys. Highly-polished version of the VK2 uncoated grade for high quality surface finish in aluminum. VG-Cut General Use for Oil & Gas Materials VPG VRP VTP VKP Sub-micron substrate for a wide range of applications. Excellent anti-fracture resistance. Highly recommended for medium to high cutting speeds. TiAlN coated. Premium submicron grade with reinforced cutting edge for the oil & gas industry. Ideal for steel and stainless steel in unstable cutting conditions. AlTiN alloyed PVD coated. Excellent all-purpose grade, tailor-made to the oil & gas industry with reinforced cutting edge. Recommended for nonrigid cutting conditions. TiAIN coated. General purpose grade, excellent in steel and stainless steel, and highly recommended for rigid cutting conditions. Special design with reinforced cutting edge for the oil & gas industry. TiN coated. Micro ine VM For all Mini Inserts VT General purpose carbide grade for Micro double-ended inserts. TiN coated. Sub-micron grade for general machining in low and medium cutting speeds. Highly recommended for stainless steel. TiAIN coated. Mini 5 & Mini 6.0 Mini 4.0, 5.0 & Mini-V VB VK VB General purpose carbide grade for microscope threading inserts. TiCN coated. General purpose carbide grade for the Mini 5 and Mini 6.0 inserts. TiN coated. Sub-micron grade for general machining in low and medium cutting speeds for Mini 4.0K, 5.0K and Mini-V lines. Highly recommended for steel. TiCN coated. 202

205 Thread Turning Grades According to Product ines General Insert Style VR VT VK VCB VM7 VK2 VK2P VPG TT inserts (General) ü ü ü ü ü ü SCB (Sintered Chipbreaker) ü ü V6 ü Mega ine ü F ine ü ü VG Cut ü Thread Turning Technical Data Oil & Gas Insert Style VR VT VK VRP VTP VKP T+ ü ü ü ü 14D ü ü ü ü ü ü CNGA ü ü On Edge ü ü Chaser ü ü ü MiniPro Insert Style VK VT VB VM Mini 4.0K, 5.0K ü ü Mini 5K, 6.0K RH ü ü Mini 5K, 6.0K H ü ü Mini-V ü ü Micro (Double Ended) ü Microscope (Single Ended) ü 203

206 Thread Turning Technical Data Recommended Grades and Cutting Speeds Vc [ft/min] Not Including MiniPro ine Material Group P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metals S Heat Resistant Material H Hardened Material Vc [ft/min] Hardness Brinell Coated Uncoated Material HB VK(P) VCB VM7 VT(P), VR(P) VK2(P) 1 ow Carbon (C= %) Unalloyed Steel Medium Carbon (C= %) High Carbon (C= %) Non Hardened ow Alloy Steel (alloying elements 5%) Hardened Hardened High Alloy Steel Annealed (alloying elements>5%) Hardened ow Alloy (alloying elements <5%) Cast Steel 10 High Alloy (alloying elements >5%) Stainless Steel Non Hardened Ferritic Hardened Stainless Steel Austenitic Austenitic Super Austenitic Stainless Steel Non Hardened Cast Ferritic Hardened Stainless Steel Austenitic Cast Austenitic Hardened Malleable Ferritic (short chips) Cast Iron Pearlitic (long chips) ow Tensile Strength Grey Cast Iron 31 High Tensile Strength Ferritic Nodular Sg Iron 33 Pearlitic Aluminium Alloys Non Aging Wrought Aged Cast Aluminium Alloys 37 Cast & Aged Aluminium Alloys Cast Si 13-22% Copper and Brass Copper Alloys Bronze And Non eaded Copper Annealed (iron based) High Temperature Aged (iron based) Alloys Annealed (nickel or cobalt based) Aged (nickel or cobalt based) Pure 99.5 Ti 400Rm Titanium Alloys 24 α+β Alloys 1050Rm Vargus No HRc Extra Hard Steel Hardened & Tempered HRc Calculation of N [RPM] N = V c = 12 x Vc π x D N x π x D 12 N D V c N - Revolution Per Minute [RPM] V c - Cutting Speed [ft/min] D - Workpiece Diameter [Inch] 204

207 Recommended Grades and Cutting Speeds Vc [ft/min] Mini, Micro and Microscope Material Group P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metals S Heat Resistant Material H Hardened Material Vargus No. Material Hardness Brinell HB VM (Micro) Vc [ft/min] Coated VB (Microscope) VK/VB VT (Mini) 1 ow Carbon (C= %) Unalloyed Steel Medium Carbon (C= %) High Carbon (C= %) Non Hardened ow Alloy Steel (alloying elements 5%) Hardened Hardened High Alloy Steel Annealed (alloying elements>5%) Hardened ow Alloy (alloying elements <5%) Cast Steel 10 High Alloy (alloying elements >5%) Stainless Steel Non Hardened Ferritic Hardened Stainless Steel Austenitic Austenitic Super Austenitic Stainless Steel Non Hardened Cast Ferritic Hardened Stainless Steel Austenitic Cast Austenitic Hardened Malleable Ferritic (short chips) Cast Iron Pearlitic (long chips) ow Tensile Strength Grey Cast Iron 31 High Tensile Strength Ferritic Nodular Sg Iron 33 Pearlitic Aluminium Alloys Non Aging Wrought Aged Cast Aluminium Alloys 37 Cast & Aged Aluminium Alloys Cast Si 13-22% Copper and Brass Copper Alloys Bronze And Non eaded Copper Annealed (iron based) High Temperature Aged (iron based) Alloys Annealed (nickel or cobalt based) Aged (nickel or cobalt based) Pure 99.5 Ti 400Rm Titanium Alloys 24 α+β Alloys 1050Rm HRc Extra Hard Steel Hardened & Tempered HRc Thread Turning Technical Data 205

208 Recommended Grades and Cutting Speeds Vc [ft/min] VG-Cut Thread Turning Technical Data Material Group P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metals S Heat Resistant Material H Hardened Material Vargus No. 1 Material Hardness Brinell HB Vc [ft/min] ow Carbon (C= %) Unalloyed Steel Medium Carbon (C= %) High Carbon (C= %) Non Hardened ow Alloy Steel (alloying elements 5%) Hardened Hardened High Alloy Steel Annealed (alloying elements>5%) Hardened ow Alloy (alloying elements <5%) Cast Steel 10 High Alloy (alloying elements >5%) Stainless Steel Non Hardened Ferritic Hardened Stainless Steel Austenitic Austenitic Super Austenitic Stainless Steel Non Hardened Cast Ferritic Hardened Stainless Steel Austenitic Cast Austenitic Hardened Malleable Ferritic (short chips) Cast Iron Pearlitic (long chips) Grey Cast Iron ow Tensile Strength High Tensile Strength Nodular Sg Iron Ferritic Pearlitic Aluminium Alloys Non Aging Wrought Aged Aluminium Alloys Cast Cast & Aged Aluminium Alloys Cast Si 13-22% Copper and Brass Copper Alloys Bronze And Non eaded Copper Annealed (iron based) High Temperature Aged (iron based) Alloys Annealed (nickel or cobalt based) Aged (nickel or cobalt based) Titanium Alloys Pure 99.5 Ti 400Rm α+β Alloys 1050Rm HRc Extra Hard Steel Hardened & Tempered HRc VPG 206

209 Recommended Grades, Cutting Speeds Vc [ft/min] Mini-V Material Group P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metals S Heat Resistant Material H Hardened Material Vargus No. 1 ow Carbon (C= %) Unalloyed Steel Medium Carbon (C= %) High Carbon (C= %) Non Hardened ow Alloy Steel (alloying elements 5%) Hardened Hardened High Alloy Steel Annealed (alloying elements>5%) Hardened ow Alloy (alloying elements <5%) Cast Steel 10 High Alloy (alloying elements >5%) Stainless Steel Non Hardened Ferritic Hardened Stainless Steel Austenitic Austenitic Super Austenitic Stainless Steel Non Hardened Cast Ferritic Hardened Stainless Steel Austenitic Cast Austenitic Hardened Malleable Ferritic (short chips) Cast Iron Pearlitic (long chips) Grey Cast Iron ow Tensile Strength High Tensile Strength Nodular Sg Iron Ferritic Pearlitic Aluminium Alloys Non Aging Wrought Aged Aluminium Alloys Cast Cast & Aged Aluminium Alloys Cast Si 13-22% Copper and Brass Copper Alloys Bronze And Non eaded Copper Material Annealed (iron based) High Temperature Aged (iron based) Alloys Annealed (nickel or cobalt based) Aged (nickel or cobalt based) Titanium Alloys Pure 99.5 Ti 400Rm α+β Alloys 1050Rm HRc Extra Hard Steel Hardened & Tempered HRc * Available for sizes V08 and V11. Sizes V14 and V16 are available upon request. Hardness Brinell HB Vc [ft/min] VB / VT* Thread Turning Technical Data 207

210 Cutting Conditions Parameters Material Type Workpiece Material Dimension: Diameter and ength Chipflow Character D Thread Turning Technical Data Thread Application Material Hardness or Profile Shape HRc HB Surface Finish Machine Stability Machine Max. RPM RPM N Clamping System Stability Coolant Coolant Type Holder Cross Section Area Holders Holder Overhang Through Coolant Option Overhang Shank Type: Carbide, Alloy, Carbide Implant Grade P M K N S H Insert Profile Shape: Pitch and Depth Nose Radius R Chipbreaker Style 208

211 Number of Passes Pitch mm TPI No. of passes No. of passes (SCB) No. of passes (Micro / Microscope & Mini) Depths of Cut and Number of Passes for Mini-V 1. Intensive coolant is strongly recommended. 2. Infeed method - modified flank infeed Number of passes can be decreased when high pressure cooling is used. Option of modified volume chip Mini-V Pitch mm Pitch TPI Insert Style Standard Passes (modified volume) ISO UN V08 W NPT NPTF ISO V11 UN W BSPT 19 ISO V14 UN W ISO V16 UN W Thread Turning Technical Data Option of constant depth chip Mini-V Pitch mm Pitch TPI Insert Style Standard Passes (same) ISO UN W V08 NPT NPTF TR ISO UN V11 W BSPT TR ISO V14 UN W ISO V16 UN W

212 Number of Passes and Depth of Cut per Pass for Multi+ Inserts Thread Turning Technical Data Standard Insert Type Insert Size Pitch Teeth Ordering Code Passes Depth of cut per pass Inch RH mm 3 3ER1.0ISO3M / mm 2 3ER1.5ISO2M mm 2 3ER2.0ISO2M ISO 1.5 mm 3 4ER1.5ISO3M M+ 1/2 2.0 mm 2 4ER2.0ISO2M mm 3 4ER2.0ISO3M mm 2 4ER2.5ISO2M / mm 2 5ER3.0ISO2M T+ 1/2 T mm 8 4ER1.5ISO8T mm 8 4ER2.0ISO8T mm 3 3IR1.0ISO3M / mm 2 3IR1.5ISO2M mm 2 3IR2.0ISO2M ISO M+ 1.5 mm 3 4IR1.5ISO3M / mm 2 4IR2.0ISO2M mm 3 4IR2.0ISO3M / mm 2 5IR3.0ISO2M T+ 1/ mm 8 4IR1.5ISO8T mm 8 4IR2.0ISO8T TPI 3 3ER20UN3M TPI 2 3ER18UN2M / TPI 3 3ER18UN3M TPI 2 3ER16UN2M TPI 2 3ER14UN2M UN 12 TPI 2 3ER12UN2M M+ 16 TPI 3 4ER16UN3M TPI 2 4ER14UN2M / TPI 2 4ER12UN2M TPI 3 4ER12UN3M TPI 2 4ER11UN2M TPI 2 4ER10UN2M / TPI 2 5ER8UN2M TPI 2 3IR12UN2M / TPI 2 3IR14UN2M TPI 2 3IR16UN2M TPI 3 4IR16UN3M UN M+ 14 TPI 2 4IR14UN2M / TPI 2 4IR12UN2M TPI 3 4IR12UN3M / TPI 2 5IR8UN2M TPI 2 3ER28W2M TPI 2 3ER19W2M / TPI 3 3ER19W3M BSW M+ 14 TPI 2 3ER14W2M / TPI 3 4ER14W3M TPI 2 4ER11W2M

213 Number of Passes and Depth of Cut per Pass for Multi+ Inserts Standard Insert Type Insert Size Pitch Teeth Ordering Code Passes Depth of cut per pass Inch RH BSW M+ 3/ TPI 2 3IR14W2M / TPI 2 4IR11W2M / TPI 2 3ER14NPT2M / TPI 2 4ER11.5NPT2M M TPI 3 5ER11.5NPT3M NPT 5/ TPI 2 5ER8NPT2M Z+ 1/ TPI 2 4ER11.5NPT2Z TPI 2 4ER8NPT2Z / TPI 2 3IR14NPT2M / TPI 2 4IR11.5NPT2M M TPI 2 5IR11.5NPT3M NPT 5/ TPI 2 5IR8NPT2M Z+ 1/ TPI 3 4IR11.5NPT2Z TPI 2 4IR8NPT2Z NPTF M+ 3/ TPI 2 3ER14NPTF2M NPTF M+ 3/ TPI 2 3IR14NPTF2M Thread Turning Technical Data API RD, API BUT, OTTM, OTTG The following table provides the optimal cutting pass division options, depending on the material, machine stability and clamping conditions: Application No. of Passes/ Pass No passes APIRD 8 Ex, In 4 passes passes passes passes APIRD 10 Ex, In 4 passes passes passes passes BUT 5 Ex, In 4 passes passes passes passes OTTM 5 Ex, In 4 passes OTTG 5 Ex, In 5 passes passes M+ Style Z+ Style T+ Style 14D Style CNGA Style Chaser Style Cutting Speed Recommendations for Materials Specified by API STB 5 Material J55-K55 N80-80-C95-TN70 TN95-P110-TN110 Cutting Speed (ft/min)

214 Step by Step Thread Turning - Example 1 1½ x 10UN Application: Thread: Right Hand 1½ x 10UN Material: 4140 (25 HRc) Thread Turning Technical Data u Choose the Thread Turning Method Feed direction towards the chuck was chosen. Therefore, an external right hand insert and an external right hand holder will be used. v Choose the Insert Size Chosen insert: 3ER10UN Insert Size Pitch Ordering Code Anvil Toolholder Inch TPI RH RH 3/ ER10UN... E3 A..-3(H) w Choose the Toolholder H 1 H Chosen toolholder: A100-3 Insert Size Ordering Code Dimensions Inch F B RH H=H1=B F /8 A x Pitch P* [mm] Special Toolholders β=2 β= Pitch P* [TPI] D β =0 Pitch diameter [Inch] From the table, using a pitch of 2.5 mm (10 TPI) and a workpiece diameter of 40 mm (1.57 ), we find the helix angle to be

215 y Choose the Correct Anvil Anvil chosen: E3 Resultant Helix Angle Insert Size Ordering Code Holder Ordering Code Inch 3/8.63 ER/I E3-2P E3-1P E3 E3-1N U Choose the Carbide Grade and Cutting Speed Carbide Grade chosen: VT Cutting Speed: 420 ft/min P Material: ow alloy steel (alloying elements 5%) Hardness Brinell HB VT VCB Non hardened Hardened Hardened Thread Turning Technical Data V Determine the Number of Passes Number of passes: 14 ISO Pitch mm TPI No. of Passes Summary Thread Type 1½x10UN Right Hand u Feed Direction: Towards the chuck v Insert and Grade: 3ER10UN VT w Toolholder: A x Helix Angle: 1.5 y Anvil: E3 U Cutting Speed: 420 ft/min V Number of Passes:

216 Step by Step Thread Turning - Example 2 5-6ACME-3G Application: Thread: Right Hand ACME Pitch: 6 TPI Bore dia: 5 Material: Stainless Steel Austemitic Thread Turning Technical Data u Choose the Thread Turning Method v Choose the Insert Size To facilitate the removal of chips from the machined area, we chose a feed direction away from the chuck. Therefore, an internal left hand insert and an internal left hand toolholder are to be used. Chosen insert: 4I6ACME Insert Size Pitch Ordering Code Anvil Toolholder Inch TPI RH H 1/ I6ACME... E4 AVR..-4(H) w Choose the Toolholder D1 F 1 D A Chosen toolholder: AVR 40-4H Insert Size Ordering Code Dimensions Inch Min Bore RH A 1 D D1 F Inch 1/2 AVR x 214 Determine the Helix Angle Special Toolholders Pitch [mm] 2 4 β = -2 Pitch diameter [mm] 6 8 D β = β =-1 In this case, a right hand thread is being turned with a left hand toolholder. The reverse helix method is used. From the lower part of the table, using a pitch of 6 TPI and a bore diameter of 5", we obtain a helix angle of

217 y Choose the Correct Anvil Anvil chosen: E4-2N Resultant Helix Angle Insert Size Ordering Code Inch 1/2.87 ER/I E4 E4-1N E4-1.5N E4-2N E4-3N U Choose the Carbide Grade and Cutting Speed Thread Turning Technical Data Carbide grade chosen: VT Cutting speed: 140 ft/min Material: Hardness Brinell HB VT VCB M Stainless Steel Austenitic Austenitic Super Austenitic V Determine the Number of Passess Number of passes: 18 ACME & Pitch mm TPI No. of Passes Summary Thread Type 5 x6 ACME Right Hand u Feed Direction: Away from the chuck v Insert and Grade: 4I6ACME VT w Toolholder: AVR 150-4H x Helix Angle: y Anvil: E4-2N U Cutting Speed: 420 ft/min V Number of Passes:

218 Thread Turning Technical Data Material Comparison Table Material Group P Steel Vargus No. USA AISI/SAE Germany W.-Nr. Germany DIN Great Britain BS France AFNOR Italy UNI St37-2 Fe360B E24-2 Fe360 B FU St44-2 Fe430B FN E28-2 Fe430B FN 2 ASTM A570Gr St50-2 Fe490-2 FN A50-2 Fe St70-2 Fe690-2 FN A70-2 Fe C15 080M15 CC12 C15C C22 050A20 CC20 C20C C35 060A35 CC35 C C45 080M46 CC45 C C55 070M55 C C60 080A62 CC55 C SMn28 230M07 S250 CF9SMn SMnPb28 S250Pb CF9SMnPb SPb20 10PbF2 CF10SPb S20 212M36 35MF SMn36 240M07 S300 CF9SMn SMnPb36 S300Pb CF9SMnPb Si7 250A53 55S7 55Si SiCr7 60SC7 60SiCr Ck15 080M15 C1 2 C Mn4 150M36 35M Ck Mn5 40M Mn6 150M28 20M5 C28Mn Cf35 060A35 C38TS C Ck45 080M46 C42 C Ck55 070M55 C55 C Cf53 060A52 C48TS C Ck60 080A62 C60 C Ck A Mn12 Z120M12 Z120M12 G120Mn Cr6 534A99 100C6 100Cr6 8 ASTM A20Gr.A Mo D3 16Mo3KW Mo Mo5 4 ASTMA350F Ni6 16N6 14Ni6 8 ASTM A Ni ; Ni Ni19 Z18N NiCr6 640A35 35NC NiCr10 14NC11 16NiCr ; NiCr14 655M13; 655M12 12NC CrNiMo4 816M40 40NCD3 38NiCrMo4(KB) NiCrMo2 805M20 20NCD2 20NiCrMo NiCrMo Type7 40NiCrMo2(KB) CrNiMo6 817M40 35NCD6 35NiCrMo6(KB) CrNiMo6 820A16 18NCD NiCrMo M13 15NiCrMo Cr3 523M15 12C Cr4 530A32 32C4 34Cr4(KB) Cr4 530M40 42C4 41Cr Cr MnCr5 (527M20) 16MC5 16MnCr Cr3 527A60 55C CrMo4 1717CDS110 25CD4 25CrMo4(KB) ; CrMo4 708A37 35CD4 35CrMo ; CrMo4 708M40 42CD4TS 41CrMo CrMo4 708M40 42CD4 42CrMo CrMo5 12CD4 5 ASTM A182; F11; F CrMo Gr.27 15CD3.5; 15CD4.5 14CrMo CrMo12 722M24 30CD12 32CrMo12 5 ASTM A182; F CrMo ; Gr.31; 45 12CD9; 10 12CrMo9, MoV CrV4 735A50 50CV4 50CrV CrAIMo7 905M39 40CAD6, 12 41CrAIMo CrMoV M39 36CrMoV12 5 W C105W C98KU; C100KU 5 W C125W 2120 C120KU Cr6 B3 100C6 10 D Cr12 BD3 Z200Cr12 210Cr13KU Cr12KU CrMnMo7 35CrMo8KU CrMnMoS H CrMoV5-1 BH11 Z38CDV5 37CrMoV51 1KU 10 H CrMoV5-1 BH13 Z40CDV5 35CrMoV05KU 10 40CrMoV511KU 10 A CrMoV5-1 BA2 Z1 00CDV5 100CrMoV51KU CrMoV5-3 Z38CDV D CrVMo 12-1 BD2 Z160CDV12 155CrVMo12 1 KU WCr6 105WC13 10WCr6; 107WCr5KU CrW12 215CrW121KU 10 S WCrV17 BS1 45WCrV8KU 10 H WCrV9 3 BH21 Z30WCV9 30WCrV9 3KU CrMoV12 165CrMoW12KU NiCrMoV6 55NCDV CrMnNiMo W V1 BW2 1105V; 100V S Z85WDKCV HS T S BT4 Z80WKCV WCo1805KU 10 M S BM2 Z85WDCV WMo0605KU 10 M S Z100WCWV HS T S BT1 Z80WCV W18KU 216

219 Sweden SS Japan JIS Russia GOST Spain UNE Vargus No STKM 12A;C Fe360B SM400A;B;C St4ps;sp Fe430B FN SS490 St5ps;sp A A F C 22 ; F F F F (G) SUM22 F SMn SUM22 F SMnPb28 1 F SPb F.210.G 2 F SMn F SMnPb S2 F Si7 2 F SiCr S15C 15 F.1110-C15k ; F.1511-C16k 1 40G 2 S25C 25 F.1120-C25k SMn438(H) 35G2 ; 35G F Mn6 ; F Mn5 2 SCM1 30G 28Mn S35C S45C 45 F.1140-C45k ; F.1142-C48k 2 S55C 55 F.1150-C55k S50C S58C 60 ;60G ;60GA SUP4 8 SCMnH/1 110G13 F.8251-AM-120Mn SUJ2 SchCh15 F Cr F Mo3 8 F Mo5 8 F Ni6 4 F Ni SNC236 5 SNC415(H) F NiCr11 5 SNC81 5(H) 5 40ChN2MA ; 40ChGNM F NiCrMo SNCM220(H) 20ChGNM F NiCrMo2 ; F NiMo31 5 SNCM240 38ChGNM F NiCrMo2 ; F NiCrMo2DF Ch2N2MA F NiCrMo7 ;34CrNiMo6 5 F NiCrMo13 5 F NiCrMo13 ;F NiCrMo131 5 SCr415(H) 15Ch 2 SCr430(H) 35Ch F Cr4 5 SCr440(H) 40Ch F Cr4DF ; F Cr SCr440 40Ch F Cr ChG F MnCr5 ; F MnCr5 5 SUP9(A) 50ChGA F Cr SCM420 20ChM ; 30ChM F.8372-AM26CrMo4;F.8330-AM25CrMo4;F CrMo SCM432; SCCRM3 AS38ChGM;35ChM;35ChM F.8331-AM34CrMo4;F CrMo4;F CrMo4;F CrMo4DF SCM440 40ChFA F.8332-AM42CrMo4;F CrMo4;F CrMo SCM440(H) F.8332-AM42CrMo4;F CrMo4;F CrMo SCM415(H) F CrMo4 5 12ChM ; 15ChM F CrMo F.124.A Ch8 TU.H 5 F MoCrV SUP10 50ChGFA ; 50CHFA F CrV ChMJuA F CrAlMo U10A-1;2 F SK2 U13 F.5123 ; C120 5 Ch F.5230 ; 100Cr6 8 SKD1 Ch12 F.5212 ; 210 Cr SKD6 4ChMFS F.5317 ; 37 CrMoV SKD61 4ChMF1S F.5318 ; 40CrMoC SKD12 F.5227 ; 100CrMoV SKD11 F.520A SKS31;SKS2,SKS3 ChWG F.5233 ; 105WCr SKD2 F.5213 ; 210CrW ChW2SF F.5241 ; 45WCrSi8 10 SKD5 3Ch2W8F F.5323 ; 30WCrV F.5211 ; 160CrMoV12 10 SKT4 5ChNM F.520S SKS SKH R6M5K5 10 SKH3 F.5530 ; SKH9 (R6AM5) ; R6M5 F.5603 ; F.5607 ; SKH2 R18 F.5520 ; P 217 Thread Turning Technical Data

220 Thread Turning Technical Data Material Comparison Table (con't) Material Group M Stainless Steel K Cast Iron N Non-Ferrous Metals SHeat Resistant Material Vargus No. USA AISI/SAE Germany W.-Nr. Germany DIN Great Britain BS France AFNOR Italy UNI Cr13 403S17 Z6C13 6Cr Cr Cr13 410S21 Z10C14 12Cr Cr17 430S15 Z8C17 8Cr G-20Cr14 420C29 Z20C13M Cr13 420S45 Z40CM;Z38C13M 40Cr CrNi S29 Z15CNi CrNi CrMoS17 Z10CF17 10CrS CrMo S17 Z8CD CrMo CrNi C11 Z4CND13.4M G-6CrNiMo C16 12 HW CrSi93 401S45 Z45CS 9 45CrSi CrAI13 403S17 Z10C13 101CrA CrAI18 430S15 Z12CAS18 8Cr17 12 HNV CrNiSi20 443S65 Z80CSN CrSiNi CrAI24 Z10CAS24 16Cr CrNi S15 Z6CN CrNi CrNiS S21 Z10CNF CrNiS CrNi S12;304C12 Z2CN18.10;Z3CN CrNi CF G-6CrNi C15 Z6CN18.10M CrNi S21 Z12CN CrNi N CrNiN S62 Z2CN CrNiMo S16 Z6CND CrNiMo N CrNiMoN17133 Z2CND CrNiMo S12 Z2CND CrNiMo CrNiMo S12 Z2CND CrNiMo CrNiMo CrNiTi Z6CNT CrNiTi CrNiNb S17 Z6CNNb CrNiNb Ti CrNiMoTi S17 Z6NDT CrNiMoTi G-5CrNiMoNb C17 Z4CNDNb18 12M G8CrNiMo CrNiMoNb18 12 Z6CNDNb17 13B 6CrNiMoNb CrNiSi S24 Z15CNS S CrNi S24 Z12CN CrNi NiCr36 16 Z12NCS G-40NiCrSi C11 G50NiCr EV CrMnNiN S54;321S12 Z52CMN CrMnNiN CrNiTi S320 Z6CNT18.12B 6CrNiTi No 20 B GG10 Ft 10 D 30 No 25 B GG15 Grade 150 Ft 15 D 30 No 30 B GG20 Grade 220 Ft 20 D 29 No 35 B; No 40 B GG25 Grade 260 Ft 25 D 29 No 45 B GG30 Grade 300 R 30 D 29 No 50 B GG35 Grade 350 Ft 35 D 29 No 55 B GG40 Grade 400 Ft 40 D 29 ASTM DIN : A GG- A Type 2 NiCr20 2 -NiCr NC GGG 40 SNG 420/12 FCS GS GGG 40.3 SNG 370/17 FGS GGG GGG 50 SNG 500/7 FGS GS GGG 60 SNG 600/3 FGS GGG70 SNG 700/2 FGS GS DIN NM Type 2 GGG NiMn NiMn NC GGG NiCr NC GTS-35 B 340/12 MN GTS-45 P 440/ GTS-55 P 510/4 MP GTS-65 P 570/3 MP GTS-70 P690/2 MP G-AlSi12 M20 36 GD-AlSi12 36 GD-AlSi8Cu3 M24 36 G-AlSi10Mg M9 36 G-AlSi12 M NiCrSi Z12NCS G-40NiCrSi 330C11 G50NiCr A NC22FeD NiCr20Ti HR5, NC20T NiCr22Mo9N NC22FeDNB C W2.496 CoCr20W15 KC20WN NiCu30Al NiCr20TiAk Hr40,601 NC20TA 19 AMS NiCr19Co11 NC19KDT W2.467 S-NiCr13A NC12AD W2.466 NiCr19Fe19 HR8 NC19FeNb W2.466 NiCr19Fe19 NC20K14 21 CoCr22W14 KC22WN 21 W2.467 NiCo15Cr10 23 TiAl14Mo4Sn4Si TiAl5Sn2.5 TA14/17 T-A5E 23 TiAl6V4 TA10-13/TA2 T-A6V 23 TiAl6V4EI TA11 218

221 Sweden Japan Russia Spain Vargus SS JIS GOST UNE No SUS403 08Ch13 F Cr13 ; F.8401-AM-12Cr Ch13 F Cr13 ; F.8401-AM-12Cr SUS410 12Ch13 ; 15Ch13 F Cr SUS430 12Ch17 F Cr17 12 SCS2 20Ch SUS420J2 40Ch13 F Cr SUS431 20Ch17N2 F CrNi SUS430F F CrS17 ; F CrMoS SUS434 F CrMo SCS5 12 SCS14 07Ch18N10G2S2M2 F.8414-AM-7CrNiMo SUH1 40Ch9S2 F SCrSi SUS405 10Ch13SJu F CrAl13 12 SUH21 15Ch18SJu F CrAl18 11 SUH4 F CrSiNi SUH446 F CrAl SUS304 08Ch18N10 F CrNi1811;F CrNi1810 ; F CrNi SUS303 F CrNiS SCS19; SUS304 03Ch18N11 F CrNi SCS13 07Ch18N SUS301 F CrNi SUS304N F CrNiN SUS316 F CrNiMo SUS316N F CrNiMoN SCS16 03Ch17N14M3 F CrNiMo SUS317 F CrNiMo SUS329; F CrNiMo27-05; F CrNiMo Ch18N10T; 08Ch18N10T; 58B SUS321 F CrNiTi Ch18N10T; 12Ch18N10T SUS347 08Ch18N12B F CrNiNb Ch17N13M2T F CrNiMoTi SCS SUH309 20Ch20N14S2 F CrNiSi SUH310 20Ch23N18 13 SUH330 F CrNiSi SCH15 13 SUH35,SUH36;SU321 55Ch20G9AN4 F CrMnNiN CЧ10 FG CЧ15 FG CЧ20 FG CЧ25 FG CЧ30 FG CЧ35 FG CЧ40 29 MB 29 ISO VC VC VC VC VC SUH 330 F CrNiSi SCH M K N S Thread Turning Technical Data 219

222 Troubleshooting Problem Possible Cause Solution Cutting speed too high Reduce cutting speed / use coated insert Increased flank wear Depth of cut too low/ too many passes Unsuitable carbide grade Increase the depth of cut per pass Use a coated carbide grade Insufficient cooling Increase coolant flow rate Thread Turning Technical Data Uneven cutting edge wear Incorrect helix angle Wrong infeed method Choose the correct anvil Use the alternating flank infeed method Depth of cut too large Decrease depth of cut/ increase number of passes Extreme plastic deformation Insufficient cooling Cutting speed too high Unsuitable carbide grade Increase coolant flow rate Reduce cutting speed Use a tougher carbide Nose radius too small Use an insert with a larger radius, if possible Depth of cut too large Decrease depth of cut/ increase number of passes Cutting edge breakage Extreme plastic deformation Insufficient cooling Unsuitable carbide grade Use a tougher carbide Increase flow rate and/ or correct flow direction Use a tougher carbide Instability Check stability of the system Built-up edge Incorrect cutting speed Unsuitable carbide grade Change the cutting speed Use a coated carbide Thread profile is too shallow The tool is not at the workpiece axis height --- Insert is not machining the thread crest Worn insert Change tool height Measure the workpiece diameter Change the cutting edge sooner Poor surface quality Cutting speed too low Wrong anvil Flank infeed method is not appropriate Increase cutting speed Choose correct anvil Use the alternate flank or radial infeed method 220

223 Multipurpose Premium Grade Multipurpose Thread Turning Grade for Stronger Wear Resistance and Improved Productivity Redefining the Threading Benchmark Thread Turning Technical Data AlTiN Alloyed PVD Coating High Oxidation Temperature Submicron Substrate See page 202 for more information. 221

224

225 THREAD MIING MiTM TM Standard TMSD TM Solid Technical Data

226 Thread Milling Systems Multi-Flute Indexable Thread Mill Inserts MiTM19 (A) For Small Bores MiTM24 (M) For Medium Bores Standard Conical Standard Conical MiTM25 (S) For Standard Applications Standard Conical MiTM40 () For ong Threads Shell Mill Shell Mill Conical Standard Shell Mill MiTM41 (B) For arge Pitches Shell Mill Conical Standard Shell Mill Standard Standard / TMF Mini TMMC Standard TMC Coarse 124/... TMC TM2C TMOC TM Shell Mill Coarse Pitch Conical Coarse 124/... (Standard TMC Style) Coarse 124/... (Mini TMMC Style) TMSC - Single Point TMVC - Single Point Vertical TMNC TMSC TMVC 224

227 Thread Milling Systems Thread Milling for Deep Holes U Style For arge Pitches Weldon Shank Carbide Cylindrical Shank Steel Cylindrical Shank Shell Mill Style (Mini ) For Small Bores and Short 2 Vertical Style (7V, 9V, 11V) Weldon Shank Carbide Cylindrical Shank Weldon Shank Carbide Cylindrical Shank Style (3/8 ) For arge Trapezoid Profiles and ABUT A Style For Shorter 2 Weldon Shank Carbide Cylindrical Shank Shell Mill Solid Carbide Thread Milling Tools Steel Cylindrical Shank Helical Flutes with Coolant Helicool (HC) Helicool-R (HCR) Helicool-C (HCC) HTC (Thriller) Helical Flutes Miniature Tools Helical (H) Taper MilliPro MilliPro HD MilliPro Dental Straight Flutes ong Tools Straight Taper Deep Threading Full Profile Deep Threading Partial Profile 225

228 Thread Milling Methods (for RH Tools only) Right Hand Thread - Conventional Milling Right Hand Thread - Conventional Milling eft Hand Thread - Conventional Milling eft Hand Thread - Conventional Milling Right Hand Thread - Climb Milling Right Hand Thread - Climb Milling eft Hand Thread - Climb Milling eft Hand Thread - Climb Milling 226

229 The Thread Milling Advantages Enables machining of large work pieces which cannot be easily mounted on a lathe Easily machine non-rotatable and asymmetrical parts Complete operation in one clamping Threading of large diameters requires less power than threading using taps No upper limits to bore diameter Chips are short Blind holes without a thread relief groove can be machined Thread relief grooves are unnecessary One holder can be used for both internal and external threads One tool can be used for both right hand and left hand thread Inventory can be reduced to a minimum as small range of tooling covers a wide range of thread diameters Interchangeable inserts Suitable for machining of hard materials Threads have a high surface finish Allows for correction of tool diameter and length Interrupted cuts are easily machined One tool for a wide range of materials A better thread quality in soft materials where taps normally tear the material Short machining time due to high cutting speed and rapid feed rates Small cutting forces allow machining of parts with thin walls 227

230

231 MiTM Super Fast Thread Milling System Inserts Toolholders

232 Vardex Ordering Code System MiTM Inserts R I UN 5 TM 6 VB 7 1- Product ine 2 - Insert Style 3 - Type of Insert 4 - Pitch 5 - Standard 6 - System 7 - Carbide Grade R- MiTM line 19, 24, 25, 40, 41 I - E - EI-+ NC- Plug mm 32-4 TPI ISO- ISO Metric UN-American UN W- BSW, BSP NPT-NPT NPTF-NPTF BSPT-BSPT TM VB VT MiTM MiTM Holders (Standard and Conical) R 1 TM 2 C S Product ine 2 - Holder Type 3 - Cooling 4 - Shank Dia. 5 - Cutting Dia. R - MiTM line BR - MiTM with Antivibration System TM - Standard Holder TMN - Conical Holder C- Coolant Channel.75, 1, Tool Overhang Insert Style A - 19 M - 24 S B No. of Flutes 1-5 MiTM Shell Mill R 1 TM 2 C 3 - D S Product ine 2 - Holder Type 3 - Cooling 4 - Cutting Dia. 5 - Drive Hole Dia. R - MiTM line TM - Standard Holder TMN - Conical Holder C- Coolant Channel ,.75, Insert Style 7 - No. of Flutes 25S 40 41B

233 The VARDE Multi-flute Indexable Thread Milling (MiTM) system for fast machining, reduces cycle times when machining threads with long inserts. Nickel coating for all MiTM toolholders provides better anti-rust protection. Standard Conical MiTM 19 (A) For Small Bores No. of Flutes (Z) 1 Cutting Dia. (D2) Tool Overhang (1) Standard No. of Flutes (Z) 1 Cutting Dia. (D2).42 Tool Overhang (1).71 Conical MiTM MiTM 24 (M) For Medium Bores MiTM 25 (S) For Standard Applications No. of Flutes (Z) 1-2 Cutting Dia. (D2) Tool Overhang (1) No. of Flutes (Z) 1 Cutting Dia. (D2).55 Tool Overhang (1) 1.02 Standard Conical Shell Mill Shell Mill Conical MiTM 40 () For ong Threads No. of Flutes (Z) 2-5 Cutting Dia. (D2) Tool Overhang (1) Standard No. of Flutes (Z) 2-4 Cutting Dia. (D2) Tool Overhang (1) No. of Flutes (Z) 5-9 Cutting Dia. (D2) Tool Overhang (1) max Shell Mill No. of Flutes (Z) 5 Cutting Dia. (D2) 1.53 Tool Overhang (1) max Shell Mill Conical No. of Flutes (Z) 3-4 Cutting Dia. (D2) Tool Overhang (1) No. of Flutes (Z) 7-9 Cutting Dia. (D2) Tool Overhang (1) max No. of Flutes (Z) 7 Cutting Dia. (D2) 1.93 Tool Overhang (1) max MiTM 41 (B) For arge Pitches Standard Shell Mill No. of Flutes (Z) 1-5 Cutting Dia. (D2) Tool Overhang (1) No. of Flutes (Z) 5-6 Cutting Dia. (D2) Tool Overhang (1) max

234 ISO Metric / e e e 1/4P 60 1/8P MiTM 19 e MiTM 24 e MiTM 25 Defined by: R262 (DIN 13) Tolerance class: 6g/6H MiTM 40 MiTM 41 MiTM Standard MiTM Insert Style Pitch Ordering Code EDP No. Ordering Code EDP No. Cutting Edge mm VT VB e Zt 0.5 R19I0.50ISOTM R19I0.75ISOTM R19I1.00ISOTM R19I1.25ISOTM R19I1.50ISOTM R19I1.75ISOTM R19I2.0ISOTM R24I0.50ISOTM R24I0.75ISOTM R24I1.00ISOTM R24I1.25ISOTM R24I1.50ISOTM R24I1.75ISOTM R24I2.00ISOTM R24I2.50ISOTM R25E1.00ISOTM R25I1.00ISOTM R25E1.25ISOTM R25I1.25ISOTM R25E1.50ISOTM R25I1.50ISOTM R25E2.00ISOTM R25I2.00ISOTM R25E2.50ISOTM R25I2.50ISOTM *R25E3.00ISOTM *R25I3.00ISOTM R40I1.00ISOTM R40I1.50ISOTM R40I2.00ISOTM R40I2.50ISOTM R40I3.00ISOTM R41E3.00ISOTM R41I3.00ISOTM R41E3.50ISOTM R41I3.50ISOTM R41E4.00ISOTM R41I4.00ISOTM R41E4.50ISOTM R41I4.50ISOTM R41E5.00ISOTM R41I5.00ISOTM R41E5.50ISOTM R41I5.50ISOTM R41E6.00ISOTM R41I6.00ISOTM * 3.0 ISO inserts do not fit into toolholder RTMC For external insert 3.0 ISO use for CNC program (D2 +.02"). Teeth Toolholder RTMC...A RTMC...M (B)RTMC...S (B)RTMC... RTMC...B MiTM inserts 25, 40 and 41 are offered with 2 cutting edges. In case of chip flow difficulty, inserts with a single cutting edge can be ordered by request. Example: R25I2.00ISOTM(S)

235 American UN - UNC, UNF, UNEF, UNS / 1/4P 60 e e e 1/8P Defined by: ANSI B1.1:74 Tolerance class: 2A/2B MiTM 19 MiTM 24 MiTM 25 Standard MiTM Insert Style Pitch Ordering Code EDP No. Ordering Code EDP No. Cutting Edge TPI VT VB VT VB e Zt Teeth Toolholder 32 R19I32UNTM R19I28UNTM R19I27UNTM R19I24UNTM R19I20UNTM R19I18UNTM RTMC...A 16 R19I16UNTM R19I14UNTM R19I13UNTM R19I12UNTM R24I32UNTM R24I28UNTM R24I24UNTM R24I20UNTM R24I18UNTM RTMC...M 16 R24I16UNTM R24I14UNTM R24I12UNTM R24I10UNTM R25E20UNTM R25I20UNTM R25E18UNTM R25I18UNTM R25E16UNTM R25I16UNTM R25E14UNTM R25I14UNTM (B)RTMC...S 12 R25E12UNTM R25I12UNTM R25E10UNTM R25I10UNTM *R25E9UNTM *R25I9UNTM *R25E8UNTM *R25I8UNTM * See note below * Note: 8 UN & 9 UN inserts do not fit into toolholder RTMC For external insert 8 UN use for CNC program (D2 +.02"). MiTM MiTM inserts 25, 40 and 41 are offered with 2 cutting edges. In case of chip flow difficulty, inserts with a single cutting edge can be ordered by request. Example: R25I20UNTM(S)

236 American UN - UNC, UNF, UNEF, UNS (con t) / 1/4P 60 e e 1/8P Defined by: ANSI B1.1:74 Tolerance class: 2A/2B MiTM 40 MiTM 41 MiTM Standard MiTM Insert Style Pitch Ordering Code EDP No. Ordering Code EDP No. Cutting Edge TPI VT VB VT VB e Zt 20 R40I20UNTM R40I18UNTM R40I16UNTM R40I14UNTM R40I12UNTM R40I10UNTM R40I9UNTM R40I8UNTM R41E8UNTM R41I8UNTM R41E7UNTM R41I7UNTM R41E6UNTM R41I6UNTM R41E5UNTM R41I5UNTM R41E4.5UNTM R41I4.5UNTM R41E4UNTM R41I4UNTM Teeth Toolholder (B)RTMC... RTMC...B MiTM inserts 25, 40 and 41 are offered with 2 cutting edges. In case of chip flow difficulty, inserts with a single cutting edge can be ordered by request. Example: R25I20UNTM(S)

237 Whitworth for BSF, BSP (G) / e e e R 0.137P 55 R 0.137P MiTM 19 e MiTM 24 e MiTM 25 Defined by: B.S.84:1956, DIN 259, DIN ISO228/1:1982 Tolerance class: Medium Class A MiTM 40 MiTM 41 Standard MiTM Insert Style Pitch Ordering Code EDP No. Ordering Code EDP No. Cutting Edge TPI + VT VB VT VB e Zt R19EI19WTM R19EI16WTM R19EI14WTM R24EI19WTM R24EI14WTM R24EI12WTM R25EI16WTM R25EI14WTM R25EI12WTM R25EI11WTM R40EI16WTM R40EI14WTM R40EI12WTM R40EI11WTM R41I8WTM R41I7WTM R41I6WTM Teeth Toolholder RTMC...A RTMC...M (B)RTMC...S (B)RTMC... RTMC...B MiTM MiTM inserts 25, 40 and 41 are offered with 2 cutting edges. In case of chip flow difficulty, inserts with a single cutting edge can be ordered by request. Example: R25EI16WTM(S)

238 NPT / ' 1 47' e MiTM 19 e 1 47' e MiTM ' 1 47' e e MiTM 25 Defined by: USAS B2.1:1968 Tolerance class: Standard NPT MiTM 40 MiTM 41 MiTM Standard MiTM Insert Style Pitch Ordering Code EDP No. Cutting Edge TPI + VT VB e Zt Teeth R19EI18NPT-TM RTMNC...A Toolholder R24EI18NPT-TM RTMNC...M 14 R25EI14NPT-TM RTMNC...S R25EI11.5NPT-TM R25EI8NPT-TM RTMNC-D S R40EI11.5NPT-TM RTMNC-D R40EI8NPT-TM R41EI8NPT-TM RTMC...B NPTF / Defined by: ANSI B Tolerance class: Standard NPTF 1 47' 1 47' e MiTM 19 e MiTM ' e MiTM ' 1 47' e MiTM 25 e MiTM 41 Standard MiTM Insert Style Pitch Ordering Code EDP No. Cutting Edge TPI + VT VB e Zt Teeth R19EI18NPTFTM RTMNC...A R24EI18NPTFTM RTMNC...M Toolholder 14 R25EI14NPTFTM RTMNC...S R25EI11.5NPTFTM R25EI8NPTFTM RTMNC-D S R40EI11.5NPTFTM RTMNC-D R40EI8NPTFTM R41EI8NPTFTM RTMC...B 236

239 BSPT / e e R0.137P ' MiTM ' MiTM ' R0.137P Defined by: B.S. 21:1985 Tolerance class: Standard BSPT 1 47' e MiTM ' e MiTM 40 Standard MiTM Insert Style Pitch Ordering Code EDP No. Cutting Edge Teeth Toolholder TPI + VT VB e Zt R19EI19BSPT-TM RTMNC...A R24EI19BSPT-TM RTMNC M R25EI14BSPT-TM R25EI11BSPT-TM RTMNC...S R40EI11BSPT-TM RTMNC-D MiTM Plug Insert Insert Style Ordering Code EDP No. Teeth Toolholder + Zt 24 R24NC R25NC R40NC No Teeth RTMC...M (B)RTMC...S RTMNC...S (B)RTMC... RTMNC R41NC RTMC...B Fill unused toolholder pockets with plug inserts (R..NC). This assures balance and prevents instability and chips from packing into empty pockets. All Types 237

240 Standard Toolholders (MiTM 19) D2 D 1 D1 Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter MiTM RTMC - for Standard Threads Insert Style Ordering Code EDP No. Dimensions Inch 19 No. of Flutes 1 D D1 D2 Z RTMC A RTMC A Spare Parts ocation Screw x2 SD3IP6 (M3x0.5) (80654) Torx+ Screwdriver KIP6 Use the included Vardex Torx+ screwdriver only. Recommended max. torque 1.2 NxM (80656) Standard Thread Application by Toolholder Toolholder Min. Thread Dia. D2 (Inch) ISO (coarse) ISO (fine) UNC UN/UNF/UNEF/UNS BSF BSP(G) RTMC A1.39 M12x1.75 M11x0.5; M11x0.75; M11.5x1; M12x1.25; M12x UN; UNEF; UNS; UNS; UNF; UNS; UN; UNS RTMC A1.46 M14x2.0; M16x2.0 M12.5x0.5; M13x0.75; M13x1; M13.5x1.25; M14x1.5; M14x UN; UNS; UNS; UNEF; UN; UNF; UN; UNS; Step Clamping System Fasten First 1 Side with screw location holes. Always mount all inserts with screw location holes face up. To mount insert correctly, push the insert toward the pocket walls. Fasten Second 2 238

241 Conical Toolholders (MiTM 19) D2 1 47' D 1 D1 Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter RTMNC - for Conical Threads Spare Parts Insert Style Ordering Code EDP No. Dimensions Inch No. of Flutes 1 D D1 D2 Z 19 RTMNC A ocation Screw x2 SD3IP6 (M3x0.5) (80654) Torx+ Screwdriver KIP6 Use the included Vardex Torx+ screwdriver only. Recommended max. torque 1.2 NxM (80656) MiTM Conical Thread Application by Toolholder Toolholder D2 (Inch) NPT NPTF BSPT RTMNC A * * * * Using MiTM 19 tools the maximum thread length is.413" 2 Step Clamping System Fasten First 1 Fasten Second 2 Side with screw location holes. Always mount all inserts with screw location holes face up. To mount insert correctly, push the insert toward the pocket walls. 239

242 Standard Toolholders (MiTM 24) D2 D1 D 1 D1 Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter RTMC - for Standard Threads Spare Parts MiTM Insert Style Ordering Code EDP No. Dimensions Inch No. of Flutes 1 D D1 D2 Z ocation Screw x2 Torx+ Screwdriver 24 RTMC M RTMC M RTMC M RTMC M SD4IP8 (M4x0.7) (80533) KIP8 Use the included Vardex Torx+ screwdriver only. Recommended max. torque 1.2 NxM (70231) Standard Thread Application by Toolholder Toolholder Min. Thread Dia. D2 (Inch) ISO (coarse) ISO (fine) UNC UN/UNF/UNEF/UNS BSF BSP(G) RTMC M1.53 M16x2 M14.5x0.5; M15x0.75; M15x1; M15x1.25; M16x1.5; M16x UN; UNS; UN; UNF; UN; UNEF; UN; UN ; ; RTMC M1.59 M18x2.5 M16x0.5; M17x0.75; M17x1; M17x1.25; M17x1.5; M18x1.75; M18x UN; UNS; UN; UN; UNEF; UN; UN RTMC M2.63 M20x2.5 M17x0.5; M17x0.75; M18x1; M18x1.25; M18x1.5; M18x1.75; M19x UN; UNS; UN; UNS; UNEF; UNEF; UN; UN RTMC M1.63 M20x2.5 M17x0.5; M17x0.75; M18x1; M18x1.25; M18x1.5; M18x1.75; M19x UN; UNS; UN; UNS; UNEF; UNEF; UN; UN Side with identification marks. Always mount all inserts with identification marks face up. Side without identification marks. To mount insert correctly, push the insert toward the pocket walls. 240

243 Conical Toolholders (MiTM 24) 1 47' D2 D 1 D1 Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter RTMC - for Conical Threads Spare Parts Insert Style Ordering Code EDP No. Dimensions Inch No. of Flutes 1 D D1 D2 Z 24 RTMNC M ocation Screw x2 SD4IP8 (M4x0.7) (80533) Torx+ Screwdriver KIP8 Use the included Vardex Torx+ screwdriver only. Recommended max. torque 1.2 NxM (70231) MiTM Conical Thread Application by Toolholder Toolholder Thread Dia. D2 (Inch) NPT NPTF BSPT RTMNC M On Conical inserts, the identification mark mustface up. Side without identification marks. To mount insert correctly, push the insert toward the pocket walls. 241

244 Standard Toolholders (MiTM 25) D2 D1 D 1 D1 Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter RTMC - for Standard Threads Spare Parts MiTM Insert Style Ordering Code EDP No. Dimensions Inch 25 No. of Flutes 1 D D1 D2 Z RTMC S RTMC S RTMC S RTMC S RTMC S RTMC S RTMC S RTMC S RTMC S RTMC S RTMC S BRTMC S ocation Screw x2 SD4IP8 (M4x0.7) (80533) Torx+ Screwdriver KIP8 Use the included Vardex Torx+ screwdriver only. Recommended max. torque 1.2 NxM (70231) Standard Thread Application by Toolholder Toolholder Min.Thread Dia. D2 (Inch) ISO (coarse) ISO (fine) UNC UN/UNF/UNEF/UNS BSF BSP(G) RTMC S2 RTMC S2 RTMC S2 RTMC S2 RTMC S2 RTMC S2 RTMC S3 RTMC S3 RTMC S3 RTMC S3 RTMC S5 BRTMC S4.67 M20x M22x2.5 M24x3.81 M24x3.87 M27x M19x1; M19x1.5; M20x2 M21x1; M21x1.5; M22x2 M22x1; M23x1.5; M23x2; M23.5x2.5 M24x1; M24x1.5; M25x2; M25x2.5 M32x1; M32x1.5; M33x2; M33x2.5; M34x ; UNS; UN; UNF; UNF; UNS; UNEF UNEF; UNS; UN; UNF; UN; UNS UN; 1-10UNS; UN; 1-14UNS; UN; UNS; UNEF UN; 1-9UN; 1-10UNS; 1-12UNF; 1-14UNS; 1-16UN; 1-18UN; UNEF ; ; ; ; ; ; ; 1-12; 1-14; ; 1-12; 1-14; UN; UN; UN; UN; ; ; UNS; UN; UNEF; UN ; Side with identification marks Side with identification marks Side without identification Side marks. without identification marks Always mount all inserts with identification Always mount marks all inserts on the same side. on the same side! To mount To mount insert correctly, correctly, push push the the insert insert toward toward the the pocket walls. 242

245 Conical Toolholders (MiTM 25) D1 1 47' D2 D 1 Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter RTMNC - for Conical Threads Spare Parts Insert Style Ordering Code EDP No. Dimensions Inch No. of Flutes 1 D D1 D2 Z ocation Screw x2 Torx+ Screwdriver MiTM 25 RTMNC S RTMNC S RTMNC S RTMNC S SD4IP8 (M4x0.7) (80533) KIP8 Use the included Vardex Torx+ screwdriver only. Recommended max. torque 1.2 NxM (70231) Conical Thread Application by Toolholder Toolholder Thread Dia. D2 (Inch) NPT NPTF BSPT RTMNC S2 RTMNC S ; ; ; ; ; ; ; ; ; ; ; RTMNC S ; ; ; ; ; ; ; ; ; 1-11; ; ; 2-11; ; 3-11; 4-11; 5-11; 6-11 RTMNC S ; ; ; ; ; ; ; ; ; 2-11; ; 3-11; 4-11; 5-11; 6-11 On Conical inserts, the identification mark must face up. Side without identification marks. To mount insert correctly, push the insert toward the pocket walls. 243

246 Shell Mill (MiTM 25) D1 Da Combi Shell Mill Adaptor is preferable D2 d(h7) D1 Da H Adaptor not included Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter MiTM Conical and Standard Shell Mills Insert Style Ordering Code EDP No. Dimensions Inch No. of Flutes D1 D2 d(h7) H Z Spare Parts ocation Screw x2 Torx+ Screwdriver Holder Screw RTMC-D S /4"-28x1.25 (70263) KIP8 Standard RTMC-D S SD4IP8 Use the included Vardex 3/8"-24x1.25 (70223) 25 (M4x0.7) Torx+ screwdriver only. RTMC-D S (80533) Recommended max. torque 1/2"-20x1.50 (70262) 1.2 NxM (70231) Conical RTMNC-D S * /4"-28x1.25 (70263) * For inserts 8NPT and 8NPTF use for CNC program 1.55". Standard Thread Applications by Toolholder Toolholder Min. Thread Dia. D2 (Inch) ISO (fine) UN/UNF/UNEF/UNS BSW BSP(G) RTMC-D S M42x1; M42x1.25; M42 x1.5; M45x2; M45x UNF; UNS; UN UNEF; UN; Standard RTMC-D S M52x1; M52x1.25; M55x1.5; M55x2; M55x UN; UN; UN; UN 2¼-10UNS; 2¼-14UNS; 2¼-18UNS RTMC-D S M64x1; M64x1.25; M64x1.5; M64x2; M65x3 2½-18UN; 2½-20UN; 2½-8UN 2½-12UN; 2½-10UN; 2½-14UN; 2½-16UN Conical Thread Applications by Toolholder Toolholder Thread Dia. D2 (Inch) NPT NPTF BSPT Conical RTMNC-D S5 1.53* 1½ ; ; 2½ (and up) -8 1½ ; ½-6 x11 * For inserts 8NPT and 8NPTF use for CNC program 1.55". Side with identification marks. Side without identification marks. Always mount all inserts on the same side! To mount insert correctly, push the insert toward the pocket walls. 244

247 Standard Toolholders (MiTM 40) D2 D1 D 1 D1 Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter RTMC - for Standard Threads Spare Parts Insert Style 40 Ordering Code EDP No. Dimensions Inch No. of Flutes 1 D D1 D2 Z ocation Screw Clamping Screw x2 RTMC RTMC RTMC BRTMC SD4IP8A (M4x0.7) (80533) SCD4IP8 (M4x0.7) (80622) Torx+ Screwdriver KIP8 Use the included Vardex Torx+ screwdriver only. Recommended max. torque 1.2 NxM (70231) MiTM Standard Thread Application by Toolholder Toolholder Min. Thread Dia. D2 (Inch) ISO (coarse) ISO (fine) UNC UN/UNF/UNEF/UNS BSF BSP(G) RTMC M27x3 M24x1; M24x1.5 M25x2; M25x UN; 1-9UN; 1-10UNS; 1-12UNF; 1-14UNS; 1-16UN; 1-18UN; UNEF 1-11; 1-12; 1-14; 1-16; RTMC M27x3 M24x1; M24x1.5 M25x2; M25x UN; 1-9UN; 1-10UNS; 1-12UNF 1-14UNS; 1-16UN; 1-18UN; UNEF 1-11; 1-12; 1-14; 1-16; RTMC M32x1; M32x1.5 M33x2; M33x2.5; M34x UN; UN; UN; UN; UNS; UN; UNEF; UN ; ; ; BRTMC M32x1; M32x1.5 M33x2; M33x2.5; M34x UN; UN; UN; UN; UNS; UN; UNEF; UN ; ; ; Step Clamping System ocation Screw 1 Clamping Screw x2 2 Side with identification marks. Side without identification marks. Always mount all inserts on the same side! 245

248 Shell Mill (MiTM 40) D1 Da Combi Shell Mill Adaptor is preferable D2 d(h7) D1 Da H Adaptor not included Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter MiTM Conical and Standard Shell Mills Insert Style Ordering Code EDP No. Dimensions Inch No. of Flutes D1 D2 d(h7) H Z Spare Parts ocation Screw Clamping Screw x2 Torx+ Screwdriver RTMC-D KIP8 3/8"-24x1.25 (70223) Standard SD4IP8A SCD4IP8 Use the included Vardex 40 RTMC-D (M4x0.7) (M4x0.7) Torx+ screwdriver only. 1/2"-20x1.5 (70224) (80533) (80622) Recommended max. Conical RTMNC-D torque 1.2 NxM (70231) 3/8"-24x1.25 (70223) Holder Screw Standard Thread Application by Toolholder Toolholder Min. Thread Dia. D2 (Inch) ISO (fine) UN/UNF/UNEF/UNS BSW BSP(G) Standard RTMC-D M52x1; M55x1.5; M55x2; M55x UN; UN; UN; UN; 2¼ -10UNS; 2¼ -14UNS; 2¼ -18UNS RTMC-D M64x1; M64x1.5; M64x2; M65x3 2½ -8UN; 2½ -10UNS; 2½ -12UN; 2½ -14UNS; 2½ -16UN; 2½ -18UNS; 2½ -20UN 2¼ -12; 2¼ -16 2½ -12; 2½ -16 1¾ -11 2¼ -11 Conical Thread Application by Toolholder Toolholder Min. Thread Dia. D2 (Inch) NPT NPTF BSPT Conical RTMNC-D ; (and up) ; ; x11 2 Step Clamping System ocation Screw 1 Clamping Screw x2 2 Side with identification marks. 246 Side without identification marks. Always mount all inserts on the same side!

249 Standard Toolholders (MiTM 41) D2 D1 D 1 D1 Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter RTMC - for Standard Threads Spare Parts Insert Style Ordering Code EDP No. Dimensions Inch No. of Flutes 1 D D1 D2* Z ocation Screw x2 Clamping Screw Torx+ Screwdriver MiTM 41 RTMC B RTMC B RTMC B RTMC B RTMC B RTMC B SD4IP8A (M4x0.7) (80533) SCD4IP8 (M4x0.7) (80622) KIP8 Use the included Vardex Torx+ screwdriver only. Recommended max. torque 1.2 NxM (70231) Standard Thread Application by Toolholder Toolholder Min. Thread Dia. D2* (Inch) ISO (coarse) ISO (fine) UNC UN/UNF/UNEF/UNS BSW/BSF NPT NPTF RTMC B1.835 M27x3; M30x3.5; M33x3.5; M36x4; M30x3; M42x4 M39x4 1-8, ; ; ; UN; UN 1-8BSW; BSW - - RTMC B2.97 M30x3.5; M36x4 M28x3; M45x ; UN; UN BSF; BSW - - RTMC B M36x4; M42x4.5 M34x3; M34x3.5; M45x UN; UN BSF; BSF; BSW - - RTMC B M36x4; M42x4.5 M34x3; M34x3.5; M45x UN; UN BSF; BSF; BSW - - RTMC B M42x4.5; M48x5; M56x5.5; M64x6 M40x3; M40x3.5; M42x4; M70x ; 2-4.5; UN; UN BSF; BSF; BSF RTMC B M42x4.5; M48x5; M56x5.5; M64x6 M40x3; M40x3.5; M42x4; M70x ; 2-4.5; UN; UN BSF; BSF; BSF * For external applications, inserts R41E... use for CNC program (D "). 2 Step Clamping System ocation Screw x2 1 Clamping Screw 2 Side with identification marks. Side without identification marks. Always mount all inserts on the same side! 247

250 Shell Mill (MiTM 41) D1 Da Combi Shell Mill Adaptor is preferable D2 d(h7) D1 Da Adaptor not included H Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter Standard Shell Mill Spare Parts MiTM Insert Style Ordering Code Dimensions Inch No. of Flutes D1 D2* d(h7) H Z ocation Screw x2 Clamping Screw Torx+ Screwdriver Holder Screw 41 RTMC-D B * RTMC-D B * SD4IP8A (M4x0.7) (80533) SCD4IP8 (M4x0.7) (80622) KIP8 Use the included Vardex Torx+ screwdriver only. Recommended max. torque 1.2 NxM (70231) 3/8"-24x1.5 (70264) 1/2"-20x1.5 (70224) Standard Thread Application by Toolholder Toolholder Min. Thread Dia. D2* (Inch) ISO (coarse) ISO (fine) UNC UN/UNF/UNEF/UNS BSF NPT NPTF RTMC-D B5 2.08* M64x6 M58x4; M70x UN; UN ; 2½ RTMC-D B6 2.48* - M68x4; M70x ¾-6UN; 2¾-8UN 2¾-8; 2¾ * For external applications, inserts R41E... use for CNC program (D2+.024"). 2 Step Clamping System ocation Screw x2 1 Clamping Screw 2 Side with identification marks. Side without identification marks. Always mount all inserts on the same side! 248

251 Recommended Grades, Cutting Speeds Vc [ft/min] and Feed f [inch/tooth] Material Group P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metals S Heat Resistant Material H Hardened Material Vargus No. Material Hardness Brinell HB Vc [ft/min] Feed f [inch/tooth] VB VT (Excluding MiTM 19) (for MiTM 19) 1 ow Carbon (C= %) Unalloyed Steel Medium Carbon (C= %) High Carbon (C= %) Non Hardened ow Alloy Steel (alloying elements 5%) Hardened Hardened High Alloy Steel Annealed (alloying elements>5%) Hardened ow Alloy (alloying elements <5%) Cast Steel 10 High Alloy (alloying elements >5%) Stainless Steel Non Hardened Ferritic Hardened Stainless Steel Austenitic Austenitic Super Austenitic Stainless Steel Non Hardened Cast Ferritic Hardened Stainless Steel Austenitic Cast Austenitic Hardened Malleable Ferritic (short chips) Cast Iron Pearlitic (long chips) ow Tensile Strength Grey Cast Iron 31 High Tensile Strength Ferritic Nodular Sg Iron 33 Pearlitic Aluminium Alloys Non Aging Wrought Aged Cast Aluminium Alloys 37 Cast & Aged Aluminium Alloys Cast Si 13-22% Copper and Brass Copper Alloys Bronze And Non eaded Copper Annealed (iron based) High Temperature Aged (iron based) Alloys Annealed (nickel or cobalt based) Aged (nickel or cobalt based) Pure 99.5 Ti 400Rm Titanium Alloys 24 α+β Alloys 1050Rm Extra Hard Steel Hardened & Tempered 45-50HRc HRc MiTM Grades Grade Application Sample VB VT TiCN coated carbide grade. Excellent grade for steels and general use. TiAlN coated carbide grade. Ideal for Stainless Steels. 249

252

253 STANDARD STANDARD Thread Milling Inserts Toolholders

254 Vardex Ordering Code System Thread Milling Inserts 3 1 B 2 I UN 5 TM2 6 F 7 VB 8 028/ Insert Size mm 2 - ¼ 3-3/8 3B - 3/8 B 4 - ½ 5-5/8 6B - ¾ B 2 - Cutting Edge ength B - TMB 3 - Type of Insert E - I - EI Pitch 80-4TPI mm 5 - Standard 6 - System 8 - Coarse Pitch Inserts TM Standard ISO - ISO Metric UN - American UN UNJ - UNJ W - Whitworth for BSW, BSP NPT - NPT NPTF- NPTF NPS- NPS BSPT- British Standard Pipe Thread PG - Pg DIN ACME- ACME TR - Trapez DIN 103 TM2 TM 7 - Pitch Type F = Fine Pitch 028/ Carbide Grade VB VT VK2 Thread Milling Toolholders B 1 TM 2 N 3 C B 7 8 H Shank Type 2 - System 3 - Holder Type 4 - Cooling B - Anti Vibration System TM - Thread Milling 2 - Twin Flute M - Mini - ong Tool N - Tapered Holder V - Vertical Holder S - Single Point O - Offset W - Wide Cut. Dia. C - Coolant Channel 5 - Shank Dia. 6 - Insert Size 7 - Cut. Edge ength 9 - RH / H Holder / / / / / mm 2-1/4 3-3/8 3B - 3/8 B 4-1/2 5-5/8 6B - 3/4 B B - TMB 8 - Serial No. (for TMO Holders) 1-16 None - Right Hand H - eft Hand 10 - Serial No. (for Coarse Pitch Holders) 124/... Thread Milling Shell Mill TMSH 1 - D B System 2 - Cutting Dia. 3 - Drive Hole Dia. 4 - Insert Size Thread Mill Shell Mill 5 - Cut. Edge ength B - TMB " " " " " " 1/2", 3/4", 1", 1 1/4", 1 1/2" 2-1/4 3-3/8 3B - 3/8 B 5-5/8 6B - 3/4 B 252

255 Thread Milling Standard System TMMC Miniature Applications TMC Standard Applications TMC 124/... Coarse Pitch Thread No. of Flutes (Z) 1 Cutting Dia. (D2).35 Tool Overhang (1) No. of Flutes (Z) 1 Cutting Dia. (D2) Tool Overhang (1) No. of Flutes (Z) 1 Cutting Dia. (D2) Tool Overhang (1) TMC For ong Threads TMNC For Conical Applications TM Standard TM2C Fast Infeed No. of Flutes (Z) 1 Cutting Dia. (D2) Tool Overhang (1) TMOC For Fewer Cycles No. of Flutes (Z) 1 Cutting Dia. (D2) Tool Overhang (1) TMSH Fast Machining in arge Diameters and Deep Holes No. of Flutes (Z) 2 Cutting Dia. (D2) Tool Overhang (1) No. of Flutes (Z) 1 Cutting Dia. (D2) Tool Overhang (1) No. of Flutes (Z) 4-9 Cutting Dia. (D2) Tool Overhang (1) Max TMSC For Short Threads Economical Solutions TMVC For arge Pitches No. of Flutes (Z) 1 Cutting Dia. (D2).49 Tool Overhang (1).98 No. of Flutes (Z) 1 Cutting Dia. (D2) 1.81 Tool Overhang (1)

256 ISO Metric / e 1/4P 60º 1/8P Defined by: R262 (DIN 13) Tolerance class: 6g/6H Standard TM TM Standard Standard TM Insert Size Pitch Ordering Code e Teeth Inch mm Inch Toolholder I0.5ISOTM I0.75ISOTM mm I1.0ISOTM TMMC I1.25ISOTM I1.5ISOTM I0.5ISOTM /4.43 3/8.63 3/8 B.87 5/ E0.75ISOTM2... 2I0.75ISOTM E1.0ISOTM2... 2I1.0ISOTM E1.25ISOTM I1.25ISOTM E1.5ISOTM I1.5ISOTM I0.5ISOTM E0.75ISOTM2... 3I0.75ISOTM I0.8ISOTM E1.0ISOTM I1.0ISOTM E1.25ISOTM2... 3I1.25ISOTM E1.5ISOTM2... 3I1.5ISOTM E1.75ISOTM2... 3I1.75ISOTM E2.0ISOTM2... 3I2.0ISOTM BE1.0ISOTM2... 3BI1.0ISOTM BE1.25ISOTM2... 3BI1.25ISOTM BE1.5ISOTM2... 3BI1.5ISOTM BE1.75ISOTM2... 3BI1.75ISOTM BE2.0ISOTM2... 3BI2.0ISOTM E1.0ISOTM2... 5I1.0ISOTM E1.25ISOTM2... 5I1.25ISOTM E1.5ISOTM2... 5I1.5ISOTM E1.75ISOTM2... 5I1.75ISOTM E2.0ISOTM2... 5I2.0ISOTM E2.5ISOTM2... 5I2.5ISOTM E3.0ISOTM2... 5I3.0ISOTM E3.5ISOTM2... 5I3.5ISOTM E4.0ISOTM2... 5I4.0ISOTM E4.5ISOTM2... 5I4.5ISOTM TMC..-2 TMSH..-2 TMC..-3 TMSH..-3 BTMC..-3B TMSH..-3B TMC..-5 TMSH..-5 All inserts have 2 cutting edges, except MiniTM ( 6.0 mm) which has one cutting edge. 254

257 ISO Metric (con't) / 1/4P 60º e 1/8P Defined by: R262 (DIN 13) Tolerance class: 6g/6H Standard TM Standard TM Insert Size Pitch Ordering Code e Teeth Inch mm Inch Toolholder 1.5 6BE1.5ISOTM2... 6BI1.5ISOTM /4 B BE2.0ISOTM2... 6BI2.0ISOTM BE2.5ISOTM2... 6BI2.5ISOTM BE3.0ISOTM2... 6BI3.0ISOTM BE4.0ISOTM2... 6BI4.0ISOTM BE4.5ISOTM2... 6BI4.5ISOTM BE5.0ISOTM2... 6BI5.0ISOTM BE5.5ISOTM2... 6BI5.5ISOTM BE6.0ISOTM2... 6BI6.0ISOTM TMC..-6B TMSH..-6B TM Standard 255

258 ISO Metric (con't) 1/4P 60º e 1/8P Defined by: R262 (DIN 13) Tolerance class: 6g/6H Coarse Pitch TM TM Standard Coarse Pitch TM Thread Insert Size Ordering Code Cutting Edge e Teeth Bore Dia. Range Inch Inch Toolholder Inch M I0.75ISOTM028/ TMMC M I0.75ISOTM028/ TMMC M mm I1.25ISOTM028/ TMMC M I1.25ISOTM028/ TMMC M I1.75ISOTM028/ TMMC / M I2.0ISOTM028/ TMC M I2.0ISOTM028/ TMC /4.43 M I2.0ISOTM028/ TMC M I2.0ISOTM028/ TMC M /8.63 3I2.5ISOTM028/ TMC / M I2.5ISOTM028/ TMC / M /2''.87 4I3.0ISOTM028/ TMC / M I3.0ISOTM028/ TMC / M I3.5ISOTM028/ TMC / M I3.5ISOTM028/ TMC / M I3.0ISOTM028/ TMC M I4.0ISOTM028/ TMC M I3.0ISOTM028/ TMC / M I4.0ISOTM028/ TMC M I4.5ISOTM028/ TMC M I4.5ISOTM028/ TMC M I5.0ISOTM028/ TMC M I5.0ISOTM028/ TMC For Toolholder information, see page

259 ISO Metric (con't) / 1/4P 60º e 1/8P Defined by: R262 (DIN 13) Tolerance class: 6g/6H Standard TM Standard TM Inserts for TMO Toolholders Insert Size Pitch Ordering Code EC Inch mm Toolholder Inch 0.5 2I0.5ISOTM2... TMOC E0.75ISOTM2... 2I0.75ISOTM2... TMOC E1.0ISOTM2... 2I1.0ISOTM2... TMOC / E1.25ISOTM2... TMOC I1.25ISOTM2... TMOC E1.5ISOTM2... TMOC I1.5ISOTM2.. TMOC I0.5ISOTM2... TMOC I0.5ISOTM2... TMOC E0.75ISOTM2... 3I0.75ISOTM2... TMOC E1.0ISOTM2... TMOC / I1.0ISOTM2... TMOC E1.25ISOTM2... 3I1.25ISOTM2... TMOC E1.5ISOTM2... 3I1.5ISOTM2... TMOC E1.75ISOTM2... 3I1.75ISOTM2... TMOC E2.0ISOTM2... 3I2.0ISOTM2... TMOC E1.0ISOTM2... 5I1.0ISOTM2... TMOC E1.0ISOTM2... 5I1.0ISOTM2... TMOC E1.25ISOTM2... 5I1.25ISOTM2... TMOC E1.5ISOTM2... 5I1.5ISOTM2... TMOC E1.5ISOTM2... 5I1.5ISOTM2... TMOC E1.75ISOTM2... 5I1.75ISOTM2... TMOC / E2.0ISOTM2... 5I2.0ISOTM2... TMOC E2.5ISOTM2... 5I2.5ISOTM2... TMOC E2.5ISOTM2... 5I2.5ISOTM2... TMOC E3.0ISOTM2... 5I3.0ISOTM2... TMOC E3.5ISOTM2... 5I3.5ISOTM2... TMOC E4.0ISOTM2... 5I4.0ISOTM2... TMOC E4.5ISOTM2... 5I4.5ISOTM2... TMOC I5.0ISOTM028/ TMOC TM Standard EC EC - The Effective Cutting ength For e and number of teeth of the above inserts, see the table for standard inserts on pages 254. For Toolholder information, see page

260 ISO Metric (con't) / e 1/4P 60º 1/8P Defined by: R262 (DIN 13) Tolerance class: 6g/6H Fine Pitch TM TM Standard Fine Pitch TM Insert Size Pitch Ordering Code e Teeth Inch mm Inch Toolholder E0.35ISOTMF I0.35ISOTMF E0.4ISOTMF I0.4ISOTMF E0.45ISOTMF I0.45ISOTMF E0.5ISOTMF mm E0.6ISOTMF TMMC E0.7ISOTMF E0.75ISOTMF E0.8ISOTMF E0.9ISOTMF E0.35ISOTM2F... 2I0.35ISOTM2F /4.43 3/ E0.4ISOTM2F... 2I0.4ISOTM2F E0.45ISOTM2F... 2I0.45ISOTM2F E0.5ISOTM2F E0.6ISOTM2F E0.7ISOTM2F E0.8ISOTM2F E0.9ISOTM2F E0.35ISOTM2F... 3I0.35ISOTM2F E0.4ISOTM2F... 3I0.4ISOTM2F E0.45ISOTM2F... 3I0.45ISOTM2F E0.5ISOTM2F E0.6ISOTM2F E0.7ISOTM2F E0.8ISOTM2F E0.9ISOTM2F TMC..-2 TMSH..-2 TMC..-3 TMSH..-3 NOTE: Two orbits are required to complete the thread. Fine Pitch TM Inserts produce partial profile thread. Sample order: 6.0E0.35ISOTMF VB All inserts have 2 cutting edges, except MiniTM ( 6.0 mm), which has one cutting edge. For toolholder information, see page 278. Fine Pitch Threads Fine pitch threads are threads with small pitches. It is difficult to produce multitooth inserts for small pitches because of the small radius between the teeth. Vargus developed inserts where every second tooth was dropped to enlarge the radius between the teeth. Important! All the fine pitch inserts are partial profile type (as a result of the enlarged radius). 258

261 American UN / 1/4P 60 e 1/8P Defined by: ANSI B Tolerance class: Class 2A/2B Standard TM Standard TM Insert Size Pitch Ordering Code e Teeth Inch TPI Inch Toolholder I32UNTM I28UNTM mm I24UNTM I20UNTM TMMC I18UNTM I16UNTM I48UNTM /4.43 3/8.63 3/8 B I40UNTM I32UNTM E28UNTM2... 2I28UNTM E27UNTM2... 2I27UNTM E24UNTM2... 2I24UNTM E20UNTM2... 2I20UNTM E18UNTM2... 2I18UNTM E16UNTM2... 2I16UNTM E14UNTM2... 2I14UNTM I40UNTM I32UNTM E28UNTM2... 3I28UNTM E27UNTM2... 3I27UNTM E26UNTM2... 3I26UNTM E24UNTM2... 3I24UNTM E20UNTM2... 3I20UNTM E18UNTM2... 3I18UNTM E16UNTM2... 3I16UNTM E14UNTM2... 3I14UNTM E13UNTM2... 3I13UNTM E12UNTM2... 3I12UNTM E11.5UNTM2... 3I11.5UNTM BE24UNTM2... 3BI24UNTM BE20UNTM2... 3BI20UNTM BE18UNTM2... 3BI18UNTM BE16UNTM2... 3BI16UNTM BE14UNTM2... 3BI14UNTM BE13UNTM2... 3BI13UNTM BE12UNTM2... 3BI12UNTM TMC..-2 TMSH..-2 TMC..-3 TMSH..-3 BTMC..-3B TMSH..-3B TM Standard All inserts have 2 cutting edges, except Mini TM ( 6.0 mm), which has one cutting edge. For toolholder information, see page

262 American UN (con't) / 1/4P 60 e 1/8P Defined by: ANSI B Tolerance class: Class 2A/2B Standard TM TM Standard Standard TM Insert Size Pitch Ordering Code e Teeth Inch TPI Inch Toolholder 24 5E24UNTM2... 5I24UNTM / /4 B E20UNTM2... 5I20UNTM E18UNTM2... 5I18UNTM E16UNTM2... 5I16UNTM E14UNTM2... 5I14UNTM E13UNTM2... 5I13UNTM E12UNTM2... 5I12UNTM E11.5UNTM2... 5I11.5UNTM E11UNTM2... 5I11UNTM E10UNTM I10UNTM E9UNTM2... 5I9UNTM E8UNTM2... 5I8UNTM E7UNTM I7UNTM E6UNTM I6UNTM BE6UNTM2... 6BI6UNTM BE5UNTM2... 6BI5UNTM BE4.5UNTM2... 6BI4.5UNTM BE4UNTM2... 6BI4UNTM TMC..-5 TMSH..-5 TMC..-6B TMSH..-6B All inserts have 2 cutting edges, except MiniTM ( 6.0 mm), which has one cutting edge. For toolholder information, see page

263 American UN (con't) 1/4P 60 e 1/8P Defined by: ANSI B Tolerance class: Class 2A/2B Coarse Pitch TM Coarse Pitch TM Thread Insert Size Ordering Code Cutting Edge e Teeth Bore Dia. Range Inch Inch Toolholder Inch 7/16-20UNF 6.0I20UNTM028/ TMMC /16-20UNF 6.0I20UNTM028/ TMMC /16-16UN 6.0mm I16UNTM028/ TMMC /16-16UN 6.0I16UNTM028/ TMMC /16-14UNC 6.0I14UNTM028/ TMMC / /2-13UNC 1/4.43 2I13UNTM028/ TMC / /2-16UN 6.0I16UNTM028/ TMMC mm.41 1/2-16UN 6.0I16UNTM028/ TMMC /16-12UNC 2I12UNTM028/ TMC / /16-18UNF 1/4.43 2I18UNTM028/ TMC /16-18UNF 2I18UNTM028/ TMC /16-16UN 6.0I16UNTM028/ TMMC mm.41 9/16-16UN 6.0I16UNTM028/ TMMC /8-11UNC 2I11UNTM028/ TMC / /4.43 5/8-12UN 2I12UNTM028/ TMC / /8-16UN 6.0I16UNTM028/ TMMC mm.41 5/8-16UN 6.0I16UNTM028/ TMMC /16-12UN 1/4.43 2I12UNTM028/ TMC / /4-10UNC 3I10UNTM028/ TMC / /4-12UN 3/8.63 3I12UNTM028/ TMNC /16-12UN 3I12UNTM028/ TMC /8-9UNC 1/2.87 4I9UNTM028/ TMC / TM Standard For toolholder information, see page

264 American UN (con't) 1/4P 60º e 1/8P Defined by: ANSI B Tolerance class: Class 2A/2B Coarse Pitch TM TM Standard Coarse Pitch TM Thread Insert Size Ordering Code Cutting Edge e Teeth Bore Dia. Range Inch Inch Toolholder Inch 1-8UNC 4I8UNTM028/ TMC / /16-8UN 4I8UNTM028/ TMC / /8-7UNC 4I7UNTM028/ TMC / / /8-8UN 4I8UNTM028/ TMC / /16-8UN 4I8UNTM028/ TMC / /4-7UNC 4I7UNTM028/ TMC / /4-8UN 5I8UNTM028/ TMC / /16-8UN 5I8UNTM028/ TMC / /8-6UNC 5I6UNTM028/ TMC / /8-8UN 5I8UNTM028/ TMC / /16-6UN 5I6UNTM028/ TMC / /16-8UN 5I8UNTM028/ TMC /2-6UNC 5I6UNTM028/ TMC / /2-8UN 5I8UNTM028/ TMC /16-6UN 5I6UNTM028/ TMC / / /16-8UN 5I8UNTM028/ TMC /8-6UN 5I6UNTM028/ TMC /8-8UN 5I8UNTM028/ TMC /16-6UN 5I6UNTM028/ TMC /4-5UNC 5I5UNTM028/ TMC /4-6UN 5I6UNTM028/ TMC /16-6UN 5I6UNTM028/ TMC /8-6UN 5I6UNTM028/ TMC /16-6UN 5I6UNTM028/ TMC For toolholder information, see page

265 American UN (con't) / 1/4P 60 e 1/8P Defined by: ANSI B Tolerance class: Class 2A/2B Standard TM Standard TM Inserts for TMO Toolholders Insert Size Pitch Ordering Code EC Inch TPI Toolholder Inch 48 2I48UNTM2... TMOC I48UNTM2... TMOC I48UNTM2... TMOC I32UNTM2... TMOC / E28UNTM2... 2I28UNTM2... TMOC E24UNTM2... 2I24UNTM2... TMOC E20UNTM2... 2I20UNTM2... TMOC E18UNTM2... 2I18UNTM2... TMOC E16UNTM2... 2I16UNTM2... TMOC E14UNTM2... 2I14UNTM2... TMOC I32UNTM2... TMOC I32UNTM2... TMOC E28UNTM2... 3I28UNTM2... TMOC E27UNTM2... 3I27UNTM2... TMOC E24UNTM2... 3I24UNTM2... TMOC / E20UNTM2... 3I20UNTM2... TMOC E18UNTM2... 3I18UNTM2... TMOC E16UNTM2... 3I16UNTM2... TMOC E14UNTM2... 3I14UNTM2... TMOC E13UNTM2... 3I13UNTM2... TMOC E12UNTM2... 3I12UNTM2... TMOC E11.5UNTM2... 3I11.5UNTM2... TMOC TM Standard EC EC - The Effective Cutting ength For e and number of teeth of the above inserts, see the table for standard inserts on pages 254. For toolholder intormation, see page

266 American UN (con't) / 1/4P 60 e 1/8P Defined by: ANSI B Tolerance class: Class 2A/2B Standard TM TM Standard Standard TM Inserts for TMO Toolholders Insert Size Pitch Ordering Code EC Inch TPI Toolholder Inch 24 5E24UNTM2.. 5I24UNTM2.. TMOC E24UNTM2... 5I24UNTM2... TMOC E20UNTM2... 5I20UNTM2... TMOC E18UNTM2... 5I18UNTM2... TMOC E18UNTM2... 5I18UNTM2... TMOC E16UNTM2... 5I16UNTM2... TMOC E14UNTM2... 5I14UNTM2... TMOC E14UNTM2... 5I14UNTM2... TMOC E13UNTM2... 5I13UNTM2... TMOC E12UNTM2... 5I12UNTM2... TMOC E12UNTM2... TMOC / E11.5UNTM2... 5I11.5UNTM2... TMOC E11UNTM2... 5I11UNTM2... TMOC I11UNTM2... TMOC E10UNTM2... TMOC I10UNTM2... TMOC E9UNTM2... 5I9UNTM2... TMOC E8UNTM2... 5I8UNTM2... TMOC E7UNTM2... TMOC I7UNTM2... TMOC E6UNTM2... TMOC I6UNTM2... TMOC I5UNTM028/ TMOC EC EC - The Effective Cutting ength For e and number of teeth of the above inserts, see the table for standard inserts on pages 254. For toolholder intormation, see page

267 American UN (con't) / 1/4P 60 e 1/8P Defined by: ANSI B Tolerance class: Class 2A/2B Fine Pitch TM Fine Pitch TM Insert Size Pitch Ordering Code e Teeth Inch TPI Inch Toolholder E80UNTMF I80UNTMF E72UNTMF I72UNTMF E64UNTMF I64UNTMF E56UNTMF I56UNTMF mm E48UNTMF TMMC E44UNTMF E40UNTMF E36UNTMF E32UNTMF E80UNTM2F... 2I80UNTM2F /4.43 3/ E72UNTM2F... 2I72UNTM2F E64UNTM2F... 2I64UNTM2F E56UNTM2F... 2I56UNTM2F E48UNTM2F E44UNTM2F E40UNTM2F E36UNTM2F E32UNTM2F E80UNTM2F... 3I80UNTM2F E72UNTM2F... 3I72UNTM2F E64UNTM2F... 3I64UNTM2F E56UNTM2F... 3I56UNTM2F E48UNTM2F E44UNTM2F E40UNTM2F E36UNTM2F E32UNTM2F TMC..-2 TMSH..-2 TMC..-3 TMSH..-3 TM Standard NOTE: Two orbits are required to complete the thread. Fine Pitch TM Inserts produce partial profile thread. Sample order: 6.0E80UNTMF VB All inserts have 2 cutting edges, except MiniTM ( 6.0 mm), which has one cutting edge. For toolholder information, see page 278. Fine Pitch Threads Fine pitch threads are threads with small pitches. It is difficult to produce multitooth inserts for small pitches because of the small radius between the teeth. Vargus developed inserts where every second tooth was dropped to enlarge the radius between the teeth. Important! All the fine pitch inserts are partial profile type (as a result of the enlarged radius). 265

268 UNJ / 5/16P 60 e R max P R min P Defined by: MI-S-8879C Tolerance class: 3A/3B Standard TM TM Standard Standard TM Insert Size Pitch Ordering Code e Teeth Inch TPI Inch Toolholder I24UNJTM mm I20UNJTM I18UNJTM TMMC I16UNJTM E24UNJTM2... 2I24UNJTM E20UNJTM2... 2I20UNJTM / I18UNJTM E16UNJTM2... 2I16UNJTM E14UNJTM2... 2I14UNJTM E24UNJTM2... 3I24UNJTM E20UNJTM2... 3I20UNJTM E18UNJTM2... 3I18UNJTM / E16UNJTM2... 3I16UNJTM E14UNJTM2... 3I14UNJTM E13UNJTM E12UNJTM2... 3I12UNJTM E16UNJTM2... 5I16UNJTM / E12UNJTM2... 5I12UNJTM E11UNJTM2... 5I11UNJTM All inserts have 2 cutting edges, except MiniTM ( 6.0 mm), which has one cutting edge. For toolholder information, see page 278. TMC..-2 TMSH..-2 TMC..-3 TMSH..-3 TMC..-5 TMSH

269 Whitworth for BSW, BSP / e R0.137P 55 R0.137P BSW Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 BSP Defined by: B.S.2779:1956 Tolerance class: BSW-Medium class A, BSP-Medium class Standard TM Standard TM Insert Size Pitch Ordering Code e Teeth Inch TPI + Inch Toolholder EI28WTM EI26WTM mm EI24WTM TMMC EI20WTM EI19WTM EI28WTM EI26WTM / EI24WTM EI20WTM TMC..-2 TMSH EI19WTM EI14WTM EI26WTM /8.63 3/8 B.87 5/ /4 B EI24WTM EI20WTM EI19WTM EI18WTM EI16WTM EI14WTM EI12WTM EI11WTM BEI24WTM BEI20WTM BEI19WTM BEI18WTM BEI16WTM BEI14WTM BEI12WTM BEI11WTM EI16WTM EI14WTM EI12WTM EI11WTM EI10WTM EI9WTM EI8WTM EI7WTM EI6WTM BEI11WTM BEI6WTM BEI5WTM BEI4.5WTM TMC..-3 TMSH..-3 TMC..-3B TMSH..-3B TMC..-5 TMSH..-5 TMC..-6B TMSH..-6B TM Standard All inserts have 2 cutting edges, except MiniTM ( 6.0 mm) which has one cutting edge. For toolholder information, see page

270 Whitworth for BSW only (con t) e R0.137P 55 R0.137P Defined by: B.S.84:1956, DIN259, ISO228/1:1982 Tolerance class: Medium class A Coarse Pitch TM TM Standard Coarse Pitch TM Thread Insert Size Ordering Code Cutting Edge e Teeth Bore Dia. Range Inch Inch Inch Toolholder Inch 7/ I18WTM028/ TMMC / I18WTM028/ TMMC mm.41 7/ I26WTM028/ TMMC / I26WTM028/ TMMC /2-16 1/4.43 2I16WTM028/ TMC / / I20WTM028/ TMMC mm.41 1/ I20WTM028/ TMMC / I16WTM028/ TMC / I16WTM028/ TMC /8-14 2I14WTM028/ TMC / / / I14WTM028/ TMC / / I16WTM028/ TMC / I16WTM028/ TMC /4-12 3/8.63 3I12WTM028/ TMC / /4-16 2I16WTM028/ TMC /4.43 3/4-16 2I16WTM028/ TMC / /8.63 3I12WTM028/ TMC /8-9 4I9WTM028/ TMC / /2.87 7/8-11 4I11WTM028/ TMC / / /8.63 3I12WTM028/ TMC I8WTM028/ TMC / / I10WTM028/ TMC / I12WTM028/ TMC / / I12WTM028/ TMC /8-7 5/ I7WTM028/ TMC / /8-9 1/2.87 4I9WTM028/ TMC / /8-12 3/8.63 3I12WTM028/ TMC /16-8 5/ I8WTM028/ TMC / / /8.63 3I12WTM028/ TMC /4-7 5/ I7WTM028/ TMC / /4-9 1/2.87 4I9WTM028/ TMC / /4-12 3/8.63 3I12WTM028/ TMC /16-6 5I6WTM028/ TMC / / /16-8 5I8WTM028/ TMC / For toolholder information, see page

271 Whitworth for BSW only (con t) R0.137P 55 e R0.137P Defined by: B.S.84:1956, DIN259, ISO228/1:1982 Tolerance class: Medium class A Coarse Pitch TM Inserts Coarse Pitch TM Thread Insert Size Ordering Code Cutting Edge e Teeth Bore Dia. Range Inch Inch Toolholder Inch 1 5/ /8.63 3I12WTM028/ TMC /8-8 5I8WTM028/ TMC / /8-6 5I6WTM028/ TMC / /8-12 5I12WTM028/ TMC I6WTM028/ TMC / I8WTM028/ TMC / I12WTM028/ TMC /16-6 5I6WTM028/ TMC / /16-8 5I8WTM028/ TMC / I12WTM028/ TMC / /2-6 5I6WTM028/ TMC / /2-8 5I8WTM028/ TMC I6WTM028/ TMC I8WTM028/ TMC /8-8 5I8WTM028/ TMC /8-6 5I6WTM028/ TMC /4-7 5I7WTM028/ TMC /8-6 5I6 WTM028/ TMC I6 WTM028/ TMC TM Standard For toolholder information, see page

272 Whitworth for BSW only (con t) / R0.137P 55 e R0.137P Defined by: B.S.84:1956, DIN259, ISO228/1:1982 Tolerance class: Medium class A Standard TM TM Standard Standard TM Inserts for TMO Toolholders Insert Size Pitch Ordering Code EC Inch TPI + Toolholder Inch 28 2EI28WTM2... TMOC EI26WTM2... TMOC / EI24WTM2... TMOC EI20WTM2... TMOC EI19WTM2... TMOC EI14WTM2... TMOC EI26WTM2... TMOC EI26WTM2... TMOC EI24WTM2... TMOC EI20WTM2... TMOC / EI19WTM2... TMOC EI18WTM2... TMOC EI16WTM2... TMOC EI14WTM2... TMOC EI12WTM2... TMOC EI11WTM2... TMOC EI16WTM2... TMOC EI14WTM2... TMOC EI14WTM2... TMOC EI12WTM2... TMOC / EI11WTM2... TMOC EI10WTM2... TMOC EI9WTM2... TMOC EI8WTM2... TMOC EI7WTM2... TMOC EI6WTM2... TMOC EC EC - The Effective Cutting ength For e and number of teeth of the above inserts, see the table for standard inserts on page 254. For toolholder information see page

273 NPT / e ' Defined by: USAS B2.1:1968 Tolerance class: Standard NPT Standard TM Standard TM Insert Size Pitch Ordering Code e Teeth Toolholder Inch TPI + Inch RH H 18 3E18NPT-TM2... * / EI14NPT-TM TMNC..-3 TMNC..-3H EI11.5NPT-TM /8 B BEI14NPT-TM BEI11.5NPT-TM2... **.78 9 BTMNC..-3B BTMNC..-3BH 5/ EI11.5NPT-TM TM.C..-5 TM.C..-5H 8 5EI8NPT-TM TMNC..-5 TMNC..-5H 3/4 B BEI11.5NPT-TM BEI8NPT-TM TMC..-6B TMC..-6BH * For external thread only. To thread with insert cutting edge marked, use H toolholders. For toolholder information, see page 284. ** Single sided insert - RH only. TM Standard NPT e ' Defined by: USAS B2.1:1968 Tolerance class: Standard NPT Coarse Pitch TM Coarse Pitch TM Thread Insert Size Ordering Code Cutting Edge e Teeth Inch Inch Inch Toolholder 1/4-18 2I18NPT-TM028/ TMC /209 1/4.43 3/8-18 2I18NPT-TM028/ TMC /209 For toolholder information, see page

274 NPTF (Dry Seal) / e ' Defined by: ANSI Tolerance class: Standard NPTF Standard TM TM Standard Standard TM Insert Size Pitch Ordering Code e Teeth Toolholder Inch TPI + Inch RH H 3/ EI14NPTFTM EI11.5NPTFTM TMNC..-3 TMNC..-3H 3/8 B BEI14NPTFTM BEI11.5NPTFTM BTMNC..-3B BTMNC..-3BH 5/ EI11.5NPTFTM TM.C..-5 TM.C..-5H 8 5EI8NPTFTM TMNC..-5 TMNC..-5H 3/4 B BEI11.5NPTFTM BEI8NPTFTM TMC..-6B TMC..-6BH To thread with insert cutting edge marked, use H toolholders. For toolholder information, see page 284. NPTF (Dry Seal) e ' Defined by: ANSI Tolerance class: Standard NPTF Coarse Pitch TM Coarse Pitch TM Thread Insert Size Ordering Code Cutting Edge e Teeth Inch Inch Inch Toolholder 1/4-18 2I18NPTFTM028/ TMC /209 1/4.43 3/8-18 2I18NPTFTM028/ TMC /209 For toolholder information, see page

275 NPS / e Defined by: USA NBS H28 (1957) Tolerance class: Standard NPS Standard TM Standard TM Insert Size Pitch Ordering Code e Teeth Nominal Thread Size Inch TPI + Inch Toolholder 14 3EI14NPSTM /2 TMNC / EI14NPSTM /4 TMNC EI11.5NPSTM , 1 1/4 TMNC /8 B BEI11.5NPSTM2...* , 1 1/4 BTMNC075-3B 5/ EI11.5NPSTM /2, 2 TMC EI8NPSTM /2 & larger TMC125-5 * One cutting edge. All inserts have 2 cutting edges. For toolholder information, see page 278. TM Standard 273

276 BSPT / R0.137P e ' R 0.137P Defined by: B.S. 21:1985 Tolerance class: Standard BSPT Standard TM TM Standard Standard TM Insert Size Pitch Ordering Code e Teeth Toolholder Inch TPI + Inch RH H 1/ EI19BSPT-TM TMC..-2 TMC..-2H 3/ EI14BSPT-TM EI11BSPT-TM TMNC..-3 TMNC..-3H 5/ EI11BSPT-TM TMC..-5 TMC..-5H To thread with insert cutting edge marked, use a H toolholder. For toolholder information, see page

277 Pg / R0.107P 80º e R0.107P Defined by: DIN Tolerance class: Standard Standard TM Standard TM Insert Size Pitch Ordering Code e Teeth Nominal Thread Size Inch TPI + Inch Toolholder 6.0mm EI20PGTM Pg7 TMMC / EI20PGTM Pg7 TMC EI18PGTM Pg9, Pg11, Pg13.5, Pg16 TMSH EI16PGTM Pg21, Pg29, Pg36, Pg42, Pg48 3/ EI20PGTM Pg7 TMC EI18PGTM Pg9, Pg11, Pg13.5, Pg16 TMSH EI16PGTM Pg21, Pg29, Pg36, Pg42, Pg48 5/ EI16PGTM Pg21, Pg29, Pg36, Pg42, Pg48 TMC..-5, TMSH..-5 TM Standard All inserts have 2 cutting edges, except MiniTM ( 6.0 mm) which has one edge. For toolholder information, see page

278 ACME 29 e Defined by: ANSI B1/5:1988 Tolerance class: 3G Coarse Pitch TM TM Standard Coarse Pitch TM Thread Insert Size Ordering Code Cutting Edge e Teeth Bore Dia. Range Inch Inch Inch Toolholder Inch 1/ I16ACMETM028/ TMMC mm.41 1/ I16ACMETM028/ TMMC /8-16 2I16ACMETM028/ TMC /8-16 2I16ACMETM028/ TMC /8-14 2I14ACMETM028/ TMC / /4-16 1/4.43 2I16ACMETM028/ TMC /4-16 2I16ACMETM028/ TMC /4-14 2I14ACMETM028/ TMC / /4-12 2I12ACMETM028/ TMC / /8-14 3/8.63 3I14ACMETM028/ TMNC /8-12 1/4.43 2I12ACMETM028/ TMC / I14ACMETM028/ TMC / I12ACMETM028/ TMNC I10ACMETM028/ TMC / / I8ACMETM028/ TMC / /8-12 3/8.63 3I12ACMETM028/ TMC /8-10 4I10ACMETM028/ TMC / / /8-8 4I8ACMETM028/ TMC / /4-12 3/8.63 3I12ACMETM028/ TMC /4-10 5/ I10ACMETM.028/ TMC / /4-8 1/2.87 4I8ACMETM028/ TMC / /8-10 5I10ACMETM028/ TMC / /8-8 5I8ACMETM028/ TMC / /8-6 5I6ACMETM028/ TMC / /2-10 5I10ACMETM028/ TMC /2-8 5I8ACMETM028/ TMC / /2-6 5I6ACMETM028/ TMC / /4-10 5I10ACMETM028/ TMC /4-8 5I8ACMETM028/ TMC / /4-6 5I6ACMETM028/ TMC /4-5 5I5ACMETM028/ TMC / I8ACMETM028/ TMC I6ACMETM028/ TMC I5ACMETM028/ TMC /4-6 5I6ACMETM028/ TMC /4-5 5I5ACMETM028/ TMC /2-5 5I5ACMETM028/ TMC For toolholder information, see page

279 Trapez 30 e Defined by: Trapez DIN 103 Tolerance class: 7e/7H Coarse Pitch TM Coarse Pitch TM Thread Insert Size Ordering Code Cutting Edge e Teeth Bore Dia. Range mm Inch Inch Toolholder Inch TR I2.0TRTM028/ TMC / TR /4.43 2I2.0TRTM028/ TMC / TR I2.0TRTM028/ TMC / TR I3.0TRTM028/ TMC / TR I3.0TRTM028/ TMC / TR I3.0TRTM028/ TMC / TR /2.87 4I3.0TRTM028/ TMC / TR I3.0TRTM028/ TMC / TR I3.0TRTM028/ TMC / TR I3.0TRTM028/ TMC / TR I3.0TRTM028/ TMC / TR I3.0TRTM028/ TMC / TR I3.0TRTM028/ TMC / TR I3.0TRTM028/ TMC TR I3.0TRTM028/ TMC TR I3.0TRTM028/ TMC TR I3.0TRTM028/ TMC TR I3.0TRTM028/ TMC TR I3.0TRTM028/ TMC TR I3.0TRTM028/ TMC / TR I4.0TRTM028/ TMC TR I4.0TRTM028/ TMC TR I4.0TRTM028/ TMC TR I4.0TRTM028/ TMC TR I4.0TRTM028/ TMC TR I4.0TRTM028/ TMC TR I4.0TRTM028/ TMC TR I4.0TRTM028/ TMC TR I4.0TRTM028/ TMC TR I4.0TRTM028/ TMC TM Standard For toolholder information, see page

280 and Toolholders 1 D D2 D1 TM Standard Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch TM Standard 1 D D1 D2 Insert Screw Torx Key 6.0mm TMMC TMMC SN7T K7T TMC /4 TMC SN2TM K2T TMC075-2H /8 TMC TMC SN3TM K3T BTMC0625-3B SN3TM K3T 3/8 B BTMC075-3B BTMC100-3B SN3T K3T BTMWC100-3B TMC /8 TMC100-5H SN5TM K5T TMC /4 B TMC125-6B TMC150-6B SM7T K30T 278

281 Thread Application for Standard Toolholder Toolholder Min. Thread Dia. D2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS UNJ TMMC TMMC TMC050-2 TMC075-2 TMC075-2H.35 M10x0.75; M12x1.0; M14x1.25; M14x M15x1.0; M16x1.5 TMC M20x1.0; M22x1.5; M24x2.0 TMC M24x1.0; M25x1.5; M27x2.0 BTMC0625-3B.67 M20x1.0; M22x1.5; M24x UN; UNEF; UNS; UNF; UNF; UNF UN; UN; UNEF; UN; UNF; UNF; UNF UN; UN; UNS; UNEF; UNS UNS; 1-14UNS; UN UN; UN; 1-24UNS; UNEF; 1-18UNS; 1-16 UNS; UNS; UN UNS; UNEF; UNS; UNS; 1-14UNS; UN UNJEF; UNJF; UNJF; UNJF UNJEF; UNJEF; UNJF; UNJF; UNJF UNJ; UNJEF; UNJEF; UNJ; UNJ; UNJ UNJ; UNJEF; UNJEF; 1-16UNJ; UNJ; UNJ BTMC075-3B BTMC100-3B.75 M22x1.0; M24x1.5; M25x UNS; UNEF; 1-18UNS; 1-16UNS; 1-14UNS; 1-12UNF BTMWC100-3B.87 M27x1.5 M25x1.0; M30x2 TMC100-5 TMC100-5H 1.18 TMC TMC125-6B 1.38 M64x6.0 M35x1.5; M39x2.0; M36x3.0; M36x4.0; M42x4.5; M48x5.0 M45x1.5; M45x2.0; M50x3.0; M56x4.0 M42x1.5; M42x2.0; M48x3.0; M55x4.0; M48x5.0; M56x ; UNS; UN; UNEF; UNEF; UNS; UNF UNS; UN; UNEF; UNEF; UNS; UNF; UNS; UN; UN UNS; UN; UNEF; UNEF; UNS; UN; UNS; 2-8 UN; UN UN UNJ; UNJF UNJ; UNJ TM Standard TMC150-6B 1.81 M64x6.0 M52x1.5; M55x2.0; M60x3.0; M60x4.0; M60x UN D2 BSW/BSF BSP BSPT NPT NPTF PG NPS Trapez ACME TMMC TMMC TMC050-2 TMC075-2 TMC075-2H TMC TMC BTMC0625-3B.67 BTMC075-3B BTMC100-3B BSF; BSW; BSF; BSF; BSW; BSF; BSF BSF; BSW; BSW; BSW BSF; 1-20BSW; BSW; BSW; BSW; BSW; BSW BSW; 1-16BSW; BSW PG ; PG9; PG ; ; PG13.5; PG ; 1-11 PG16; PG ; ; ; ; ; BTMWC100-3B BSW; BSW ; TMC100-5 TMC100-5H BSW; BSW; BSW; BSF; 1.6-6BSW PG ; TR ; ; ; 2-5 TMC BSW; BSW; 2.1-8BSW; BSW; PG ; TR50-3.0; TR ; 2-8; ; TMC125-6B BSF; 3-5BSF; BSF; TMC150-6B BSW; 3-5BSF; BSF

282 and Toolholders 1 D D2 D1 TM ong Tools Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch TM Standard 1 D D1 D2 Insert Screw Torx Key 1/4 TMC SN2TM K2T 3/8 TMC BTMC SN3T K3T 3/8 B BTMC075-3B BTMC100-3B SN3T K3T 5/8 TMC TMC SN5TM K5T 3/4 B TMC150-6B SM7T K30T 280

283 Thread Application for TM Toolholder Toolholder Min. Thread Dia. D2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS UNJ TMC M15x1.0; M16x1.5 TMC100-3 BTMC M27x1.5 M25x1.0; M30x2.0 BTMC075-3B.75 M22x1.0; M24x1.5; M25x UN; UN; UNEF; UN; UNF; UNF; UNF 1-32UN; 1-28UN; 1-24UNS; UN; UNEF; UNEF; UNS; UNS; UNEF; 1-18UNS; 1-16UNS; 1-14UNS; 1-12UNF UNJEF; UNJEF; UNJF; UNJF; UNJF UNJ; UNJ; UNJEF; ; UNJF BTMC100-3B.87 M27x1.5 M25x1.0; M30x2.0 TMC TMC TMC150-6B 1.81 M64x6.0 M35x1.5; M39x2.0; M36x3.0; M36x4.0; M42x4.5; M48x5.0 M45x1.5; M45x2.0; M50x3.0; M56x4.0 M52x1.5; M55x2.0; M60x3.0; M60x4.0; M60x UNS; UN; UNEF; UNEF; UNS; UNF UNS; UN; UNEF; UNEF; UNS; UNF; UNS; UN; UN UNS; UN; UNEF; UNEF; UNS; UN; UNS; 2-8 UN; UN UN UNJ; UNJF UNJ; UNJ TMC D2 BSW/BSF BSP BSPT NPT NPTF PG NPS Trapez ACME BSF; BSW; BSF ; PG9; PG21 TM Standard TMC100-3 BTMC BSF; BSW; BSW ; 1-11 PG BTMC075-3B BSW; 1-16BSW; BSW ; BTMC100-3B BSW; BSW ; 1-11 PG TMC BSF; BSW PG ; TR ; ; ; 2-5 TMC BSW PG ; TR50-3.0; TR ; 2-8; ; TMC150-6B BSF; BSF

284 and Toolholders 1 D D2 D1 124/... - For Coarse Pitch Threads Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch TM Standard 1 D D1 D2 Insert Screw Torx Key 6.0mm TMMC / SN7T K7T TMC / /4 TMC / SN2TM K2T TMC / /8 TMC / SN3TM K3T 1/2 TMC / SN4TM TMC / SA4TM K4T 5/8 TMC / SA5TM TMC / SN5TM K5T 282

285 Thread Application for 124/... Coarse Pitch Toolholder Toolholder D2 ISO Coarse TMMC / M12x1.75 M12x1.0; M22x1.5; M12x Min. Thread Dia. ISO Fine UNC UN/UNF/UNEF/UNS UNJ UN; UNS; UNF; UNF UNJEF; UNJF; UNJF; UNJF TMC / UN TMC / TMC / TMC / M20x2.5 M20x1.0; M22x1.5; M22x UN; UN; UNS; UNEF; UNS; UNS; UNF; UN UNJ; UNJEF; UNJEF; UNJ; UNJF; UNJ TMC / M22x2.5; M24x ; TMC / TMC / M30x3.5 M30x1.5; M33x2.0; M39x3.0; M56x UNS; UN; UNEF; UNEF; UNS; UNF; UNS; UN UNJ; UNJF TMC / TM Standard D2 BSW/BSF BSP BSPT NPT NPTF PG NPS Trapez ACME TMMC / BSF; BSF; PG ; TMC / BSF TMC / BSF TR ; TMC / TMC / BSF ; ; ; PG13.5; PG TMC / BSF; 1-10BSF; 7 8-9BSW; 1-8BSW TR ; 1-8 TMC / TR TMC / BSW; BSW; BSW ; ; PG ; TR ; ; ; TMC / BSW

286 and Toolholders 1 D D2 D1 TMN - For Conical Threads (NPT, NPTF, BSPT) Spare Parts Insert Size Ordering Code EDP No. Ordering Code EDP No. Dimensions Inch TM Standard RH *H 1 D D1 D2 Insert Screw Torx Key 3/8 TMNC TMNC0625-3H TMNC TMNC075-3H SN3TM K3T 3/8 B BTMNC0625-3B BTMNC0625-3BH BTMNC075-3B BTMNC075-3BH SN3TM K3T 5/8 TMNC TMNC125-5H SN5TM K5T R A H Tool * To use the cutting edge marked, H Cutter is required. A RH Tool 284

287 Thread Application for TMN Toolholder Toolholder TMNC TMNC0625-3H TMNC075-3 TMNC075-3H BTMNC0625-3B BTMNC0625-3BH Min. Thread Dia. D2 ISO Fine UNC UN/UNF/UNEF/UNS UNJ.61 M20x1.0; M22x1.5; M22x M22x1.0; M24x1.5; M25x M20x1.0; M22x1.5; M24x UN; UN; UNS; UNEF; UNS; UNS; UNF; UN UN; UN; UNS; UNEF; 1-18UNS; 1-16UNS; 1-14UNS; 1-12UNF UNS; UNEF; UNS; UNS; 1-14UNS; UN UNJ; UNJEF; UNJEF; UNJ; UNJF; UNJ UNJ; UNJEF; UNJEF; UNJ; UNJ; 1-12UNJF BTMNC075-3B BTMNC075-3BH TMNC125-5 TMNC125-5H.75 M22x1.0; M24x1.5; M25x M45x1.5; M45x2.0; M50x3.0; M56x UNS; UNEF; 1-18UNS; 1-16UNS; 1-14UNS; 1-12UNF UNS; UN; UNEF; UNEF; UNS; UN; UNS; 2-8UN; UN TMNC TMNC0625-3H TMNC075-3 TMNC075-3H BTMNC0625-3B BTMNC0625-3BH BTMNC075-3B BTMNC075-3BH D2 BSW/BSF BSP BSPT NPT NPTF PG NPS Trapez ACME BSW ; ; ; PG11; PG BSW; BSW; 1-16BSW; ; ; ; ; PG ; BSW BSW; BSW; BSW BSW; 1-16BSW; BSW ; ; ; ; ; ; ; ; 1-12 TM Standard TMNC125-5 TMNC125-5H BSW ; ; PG ;

288 and Toolholders 1 D D2 D1 TM2 - Twin Flutes Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch TM Standard 1 D D1 D2 Insert Screw Torx Key 1/4 TM2C SN2TM K2T 3/8 TM2C /8 B BTM2C100-3B SN3T K3T 5/8 TM2C SN5TM K5T 3/4 B TM2C150-6B SM7T K30T Thread Application for TM2 Toolholder Toolholder Min. Thread Dia. D2 ISO Fine UNC UN/UNF/UNEF/UNS UNJ BSW/BSF BSP BSPT NPT NPTF PG NPS TM2C M22x1.5 TM2C100-3 BTM2C100-3B 1.02 M32x1.5; M33x2.0 M48x1.5; TM2C M50x2.0; M55x3.0; M64x4.0 TM2C150-6B 2.05 M58x1.5; M68x4.0; M70x UN; UN; UNS; UNEF; UNS; UNS; 1-14UNS UNS; UN; UNEF; UNEF; UNS; UN UNJ; UNJEF; UNJEF; UNJ; UNJ UNJ; UNJ; UNJEF; UNJ; UNJ UN; 2-18UNS; 2-16UNS; 2-14UNS; 2-12UN; UNS; UNJ; 2-12UNJ UN; UN UN PG16; PG BSF; BSW; BSW PG BSW; 2-12BSW; BSW PG ; BSW; BSW; BSF 286

289 and Toolholders 1 D D2 D1 TMO - Twin Flute Offset Insert Size Ordering Code EDP No. Applicable Threads Dimensions Inch & 1 D D1 D2 1/4 3/8 5/8 Spare Parts Insert Screw Torx Key TMOC UN 48/32/16UN TMOC /18UN 48/24/18UN 24W TMOC /14UN 28/14UN 28/14W TMOC UN 20UN TMOC W TMOC W SN2TM K2T TMOC W TMOC /1.5ISO 0.5/1.0/1.5ISO TMOC ISO 48UN, 0.75ISO TMOC ISO 1.25ISO TMOC ISO 0.5/1.5ISO TMOC UN 13UN 26W TMOC UN 32/28UN TMOC UN 27UN TMOC UN 11.5NPS TMOC /20/18/16/14/12UN 24/20/18/16/14/12UN 26/20/18/16/14/12W, 14NPS 3.75 TMOC ISO 1.25ISO 24W SN3T K3T TMOC W TMOC W TMOC /2.0ISO 0.5/1.0/2.0ISO TMOC ISO 32UN, 0.75ISO TMOC ISO 1.75ISO TMOC /20/18/14/13/12UN 24/20/18/14/13/11UN 14W TMOC /18/12UN 24/18/12/6UN 12W TMOC UN 16UN 16W, 8NPS TMOC /7UN 14UN 14/7W TMOC UN 11.5NPS TMOC UN 11UN 11W TMOC UN 10/5UN 10W TMOC UN 9UN 9W TMOC UN 8UN 8W SN5TM K5T TMOC UN TMOC UN 6W TMOC /2.0/2.5/4.0ISO 1.0/2.0/2.5/4.0/5.0ISO TMOC ISO 1.25ISO TMOC /2.5/4.5ISO 1.5/2.5/4.5/ISO TMOC ISO 1.75ISO TMOC /1.5/3.0/3.5ISO 1.0/1.5/3.0/3.5ISO TM Standard 287

290 and Toolholders H d (H7) Cutter Drive ANSI B D2 TM Standard TM Shell Mill Insert Size Ordering Code EDP No. No. of inserts Dimensions Inch Spare Parts D2 d(h7) H Insert Screw Torx Key Holder Screw 1/4 TMSH-D / /4 28 SN2T HK2T 1/4 TMSH-D / /8 24 3/8 TMSH-D / SN3TM HK3T 3/8 24 3/8B TMSH-D B / /8 TMSH-D / SN5TM HK5T 3/8 24 3/4B TMSH-D B / SM7T HK7T 3/8 24 5/8 TMSH-D SN5TM HK5T 1/2 20 3/4B TMSH-D B SM7T HK7T 1/2 20 5/8 TMSH-D / SN5TM HK5T 5/8 18 3/4B TMSH-D B / SM7T HK7T 5/8 18 5/8 TMSH-D / SN5TM HK5T 3/4 16 3/4B TMSH-D B / SM7T HK7T 3/

291 Thread Application for Shell Mill Toolholder Toolholder Min. Thread Dia. D2 ISO Fine UNC UN/UNF/UNEF/UNS UNJ BSW/BSF BSP BSPT NPT NPTF PG NPS TMSH-D M45x1.5 TMSH-D M56x1.5 TMSH-D M56x1.5; M58x2.0 TMSH-D B 2.48 M70x1.5; M70x2.0 TMSH-D TMSH-D B 2.48 TMSH-D TMSH-D B 3.15 TMSH-D TMSH-D B 3.94 TMSH-D TMSH-D B 4.92 M70x1.5; M70x2.0; M75x3.0; M80x4.0 M70x2.0; M80x4.0; M85x6.0 M90x2.0; M95x3.0; M95x4.0 M90x2.0; M95x4.0; M105x6.0 M110x2.0; M115x3.0; M115x4.0 M110x2.0; M115x4.0; M125x6.0 M135x2.0; M140x3.0; M140x4.0 M135x2.0; M140x4.0; M150x UN; UNS; UNS; UNS UN; UNS; UNS; UNS UNJ; UNJ UNJ; UNJ; BSF; UNJ BSW UN; UNS; UNJ; UNS; UNS; UNJ; UN UNJ UN; UNS; UNS; UNS; UN UN; UNS; UNS; UNS; UNJ; UN; 3-10UNS; UNJ 3-8UN UN UNS; UNS; UNS; UN; UNS; UN UNJ; UNJ PG BSW; BSW; PG BSW BSW; BSW; BSW BSW; BSF BSW; BSW; BSW UN 4-6BSW UNJ; UNJ UNJ; UNJ BSW; BSW; BSW BSW BSW; BSW; BSW BSW TM Standard 289

292 and Toolholders 1 D D2 D1 TMS - Single Point (Standard Inserts) Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch 1 D D1 D2 Insert Screw Torx Key 1/4 TMSC SN2TK K2T Use Standard laydown thread turning inserts. See Thread Turning Inserts section - Page 21. Use external H inserts for external thread and internal RH inserts for internal thread. TM Standard and Toolholders 1 D D2 T D1 TMV - Single Point (Vertical Insert) Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch 1 D D1 D2 Insert Screw Torx Key 5/8 V TMVC SN6T K6T Requires 5/8 Vertical thread turning inserts (width T=6). Use external H inserts for external threads and internal RH inserts for internal threads. See Thread Turning Inserts section - Page

293 Recommended Grades, Cutting Speeds Vc [ft/min] and Feed f [inch/tooth] Material Group P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metals S Heat Resistant Material H Hardened Material Material Hardness Vc [ft/min] Feed Brinell Coated Uncoated f[inch/tooth] HB VB VT VK2 1 ow Carbon (C= %) Unalloyed Steel Medium Carbon (C= %) High Carbon (C= %) Non Hardened ow Alloy Steel (alloying elements 5%) Hardened Hardened High Alloy Steel Annealed (alloying elements>5%) Hardened ow Alloy (alloying elements <5%) Cast Steel 10 High Alloy (alloying elements >5%) Stainless Steel Non Hardened Ferritic Hardened Stainless Steel Austenitic Austenitic Super Austenitic Stainless Steel Non Hardened Cast Ferritic Hardened Stainless Steel Austenitic Cast Austenitic Hardened Malleable Ferritic (short chips) Cast Iron Pearlitic (long chips) ow Tensile Strength Grey Cast Iron 31 High Tensile Strength Ferritic Nodular Sg Iron 33 Pearlitic Aluminium Alloys Non Aging Wrought Aged Cast , Aluminium Alloys 37 Cast & Aged Aluminium Alloys Cast Si 13-22% Copper and Brass Copper Alloys Bronze And Non eaded Copper Annealed (iron based) High Temperature Aged (iron based) Alloys Annealed (nickel or cobalt based) Aged (nickel or cobalt based) Pure 99.5 Ti 400Rm Titanium Alloys 24 α+β Alloys 1050Rm Vargus No HRc Extra Hard Steel Hardened & Tempered HRc TM Standard Grades Grade Application Sample VB First choice for steel and cast iron A tough sub-micron substrate with TiCN coating VT VK2 First choice for stainless steel A tough sub-micron substrate with TiAlN coating Uncoated grade for machining cast iron & nonferrous metals 291

294

295 TMSD TMSD Thread Milling for Deep Holes Inserts Toolholders

296 Vardex Ordering Code System TMSD Inserts 2 1 U 2 I 3 DB TM 6 VB 7 1- Insert Size mm 2-1/4 3-3/8 4-1/2 5-5/ mm mm mm 2 - Insert Style U - A - - V - Vertical Style 7, 9, 11 V - V Style 5/8 3 - Type of Insert I - EI Pitch Full Profile - Pitch Range mm TPI Partial Profile - U, A, Styles Partial Profile - Vertical Style mm TPI mm TPI DA DB DC DD DE DH DK D DM DN DP DR DT VA VB VC VD VE VF VG VH VK VJ VM VN Standard 60 - Partial Profile Partial Profile 55 ISO - ISO Metric UN - American UN NPT - NPT TR - Trapez DIN 103 ACME - ACME STACME - Stub ACME ABUT - American Buttress APIRD - API Round Casing & Tubing 6 - System TM - TMSD (U, A, Styles) TM3 - TMSD Vertical 7 - Carbide Grade VB, VT TMSD Toolholders (U, A, Styles) C 1 TM S 4 C C U TMSD 1- Shank Style None - Steel C - Carbide Shank 2- System TM 3 - No. of Flutes Insert Type S - Single Point 5 - Cooling C - Coolant 6 - Shank Dia Shank Type W - Weldon C - Cylindrical 8 - Cutting Dia Max. Tool Overhang Insert Size mm 2-1/4 3-3/8 4-1/ Insert Style U A 12 - Tool Application ABUT - For American Buttress TMSD Toolholders (Vertical Style) C 1 GM 2 C C Holder Type None - Steel Shank C - Carbide Shank 9 - Number of Flutes 3 2- System GM - Groove Milling and Thread Milling 3- Cooling C - Coolant 4 - Shank Dia Shank Style C - Cylindrical W - Weldon 6 - Cutting Dia Tool Overhang Insert Size mm mm mm TMSD Shell Mill (U,, V Styles) TM S 3 C 4 D U System TM 2 - No. of Flutes Tool Application ABUT - American Buttress 3 - Insert Type S - Single Point 4 - Cooling C - Coolant 5 - Cutting Dia Drive Hole Dia..50,.75, 1.00, Insert Size 3-3/8 4-1/2 5-5/8 8 - Insert Style U,, V 294

297 TMSD Thread Milling for Deep Holes A multi-flute, highly productive and economical solution for milling threads in deep holes Full Profile Inserts ISO, American UN, NPT, API RD American Buttress U Style For arge Pitches Weldon Shank Carbide Cylindrical Shank Steel Cylindrical Shank Shell Mill Tool Overhang (1) Cutting Dia. (D2) No. of Flutes (Z) 1-4 Tool Overhang (1) max 5.3 Cutting Dia. (D2) No. of Flutes (Z) 1-4 Tool Overhang (1) max 5.65 Cutting Dia. (D2) No. of Flutes (Z) 2-4 Tool Overhang (1) max 7.87 Cutting Dia. (D2) No. of Flutes (Z) 4-8 TMSD Style (Mini ) For Small Bores Weldon Shank Carbide Cylindrical Shank Vertical Style (7V, 9V, 11V) Weldon Shank Carbide Cylindrical Shank Tool Overhang (1) Cutting Dia. (D2) No. of Flutes (Z) 1-3 Tool Overhang (1) max 2.56 Cutting Dia. (D2) No. of Flutes (Z) 1-3 Tool Overhang (1) Cutting Dia. (D2) No. of Flutes (Z) 3 Tool Overhang (1) max 2.56 Cutting Dia. (D2) No. of Flutes (Z) 3 Style (3/8 ) For arge Trapezoid Profiles and ABUT Weldon Shank Carbide Cylindrical Shank Shell Mill A Style For Shorter 2 Steel Cylindrical Shank Tool Overhang (1) Cutting Dia. (D2) No. of Flutes (Z) 1-3 Tool Overhang (1) max 4.43 Cutting Dia. (D2) No. of Flutes (Z) 1-3 Tool Overhang (1) max 7.87 Cutting Dia. (D2) No. of Flutes (Z) 5-7 Tool Overhang (1) max 5.12 Cutting Dia. (D2) No. of Flutes (Z) 3 295

298 Partial Profile 60º 60 D2 2 T Vertical Style Vertical Style Insert Style 7V Pitch Ordering Code EDP No. Dimensions Inch Application (Min. Thread Size) mm TPI VT VB D2 T 2 ISO Coarse ISO Fine UNC UN/UNF UNEF/UNS VIVA60TM VIVF60TM M11.5x0.5; M11.5x0.75; M12x1.0 M12.5x1; M13x VIVG60TM M14x2.0 M14x UNEF; UNS UNS; UNF; UNF; UN UN; UNS; UN Toolholder CGMC5/16C GMC075W CGMC9C TMSD VIVN60TM VIVA60TM M15x1.5 M16x2 M18x2.5 M14x0.5; M14x0.75; M15x ; UNS; UN UN; UNS 9V VIVF60TM VIVG60TM M15x1; M15.5x1.5 M16.5x1.5; M17x UNEF; UN; UNF; UN UN; UNS; UN CGMC 7/16C GMC075W CGMC11.5C VIVK60TM M17.5x2; M18x UN; 11V VIVD60TM VIVE60TM M22x2.5 M24x3 M19x1, M19.5x1.25; M19.5x1.5; M20x1.75; M20x UNS; UNEF; UNS; UN; UNF; UN M23x UNS; UN CGMC5/8C GMC100W CGMC15C Pitch Vertical Style 296

299 Partial Profile 55º 55 D2 2 T Vertical Style Vertical Style Insert Style Pitch Ordering Code EDP No. Dimensions Inch Application (Min. Thread Size) TPI VT VB D2 T 2 r BSP (G) Partial 55º Toolholder 7V VIVJ55TM ; CGMC5/16C GMC075W CGMC9C VIVH55TM ; ; ; ; 16-16; V 11V VIVJ55TM ; CGMC7/16C GMC075W CGMC11.5C VIVC55TM ; ; ; ; VIVG55TM ; VIVB55TM ; 1-10; VIVM55TM ; ; CGMC5/8C GMC100W CGMC15C TMSD 2 Pitch Vertical Style 297

300 Trapez 30 D2 Defined by: DIN 103 Tolerance class: 7e/7H 2 Vertical Style T Vertical Style Insert Style Pitch Ordering Code EDP No. Dimensions Inch Application mm VT VB D2 T 2 Trapez Toolholder 7V 2.0 7VI2.0TR-1TM TR16x2 7VI2.0TR-2TM TR18x2 7VI2.0TR-3TM TR20x2 CGMC5/16C GMC075W CGMC9C V 3.0 9VI3.0TR-1TM TR22x VI3.0TR-2TM TR24x3 CGMC7/16C GMC075W CGMC11.5C TMSD Stub ACME 29 D2 Defined by: ANSI B1.8: 1988 Tolerance class: 2G 2 Vertical Style T Vertical Style Insert Style Pitch Ordering Code EDP No. Dimensions Inch Application TPI VT VB D2 T 2 Stub ACME Toolholder 8 7VI8STACMETM CGMC5/16C V 7VI6STACME-1TM GMC075W CGMC9C VI6STACME-2TM VI5STACME-1TM CGMC7/16C V 5 9VI5STACME-2TM GMC075W CGMC11.5C VI5STACME-3TM VI4STACME-1TM CGMC5/8C VI4STACME-2TM V GMC100W VI4STACME-3TM CGMC15C VI4STACME-4TM

301 Vertical Toolholders - Weldon Shank D1 D D2 D2 1 Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter Insert Style Ordering Code EDP No. Dimensions Inch Spare Parts Toolholder 1 D D1 D2* Insert Screw Torx Key Blade Handle 7V GMC075W V GMC075W V GMC100W * The tool cutting diameter (D2) is defined by the insert (See pages ). SN2T8-M1 (M3.0x0.5x9) (70266) SN3T15-M2 (M4x0.7x13.5) (70267) SN4T20-M3 (M5x0.8x15.5) (70268) K2T (70020) Blade T (72009) Blade T (72008) Smart Handle 1 4x2 (72010) Smart Handle 1 42 (72010) TMSD For Correct Clamping: 9V 11V Curved Surfaces Identification Mark Always mount insert with the identification mark between the two curved surfaces on the toolholder. 299

302 Vertical Toolholders - Carbide Cylindrical Shank D1 D1 D D D2 D2 1(max) 1(max) 3(min) Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter Holding Device 3 (min) Insert Style Ordering Code EDP No. Dimensions Inch Spare Parts TMSD 7V 9V 11V Toolholder 1 3 (min) D D1 D2* Insert Screw Torx Key Blade Handle CGMC9C CGMC5/16C /16 CGMC11.5C CGMC7/16C /16 CGMC15C CGMC5/8C / SN2T8-M1 (M3.0x0.5x9) (70266) SN3T15-M2 (M4x0.7x13.5) (70267) SN4T20-M3 (M5x0.8x15.5) (70268) K2T (70020) Blade T (72009) Blade T (72008) Smart Handle 1 4x2 (72010) Smart Handle 1 42 (72010) * The tool cutting diameter (D2) is defined by the insert (See pages ). For Correct Clamping: 9V 11V Curved Surfaces Identification Mark Always mount insert with the identification mark between the two curved surfaces on the toolholder. 300

303 Partial Profile 60º r* r* r* 60 r* Mini Style U Style U Style A Style 2UIDM60 TM... 2UIDD60 TM... Style Insert Size Pitch Ordering Code EDP No. Dimensions Inch mm TPI VT VB r * Toolholder 5.0 (Mini ) IDA60TM TM.SC...5 CTM. SC IDN60TM U Style 2UIDM60 TM... 2UIDD60 TM... Insert Size Pitch Ordering Code EDP No. Dimensions Inch mm TPI VT VB r * Toolholder UIDA60TM UIDB60TM TM.SC...2U CTM. SC...2U 1/4 U UIDD60TM UIDM60TM CTM2SC 056C U UIDC60TM TM.SC...2U CTM. SC...2U UIDB60TM /8 U UIDE60TM TM.SC...3U UIDH60TM /2 U UIDK60TM TM.SC D...4U TMSD A Style Insert Size Pitch Ordering Code EDP No. Dimensions Inch mm TPI VT VB r * Toolholder 1/4 A AIDP60TM TM.SC...2A 3/8 A AIDT60TM TM.SC...3A Pitch U Style For arge Pitches Pitch A Style For Shorter 2 Pitch Mini- Style For Small Bores and Short 2 * The indicated radius (r) refers to the insert nose radius only. 301

304 Partial Profile 55º r* r* 55 Mini Style U Style Style Insert Size Pitch Ordering Code EDP No. Dimensions Inch TPI VT VB *r Toolholder 5.0 (Mini ) IDR55TM TM.SC...5 CTM. SC...5 TMSD U Style Insert Size Pitch Ordering Code EDP No. Dimensions Inch mm TPI VT VB *r Toolholder 1/4 U UIDA55TM UIDB55TM UID55TM TM.SC...2U CTM. SC...2U UIDB55TM /8 U UID55TM TM.SC...3U 6-4 3UIDH55TM /2 U UIDK55TM TM.SC D...4U 2 2 Pitch U Style For arge Pitches Pitch Mini- Style For Small Bores and Short 2 * The indicated radius (r) refers to the insert nose radius only. 302

305 ISO Metric h 1/4P 60 1/8P Defined by: R262 (DIN 13) Tolerance class: 6g/6H Mini Style 5I2.0ISOTM... Mini Style U Style Style 5I2.0IS0 TM... Insert Size Pitch Ordering Code EDP No. Toolholder Cutting Diameter D2 (Inch) mm VT VB Toolholder Adjusted D2 5.0 (Mini ) 1.0 5I1.0ISOTM TM.SC I1.5ISOTM CTM.SC I2.0ISOTM U Style Insert Size Pitch Ordering Code EDP No. Toolholder Cutting Diameter D2 (Inch) mm mm VT VB Toolholder * Adjusted D2 1/4 U 0.43 TM2SC 100W U; 1.5 2UI1.5ISOTM TM3SC 100W U; For 1.5ISO change D2 to D TM4SC 125W U; TM2SC 062C U; TM3SC 075C U; TM4SC 100C U; 2.0 2UI2.0ISOTM CTM3SC 075C U; For 2.0ISO change D2 to D CTM4SC 100C U TMSD * Correct the toolholder cutting diameter D2 according to adjustment, as indicated in the above table. 2 2 Pitch U Style For arge Pitches Pitch Mini- Style For Small Bores and Short 2 303

306 American UN - UNC; UNF; UNEF; UNS h 1/4P 60 1/8P Defined by: ANSI B1.1:74 Tolerance class: 2A/2B Mini Style 5I14UNTM... 5I12UNTM... Mini Style U Style Style 5I14UNTM... 5I12UNTM... Insert Size Pitch Ordering Code EDP No. Toolholder Cutting Diameter D2 (Inch) TPI VT VB Toolholder Adjusted D2 18 5I18UNTM (Mini ) 16 5I16UNTM I14UNTM I12UNTM TM.SC...5 CTM.SC TMSD U Style Insert Size Pitch Ordering Code EDP No. Toolholder Cutting Diameter D2 (Inch) TPI VT VB Toolholder * Adjusted D2 1/4 U UI14UNTM TM2SC100W U; TM3SC100W U; For 14UN change D2 to D TM4SC125W U; TM2SC062C U; TM3SC075C U; TM4SC100C U; 12 2UI12UNTM CTM3SC075C U; For 12UN change D2 to D CTM4SC100C U * Correct the toolholder cutting diameter D2 according to adjustment, as indicated in the above table. 2 2 Pitch U Style For arge Pitches Pitch Mini- Style For Small Bores and Short 2 304

307 NPT / h Defined by: USAS B2.1:1968 Tolerance class: Standard NPT Mini Style U Style Style U Style Insert Size Pitch Ordering Code EDP No. Toolholder Cutting Diameter D2 (Inch) TPI / Toolholder Adjusted D2 5.0 (Mini ) 18 5EI18NPT-TM TM.SC...5 CTM.SC...5 Insert Size Pitch Ordering Code Toolholder Cutting Diameter D2 (Inch) TPI / VT VB Toolholder * Adjusted D2 TM1SC062W U.574 CTM1SC031C U UEI14NPT-TM CTM1SC043C U.590 TM2SC100W U; CTM2SC056C U; CTM2SC062C U.807 1/4 U 0.43 TM2SC100W U; TM2SC062C U UEI11.5NPT-TM TM3SC100W U; TM3SC075C U; CTM3SC075C U TM4SC125W U; TM4SC100C U CTM4SC100C U TM3SC125W U; TM3SC125W U; TM3SC100C U UEI11.5NPT TM TM3SC112C U TM4SC 150W U TM4SC D U TM5SC D U /8 U 0.63 TM3SC125W U TM3SC125W U UEI8NPTTM TM3SC 100C U TM3SC 112C U TM4SC 150W U TM4SC D U TM5SC D U /2 U UEI8NPT-TM TM6SCD U TM7SCD U * Correct the toolholder cutting diameter D2 according to adjustment, as indicated in the above table. - TMSD U Style For arge Pitches Mini- Style For Small Bores and Short 2 305

308 Trapez 30 Defined by: DIN 103 Tolerance class: 7e/7H Mini Style 3/8 U Style TMSD Style U Style Insert Size Pitch Ordering Code EDP No. Application mm VT VB Toolholder 5.0 (Mini ) 3/ I2.0TR-1TM TR16x2, TR20x I2.0TR-2TM TR18x I6.0TR-1TM (TR30-36)x6 TM.SC...5 CTM. SC...5 TM1SC100W CTM1SC050C I6.0TR-2TM (TR )x6 TM7SCD I7.0TRTM (TR38-44)x I8.0TR-1TM (TR46-52)x8 TM2SC100W CTM2SC062C TM3SC125W CTM3SC075C I8.0TR-2TM (TR )x8 TM7SCD Insert Size Pitch Ordering Code EDP No. Application mm VT VB Toolholder 3.0 2UI3.0TR-1TM (TR22-TR30)x3 2UI3.0TR-2TM (TR32-TR60)x3 1/4 U UI4.0TR-1TM (TR20-TR28)x4 2UI4.0TR-2TM (TR65-TR110)x4 See pages UI5.0TR-1TM TR22x5; TR28x5 2UI5.0TR-2TM TR24x5; TR26x5 306

309 American ACME 29 Defined by: ANSI B1.5: 1988 Tolerance class: 3G 3/8 Style Insert Size Pitch Ordering Code EDP No. Application TPI VT VB Toolholder 3/8 5 3I5ACMETM ACME 3I4ACME-1TM ACME 3I4ACME-2TM ACME 4 3I4ACME-3TM ACME 3 3I4ACME-4TM ACME 3I3ACME-1TM ACME 3I3ACME-2TM ACME 3I3ACME-3TM ACME TM1SC100W CTM1SC 050C TM2SC100W CTM2SC062C TM3SC125W CTM3SC075C Stub ACME TMSD 29 Defined by: ANSI B1.8: 1988 Tolerance class: 2G 3/8 Style Insert Size Pitch Ordering Code EDP No. Application TPI VT VB Toolholder 3/8 5 3I5STACMETM STACME 3I4STACME-1TM STACME 4 3I4STACME-2TM STACME 3I4STACME-3TM STACME 3I3STACME-1TM STACME 3 3I3STACME-2TM STACME 3I3STACME-3TM STACME TM1SC100W CTM1SC050C TM3SC125W CTM3SC075C

310 American Buttress P P Defined by: ANSI B Tolerance class: Class 2 Mini Style 3/8 T 5/8 V TMSD Style Insert Size Pitch Ordering Code EDP No. Application TPI VT VB Toolholder 16 5I16ABUT-TM "-4.0" ABUT TM2SC 062W ABUT CTM2SC 037C ABUT 1.25"-4.0" ABUT TM3SC 075W ABUT CTM3SC 055C ABUT 5.0 (Mini ) 12 5I12ABUT-TM "-6.0" ABUT TM2SC 062W ABUT CTM2SC 037C ABUT 1.25"-6.0" ABUT TM3SC 075W ABUT CTM3SC 055C ABUT 10 5I10ABUT-TM "-16.0" ABUT TM2SC 062W ABUT CTM2SC 037C ABUT 1.25"-16.0" ABUT TM3SC 075W ABUT CTM3SC 055C ABUT 1.75"-4.0" ABUT TM2SC 100W ABUT 16 3I16ABUT-TM CTM2SC 075C ABUT 2.5"-4.0" ABUT TM3SC 125W ABUT 1.75"-6.0" ABUT TM2SC 100W ABUT CTM2SC 075C ABUT 12 3I12ABUT-TM "-6.0" ABUT TM3SC 125W ABUT 4.0"-6.0" ABUT TM6SC D ABUT TM2SC 100W ABUT 1.75"-6.0" ABUT CTM2SC 075C ABUT 10 3I10ABUT-TM /8 2.5"-6.0" ABUT TM3SC 125W ABUT 4.0"-6.0" ABUT TM6SC D ABUT 1.75"-6.0" ABUT TM2SC 100W ABUT CTM2SC 075C ABUT" 8 3I8ABUT-TM "-6.0" ABUT TM3SC 125W ABUT 4.0"-6.0" ABUT TM6SC D ABUT 1.75"-6.0" ABUT TM2SC 100W ABUT CTM2SC 075C ABUT 6 3I6ABUT-TM "-6.0" ABUT TM3SC 125W ABUT 4.0"-6.0" ABUT TM6SC D ABUT V Style Insert Size Pitch Ordering Code EDP No. Application TPI VT VB T Toolholder 4 5VI4ABUT-TM ABUT TM6SC D V6-ABUT 5/8 V 3 5VI3ABUT-TM ABUT 2.5 5VI2.5ABUT-TM ABUT TM6SC D V8-ABUT 308

311 API Round Casing & Tubing h ' Defined by: API STD. 5B:1979 Tolerance class: Standard API RD U Style Insert Size Pitch Ordering Code EDP No. Toolholder Cutting Diameter D2 (Inch) Inch TPI VT VB Toolholder * Adjusted D2 TM2SC100W U TM2SC062C U.844 1/4 U UI10APIRDTM TM3SC100W U TM3SC075C U.962 TM4SC125W U TM4SC100C U TM3SC125W U TM3SC125W U TM3SC100C U /8 U UI8APIRDTM... TM3SC112C U TM4SC150W U TM4SCD U TM5SCD U TMSD * Correct the toolholder cutting diameter D2 according to adjustment, as indicated in the above table. 309

312 Standard Toolholders - Weldon Shank (U Style) D D2 2 1 D1 Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter Weldon Shank for U Style Inserts Insert Size Ordering Code EDP No. Dimensions Inch No. of Flutes Spare Parts 1 2 D D1 D2 Z Insert Screw Torx Key TM1SC062W U * 1 TM2SC100W U * 2 1/4 U TM2SC100W U SN2T HK2T (70036) (70227) TM3SC100W U TM4SC125W U TM3SC125W U SA3T 3/8 U TM3SC125W U (70028) HK3T (70228) TM4SC150W U SN3T (70038) TMSD Weldon Shank (U Style) Applications Thread Applications for Partial Profile Inserts Toolholder Min. Thread Dia. D2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS BSP (G) Partial 55 Trapez TM1SC062W U.58* TM2SC100W U.81* TM2SC100W U.91 TM3SC100W U 1.02 TM4SC125W U 1.22 TM3SC125W U TM3SC125W U 1.44 TM4SC150W U 1.66 M18x2.5; M24x3.0 M24x3.0; M30x3.5 M27x3.0; M30x3.5; M36x4.0 M30x3.5; M36x4.0 M364.0 M42x4.5; M48x5.0; M56x5.5; M64x6.0 M48x5.0; M56x5.5; M64x6.0 M16x0.5; M16x0.75; M16x1.0; M17x1.25; M17x1.5; M17x M22x0.5; M22x0.75; M22x1.0; M23x1.25; M23x1.5; M23x2.0 M24x0.5; M24x0.75; M25x1.0; M25x1.25; M26x1.5; M26x2.0; M27x2.5 M27x0.5; M27x0.75; M28x1.0; M28x1.25; M28x1.5; M29x2.0; M30x2.5; M30x ; ; ; M32x0.5; M32x0.75; M33x1.0; M33x1.25; M33x1.5; M34x2.0; M34x2.5; M35x3.0; M36x M39x1.5; M39x2.0; M40x2.5; M41x3.0; M42x3.5; M42x4.0 M45x1.5; M45x2.0; M46x2.5; M48x3.0; M48x3.5; M48x ; 2-4.5; ; 2 1 / UN; UN; UNS; UN; UN; UN; UNS; UN UN; UN; UNS; UNS; UNEF; 1-18UNS; UN; 1-14UNS; UN; 1-10UNS 1-32UN; 1-28UN; 1-27UNS; 1-24UNS; 1-20UNEF; 1-18UNS; 1-16UN; 1-14UNS; 1-12UNF; UNS; UN UN; UNS; UN; UNEF; UN; UNS; UNF; UNS; UN UN; UNS; UN; UNEF; UN; UNS; UNF; UNS; UN UN; UNS; UN; UNS; UN; UN UN; UNS; UN; UN; UN ; ; ; ; ; ; ; ; ; 7 8-9; 1-8; ; 1-20; 1-16; 1-12; 1-10; ; 1-8; ; 1-20; 1-16; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; TR22x3; TR24x3 (TR26- TR60)x * For TR inserts use the CNC program (D2+.01"). 310

313 Weldon Shank (U Style) Applications (con t) Thread Applications for Full Profile Inserts (ISO & UN) Toolholder TM2SC100W U TM3SC100W U TM4SC125W U Toolholder Cutting Diameter D2 (Inch) Pitch Min. Thread Dia. * Adjusted D2 mm TPI ISO Fine UN/UNF/UNEF/UNS M26x M26x UNS UNF M28x M29x UNF UNF M33x M34x UNS UNF Thread Applications for Full Profile Inserts (NPT) Toolholder Toolholder Cutting Diameter D2 (Inch) Pitch Cylindrical or Conical Pre-Drilled Hole Cylindrical Pre-Drilled Hole * Adjusted D2 TPI NPT Threading by 1 Radial Pass **NPT Threading by 2 Radial Passes (50% / 50%) TM1SC062W U NPT; NPT - TM2SC100W U NPT - TM2SC100W U NPT; NPT; NPT; NPT - TM3SC100W U NPT; NPT; NPT; NPT - TM4SC125W U NPT; NPT; NPT - TM3SC125W U TM3SC125W U NPT; NPT; NPT - TM3SC125W U TM3SC125W U NPT TM4SC150W U NPT; NPT - TM4SC150W U NPT ** When the pre-drilled hole for 8NPT is conical, the thread can be machined in one pass. Thread Applications for Full Profile Inserts (API Round) Toolholder Toolholder Cutting Diameter D2 (Inch) Pitch Cylindrical or Conical Pre-Drilled Hole (for cylindrical 2 radial passes 50%/50%; for conical one radial pass) Conical Pre-Drilled Hole only (one pass) TMSD * Adjusted D2 TPI Thread Dia. TM2SC100W U.844 TM3SC100W U.962 TM4SC125W U TM3SC125W U TM3SC125W U TM4SC150W U x10APIRD (for UP TBG; UP TBG ong); x10APIRD (for TBG; UP TBG; UP TBG ong; Integral-Joint TBG) x10APIRD (for TBG; UP TBG; UP TBG ong; Integral-Joint TBG) x10APIRD (for TBG; UP TBG; UP TBG ong; Integral-Joint TBG) x8APIRD (for CSG; TBG; UP TBG; UP TBG ong); x8APIRD (for CSG) x8APIRD (for CSG; TBG; UP TBG; UP TBG ong); x8APIRD (for CSG) x8APIRD (for CSG; TBG; UP TBG; UP TBG ong); x8APIRD (for CSG) x8APIRD (for CSG) 8.625x8APIRD (for CSG) * Correct the toolholder cutting diameter D2 according to adjustment, as indicated in the above table. 311

314 Standard Toolholders - Carbide Cylindrical Shank (U Style) 3 (min) D D2 2 1 (max) Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter Carbide Cylindrical Shank for U Style Inserts Insert Size Ordering Code EDP No. Dimensions Inch 1/4 U No. of Flutes Spare Parts 1 (max) 2 3 (min) D D2 Z Insert Screw Torx Key CTM1SC031C U * 1.21 CTM1SC043C U * 1 CTM2SC056C U ** 2 CTM2SC056C U * 2 CTM2SC062C U * 2.21 CTM3SC075C U * 3 CTM4SC100C U * 4 * For TR inserts use the CNC program (D2+.010"). ** To be used only with inserts 2UIDD60TM... or 2UIDM60TM... For insert 2UIDD60 TM... use the CNC program (D2+.028"). SN2T (70036) HK2T (70227) TMSD Holding Device D 1(max) Maximum Overhang 3 (min) Minimum ength The overhang-to-bar diameter ratio should be as small as possible to eliminate the chance of chatter (vibration). The minimum length inside a holding device should be 2 times the diameter of the bar shank. 312

315 Carbide Cylindrical Shank (U Style) Applications Thread Applications for Partial Profile Inserts Toolholder Min. Thread Dia. D2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS BSP (G) Partial 55 Trapez CTM1SC031C U.58* CTM1SC043C U.60* CTM2SC056C U.68** CTM2SC056C U.81* M18x2.5; M24x3.0; M30x3.5; M36x4.0 M18x2.5; M24x3.0 M16x0.5; M16x0.75; M16x1.0; M17x1.25; M17x1.5; M17x ; 7 8-9; 1-8; ; M16x0.5; M16x0.75; ; M16x1.0; M17x1.25; 7 8-9; M17x1.5; M17x UN; UN; UNS; UNEF; UN; UN; UNS; UN UN; UN; UNS; UNEF; UN; UN; UNS; UN ; ; ; ; TR22x3; TR24x3; ; ; TR20x4; TR22x5; ; ; ; TR24x5; TR26x5; 7 8-9; 1-8; TR28x ; ; ; ; ; ; ; TR22x3; TR24x M20x2.5; M22x2.5 M21x UNS; UN M24x3.0; M22x0.5; M22x0.75; 1-8; M30x3.5; M22x1.0; M23x1.25; 1 8-7; M36x4.0 M23x1.5; M23x UN; UN; UNS; UNS; UNEF; 1-18UNS; UN; 1-14UNS; UN; 1-10UNS ; ; 1-20; 1-16; 1-12; 1-10; 1 8-9; (TR26-TR60)x3; TR28x4; 1-8; (TR65-TR110)x4; TR28x5 CTM2SC062C U.81* CTM3SC075C U 1.02* M24x3.0; M30x3.5 M30x3.5; M36x4.0 M22x0.5; M22x0.75; 1-8; M22x1.0; M23x1.25; 1 8-7; M23x1.5; M23x M27x0.5; M27x0.75; M28x1.0; M28x1.25; ; M28x1.5; M29x2.0; M30x2.5; M30x UN; UN; UNS; UNS; UNEF; 1-18UNS; UN; 1-14UNS; UN; 1-10UNS UN; UNS; UN; UNEF; UN; UNS; UNF; UNS; UN ; ; ; 1-20; 1-16; 1-12; 1-10; 1 8-9; (TR26-TR60)x3 1-8; ; ; ; ; ; (TR40-TR60)x3 (TR65-TR110)x4 CTM4SC100C U 1.24* M36x4.0 M32x0.5; M32x0.75; M33x1.0; M33x1.25; M33x1.5; M34x2.0; M34x2.5; M35x3.0; M36x UN; UNS; UN; UNEF; UN; UNS; UNF; UNS; UN ; ; ; ; (TR50-TR60)x3 (TR65-TR110)x4 * For TR inserts use the CNC program (D2+.10"). ** To be used only with inserts 2UIDD60TM... or 2UIDM60TM... For insert 2UIDD60 TM... use the CNC program (D2+.028"). Thread Applications for Full Profile Inserts (ISO & UN) Toolholder CTM3SC075C U CTM4SC100C U Toolholder Cutting Diameter D2 (Inch) Pitch Min. Thread Dia. * Adjusted D2 mm TPI ISO Fine UN/UNF/UNEF/UNS M28x M29x UNS UNF M33x M34x UNS UNF TMSD * Correct the toolholder cutting diameter D2 according to adjustment, as indicated in the above table. Thread Applications for Full Profile Inserts (NPT) Toolholder Toolholder Cutting Diameter D2 (Inch) Pitch Cylindrical or Conical Pre-Drilled Hole Cylindrical Pre-Drilled Hole * Adjusted D2 TPI NPT Threading by 1 Radial Pass NPT Threading by 2 Radial Passes (50% / 50%) CTM1SC031C U CTM1SC043C U NPT; NPT - CTM2SC056C U CTM2SC062C U NPT - CTM3SC075C U NPT; NPT; NPT; NPT - CTM4SC100C U NPT; NPT; NPT - * Correct the toolholder cutting diameter D2 according to adjustment, as indicated in the above table. 313

316 Standard Toolholders - Steel Cylindrical Shank (U Style) 4 D D2 2 D1 1 (max) 3 (min) Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter Steel Cylindrical Shank for U Style Inserts Insert Size Ordering Code EDP No. Dimensions Inch Steel Cylindrical Shank (U Style) Applications Thread Applications for Partial Profile Inserts Spare Parts 1 (max) 2 3 (min) 4 D D1 D2 Z Insert Screw Torx Key TM2SC062C U /4 U TM3SC075C U SN2T HK2T (70036) (70227) TM4SC100C U /8 U No. of Flutes TM3SC100C U SA3T TM3SC112C U (70028) HK3T (70228) TMSD Toolholder Min. Thread Dia. D2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS BSP (G) Partial UN; 1-28UN; 1-27UN; TM2SC062C U.91 M27x3.0; M30x3.5; M24x0.5; M25x0.75; M25x1.0; 1-24UNS; 1-20UNEF; 3 M36x4.0 M26x1.5; M26x2.0; ; 1-26; 1-20; 1-11 M25x1.25; M27x UNS; 1-16UN; 1-14UNS; UN; 8-16; 8-12; 1 8-9; UNS; 1 8-8UN TM3SC075C U 1.02 M30x3.5; M36x4.0 TM4SC100C U 1.22 M36x4.0 M27x0.5; M27x0.75; M28x1.0; M28x1.25; M28x1.5; M29x2.0; M30x2.5; M30x3.0 M32x0.5; M32x0.75; M33x1.0; M33x1.25; M33x1.5; M34x2.0; M34x2.5; M35x3.0; M36x ; UN; UNS; UN; UNEF; UN; UNS; UNF; UNS; UN UN; UNS; UN; UNEF; UN; UNS; UNF; UNS; UN ; ; ; ; ; ; ; ; ; ; TM3SC100C U 1.44 M42.5x4.5; M48x5.0; M56x5.5; M64x6.0 M39x1.5; M40x2.5; M41x3.0; M42x3.5; M42x ; 2-4.5; UN; UNS; UN; UNS; UN; UN ; ; ; ; TM3SC112C U 1.46 M42.5x4.5; M48x5.0; M56x5.5; M64x6.0 M39x1.5; M40x2.5; M41x3.0; M42x3.5; M42x ; 2-4.5; UN; UNS; UN; UNS; UN; UN ; ; ; ; The length of cylindrical shank toolholders can be modified to reduce chatter (vibration). Note: The length of the shank inside the clamping device should be 3 at minimum. 314

317 Steel Cylindrical Shank (U Style) Applications (con t) Thread Applications for Full Profile Inserts (ISO & UN) Toolholder TM2SC062C U TM3SC075C U TM4SC100C U Toolholder Cutting Diameter D2 (Inch) Pitch Min. Thread Dia. * Adjusted D2 mm TPI ISO Fine UN/UNF/UNEF/UNS M26x M26x UNS UNF M28x M29x UNS UNF M33x M34x UNS UNF Thread Applications for Full Profile Inserts (NPT) Toolholder Toolholder Cutting Diameter D2 (Inch) Pitch Cylindrical or Conical Pre-Drilled Hole Cylindrical Pre-Drilled Hole * Adjusted D2 TPI NPT Threading by 1 Radial Pass **NPT Threading by 2 Radial Passes (50% / 50%) TM2SC062C U NPT; NPT; NPT; NPT - TM3SC075C U NPT; NPT; NPT; NPT - TM4SC100C U NPT; NPT; NPT - TM3SC100C U TM3SC112C U NPT; NPT; NPT - TM3SC100C U TM3SC112C U NPT ** When the pre-drilled hole for 8NPT is conical, the thread can be machined in one pass. TMSD Thread Applications for Full Profile Inserts (API Round) Toolholder Toolholder Cutting Diameter D2 (Inch) Pitch Cylindrical or Conical Pre-Drilled Hole (for cylindrical 2 radial passes 50%/50%; for conical one radial pass) Conical Pre-Drilled Hole only (one pass) * Adjusted D2 TPI Thread Dia. TM2SC062C U x10APIRD (for UP TBG; UP TBG ong); x10APIRD (for TBG; UP TBG; UP TBG ong; Integral-Joint TBG) TM3SC075C U x10APIRD (for TBG; UP TBG; UP TBG ong; Integral-Joint TBG) - TM4SC100C U x10APIRD (for TBG; UP TBG; UP TBG ong; Integral-Joint TBG) TM3SC100C U x8APIRD (for CSG; TBG; UP TBG; UP TBG ong); x8APIRD (for CSG) TM3SC112C U x8APIRD (for CSG) x8APIRD (for CSG) * Correct the toolholder cutting diameter D2 according to adjustment, as indicated in the above table. 315

318 Shell TMSD TMSD Mill - Shell (U Shell Style) Mill Mill (U-Style) (U-Style) 2 D1 Da Combi Shell Mill Adaptor is preferable D2 d (H7) D1 Da Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter H Adaptor not included Shell Mill for U Style Inserts Spare Parts Insert Size Ordering Code EDP No. Dimensions Inch No. of Flutes D1 D2 d(h7) H 2 Z Insert Screw Torx Key Holder Screw 3/8 U 1/2 U TM4SC-D U SN3T HK3T 1/4-28x1.25 (70222) TM5SC-D U (70038) (70228) 3/8-24x1.25 (70223) TM6SC-D U SA4T HK4T 1/2-20x1.5 (70224) TM8SC-D U (70032) (70241) 3/4-16x1.75 (70226) Shell Mill (U Style) Applications TMSD Thread Applications for Partial Profile Inserts Toolholder Min. Thread Dia. TM4SC-D U 1.69 D2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS BSP (G) Partial 55 M56x5.5 M64x6.0 M45x1.5; M48x2.0 M48x3.0; M48x ; UN; UNS; UN; UNS; UN; UN ; ; ; ; 2-4.5; 2¼ - 4 TM5SC-D U 2.09 M64x6.0 M55x1.5; M56x2.0; M58x3.0; M58x UN; UNS; UN; UNS; UN; UN ¼-16; 2¼-12; ; ; 3-5; TM6SC-D U M95x6; M125x UN ¼-4; 4-3 TM8SC-D U M120x6; M125x UN

319 Shell Mill (U Style) Applications (con t) Thread Applications for Full Profile Inserts (NPT) Toolholder Toolholder Cutting Diameter D2 (Inch) Pitch Cylindrical or Conical Pre-Drilled Hole Cylindrical Pre-Drilled Hole * Adjusted D2 TPI NPT Threading by 1 Radial Pass **NPT Threading by 2 Radial Passes (50% / 50%) TM4SC-D U NPT; NPT - TM4SC-D U NPT TM5SC-D U NPT - TM5SC-D U NPT TM6SC-D U D-8NPT 160D...240D-8NPT TM7SC-D U D-8NPT 160D...240D-8NPT ** When the pre-drilled hole for 8NPT is conical, the thread can be machined in one pass. Thread Applications for Full Profile Inserts (API Round) Toolholder Toolholder Cutting Diameter D2 (Inch) Pitch Cylindrical or Conical Pre-Drilled Hole (for cylindrical 2 radial passes 50%/50%; for conical one radial pass) Conical Pre-Drilled Hole only (one pass) * Adjusted D2 TPI Thread Dia. TM4SC-D U TM5SC-D U x8APIRD (for CSG; TBG; UP TBG; UP TBG ong); x8APIRD (for CSG) x8APIRD (for CSG; TBG; UP TBG; UP TBG ong); x8APIRD (for CSG) x8APIRD (for CSG) TMSD * Correct the toolholder cutting diameter D2 according to adjustment, as indicated in the above table. 317

320 Standard Toolholders - Weldon Shank ( Style - Mini ) D D2 2 1 D1 Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter Weldon Shank for Mini- Style Inserts Insert Size Ordering Code EDP No. Dimensions Inch No. of Flutes Spare Parts mm 1 2 D D1 D2 Z Insert Screw Torx Key TM1SC062W TM2SC062W (Mini ) TM3SC075W SN5TR K7T TM2SC062W ABUT TM3SC075W ABUT TMSD 318

321 Weldon Shank ( Style - Mini ) Applications Thread Applications for Partial Profile Inserts Toolholder Min. Thread Dia. D2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS BSP (G) Partial 55 Trapez TM1SC062W M16x2 M14x0.5; M14x0.75; M14.5x1.0; M15x1.5; M17x UN; UN; UNS; UNEF; UN; UNF; UN; UNS; UN TR162; TR182 TM2SC062W M16x2 M15x0.5; M15x0.75; M15x1.0; M16x1.5; M17x UN; UN; UNS; UNEF; UN; UNF; UN; UNS; UN TR162; TR182 TM3SC075W M19x0.5; M19x0.75; M19x1.0; M20x1.5; M20x UN; UN; UNS; UNS; UNEF; UNS; UN; UNF; UN TR202 Thread Applications for Full Profile Inserts (ISO, UN, NPT) Toolholder Min. Thread Dia. D2 ISO Fine UN/UNF/UNEF/UNS NPT TM1SC062W M14.5x1.0; M15x1.5; M17x UNF; UN; UNS; UN NPT TM2SC062W M15x1.0; M16x1.5; M17x UNF; UN; UNS; UN NPT TMSD TM3SC075W M19x1.0; M20x1.5; M20x UNS; UN; UNF; UN - Thread Applications for Full Profile American Buttress Inserts Toolholder Thread Dia. D2 American Buttress TM2SC062W ABUT.55 ( )-16; ( )-12; ( )-10 TM3SC075W ABUT.72 ( )-16; ( )-12; ( )

322 Standard Toolholders - Carbide Cylindrical Shank ( Style - Mini ) 3 (min) D D2 2 1 (max) Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter Carbide Cylindrical Shank for Mini- Style Inserts Insert Size Ordering Code EDP No. Dimensions Inch No. of Flutes Spare Parts 1 (max) 2 3 (min) D D2 Z Insert Screw Torx Key CTM1SC037C CTM2SC037C SN5TR K7T (Mini ) CTM3SC056C (72007) (70026) CTM2SC037C ABUT CTM3SC055C ABUT TMSD Holding Device D 1(max) Maximum Overhang 3 (min) Minimum ength The overhang-to-bar diameter ratio should be as small as possible to eliminate the chance of chatter (vibration). The minimum length inside a holding device should be 2 times the diameter of the bar shank. 320

323 Carbide Cylindrical Shank ( Style - Mini ) Applications Thread Applications for Partial Profile Inserts Toolholder Min. Thread Dia. CTM1SC037C M16x2 D2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS BSP (G) Partial 55 Trapez M14x0.5; M14x0.75; M14.5x1.0; M15x1.5; M17x UN; UN; UNS; UNEF; UN; UNF; UN; UNS; UN TR162; TR182 CTM2SC037C M16x2 M15x0.5; M15x0.75; M15x1.0; M16x1.5; M17x UN; UN; UNS; UNEF; UN; UNF; UN; UNS; UN TR162; TR182 CTM3SC056C M19x0.5; M19x0.75; M19x1.0; M20x1.5; M20x UN; UN; UNS; UNS; UNEF; UNS; UN; UNF; UN TR202 Thread Applications for Full Profile Inserts (ISO, UN, NPT) Toolholder Min. Thread Dia. D2 ISO Fine UN/UNF/UNEF/UNS NPT CTM1SC037C M14.5x1.0; M15x1.5; M17x UNF; UN; UNS; UN NPT CTM2SC037C M15x1.0; M16x1.5; M17x UNF; UN; UNS; UN NPT TMSD CTM3SC056C M19x1.0; M20x1.5; M20x UNS; UN; UNF; UN - Thread Applications for Full Profile American Buttress Inserts Toolholder Thread Dia. D2 American Buttress CTM2SC037C ABUT.55 ( )-16; ( )-12; ( )-10 CTM3SC055C ABUT.72 ( )-16; ( )-12; ( )

324 Standard Toolholders - Weldon Shank ( Style - 3/8 ) ABUT Holder D1 D D2 2 1 Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter Weldon Shank for 3/8 Style Inserts Insert Size Ordering Code EDP No. Dimensions Inch No. of Flutes Spare Parts Toolholder 1 2 D D1 D2 Z Insert Screw Torx Key TM1SC100W SN3T (70038) TM2SC100W SA3T (70028) 3/8 TM3SC125W SN3T (70038) HK3T (70228) TM2SC100W ABUT SA3T (70028) TM3SC125W ABUT TMSD Weldon Shank ( Style - 3/8 ) Applications Thread Applications for Partial Profile Inserts Toolholder Min. Thread Dia. D2 Trapez American ACME Stub ACME TM1SC100W (TR30-36)x ; ; ; ; TM2SC100W (TR38-44)x TM3SC125W (TR46-52)x8 2-4; ; ; ; ; ; Thread Applications for Full Profile American Buttress Inserts Toolholder Thread Dia. D2 American Buttress TM2SC 100W ABUT 1.04 ( )-16; ( )-12; ( )-10; ( )-8; ( )-6 TM3SC 125W ABUT 1.40 (2.5-4 )-16; (2.5-6 )-12; (2.5-6 )-10; (2.5-6 )-8; (2.5-6 )-6 322

325 Standard Toolholders - Carbide Cylindrical Shank ( Style - 3/8 ) ABUT Holder ABUT Holder 3 (min) D D2 2 1 (max) Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter Carbide Cylindrical Shank for 3/8 Style Inserts Insert Size Ordering Code EDP No. Dimensions Inch No. of Flutes Spare Parts Toolholder 1(max) 2 3(min) D D2 Z Insert Screw Torx Key CTM1SC050C SN3T (70038) CTM2SC062C SA3T (70028) 3/8 HK3T (70228) CTM3SC075C SN3T (70038) CTM2SC075C ABUT SA3T (70028) Carbide Cylindrical Shank ( Style - 3/8 ) Applications Thread Applications for Partial Profile Inserts Toolholder Min. Thread Dia. D2 Trapez American ACME Stub ACME CTM1SC050C (TR30-36)x ; ; ; ; CTM2SC062C (TR38-44)x CTM3SC075C (TR46-52)x8 2-4; ; ; ; ; ; TMSD Thread Applications for Full Profile American Buttress Inserts Toolholder Thread Dia. D2 American Buttress CTM2SC075C ABUT 1.04 ( )-16; ( )-12; ( )-10; ( )-8; ( )-6 Holding Device D 1(max) Maximum Overhang 3 (min) Minimum ength The overhang-to-bar diameter ratio should be as small as possible to eliminate the chance of chatter (vibration). The minimum length inside a holding device should be 2 times the diameter of the bar shank. 323

326 Shell Mill ( Style - 3/8 ) 2 D1 Da - Combi Shell Mill Adaptor is preferable Da D2 d(h7) D1 H Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter Shell Mill for 3/8 Style Inserts Insert Size Ordering Code EDP No. Dimensions Inch No. of Flutes Spare Parts Toolholder D1 D2 d(h7) H 2 Z Insert Screw Torx Key Holder Screw 3/8 TM7SC-D TM6SC-D ABUT SA3T (70028) HK3T (70228) UNx1 1 2 (70037) x1.25 (70223) TMSD Shell Mill ( Style - 3/8 ) Applications Thread Applications for Partial Profile Inserts Toolholder Min. Thread Dia. D2 Trapez American ACME Stub ACME TM7SC-D (TR115-TR130)x6; (TR175-TR240)x8 - - Thread Applications for Full Profile American Buttress Inserts Toolholder Thread Dia. D2 American Buttress TM6SC-D ABUT 2.28 (4.0-6 )-12; (4.0-6 )-10; (4.0-6 )-8; (4.0-6 )-6 324

327 Shell Mill (5/8 V Style) 2 D1 Da - Combi Shell Mill Adaptor is preferable Da D2 d(h7) D1 Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter H Shell Mill for 5/8 V Style Inserts Insert Size Ordering Code EDP No. Dimensions Inch No. of Flutes Spare Parts Toolholder D1 D2 d(h7) H 2 Z Insert Insert Screw Torx Key 5/8"V TM6SC-D V6-ABUT VI4ABUT-TM VI2.5ABUT-TM... TM6SC-D V8-ABUT VI3ABUT-TM... SA5 (70033) HK5T (70011) Holder Screw UNx1 1 2 (70037) TMSD Shell Mill (5/8 V Style) Applications Thread Applications for Full Profile American Buttress Inserts Toolholder Thread Dia. D2 American Buttress TM6SC-D V6-ABUT 3.46 ( )-4 TM6SC-D V8-ABUT 3.46 ( )-3; ( )

328 Standard Toolholders - Steel Cylindrical Shank (A Style) 4 D D2 D1 2 1 (max) 3 (min) Coolant-Thru is recommended, especially when D2>0.7 x nominal thread diameter Steel Cylindrical Shank for A-Style Inserts Insert Size Ordering Code EDP No. Dimensions Inch No. of Flutes Spare Parts 1(max) 2 3 (min) 4 D D1 D2 Z Insert Screw Torx Key 1/4 A TM3SC075C A SN2T(70036) HK2T (70227) 3/8 A TM3SC100C A SA3T (70028) HK3T (70228) TMSD Steel Cylindrical Shank (A Style) Applications Thread Applications for Partial Profile Inserts Toolholder Min. Thread Dia. TM3SC075C A D2 ISO Coarse ISO Fine UNC UN/UNF/UNEF/UNS BSP (G) M28x1.5; M29x2.0; M30x2.5; M30x UN; UNS; UN; UNS; UN - TM3SC100C A M38x2.0; M39x2.5; M39x3.0; M40x UN; UNS; UN; UN - The length of cylindrical shank toolholders can be modified to reduce chatter (vibration). Note: The length of the shank inside the clamping device should be 3 at minimum. 326

329 Recommended Grades, Cutting Speeds Vc [ft/min] and Feed f [inch/tooth] Material Group P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metals S Heat Resistant Material H Hardened Material Vargus No. Material Hardness Brinell HB Vc [ft/min] Feed* f [inch/tooth] by Cutting Dia. (D2) VB VT Shell Mill 1 ow Carbon (C= %) Unalloyed Steel Medium Carbon (C= %) High Carbon (C= %) Non Hardened ow Alloy Steel (alloying elements 5%) Hardened Hardened High Alloy Steel Annealed (alloying elements>5%) Hardened ow Alloy (alloying elements <5%) Cast Steel 10 High Alloy (alloying elements >5%) Stainless Steel Non Hardened Ferritic Hardened Stainless Steel Austenitic Austenitic Super Austenitic Stainless Steel Non Hardened Cast Ferritic Hardened Stainless Steel Austenitic Cast Austenitic Hardened Malleable Ferritic (short chips) Cast Iron Pearlitic (long chips) ow Tensile Strength Grey Cast Iron 31 High Tensile Strength Nodular Sg Iron Ferritic Pearlitic Aluminium Alloys Non Aging Wrought Aged Cast Aluminium Alloys 37 Cast & Aged Aluminium Alloys Cast Si 13-22% Copper and Brass Copper Alloys Bronze and Non eaded Copper Annealed (iron based) High Temperature Aged (iron based) Alloys Annealed (nickel or cobalt based) Aged (nickel or cobalt based) Titanium Alloys Pure 99.5 Ti 400Rm α+β alloys 1050Rm HRc Extra Hard Steel Hardened & Tempered HRc * When using a Shell Mill toolholder, the feed can be increased by 50%. * For 3/8 it is recommended to machine in two passes and decrease the feed by 40%. TMSD Grades Grade Application U Style A Style Mini- Style 3/8 Style Vertical Style V Style VB TiCN coated carbide grade. Excellent grade for Steels and General Use. VT TiAlN coated carbide grade. Ideal for Stainless Steels. 327

330

331 TM Solid TM Solid Solid Carbide Thread Milling Tools

332 Vardex Ordering Code System TM Solid Carbide HC I UNC 8 TM 9 10 VTH ine HC - Helicool HCR - Helicool R HCC - Helicool C H - Helical S - Straight Flutes D - Deep Threading or MilliPro 2 - No. of Teeth 1T - 1 Tooth 3T - 3 Teeth (MilliPro) 2-2 Teeth H (MilliPro HD) 3 - Shank Dia. 12-1/8 19-3/ /4 31-5/ /8 50-1/2 63-5/8 75-3/4 4 - Cutting Dia Tool Cutting ength Up to 3Do 6 - Type of Tool E - I - EI - + TM Solid 7 - Pitch Full Profile - Pitch Range mm TPI Partial Profile - Pitch Range mm TPI TA TB TC TD TF Standard 60 - Partial Profile 60 ISO - ISO Metric UN - American UN UNC - UN Coarse UNF - UN Fine UNEF - UN Extra Fine UNJ - UNJ MJ - MJ BSW - Whitworth Coarse BSP - BSP BSF - Whitworth Fine BSPT - BSPT NPT - NPT ANPT - ANPT NPTF - NPTF NPS - NPS PG - PG TP60 - Taper 60⁰ TP55 - Taper 55⁰ 9 - System TM TM - Extra ong 10 - No. of Flutes 3-3 Flutes 5-5 Flutes * For straight flutes only Carbide Grade VTS VTH HTC Thriller HTC 1 M D 4 VTN ine 2 - Thread Diameter 3 - Pitch 4 - Thread ength 5 - Carbide Grade HTC - Thriller M6 - M mm 2D 2.5D VTN VTS 330

333 TM Solid Carbide Program Miniature Threads MilliPro MilliPro & MilliPro E From 1-72UNF (M1.6x0.35) Full Profile ong Thread Deep Threading MilliPro HD Up to 62 HRc Taper For Bone Plate Applications From Pitch mm Normal Use Straight Flutes MilliPro Dental From 0-80UNF (M1.0x0.25) Up to 3Do Heavy Duty Helicool Partial Profile From No.8-36UNF (M4.5x0.75) From No.10-32UNF (M3x0.5) Radial Coolant Helicool-R (HCR) Helicool and Chamfer Helicool-C (HCC) TM Solid From No.10-32UNF (M6x1.0) From No.10-32UNF (M6x1.0) Taper For Bone Plate Applications From Pitch mm Economical Tool He-ex Drill, Thread and Chamfer HTC From No.10-32UNF (M3x0.5) From M6x

334 ISO Metric Helicool Helicool D2 e h 1/4P 60 D D2 1/8P Defined by: R262 (DIN 13) Tolerance class: 6H e Helical Flutes with Thru-Hole Coolant 1.5 x Do (e 1.5 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* M Coarse M Fine mm VTH D D2 e Z Zt Inch M3x0.5 M3.5-M16x HC I0.50ISOTM / M4x HC I0.70ISOTM / M5x HC I0.80ISOTM / M61.0 M8-M40x HC I1.00ISOTM / M8x HC I1.25ISOTM / M10x1.5 M12-M48x HC I1.50ISOTM / M12x HC I1.75ISOTM / M14x2.0 M17-M80x HC I2.00ISOTM / M16x2.0 M17-M80x HC I2.00ISOTM / TM Solid Helical Flutes with Thru-Hole Coolant 2 x Do (e 2 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* M Coarse M Fine mm VTH D D2 e Z Zt Inch M3x0.5 M3.5-M16x HC I0.50ISOTM / M4x HC I0.50ISOTM / M5x HC I0.50ISOTM / M4x HC I0.70ISOTM / M6x HC I0.75ISOTM / M5x HC I0.80ISOTM / M6x1.0 M8-M40x HC I1.00ISOTM / M8x HC I1.00ISOTM / M10x HC I1.00ISOTM / M12x HC I1.00ISOTM / M8x HC I1.25ISOTM / M10x HC I1.25ISOTM / M10x1.5 M12-M48x HC I1.50ISOTM / M12x HC I1.50ISOTM / M14x HC I1.50ISOTM / M16x HC I1.50ISOTM / M12x HC I1.75ISOTM / M14x2.0 M17-M80x HC I2.00ISOTM / M16x2.0 M17-M80x HC I2.00ISOTM / M18x HC I2.50ISOTM / M20x HC I2.50ISOTM / M24x HC I3.00ISOTM / *Bore diameter applies to smallest thread dia. 332

335 American UN Helical Helicool D2 1/4P 60 o e e D D2 1/8P D2 D Defined by:ansi R262 B (DIN 13) Tolerance class: 2B6g/6H e Helical Flutes with Thru-Hole Coolant 1.5 x Do (e 1.5 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* UNC UNF UNEF TPI VTH D D2 e Z Zt Inch No /16"; 3/8"x24 9/16"-11/16"x24 24 HC I24UNCTM / No /16"; 3/8"x24 9/16"-11/16"x24 24 HC I24UNCTM / /4"x20 7/16"; 1/2"x20 3/4"-1"x20 20 HC I20UNCTM / /16"x18 9/16"; 5/8"x18 11/16"-1 11/16"x18 18 HC I18UNCTM / /8"x16 3/4"x16 16 HC I16UNCTM / /16"x14 7/8"x14 14 HC I14UNCTM / /2"x13 13 HC I13UNCTM / /16"x12 1"-1 1/2"x12 12 HC I12UNCTM / Helical Flutes with Thru-Hole Coolant 2 x Do (e 2 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* UNC UNF UNEF TPI VTH D D2 e Z Zt Inch No No.12-3/8 x32 32 HC I32UNFTM / No.12-3/8 x32 32 HC I32UNEFTM / No.12; 1/4 x28 7/16"; 1/2"x28 28 HC I28UNFTM / /4"x28 7/16"; 1/2"x28 28 HC I28UNFTM / /16"; 1/2"x28 28 HC I28UNEFTM / No /16"; 3/8"x24 9/16"-11/16"x24 24 HC I24UNCTM / No /16"; 3/8"x24 9/16"-11/16"x24 24 HC I24UNCTM / /16"; 3/8"x24 9/16"-11/16"x24 24 HC I24UNFTM / /8"x24 9/16"-11/16"x24 24 HC I24UNFTM / /16"-11/16"x24 24 HC I24UNEFTM / /4"x20 7/16"; 1/2"x20 3/4"-1"x20 20 HC I20UNCTM / /16"; 1/2"x20 3/4"-1"x20 20 HC I20UNFTM / /2"x20 3/4"-1"x20 20 HC I20UNFTM / /4"-1"x20 20 HC I20UNEFTM / /16"x18 9/16"; 5/8"x18 11/16"-1 11/16"x18 18 HC I18UNCTM / /16"; 5/8"x18 11/16"-1 11/16"x18 18 HC I18UNFTM / /8"x18 11/16"-1 11/16"x18 18 HC I18UNFTM / /8"x16 3/4"x16 16 HC I16UNCTM / /4"x16 16 HC I16UNFTM / /16"x14 7/8"x14 14 HC I14UNCTM / /8"x14 14 HC I14UNFTM / /2"x13 13 HC I13UNCTM / /16"x12 1"-1 1/2"x12 12 HC I12UNCTM / "-1 1/2"x12 12 HC I12UNFTM / /8"x11 11 HC I11UNCTM / /4"x10 10 HC I10UNCTM / /8"x9 9 HC I9UNCTM / "x8 8 HC I8UNCTM / TM Solid * Bore diameter applies to smallest thread dia. 333

336 Whitworth Helicool / e D2 R0.137P 55 º D D2 R0.137P Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Tolerance class: Medium class A e TM Solid Helical Flutes with Thru-Hole Coolant Thread Pitch Ordering Code EDP No. Dimensions Inch 2 x Do (e 2 x Thread Diameter) No. of Flutes Teeth Bore Dia.* BSW BSF TPI / VTH D D2 e Z Zt Inch 1/4"x26 26 HC EI26BSFTM / /16"x22 22 HC EI22BSFTM / /4"x20 3/8"x20 20 HC EI20BSWTM / /8"x20 20 HC EI20BSFTM / /16"x18 7/16"x18 18 HC EI18BSWTM / /16"x18 18 HC EI18BSFTM / /8"x16 1/2", 9/16"x16 16 HC EI16BSWTM / /2", 9/16"x16 16 HC EI16BSFTM / /16"x16 16 HC EI16BSFTM / /16"x14 5/8", 11/16"x14 14 HC EI14BSWTM / /8", 11/16"x14 14 HC EI14BSFTM / /16"x14 14 HC EI14BSFTM / /2"x12 3/4"x12 12 HC EI12BSWTM / /16"x12 3/4"x12 12 HC EI12BSWTM / /4"x12 12 HC EI12BSFTM / /8"x11 7/8"x11 11 HC EI11BSWTM / /16"x11 11 HC EI11BSWTM / * Bore diameter applies to smallest thread dia. 334

337 BSP (G) Helicool / e D2 D R 0.137P 1/2"-7/8"x14 14 HC EI14BSPTM / O D2 R 0.137P Defined by: B.S.2779:1956 e Tolerance class: Medium class Helical Flutes with Thru-Hole Coolant 1.5 x Do (e 1.5 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* Standard TPI / VTH D D2 e Z Zt Inch 1/16", 1/8"x28 28 HC EI28BSPTM / /8"x28 28 HC EI28BSPTM / /4", 3/8"x19 19 HC EI19BSPTM / /8"x19 19 HC EI19BSPTM / "-4"x11 11 HC EI11BSPTM / Helical Flutes with Thru-Hole Coolant 2 x Do (e 2 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* Standard TPI / VTH D D2 e Z Zt Inch 1/16", 1/8"x28 28 HC EI28BSPTM / /8"x28 28 HC EI28BSPTM / /4", 3/8"x19 19 HC EI19BSPTM / /8"x19 19 HC EI19BSPTM / TM Solid * Bore diameter applies to smallest thread dia. 335

338 NPT Helicool / / e D2 30 O 30 O D2 D 90 O 1 O 47 Defined by: USAS B2.1:1968 Tolerance class: Standard NPT e D2 Helical Flutes with Thru-Hole Coolant Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* Standard TPI / VTH D D2 e Z Zt Inch 1/16 x27 27 HC EI27NPT-TM / /8 x27 27 HC EI27NPT-TM / /4 x18 18 HC EI18NPT-TM / /8 x18 18 HC EI18NPT-TM / /2, 3/4 x14 14 HC EI14NPT-TM / ,.905 1, 1 1/4, 1 1/2, 2 x HC EI11.5NPT-TM / , 1.484, 1.732, /2, 3 x8 8 HC EI8NPT-TM / , ANPT Helicool / e D2 30 O 30 O TM Solid 90 O 1 O 47 D2 D2 D Defined by: MI-P-7105B Tolerance class: Standard ANPT e Helical Flutes with Thru-Hole Coolant Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* Standard TPI / VTH D D2 e Z Zt Inch 1/4 x18 18 HC EI18ANPT-TM / /2, 3/4 x14 14 HC EI14ANPT-TM / ,.905 * Bore diameter applies to smallest thread dia. 336

339 NPTF Helicool / e D2 30 O 30 O D2 D 90 O 1 O 47 Defined by: ANSI Tolerance class: Standard NPTF e D2 Helical Flutes with Thru-Hole Coolant Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* Standard TPI / VTH D D2 e Z Zt Inch 1/16 x27 27 HC EI27NPTFTM / /8 x27 27 HC EI27NPTFTM / /4 x18 18 HC EI18NPTFTM / /8 x18 18 HC EI18NPTFTM / /2, 3/4 x14 14 HC EI14NPTFTM / ,.905 1, 1 1/4, 1 1/2, 2 x HC EI11.5NPTFTM / , 1.484, 1.720, /2 x8; 3 x8 8 HC EI8NPTFTM / , BSPT / e D2 Helicool R0.137P 27.5 O 27.5 O D2 D 90 O 1 O 47' R0.137P Defined by: B.S.21:1985 Tolerance class: Standard BSPT e D2 TM Solid Helical Flutes with Thru-Hole Coolant Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* Standard TPI / VTH D D2 e Z Zt Inch 1/16"x28 28 HC EI28BSPT-TM / /8"x28 28 HC EI28BSPT-TM / /4"x19 19 HC EI19BSPT-TM / /8"x19 19 HC EI19BSPT-TM / /2, 3/4"x14 14 HC EI14BSPT-TM / ", 1 1/2", 2", 2 1/2"x11 11 HC EI11BSPT-TM / * Bore diameter applies to smallest thread dia. 337

340 UNJ Helicool e D D2 5/16P 60 o R max P R min P Defined by: MI-S-8879C Tolerance class: 3B e D2 Helical Flutes with Thru-Hole Coolant 2 x Do (e 2 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth UNJC UNJF UNJEF UNJ TPI VTH D D2 e Z Zt mm (#6) (#10) (#12) (7/16 ) 32 HC I32UNJTM / (1/4 ) (7/16 ) (9/16 ) 28 HC I28UNJTM / (#10) (5/16 ) (9/16 ) - 24 HC I24UNJTM / (5/16 ) (9/16 ) - 24 HC I24UNJTM / (1/4 ) (7/16 ) (3/4 ) (5/16 ) 20 HC I20UNJTM / (7/16 ) (3/4 ) (9/16 ) 20 HC I20UNJTM / (5/16 ) (9/16 ) (1 1/16 ) - 18 HC I18UNJTM / (3/8 ) (3/4 ) (7/16 ) 16 HC I16UNJTM / (7/16 ) (7/8 ) HC I14UNJTM / (1/2 ) HC I13UNJTM / Bore Dia.* TM Solid * Bore diameter applies to smallest thread dia. 338

341 NPS Helicool / e D D2 h D2 Defined by: USA NBS H28 (1957) Tolerance class: Standard NPS e Helical Flutes with Thru-Hole Coolant Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* Standard TPI / VTH D D2 e Z Zt Inch 1/8" 27 HC EI27NPSTM / /4" 18 HC EI18NPSTM / /8" 18 HC EI18NPSTM / /2", 3/4" 14 HC EI14NPSTM / ,.905 1", 2" 11.5 HC EI11.5NPSTM / , American ISO Metric UN Helicool-R (HCR) (HCR) 1/4P 60 O e e D D2 D Improved D2 Chip Evacuation for Thru-Holes 1/8P Defined by: ANSI B Tolerance class: 2B e D2 e D2 TM Solid HeliCool-R (HCR) Helical Flutes with Radial Cooling 2 x Do (e 2 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* UNC UNF UNEF TPI VTH D D2 e Z Zt Inch No No.12-3/8 x32 32 HCR I32UNFTM / /4"x28 7/16, 1/2"x28 28 HCR I28UNFTM / No /16, 3/8"x24 9/16-11/16 x24 24 HCR I24UNCTM / No /16, 3/8"x24 9/16-11/16 x24 24 HCR I24UNCTM / /16, 3/8"x24 9/16-11/16 x24 24 HCR I24UNFTM / /8"x24 9/16-11/16 x24 24 HCR I24UNFTM / /4"x20 7/16, 1/2"x20 3/4-1"x20 20 HCR I20UNCTM / /2"x20 3/4-1 x20 20 HCR I20UNFTM / /16"x18 9/16, 5/8 x18 11/16"-1 11/16 x18 18 HCR I18UNCTM / /8"x16 3/4 x16 16 HCR I16UNCTM / /16"x14 7/8 x14 14 HCR I14UNCTM / /2"x13 13 HCR I13UNCTM / /16"x /2 x12 12 HCR I12UNCTM / * Bore diameter applies to smallest thread dia. 339

342 NPT NPT Helicool-R Helicool (HCR) // 30 O 30 O e e D2 Improved Chip Evacuation for Thru-Holes D2 D2 D D 90 O 1 O 47 e D2 D2 Defined by: USAS B2.1:1968 Tolerance class: Standard NPT e TM Solid Helicool-R (HCR) Helical Flutes with Radial Cooling Thread Pitch Ordering Code EDP No. Dimensions Inch Flutes Teeth Bore Dia.* Standard TPI VTH D D2 e Z Zt Inch 1/16 x27 27 HCR EI27NPT-TM / /8 x27 27 HCR EI27NPT-TM / /4 x18 18 HCR EI18NPT-TM / /8 x18 18 HCR EI18NPT-TM / /2, 3/4 x14 14 HCR EI14NPT-TM / ,.905 1, 1 1/4, 1 1/2, 2 x HCR EI11.5NPT-TM / , 1.484, 1.732, /2, 3 x8 8 HCR EI8NPT-TM / , ISO Metric ISO American Metric UN 1/4P 1/8P 1/4P 60 O 60 O Defined by: R262 (DIN 1/8P 13) Tolerance class: 6H Defined by: ANSI B1.1:74 Tolerance class: 2B e e D2 Helicool-R (HCR) Helicool-C Helicool-C (HCC) (HCC) D2 D Positioning Chamfering Thread Milling Dc = Minimum recommended chamfer diameter Helicool-C (HCC) Helical Flutes with Axial Coolant - Thru & Chamfer 2 x Do (e 2 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Dia.* Bore UNC UNF UNEF TPI VTH D D2 Dc e c Z Zt inch No No.12-3/8 x32 32 HCC I32UNFTM / /4"x28 7/16, 1/2"x28 28 HCC I28UNFTM / No /16, 3/8 x24 9/16-11/16 x24 24 HCC I24UNCTM / No /16, 3/8 x24 9/16-11/16 x24 24 HCC I24UNCTM / /16, 3/8 x24 9/16-11/16 x24 24 HCC I24UNFTM / /8"x24 9/16-11/16 x24 24 HCC I24UNFTM / /4"x20 7/16", 1/2 x20 3/4-1"x20 20 HCC I20UNCTM / /2 x20 3/4-1 x20 20 HCC I20UNFTM / /16"x18 9/16", 5/8 x18 11/16"-1 11/16 x18 18 HCC I18UNCTM / /8"x16 3/4 x16 16 HCC I16UNCTM / /16"x14 7/8 x14 14 HCC I14UNCTM / /2"x13 13 HCC I13UNCTM / /16"x /2 x12 12 HCC I12UNCTM / * Bore diameter applies to smallest thread dia. 340

343 ISO Metric HTC (Thriller) 1/4P W O 140 D3 D D2 Dc D1 e 1/8P Defined by: R262 (DIN 13) Tolerance class: 6H HTC (Thriller) Drill, Chamfer & Thread with Coolant-Thru Thread Ordering Code EDP No. Pitch Dimensions Inch No. of Flutes Teeth ISO 2xDo Coarse VTS VTN mm W e D3 D(mm) D1 Dc D2 Z Zt M6x1.0 HTCM6x1.0x2D M8x1.25 HTCM8x1.25x2D M10x1.5 HTCM10x1.5x2D M12x1.75 HTCM12x1.75x2D ISO 2.5xDo Coarse M6x1.0 HTCM6x1.0x2.5D M8x1.25 HTCM8x1.25x2.5D M10x1.5 HTCM10x1.5x2.5D HTC - Thriller Operating Cycle TM Solid 1/3 P 1/2 P 1 P 1/2 P Start Drill & Chamfer Backing Off Entrance Arc For Thread Milling Thread Milling Exit Arc Retraction HTC line is suitable for Aluminium and Cast Iron machining only. 341

344 ISO ISO Metric Metric / Helical Helical He-ex 1/4P 1/4P 60 o 60 o e e D2 D2 1/8P 1/8P Defined by: by: R262 R262 (DIN (DIN 13) 13) Tolerance Defined by: class: R262 6g/6H (DIN 13) Tolerance class: 6g/6H Tolerance class: 6g/6H D D Helical Flutes - (D-mm shank) 2 x Do (e 2 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth M Coarse mm VTH D(mm) D2 e Z Zt M3x H E0.5ISOTM M4.5x H E0.75ISOTM M6x H E1.0ISOTM M8x H E1.25ISOTM M10x H E1.5ISOTM M14x H E2.0ISOTM TM Solid Helical Flutes - (D-mm shank) 2 x Do (e 2 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* M Coarse M Fine mm VTH D(mm) D2 e Z Zt Inch M3x0.5 M3.5-M16x H I0.5ISOTM M4x H I0.5ISOTM M5x H I0.5ISOTM M4x H I0.7ISOTM M6x H I0.75ISOTM M5x H I0.8ISOTM M6x1.0 M8-M40x H I1.0ISOTM M8x H I1.0ISOTM M10x H I1.0ISOTM M12x H I1.0ISOTM M8x H I1.25ISOTM M10x H I1.25ISOTM M10x1.5 M12-M48x H I1.5ISOTM M12x H I1.5ISOTM M14x H I1.5ISOTM M16x H I1.5ISOTM M12x H I1.75ISOTM M14x2.0 M17-M80x H I2.0ISOTM M16x2.0 M17-M80x H I2.0ISOTM M18-M22x H I2.5ISOTM M24x H I3.0ISOTM * Bore diameter applies to smallest thread dia. 342

345 American American UN UN Helical Helical He-ex 1/4P 1/4P 60 o 60 o 1/8P 1/8P Defined by: ANSI B Defined by: ANSI B Tolerance class: 2A/2B Tolerance class: 2A/2B e e D D2 D D2 Helical Flutes - 2 x Do (e 2 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* UNC UNF TPI VTH D D2 e Z Zt Inch No H1/8".121 -I32UNFTM / No H1/8".121 -I28UNFTM / No H3/16".150 -I28UNFTM / /4"x28 28 H3/16".181 -I28UNFTM / No H1/8".120 -I24UNCTM / No H3/16".138 -I24UNCTM / /16"x24 24 H1/4".232 -I24UNFTM / /8"x24 24 H5/16".291 -I24UNFTM / /4"x20 20 H3/16".181 -I20UNCTM / /2"x20 20 H3/8".371 -I20UNFTM / /16"x20 20 H3/8".335 -I20UNFTM / /16"x18 18 H1/4".232 -I18UNCTM / /16"x18 18 H3/8".371 -I18UNFTM / /8"x18 18 H1/2".496 -I18UNFTM / /8"x16 16 H5/16".285 -I16UNCTM / /4"x16 16 H1/2".496 -I16UNFTM / /16"x14 14 H5/16".305 -I14UNCTM / /2"x13 13 H3/8".350 -I13UNCTM / /16"x12 12 H3/8".371 -I12UNCTM / /8"x11 11 H1/2".469 -I11UNCTM / /4"x10 10 H1/2".496 -I10UNCTM / /8"x9 9 H5/8".621 -I9UNCTM / "x8 8 H5/8".621 -I8UNC TM / TM Solid * Bore diameter applies to smallest thread dia. 343

346 NPT NPT / Helical He-ex Helical 30 o 30 o 30 o 30 o 90 o 1o o 1o 47 Defined by: USAS B2.1:1968 Tolerance Defined by: class: USAS Standard B2.1:1968 NPT Tolerance class: Standard NPT e e D D2 D D2 Helical Flutes Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* Standard TPI / VTH D D2 e Z Zt Inch 1/16"x27, 1/8"x27 27 H1/4".209 -EI27NPT-TM / ,.335 1/4"x18, 3/8"x18 18 H5/16".305 -EI18NPT-TM / ,.571 1/2"x14, 3/4"x14 14 H1/2".496 -EI14NPT-TM / ,.906 1"-2"x H5/8".621 -EI11.5NPT-TM / /2"-6"x8 8 H3/4".746 -EI8NPT-TM / from NPTF NPTF / / Helical Helical He-ex 30 o 30 o 30 o 30 o e e D2 D2 D D TM Solid 90 1o o 1o 47 Defined by: by: ANSI ANSI Tolerance Tolerance class: class: Standard Standard NPTF NPTF Helical Flutes Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* Standard TPI / VTH D D2 e Z Zt Inch 1/16"x27, 1/8"x27 27 H1/4".209 -EI27NPTFTM / ,.331 1/4"x18, 3/8"x18 18 H5/16".305 -EI18NPTFTM / ,.579 1/2"x14, 3/4"x14 14 H1/2".496 -EI14NPTFTM / ,.921 1"-2"x H5/8".621 -EI11.5NPTFTM / /2"-6"x8 8 H3/4".746 -EI8NPTFTM / from * Bore diameter applies to smallest thread dia. 344

347 Tap 60, Tap 55 He-ex P h e 10 α D2 D1 D Helical Flutes - Taper 60 TM Solid Helical Flutes for Bone Plate Applications Pitch Ordering Code Taper Thread Angle Profile Height Dimensions Inch No. of Flutes Teeth mm α h D (mm) D2 D1 e Z Zt 0.4 H I0.4TAP60TM H I0.5TAP60TM Helical Flutes - Taper 55 TM Solid Helical Flutes for Bone Plate Applications Pitch Ordering Code Taper Thread Angle Profile Height Dimensions Inch No. of Flutes Teeth mm α h D (mm) D2 D1 e Z Zt 0.3 H I0.3TAP55TM H I0.35TAP55TM H I0.4TAP55TM H I0.5TAP55TM H I0.6TAP55TM TM Solid 345

348 American UN Deep Threading Helical 1/4P o o e D2 1 D2 D 1/8P 1/8P Defined by:ansi R262 B (DIN 13) Tolerance class: 2B6g/6H D TM Solid Deep Threading - ong Tools for Deep Holes 3 x Do (1 3 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia. UNC UNF TPI VTH D D2 1 Z Zt inch 1/4"x20 20 D1T5/ I20UNCTM / /4"x28 28 D1T5/ I28UNFTM / /16"x18 18 D1T3/ I18UNCTM / /16"x24 24 D1T3/ I24UNFTM / /8"x16 16 D1T3/ I16UNCTM / /8"x24 24 D1T3/ I24UNFTM / /16"x14 14 D1T1/ I14UNCTM / /16"x20 20 D1T1/ I20UNFTM / /2"x13 13 D1T1/ I13UNCTM / /2"x20 20 D1T1/ I20UNFTM / /16"x12 12 D1T5/ I12UNCTM / /16"x18 18 D1T5/ I18UNFTM / /8"x11 11 D1T5/ I11UNCTM / /8"x18 18 D1T5/ I18UNFTM / /4"x10 10 D1T5/ I10UNCTM / /4"x16 16 D1T5/ I16UNFTM / American ACME (2G) 29 1 D2 T D Defined by: ANSI B1.5:1988 Tolerance class: 2G Recommended Overhang Deep Threading - ong Tools for Deep Holes 3 x Do (1 3 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia. UNC TPI VTH D D2 1 Z Zt inch 3/8" S1C I12ACME-2G / /2" S1C I10ACME-2G / /8"-8 8 S1C I8ACME-2G / /4"-6 6 S1C I6ACME-2G / "-5 5 S1C I5ACME-2G /

349 Partial Profile 60º Deep Threading 60 o 1 D2 D Deep Threading - ong Tools for Deep Holes Thread Min. Thread Pitch Ordering Code EDP No. Dimensions Inch M Coarse M Fine UN, UNS, UNF, UNEF mm TPI D D2 1 Z Zt M5x0.8 M6x1.0 M5x0.5, M50.75 M6x0.5, M60.75 No.10-56UNS, No.10-48UNS, No.10-40UNS, No.10-36UNS, No.10-32UNF No.12-56UNS, No.12-48UNS, UNS, UNS, UNEF, UNF, UNS, UNS D1T ITA60TM / D1T ITB60TM / M8x M10x1.5 M12x1.75 M7x0.5, M7x0.75, M7.5x1.0 M10.5x0.5, M11x0.75, M11x1.0 M10x1.0, M M12x1.0, M121.25, M12x UNS, UNS, UNS, UNEF, UN, UNS, UNS, UN UN, UNEF, UNS, UNS UNF, UN, UNS, UN UNS, UNS, UNS, UNS, UNS D1T ITF60TM / D1T ITB60TM / D1T ITC60TM / D1T ITD60TM / M13.5x1.0, M14x1.25, M14x UNEF D1T ITD60TM / TM Solid 347

350 ISO Metric MilliPro MilliPro 1/4P 60 o D2 1 1/8P Defined by: R262 (DIN 13) Tolerance class: 6H e = Pitch x 3 Recommended Overhang D 3 Flutes MilliPro Miniature Thread Mills 2 x Do (1 2 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* M Coarse M Fine mm VTH D D2 1 Z Zt mm M1.6x D3T I0.35ISOTM / M2x D3T I0.4ISOTM / M2.2x D3T I0.45ISOTM / M2.5x D3T I0.45ISOTM / M3x0.5 M3.5-M16x D3T I0.5ISOTM / M3.5x D3T I0.6ISOTM / M4x D3T I0.7ISOTM / M5x D3T I0.8ISOTM / M6x1.0 M8-M40x D3T I1.0ISOTM / M8x D3T I1.25ISOTM / M10x1.5 M12-M48x D3T I1.50ISOTM / M12x D3T I1.75ISOTM / TM Solid MilliPro Miniature Thread Mills 3 x Do (1 3 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* M Coarse M Fine mm VTH D D2 1 Z Zt Inch M1.6x D3T I0.35ISOTM / M2x D3T I0.4ISOTM / M2.5x D3T I0.45ISOTM / M3x0.5 M3.5-M16x D3T I0.5ISOTM / M4x D3T I0.7ISOTM / M5x D3T I0.8ISOTM / M6x1.0 M8-M40 x D3T I1.0ISOTM / M8x D3T I1.25ISOTM / * Bore diameter applies to smallest thread dia. 348

351 ISO Metric MilliPro MilliPro 1/4P 60 o D2 1 1/8P D Defined by: R262 (DIN 13) Tolerance class: 6H e = Pitch x 3 Recommended Overhang 3 Flutes MilliPro (D-mm shank) Miniature Thread Mills 2 x Do (1 2 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* M Coarse M Fine mm VTH D(mm) D2 1 Z Zt Inch M1.6x D3T I0.35ISOTM M2x D3T I0.4ISOTM M2.2x D3T I0.45ISOTM M2.5x D3T I0.45ISOTM M3x0.5 M3.5-M16x D3T I0.5ISOTM M3.5x D3T I0.6ISOTM M4x D3T I0.7ISOTM M5x D3T I0.8ISOTM M6x1.0 M8-M40x D3T I1.0ISOTM M8x D3T I1.25ISOTM M10x1.5 M12-M48x D3T I1.50ISOTM M12x D3T I1.75ISOTM M16x D3T I2.0ISOTM M20x D3T I2.5ISOTM TM Solid MilliPro (D-mm shank) Miniature Thread Mills 3 x Do (1 3 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* M Coarse M Fine mm VTH D(mm) D2 1 Z Zt Inch M D3T I0.35ISOTM M2x D3T I0.4IS0TM M D3T I0.4ISOTM M2.5x D3T I0.45ISOTM M2.5x D3T I0.45ISOTM M30.5 M3.5-M16x D3T I0.5ISOTM M3x0.5 M3.5-M16x D3T I0.5ISOTM M4x D3T I0.7ISOTM M5x D3T I0.8ISOTM M6x1.0 M8-M40x D3T I1.0ISOTM M8x D3T I1.25ISOTM * Bore diameter applies to smallest thread dia. 349

352 American UN MilliPro MilliPro h 1/4P h 60 o D2 1 1/8P D Defined by: ANSI B1.1:74 Tolerance class: 2B e = Pitch x 3 Recommended Overhang 3 Flutes TM Solid MilliPro Miniature Thread Mills 2 x Do (1 2 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* UNC UNF TPI VTH D D2 1 Z Zt Inch No D3T I72UNTM / No.1-64 No D3T I64UNTM / No.2-56 No D3T I56UNTM / No.3-48 No D3T I48UNTM / No.4, No.5-40 No D3T I40UNTM / No.5-40 No D3T I40UNTM / No D3T I36UNTM / No.6, No.8-32 No D3T I32UNTM / No.8-32 No D3T I32UNTM / No D3T I32UNTM / /4 x28 28 D3T I28UNTM / No /16 x24 24 D3T I24UNTM / /16 x24 24 D3T I24UNTM / /4 x20 7/16 x20 20 D3T I20UNTM / /16 x20 20 D3T I20UNTM / /16 x18 18 D3T I18UNTM / /8 x16 16 D3T I16UNTM / /16 x14 14 D3T I14UNTM / MilliPro Miniature Thread Mills 3 x Do (1 3 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* UNC UNF TPI VTH D D2 1 Z Zt mm No D3T I72UNTM / No.4,No.5-40 No D3T I40UNTM / No.5-40 No D3T I40UNTM / No.6,No.8-32 No D3T I32UNTM / No.8-32 No D3T I32UNTM / No D3T I32UNTM / /4 x28 28 D3T I28UNTM / /16 x24 24 D3T I24UNTM / /4 x20 7/16 x20 20 D3T I20UNTM / /16 x18 18 D3T I18UNTM / * Bore diameter applies to smallest thread dia. 350

353 UNJ UNJ MilliPro MilliPro 5/16P oo R max P max P R min P R min P 1 D D2 Defined Defined by: by: MI-S-8879C MI-S-8879C Tolerance class: 3B Tolerance class: 3A/3B e = Pitch x 3 Recommended Overhang 3 Flutes MilliPro - Miniature Thread Mills 3 x Do (1 3 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* UNJC UNJF TPI VTH D D2 1 Z Zt Inch (#6) (#10) 32 D3T I32UNJTM / (1/4 ) 28 D3T I28UNJTM / (#10) 24 D3T I24UNJTM / (5/16 ) 24 D3T I24UNJTM / (1/4 ) 20 D3T I20UNJTM / (7/16 ) 20 D3T I20UNJTM / (5/16 ) (9/16 ) 18 D3T I18UNJTM / (3/8 ) (3/4 ) 16 D3T I16UNJTM / (7/16 ) (7/8 ) 14 D3T I14UNJTM / (1/2 ) 13 D3T I13UNJTM / MJ MJ MilliPro MilliPro 5/16P 5/16P 60 o 60 o 1/8P 1/8P Defined by: ISO 5855 Tolerance class: 4h/6h-4H/5H e = Pitch x 3 e = Pitch x Recommended Overhang Recommended Overhang D D2 D 3 Flutes D2 3 Flutes TM Solid MilliPro - Miniature Thread Mills 3 x Do (1 3 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia. MJ mm VTH D D2 1 Z Zt Inch MJ3x D3T I0.5MJTM / MJ3.5x D3T I0.6MJTM / MJ4x D3T I0.7MJTM / MJ5x D3T I0.8MJTM / MJ6x D3T I1.0MJTM / MJ8x D3T I1.25MJTM / MJ10x D3T I1.50MJTM / MJ12x D3T I1.75MJTM / MJ14x2 2.0 D3T I2.0MJTM / * Bore diameter applies to smallest thread dia. 351

354 ISO Metric MilliPro Dental h 1/4P 60 1 D2 1/8P D Defined by: R262 (DIN 13) Tolerance class: 6H Recommended Overhang 3 Flutes MilliPro Dental Miniature Thread Mills for Dental Implants 3xDo (1 3 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia. M Coarse M Fine mm VTH D(mm) D2 1 Z Zt Inch M1.0x0.25 M1.4x D1T I0.25ISOTM M1.2x0.25 M1.4x D1T I0.25ISOTM M1.4x D1T I0.30ISOTM M1.6x D1T I0.35ISOTM M1.8x0.35 M2.0x D1T I0.35ISOTM M2.0x D1T I0.40ISOTM M2.5x D1T I0.45ISOTM American UN MilliPro Dental TM Solid h 1/4P 60 o 1 D2 1/8P D Defined by: ANSI B1.1:74 Tolerance class: 2B Recommended Overhang 3 Flutes MilliPro Dental Miniature Thread Mills for Dental Implants Thread Pitch Ordering Code EDP No. Dimensions Inch 3xDo (1 3 x Thread Diameter) No. of Flutes Teeth Bore Dia. UNF TPI VTH D(mm) D2 1 Z Zt Inch D1T I80UNTM D1T I72UNTM The MilliPro Dental line was specially designed for machining Titanium and Stainless Steel in high RPM. MilliPro Dental D1T tools are also suitable for general use applications. 352

355 ISO Metric ISO Metric MilliPro Helicool E 1 D2 h 1/4P 60 e 1 D D2 1/8P Defined by: R262 (DIN 13) Tolerance class: 6H e = Pitch x 3 D2 e Max. 1 Overhang 2.6 D 3 Flutes MilliPro E Miniature Thread Mills, Extra ong Tools 2 x Do (1 2 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* M Coarse M Fine mm VTH D D2 1 Z Zt Inch M2x D3T I0.4ISOTM / M2.5x D3T I0.45ISOTM / M3x0.5 M3.5-M16x D3T I0.5ISOTM / American UN UN MilliPro MilliPro E h 1/4P 60 o D2 1 D2 1 D 1/8P e = Pitch x 3 D 3 Flutes Max. Overhang Flutes Defined by: ANSI B1.1:74 e = Pitch x 3 Defined Tolerance by: class: ANSI 2B B1.1:74 Tolerance class: 2B Recommended Overhang TM Solid MilliPro E Miniature Thread Mills, Extra ong Tools 2 x Do (1 2 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* UNC UNF TPI VTH D D2 1 Z Zt Inch No.2-56 No D3T I56UNTM / No.4, No.5-40 No D3T I40UNTM / No.6, No.8-32 No D3T I32UNTM / No.8-32 No D3T I32UNTM / * Bore diameter applies to smallest thread dia. 353

356 ISO ISO Metric Metric MilliPro Helicool HD 1 D2 h 1/4P 60 e 1 D D 2 1/8P Defined by: R262 (DIN 13) Tolerance class: 6H e 1 D2 Recommended Overhang D 4-6 Flutes eft Hand Tool MilliPro HD Miniature Thread Mills for Hard Materials Up to 62HRc 2 x Do (1 2 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* M Coarse M Fine mm VTH D D2 1 Z Zt Inch M2x S I0.4ISOTM / M2.2x S I0.45ISOTM / M2.5x S I0.45ISOTM / M3x0.5 M3.5-M16x S I0.5ISOTM / M3.5x S I0.6ISOTM / M4x S I0.7ISOTM / M5x S I0.8ISOTM / M6x1.0 M8-M40x S I1.0ISOTM / M8x S I1.25ISOTM / M10x1.5 M12-M48x S I1.50ISOTM / M12x S I1.75ISOTM / TM Solid MilliPro HD Miniature Thread Mills for Hard Materials Up to 62HRc 3 x Do (1 3 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions mm No. of Flutes Teeth Bore Dia.* M Coarse M Fine mm VTH D D2 1 Z Zt Inch M2x S I0.4ISOTM / M2.5x S I0.45ISOTM / M3x0.5 M3.5-M16x S I0.5ISOTM / M4x S I0.7ISOTM / M5x S I0.8ISOTM / M6x1.0 M8-M40x S I1.0ISOTM / M8x S I1.25ISOTM / Roughing (Partial Profile) Finish (Full Profile) Two cutting teeth: Partial Profile for leading tooth followed by Full Profile for finishing. The work direction should be from the top to the bottom (Climb Milling). 1 Pitch MilliPro HD Tools are left handed. For CNC use M04 code. * Bore diameter applies to smallest thread dia. 354

357 American UN UN MilliPro MilliPro HD 1/4P 60 o h D 2 1 D2 1/8P Defined by: ANSI B1.1:74 Defined Tolerance by: class: ANSI 2B B1.1:74 Tolerance class: 2B 1 D 4-6 Flutes Recommended Overhang D e = Pitch x 3 3 Flutes Recommended Overhang eft Hand Tool MilliPro HD Miniature Thread Mills for Hard Materials Up to 62HRc 2 x Do (1 2 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* UNC UNF TPI VTH D D2 1 Z Zt Inch No.2-56 No S I56UNTM /4" No.3-48 No S I48UNTM /4" No.4-40, No.5-40 No S I40UNTM /4" No.5-40 No S I40UNTM /4" No S I36UNTM /4" No.6-32, No.8-32 No S I32UNTM /4" No.8-32 No S I32UNTM /4" No S I32UNTM /4" /4 x28 28 S I28UNTM /4" No /16 x24 24 S I24UNTM /4" /16 x24 24 S I24UNTM /16" /4-20 7/16 x20 20 S I20UNTM /4" /16 x20 20 S I20UNTM /8" /16 x18 18 S I18UNTM /4" /8 x16 16 S I16UNTM /16" /16 x14 14 S I14UNTM /8" /2 x13 13 S I13UNTM /8" MilliPro HD Miniature Thread Mills for Hard Materials Up to 62HRc 3 x Do (1 3 x Thread Diameter) Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Bore Dia.* UNC UNF TPI VTH D D2 1 Z Zt Inch No.4-40, No.5-40 No S I40UNTM /4" No.5-40 No S I40UNTM /4" No.6-32, No.8-32 No S I32UNTM /4" No.8-32 No S I32UNTM /4" /4 x28 28 S I28UNTM /4" /16 x24 24 S I24UNTM /16" /4 x20 7/16 x20 20 S I20UNTM /4" /16 x18 18 S I18UNTM /4" /16 x14 14 S I14UNTM /8" TM Solid Roughing (Partial Profile) Finish (Full Profile) Two cutting teeth: Partial Profile for leading tooth followed by Full Profile for finishing. The work direction should be from the top to the bottom (Climb Milling). 1 Pitch MilliPro HD Tools are left handed. For CNC use M04 code. * Bore diameter applies to smallest thread dia. 355

358 Tap 60, Tap 55 Straight P h e 10 α D2 D1 D Straight Flutes - Taper 60 TM Solid Straight Flutes for Bone Plate Applications Pitch Ordering Code EDP No. Taper Thread Angle Profile Height Dimensions Inch No. of Flutes Teeth mm VTS α h D D2 D1 e Z Zt 0.4 S1/4".232"315-I0.4TAP60TM / S1/4".232"354-I0.5TAP60TM / Straight Flutes - Taper 55 TM Solid Straight Flutes for Bone Plate Applications Pitch Ordering Code EDP No. Taper Thread Angle Profile Height Dimensions Inch No. of Flutes Teeth mm VTS α h D D2 D1 e Z Zt 0.3 S1/8".110"154-I0.3TAP55TM / S3/16".154"248-I0.35TAP55TM / S1/4".232"394-I0.4TAP55TM / S1/4".232"354-I0.5TAP55TM / S1/4".232"260-I0.6TAP55TM / TM Solid 356

359 ISO ISO Metric Metric Straight Straight Helicool // 1 D2 h 1/4P o e e D D D2 1/8P D2 Defined by: R262 (DIN 13) Tolerance class: 6g/6H e 1 Straight Flutes - Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Min. Dia. mm VTS D D2 e Z Zt h M S1/ E0.5ISOTM / M S5/ E0.75ISOTM / M S5/ E0.75ISOTM / M S3/ E1.0ISOTM / M S1/ E1.5ISOTM / M S1/ E2.0ISOTM / M S5/ E3.0ISOTM / M S5/ E4.0ISOTM / M S3/ E6.0ISOTM / Straight Flutes - Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Min. Dia. mm VTS D D2 e Z Zt h M S1/ I0.75ISOTM / M S1/ I0.75ISOTM / M S3/ I0.8ISOTM / M S3/ I1.0ISOTM / M S5/ I1.0ISOTM / M S5/ I1.0ISOTM / M S1/ I1.25ISOTM / M S1/4".240"-I1.5ISOTM / M S3/ I1.5ISOTM / M S1/ I1.5ISOTM / M S5/ I1.75ISOTM / M S5/ I1.75ISOTM / M S3/ I2.0ISOTM / M S1/ I2.0ISOTM / M S1/ I2.5ISOTM / M S5/ I3.0ISOTM / M S5/ I3.5ISOTM / M S5/ I4.0ISOTM / M S3/ I5.0ISOTM / M S3/ I6.0ISOTM / TM Solid 357

360 American UN UN / Straight MilliPro h 1/4P 1/8P Defined by: ANSI B1.1:74 Tolerance Defined by: class: ANSI 2A/2B B1.1:74 Tolerance class: 2B D2 e 60 o 60 o D D2 e = Pitch x 3 1 Recommended Overhang Straight Flutes - Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Min. Dia. TPI VTS D D2 e Z Zt h No.6 32 S1/ E32UNTM / No S5/ E28UNTM / No S5/ E28UNTM / /4 20 S3/ E20UNTM / /16 18 S3/ E18UNTM / /8 16 S1/ E16UNTM / /16 12 S1/ E12UNTM / S5/ E8UNTM / /8 6 S5/ E6UNTM / D 3 Flutes TM Solid Straight Flutes - Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Min. Dia. TPI VTS D D2 e Z Zt h No.8 36 S1/ I36UNTM / No.8 32 S1/ I32UNTM / /16 32 S1/ I32UNTM / No S3/ I28UNTM / /16 28 S5/ I28UNTM / /16 28 S5/ I28UNTM / No S3/ I24UNTM / /4 20 S3/ I20UNTM / /16 20 S3/ I20UNTM / /16 18 S1/ I18UNTM / /16 18 S3/ I18UNTM / /8 16 S1/ I16UNTM / /16 16 S1/ I16UNTM / /16 14 S5/ I14UNTM / /16 14 S5/ I14UNTM / /2 13 S5/ I13UNTM / /2 13 S5/ I13UNTM / /16 12 S3/ I12UNTM / S1/ I12UNTM / /8 11 S3/ I11UNTM / /4 10 S1/ I10UNTM / /8 9 S5/ I9UNTM / S5/ I8UNTM / /8 7 S5/ I7UNTM / /8 6 S3/ I6UNTM / /4 5 S3/ I5UNTM / S3/ I4.5UNTM /

361 BSW BSW / / Straight Straight R0.137P R0.137P 55 o 55 o h h R0.137P R0.137P e D D2 Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Tolerance Defined by: class: B.S.84:1956, Medium class DIN A 259, ISO228/1:1982 Tolerance class: Medium class A Straight Flutes Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Min. Dia. TPI / VTS D D2 e Z Zt h 1/4 20 S3/ EI20BSWTM / /16 18 S1/ EI18BSWTM / /8 16 S1/ EI16BSWTM / /16 14 S5/ EI14BSWTM / /16 14 S5/ EI14BSWTM / /2 12 S5/ EI12BSWTM / /2 12 S5/ EI12BSWTM / /8 11 S3/ EI11BSWTM / /4 10 S1/ EI10BSWTM / /8 9 S1/ EI9BSWTM / S5/ EI8BSWTM / /8 7 S5/ EI7BSWTM / /8 6 S5/ EI6BSWTM / /8 5 S3/ EI5BSWTM / /8 4.5 S3/ EI4.5BSWTM / BSP BSP / / Straight Straight TM Solid R 0.137P 55 o 55 o e e D2 D2 h R 0.137P Defined by: by: B.S.2779:1956 Tolerance class: Medium class Tolerance class: Medium class D D Straight Flutes Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Min. Dia. TPI / VTS D D2 e Z Zt h 1/16 28 S1/ EI28BSPTM / /4 19 S5/ EI19BSPTM / /4 19 S5/ EI19BSPTM / /2 14 S1/ EI14BSPTM / S5/ EI11BSPTM /

362 BSPT BSPT / Straight Straight R0.137P R0.137P 27.5 o 27.5 o 27.5 o 27.5 o 90 o 90 o o 47 1 o 47 h h R0.137P R0.137P e D D2 Defined by: B.S.21:1985 Tolerance Defined by: class: B.S.21:1985 Standard BSPT Tolerance class: Standard BSPT Straight Flutes Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Min. Dia. TPI / VTS D D2 e Z Zt h 1/16 28 S1/ EI28BSPT-TM / /4 19 S5/ EI19BSPT-TM / /4 19 S5/ EI19BSPT-TM / /2 14 S1/ EI14BSPT-TM / S5/ EI11BSPT-TM / NPT NPT / Straight TM Solid 30 o 30 o 30 o 30 o h h 90 o 90 o o 47 1 o 47 Defined by: USAS B2.1:1968 Tolerance Defined by: class: USAS Standard B2.1:1968 NPT Tolerance class: Standard NPT e e D D2 D Straight Flutes Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Min. Dia. TPI / VTS D D2 e Z Zt h 1/16 27 S1/ EI27NPT-TM / /4 18 S5/ EI18NPT-TM / /4 18 S5/ EI18NPT-TM / /2 14 S1/ EI14NPT-TM / S5/ EI11.5NPT-TM / /2 8 S5/ EI8NPT-TM /

363 ANPT Straight / 30 o 30 o h e D2 90 o 1 o 47 D Defined by: MI-P-7105B Tolerance class: Standard ANPT Straight Flutes Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Min. Dia. TPI / D D2 e Z Zt h 1/4 18 S5/ EI18ANPT-TM / /2 14 S1/ EI14ANPT-TM / TM Solid 361

364 NPTF / Straight 30 o 30 o 30 o 30 o e D2 h h D 1 o 47 1 o o Defined by: ANSI Defined by: ANSI Tolerance class: Standard NPTF Tolerance class: Standard NPTF Straight Flutes Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth Min. Dia. TPI / VTS D D2 e Z Zt h 1/16 27 S1/ EI27NPTFTM / /4 18 S5/ EI18NPTFTM / /4 18 S5/ EI18NPTFTM / /2 14 S1/ EI14NPTFTM / S5/ EI11.5NPTFTM / /2 8 S5/ EI8NPTFTM / Pg Pg / Straight Straight TM Solid R0.107P 80 o R0.107P 80 o h h R0.107P R0.107P Defined by: DIN Tolerance Defined by: class: DIN Standard Tolerance class: Standard e e D D2 D Straight Flutes Thread Pitch Ordering Code EDP No. Dimensions Inch No. of Flutes Teeth TPI / VTS D D2 e Z Zt h Pg7 20 S5/ EI20PGTM / Pg7 20 S5/ EI20PGTM / Pg9, 11, 13.5, S3/ EI18PGTM / Pg21, 29, 36, 42, S1/ EI16PGTM /

365 VTH Grades and Their Applications Helicool HCR HCC MilliPro MilliPro Dental MilliPro HD MilliPro E Deep Threading Helical A general-purpose, heavy duty thread milling grade TiCN coated for high resistance to wear VTS VTS TM Solid Straight HTC (Thriller) A general-purpose grade, specially designed for TM Solid Straight Flute cutters TiAlN coated for high resistance to wear TiAIN coated grade First choice for Cast Iron and general use VTN HTC (Thriller) Uncoated grade First choice for Aluminium and general use 363

366 TM Solid Recommended Cutting Speeds Vc [ft/min] and Feed f [inch/tooth] (Not Including HTC & MilliPro HD) Material Group PSteel M Stainless Steel K Cast Iron N Non- Ferrous Metals SHeat Resistant Material H Hardened Material Vargus No. Material Hardness Brinell HB Vc [ft/min] Helicool, HCR, HCC, Helical, Sraight, MilliPro Deep Threading VTH VTS VTH He-ex Straight Feed [inch/tooth] Deep Threading Helicool HCC HCR 1 ow Carbon (C= %) Unalloyed Steel Medium Carbon (C= %) High Carbon (C= %) ow Alloy Steel Non Hardened (alloying Hardened elements 5%) Hardened High Alloy Steel Annealed (alloying 8 elements>5%) Hardened ow Alloy (alloying elements <5%) Cast Steel 10 High Alloy (alloying elements >5%) Stainless Steel Non Hardened Ferritic Hardened Stainless Steel Austenitic Austenitic Super Austenitic Stainless Steel Non Hardened Cast Ferritic Hardened Stainless Steel Austenitic Cast Austenitic Hardened Malleable Ferritic (short chips) Cast Iron Pearlitic (long chips) ow Tensile Strength Grey Cast Iron 31 High Tensile Strength Ferritic Nodular Sg Iron 33 Pearlitic Aluminium Non Aging Alloys 35 Wrought Aged Aluminium Cast Alloys Cast & Aged Aluminium Alloys Cast Si 13-22% Copper and Brass Copper Alloys Bronze And Non eaded Copper Annealed (iron based) High Aged (iron based) Temperature 21 Alloys Annealed (nickel or cobalt based) Aged (nickel or cobalt based) Pure 99.5 Ti 400Rm Titanium Alloys 24 α+β Alloys 1050Rm HRc Extra Hard Steel Hardened & Tempered HRc MilliPro Recommendation: At tool entry, set the Feed f [inch/tooth] to 70% lower than the threading Feed. Example: Threading Feed:.012[inch/tooth] Tool entry Feed:.0035[inch/tooth] Tool entry along tangential arc 364

367 MilliPro HD Cutting Speeds Vc [ft/min] and Feed f [inch/tooth] Material Group Vargus No. Material Hardness Brinell HB Vc [ft/min] Feed f [inch/tooth] by Cutting Dia.=D2 VTH PSteel M Stainless Steel K Cast Iron SHeat Resistant Material H Hardened Material 6 ow Alloy Steel (alloying elements 5%) Hardened High Alloy Steel (alloying elements>5%) Hardened Stainless Steel Ferritic Hardened Stainless Steel Cast Ferritic Stainless Steel Cast Austenitic Hardened Hardened Ferritic (short chips) Malleable Cast Iron 29 Pearlitic (long chips) ow Tensile Strength Grey Cast Iron 31 High Tensile Strength Ferritic Nodular Sg Iron 33 Pearlitic High Temperature Annealed (nickel or cobalt based) Alloys Aged (nickel or cobalt based) Pure 99.5 Ti 400Rm Titanium Alloys 24 α+β alloys 1050Rm HRc Extra Hard Steel Hardened & Tempered 51-55HRc HRc HTC Recommended Grades, Cutting Speed and Feed Material Group K Cast Iron N Non- Ferrous Metals K Material Hardness Strength Brinell (N-mm2) HB Vc[ft/min] fb[inch/rev] fz[inch/tooth] Grey Cast Iron Cast Iron Grey Cast Iron, Heat Treated Spher. Graph. Cast Iron Copper Short Chips, Brass, Bronze, Red Brass Aluminium, Magnesium Non-Alloy , , Aluminium, Wrought Alloy, Breaking Strain (A5) < 14% , , Aluminium/ Aluminium, Wrought Alloy, Breaking Strain (A5) 14% , , Magnesium Aluminium, Cast Alloy, Si<10% , Aluminium, Cast Alloy, Si 10% Thermo Plastics Plastic Thermosetting Plastic Fiber Reinforced Plastic Vc - Cutting Speed [ft/min] fb - (Drilling) - Feed per Revolution [inch/rev] fz - (Threading) - Feed per Tooth [inch/tooth] VTN VTS.24 inch.47 inch.24 inch.47 inch TM Solid 365

368

369 Thread Milling Technical Data

370 About Thread Milling To perform a thread milling operation, a milling machine with three-axis control capable of helical interpolation is required. Helical interpolation is a CNC function producing tool movement along a helical path. This helical motion combines circular movement in one plane with a simultaneous linear motion in a plane perpendicular to the first. For example, the path from point A to point B (Fig. A) on the envelope of the cylinder combines a circular movement in the xy plane with a linear displacement in the z direction. On most CNC systems this function can be executed in two different ways: GO2: Helical interpolation in a clockwise direction GO3: Helical interpolation in a counter-clockwise direction Z B D p α A O α: Helix angle D: diameter p: Pitch Fig. A Fig. B Thread Milling Technical Data The thread milling operation (Fig. B) consists of circular rotation of the tool around its own axis together with an orbiting motion along the bore or workpiece circumference. During one such orbit, the tool will shift vertically one pitch length. These movements combined with the insert geometry create the required thread form. There are three acceptable ways of approaching the workpiece with the tool to initiate production of the thread: u Tangential Arc Approach v Radial Approach w Tangential ine Approach 368

371 u Tangential Arc Approach With this method, the tool enters and exits the workpiece smoothly. No marks are left on the workpiece and there is no vibration, even with harder materials. Although it requires slightly more complex programming than the radial approach (see below), this is the method recommended for machining the highest quality threads. Thread Thread 2 2 D1 Workpiece D2 Threading Tool D1 Workpiece D2 Threading Tool 5 1-2: Rapid approach 2-3: Tool entry along tangential arc, with simultaneous feed along z-axis 3-4: Helical movement during one full orbit (360 ) 4-5: Tool exit along tangential arc, with continuing feed along z-axis 5-6: Rapid return v Radial Approach This is the simplest method. There are two characteristics worth noting about the radial approach: 1. A small vertical mark may be left at the entry (and exit) point. This is of no significance to the thread itself. 2. When using this method with very hard materials, there may be a tendency of the tool to vibrate as it approaches the full cutting depth. Note: Radial feed during entry to the full profile depth should only be 1/3 of the subsequent circular feed. Thread Thread D1 Workpiece Thread Milling Technical Data D2 Threading Tool D1 Workpiece D2 Threading Tool 1-2: Radial entry 2-3: Helical movement during one full orbit (360 ) 3-4: Radial exit 369

372 w Tangential ine Approach This method is very simple, and has all of the advantages of the tangential arc method. However, it is applicable only with external threads. Thread D2 Threading Tool D1 Workpiece 1-2: Radial entry with simultaneous feed along z axis 2-3: Helical movement during one full orbit (360 ) 3-4: Radial exit Preparing for the Thread Milling Operation u Calculation of Rotational Velocity and Feed at the Cutting Edge N = V = F1 = 12 x V π x D2 N x π x D2 12 N x z x f N - Rotational Velocity [R.P.M.] V - Cutting Speed [ft/min] D2 - Toolholder Cutting Dia. [Inch] F1 - Tool Feed Rate at the Cutting Edge [Inch/min] z - No. of Cutting Edges f - Feed per Tooth per Rotation [inch/tooth] N D 2 Vc v Calculation of Feed Rates at the Tool Center ine Thread Milling Technical Data F2= F1= F1 (Do - D2) Do F2 Do Do - D2 F2= F1= F1 (Di + D2) Di F2 Di Di + D2 The equations define the relationship between feed rates at the cutting edge and at the tool center line. On most CNC machines the feed rate required for programming is that of the center-line of the tool. When dealing with linear tool movement the feed rate at the cutting edge and the center line are identical. This is not the case with circular tool movement. ØD 2 ØD 2 Threading Tool ØDo Thread F 2 F1 Thread F 2 F 1 Thread ØDi Thread 370

373 ist of G Codes (ISO) for CNC Program Code Description Code Description % Recognition code (ISO or EIA) + End of tape H Tool length compensation number G00 Fast feed linear positioning D Tool radius compensation number G01 inear interpolation coordinate G02 Circular/Helical interpolation CW coordinate G03 Circular/Helical interpolation CCW Z Z coordinate G40 Cutter radius compensation cancel R Radius of travel G41 Cutter radius compensation left I coordinate to center of starting arc travel G42 Cutter radius compensation right J coordinate to center of starting arc travel G43 Tool length compensation + M3 Spindle forward rotation G49 Tool length compensation cancel M5 Spindle stop G57 Work coordinate system selection M30 Program end & rewind G90 Absolute command relative to work coordinate origin O Program number G91 Incremental command relative to tool position N Block number (can be avoided) F Feed Inch/min ( Start of comment S Spindle speed RPM ) End of comment CNC Program Sample (Thread: M60 x 1.5 x 20) % O0001 (TMINRH CIMB CCES = 1)... Program no. (Fanuc 11M Controller.)... Remark G90 G00 G Home (origin) set G43 H10 Z0 M3 S Tool length compensation-on and RPM set G91 G Z Go down in Z-axis G41 D Z0... Tool diameter compensation-on G91 G Z R F Entrance by tangential arc G91 G Z I J0... Thread machining-hea interpolation movement G91 G Z R Exit by tangential arc G00 G Z0... Tool diameter compensation-off G90 G49 G57 G00 Z7.874 M5... Tool length compensation-off and RPM close M End of program % Thread Milling Technical Data Recommendation: At tool entry, set the Feed f [inch/tooth] to 70% lower than the threading Feed. Example: Threading Feed:.0012[inch/tooth] Tool entry Feed:.0036[inch/tooth] Tool entry along tangential arc 371

374 Minimum Bore Diameters for TM Standard line Thread Milling Technical Data Pitch mm Pitch TPI Toolholder Ordering Code D2 Minimum Bore Diameter Di Inch TMMC TMMC TMMC / TMC TMC TMC TMSC TMOC TMNC TMC / TMC BTMC0625-3B TM2C BTMC075-3B TMNC TMC TMOC BTMWC100-3B BTMC100-3B TMC TMC / TM2C BTM2C100-3B TMC TMC TMOC TMC125-6B TMC TMC TMNC TMSHD TM2C TMVC TMC150-6B TMC150-6B TMSHD TMSHD

375 Minimum Bore Diameters for TM Standard line (con't) Pitch mm Pitch TPI Toolholder Ordering Code D2 Minimum Bore Diameter Di Inch TM2C150-6B TMSHD B TMSHD TMSHD B TMSHD TMSHD B TMSHD TMSHD B TMSHD TMSHD B Coarse Pitch Tooling: This table is not applicable to the Coarse Pitch system, which can thread mill bores smaller than those listed above. See the Coarse Pitch section of the various thread standards. Thread Milling Technical Data 373

376 Spare Parts for TM Standard ine Insert Screw Holder Holder Screw Designation Thread Torx Key Torx Size 6.0mm TMMC SN7T M2.2x0.45x5.0 K7T T7 1/4 TM.C..-2 SN2TM M2.6x0.45x5.9 K2T T8 3/8 TM.C..-3, TMC /... SN3T, SN3TM 5-40UNCx8.8, 7.3 K3T T10 3/8 B BTM.C..-3B SN3T 5-40UNCx8.8 K3T T10 1/2 TMC /... SN4TM, SA4TM 8-32UNCx9.8, 10.7 K4T T20 5/8 TM.C..-5, TMC /... SN5TM, SA5TM M5x0.8x15.0 K5T T25 3/4 B TM.C..-6B SM7T M7x1.0x15.0 K30T T30 1/4 TMSH-D /4 28 SN2T M2.6x0.45x6.5 HK2T T8 1/4 TMSH-D SN2T M2.6x0.45x6.5 HK2T T8 3/8 TMSH-D SN3TM 5-40UNCx7.3 HK3T T10 3/8 B TMSH-D B 3/8 24 SN3TM 5-40UNCx7.3 HK3T T10 5/8 TMSH-D SN5TM M5x0.8x15.0 HK5T T25 3/4 B TMSH-D B SM7T M7x1.0x15.0 HK7T T30 5/8 TMSH-D SN5TM M5x0.8x15.0 HK5T T25 1/2 20 3/4 B TMSH-D B SM7T M7x1.0x15.0 HK7T T30 5/8 TMSH-D SN5TM M5x0.8x15.0 HK5T T25 5/8 18 3/4 B TMSH-D B SM7T M7x1.0x15.0 HK7T T30 5/8 TMSH-D SN5TM M5x0.8x15.0 HK5T T25 3/4 16 3/4 B TMSH-D B SM7T M7x1.0x15.0 HK7T T30 1/4 TMSC SN2TK M2.6x0.45x5.9 K2T T8 5/8 V TMVC125-5 SN6T M6x1.0x29.0 K6T T20 Spare Parts for MiTM ine Thread Milling Technical Data Insert Screw Insert Size Holder Holder Screw Designation Thread Torx Key Torx Size 19 RTMC...A SD3IP6 M3x0.5 KIP6 Torx+6 24 RTMC...M SD4IP8 M4x0.7 KIP8 Torx RTMC...S RTMC-D...S RTMC... RTMC -D... RTMC...B RTMC -D...B SD4IP8 M4x0.7 KIP8 Torx+8 SD4IP8A SCD4IP8 SD4IP8A SCD4IP8 M4x0.7 KIP8 Torx+8 M4x0.7 KIP8 Torx+8 RTMC-D S5 1/4"-28x1.25 RTMC-D S7 3/8"-24x1.25 RTMC-D S9 1/2"-20x1.50 SD4IP8 M4x0.7 KIP8 Torx+8 RTMNC-D S5 1/4"-28x1.25 RTMCD /8"-24x1.25 RTMCD /2"-20x1.50 RTMNCD /8"-24x1.25 SD4IP8A SCD4IP8 M4x0.7 KIP8 Torx+8 RTMCD B5 3/8"-24x1.5 RTMCD B6 1/2"-20x1.5 SD4IP8A SCD4IP8 M4x0.7 KIP8 Torx+8 374

377 Spare Parts for TMSD ine Insert Screw Holder Holder Screw Designation Thread Torx Key Blade Handle Torx Size 7V 9V 11V 1/4 U, 1/4 A GMC CGMC GMC CGMC GMC CGMC TM.C...-2U CTMC...-2U or 2A SN2T8-M1 M3.0x0.5x9 K2T T8 SN2T15-M2 M4x0.7x Blade T15-1/4 SN4T20-M3 M55x0.8x Blade T20-1/4 Smart Handle 1/4x2 Smart Handle 1/4x2 SN2T M2.6x0.45x6.5 HK2T T8 T15 T20 3/8 U, 3/8 A 1/2 U 5.0 TM.C...-3U TM.C -D...-3U or 3A TM.C...-4U TM.C -D...-4U TM.C...-5 CTMC...-5 SN3T 5-40UNCx8.8 HK3T T10 SA4T 8-32UNC14.0 HK4T T20 SN5TR M K7T T7 3/8 TM.C...-3 CTMC...-3 SN3T SA3T 5-40UNCx UNCx11.3 5/8 V TM.SC -D...-5V.. SA5T M5x0.8x22.0 HK5T T25 3/8 U TM4SC D U 1/4-28x1.25 TM5SC D U 3/8-24x1.25 SN3T 5-40UNCx8.8 HK3T T10 1/2 U TM6SC D U 1/2-20x1.5 TM8SC D U 3/4-16x1.75 SA4T 8-32UNC14.0 HK4T T20 3/8 TM7SC-D UNx11 2 TM6SC-D ABUT x1.25 SA3T 5-40UNCx11.3 HK3T T10 5/8 V TM6SC D V6-ABUT TM6SC D V8-ABUT UNx11 2 SA5T M5x0.8x22.0 HK5T T25 HK3T T10 Thread Milling Technical Data 375

378 Troubleshooting Problem Possible Cause Solution Increased insert flank wear Cutting speed too high Chip is too thin Insufficient coolant Reduce cutting speed/use coated insert Increase feed rate Increase coolant flow rate Chipping of cutting edge Chip is too thick Vibration Reduce feed rate Use the tangential arc method Increase RPM Check stability Material build up on the cutting edge Incorrect cutting speed Unsuitable carbide grade Change cutting speed Use a coated carbide grade Chatter / Vibration Feed rate is too high Profile is too deep Thread length is too long Reduce the feed Execute two passes, each with increased cutting depth Execute two passes, each cutting only half the thread length Execute two passes, each cutting only half the thread length GO NOGO Insufficient thread accuracy Tool deflection Reduce feed rate Execute a zero cut Thread Milling Technical Data 376

379 The Thread Milling Handbook The Thread Milling Handbook: our everyday guide to the theory and implementation of the thread milling system. Download at Thread Milling Technical Data 377

380

381 For Grooving and Turning Solutions visit PowerBore Inserts Micro (Boring & Grooving) Inserts Toolholders (PowerBore & Micro) Technical Data

382 Vardex Ordering Code System PowerBore Inserts T 1 D W VT 7 1- Insert Shape 2 - Clearance Angle 3 - Tolerance Class 4 - Insert Type C - Diamond 80 deg. T - Triangle W - Trigon 80 deg. C - 7 deg. D - 15 deg. 0 - Special Tolerance Class W - Hole + Countersink 5 - Insert Dimension Thickness-.040" Thickness-.047" Thickness-.062" Thickness-.096" 6 - Corner Radius 11- R R R R Carbide Grade VT Micro Boring Inserts - Double Ended S 2 I 3 R M 6 - Bore VM 9 1- Insert Dia. 2 - Insert Style 3 - Type of Insert 4 - RH or H 5 - Corner Radius (mm) mm mm mm mm mm S - Micro Insert I - R - Right Hand Insert - eft Hand Insert Tool ength 7 - Tool Application 8 - Front Relief 9 - Carbide Grade U - Ultra Short S - Short M - Medium - ong Bore - Boring Copy - Boring Copy Chamfer - Boring Chamfer Back - Back Edge 3527, 3537, ong Nose BD - Bore Drill 1 - With Relief 0 - Without Relief VM Micro Grooving Inserts - Double Ended S 2 I 3 R S 6 - D VM 9 Boring & Grooving Inserts 1- Insert Dia mm mm mm mm mm 2 - Insert Style S - Micro Insert 3 - Type of Insert I RH / H Insert R - Right Hand Insert - eft Hand Insert 5 -Groove Std. Width (inch) (mm) 6 - Insert ength 7 - Groove Standard 8 - Groove Depth 9 - Carbide Grade A - Axially S - Short M - Medium - ong DIN 471 DIN 472 CIRCIP DIN 7993 DIN 76SH, DIN 76ST DIN 3770S, DIN 3770D SNAP RING CIRCIP - Face Grooving.02" -.06" VM 380

383 Boring T R 15 CD0W CD0W Inserts Insert Size Ordering Code Dimensions Inch R T CD0W CD0W CD0W Spare Parts Insert Screw VS01 T R 15 TD0W TD0W Inserts Spare Parts Insert Size Ordering Code Dimensions Inch R T Insert Screw TD0W TD0W TD0W VS01, VS40 Boring & Grooving Inserts 381

384 Boring T R 7 WC0W 4213, 4214 WC0W Inserts Insert Size Ordering Code Dimensions Inch R T WC0W WC0W Spare Parts Insert Screw VS40 T R 7 WC0W 5013, 5014 WC0W Inserts Insert Size Ordering Code Dimensions Inch R T WC0W WC0W Spare Parts Insert Screw VS41 Boring & Grooving Inserts 382

385 Micro Boring - Boring F R S 1 d RH-Double Ended Micro - Double Ended Insert Dia. Ordering Code Dimensions Inch Min. Bore Dia. Toolholder d mm RH R 1 S F Inch 3.0SIR0.1U-Bore SIR0.1S-Bore SIR0.2S-Bore SMC SIR0.2M-Bore SIR0.2S-Bore SIR0.2M-Bore SMC SIR0.2-Bore SIR0.2S-Bore SIR0.2M-Bore SMC SIR0.2-Bore SIR0.2S-Bore SIR0.2M-Bore SMC SIR0.2 -Bore SIR0.2S-Bore SIR0.2M-Bore SMC SIR0.2-Bore Boring & Grooving Inserts 383

386 Micro Boring - Copy F 25 R S 1 d RH-Double Ended Micro - Double Ended Insert Dia. Ordering Code Dimensions Inch Min. Bore Dia. Toolholder d mm RH R 1 S F Inch 4.0SIR0.2S-Copy SIR0.2M-Copy SMC SIR0.2-Copy SIR0.2S-Copy SIR0.2M-Copy SMC SIR0.2-Copy Micro Boring - Chamfer F 90 1 d R S S1 RH-Double Ended Boring & Grooving Inserts Micro - Double Ended Insert Dia. Ordering Code Dimensions Inch Min. Bore Dia. Toolholder d mm RH R 1 F S1 S mm 4.0SIR0.2S-Chamfer SIR0.2M-Chamfer SMC SIR0.2-Chamfer SIR0.2S-Chamfer SIR0.2M-Chamfer SMC SIR0.2-Chamfer

387 Micro Boring - ong Nose 35 R F S 1 d RH-Double Ended Micro - Double Ended Insert Dia. Ordering Code Dimensions Inch Min. Bore Dia. Toolholder d mm RH R 1 S F Inch 6.0SIR0.2S SIR0.2M SMC SIR SIR0.2S SIR0.2M SMC SIR SIR0.2S SIR0.2M SMC SIR Boring & Grooving Inserts 385

388 Micro Boring - Back Boring A 7º W F R d S 1 S1 W1 min. width RH-Double Ended Micro - Double Ended Insert Dia. Ordering Code Dimensions Inch Min. Bore Dia. Toolholder d mm RH R 1 A W W1 S S1 F Inch SIR0.2S-Back SIR0.2M-Back SMC SIR0.2S-Back SIR0.2M-Back SMC SIR0.2-Back SIR0.2S-Back SIR0.2M-Back SMC SIR0.2-Back Micro Boring - Boredrill D Hole D A R0.2 1 d RH-Double Ended Boring & Grooving Inserts Micro - Double Ended Insert Dia. Ordering Code Dimensions Inch Min. Bore Dia. Toolholder d mm RH 1 A Inch SIR0.2M-BD SMC SIR0.2M-BD SIR0.2-BD SMC SIR0.2S-BD SIR0.2M-BD SMC SIR0.2-BD

389 DIN 472 Retaining Ring Grooves for Bores F W d B 1 t m RH-Double Ended Micro - Double Ended Insert Dia. Ordering Code Groove Std. Dimensions Inch Min. Bore Dia. Toolholder d mm RH m (H13) W 1 B t F Inch 3.0SIR0.90S-D SIR0.90M-D SIR1.10S-D SMC SIR1.10M-D SIR0.90S-D SIR0.90M-D SIR0.90-D SIR1.10S-D SIR1.10M-D SIR1.10-D SIR1.30S-D SMC SIR1.30M-D SIR1.30-D SIR1.60S-D SIR1.60M-D SIR1.60-D SIR0.90S-D SIR0.90M-D SIR0.90-D SIR1.10S-D SIR1.10M-D SIR1.10-D SIR1.30S-D SIR1.30M-D SIR1.30-D SIR1.60S-D SMC SIR1.60M-D SIR1.60-D SIR1.85S-D SIR1.85M-D SIR1.85-D SIR2.15S-D SIR2.15M-D SIR2.15-D Boring & Grooving Inserts 387

390 DIN 472 Retaining Ring Grooves for Bores (con't) F W d B 1 t m RH-Double Ended Micro - Double Ended Insert Dia. Ordering Code Groove Std. Dimensions Inch Min. Bore Dia. Toolholder d mm RH m (H13) W 1 B t F Inch 8.0SIR1.10M-D SIR1.30M-D SIR1.60M-D SIR1.85M-D SMC SIR2.15M-D SIR2.65M-D SIR3.15M-D SIR1.30M-D SIR1.60M-D SIR1.85M-D SIR2.15M-D SIR2.65M-D SMC SIR3.15M-D SIR4.15M-D SIR5.15M-D Boring & Grooving Inserts 388

391 CIRCIP Inch Standard F W d B 1 t RH-Double Ended Micro (Partial Profile) Insert Dia. Ordering Code Dimensions Inch Min. Bore Dia. Toolholder d mm RH W 1 B t F Inch 3.0SIR.027S-CIRC SIR.027M-CIRC SIR.031S-CIRC SIR.031M-CIRC SMC SIR.041S-CIRC SIR.041M-CIRC SIR.046S-CIRC SIR.046M-CIRC SIR.027S-CIRC SIR.027M-CIRC SIR.027-CIRC SIR.031S-CIRC SIR.031M-CIRC SIR.031-CIRC SIR.041S-CIRC SIR.041M-CIRC SIR.041-CIRC SIR.047S-CIRC SIR.047M-CIRC SMC SIR.047-CIRC SIR.058S-CIRC SIR.058M-CIRC SIR.058-CIRC SIR.062S-CIRC SIR.062M-CIRC SIR.062-CIRC SIR.078S-CIRC SIR.078M-CIRC SIR.078-CIRC Boring & Grooving Inserts 389

392 CIRCIP Inch Standard (con't) F W d B 1 t RH-Double Ended Boring & Grooving Inserts Micro (Partial Profile) Insert Dia. Ordering Code Dimensions Inch Min. Bore Dia. Toolholder d mm RH W 1 B t F Inch 6.0SIR.046S-CIRC SIR.046M-CIRC SIR.046-CIRC SIR.058S-CIRC SIR.058M-CIRC SIR.058-CIRC SIR.062S-CIRC SIR.062M-CIRC SIR.062-CIRC SIR.072S-CIRC SIR.072M-CIRC SIR.072-CIRC SIR.078S-CIRC SIR.078M-CIRC SMC SIR.078-CIRC SIR.088S-CIRC SIR.088M-CIRC SIR.088-CIRC SIR.094S-CIRC SIR.094M-CIRC SIR.094-CIRC SIR.097S-CIRC SIR.097M-CIRC SIR.097-CIRC SIR.105S-CIRC SIR.105M-CIRC SIR.105-CIRC

393 DIN 7993 Snap Ring Grooves R F W d B 1 t R RH-Double Ended Micro (Partial Profile) - Double Ended Insert Dia. Ordering Code Groove Std. Dimensions Inch Min. Bore Dia. Toolholder d mm RH m (H13) W 1 B t F Inch SIR0.4S-D SIR0.4M-D SMC SIR0.4S-D SIR0.4M-D SIR0.4-D SIR0.6S-D SIR0.6M-D SMC SIR0.6-D SIR0.9S-D SIR0.9M-D SIR0.9-D SIR0.9S-D SIR0.9M-D SIR0.9-D SIR1.0S-D SIR1.0M-D SMC SIR1.0-D SIR1.1S-D SIR1.1M-D SIR1.1-D SIR0.9M-D SIR1.1M-D SMC SIR1.4M-D SIR1.4M-D SIR1.8M-D SMC Boring & Grooving Inserts 391

394 Snap Ring Grooves Inch Standard R F W d B 1 t RH-Double Ended R Micro (Partial Profile) - Double Ended Insert Dia. Ordering Code Groove Std. Dimensions Inch Min. Bore Dia. Toolholder d mm RH R W 1 B t F Inch SIR.015S-SNAP SIR.015M-SNAP SMC SIR.015S-SNAP SIR.015M-SNAP SIR.015-SNAP SIR.023S-SNAP SIR.023M-SNAP SMC SIR.023-SNAP SIR.031S-SNAP SIR.031M-SNAP SIR.031-SNAP SIR.031S-SNAP SIR.031M-SNAP SIR.031-SNAP SIR.036S-SNAP SIR.036M-SNAP SIR.036-SNAP SIR.039S-SNAP SIR.039M-SNAP SMC SIR.039-SNAP SIR.047S-SNAP SIR.047M-SNAP SIR.047-SNAP SIR.062S-SNAP SIR.062M-SNAP SIR.062-SNAP Boring & Grooving Inserts 392

395 DIN Grooves F W d B 1 t m RH-Double Ended Micro - Double Ended Insert Dia. Ordering Code Groove Std. Dimensions Inch Min. Bore Dia. Toolholder d mm RH m (H13) W 1 B t F Inch 6.0SIR1.6S-D3770S SIR1.6M-D3770S SIR1.6-D3770S SIR2.0S-D3770D SMC SIR2.0M-D3770D SIR2.0-D3770D CIRCIP - Face Grooves W Aussen-Ø Innen-Ø F t d RH-Double Ended Micro (Partial Profile) - Double Ended Insert Dia. Ordering Code Dimensions Inch d mm RH W t F Sleeve Inner Groove Ø Outer Groove Ø 4.0SIR.031A-CIRC SIR.041A-CIRC SIR.047A-CIRC SMC SIR.058A-CIRC SIR.062A-CIRC SIR.031A-CIRC SIR.041A-CIRC SIR.047A-CIRC SIR.058A-CIRC SMC SIR.062A-CIRC SIR.072A-CIRC SIR.078A-CIRC SIR.088A-CIRC Boring & Grooving Inserts 393

396

397 For Grooving and Turning Solutions visit MiniPro Toolholders PowerBore Toolholders Micro Toolholders

398 Vardex Ordering Code System PowerBore Toolholders C C Shank Style C - Carbide S - Steel 2 - Shank Dia. 05-5/32" /16" /4" /16" /8" /2" Bar Dia. [D1] Insert Shape 5 - Holder ength [2] C - Diamond 80 Deg T - Triangle W- Trigon 80 Deg Front Relief Angle 0, 5, 7 Micro Toolholders (Sleeves) S 1 M 2 C Holder Shape 2 - Holder Type 3 - Cooling 4 - Holder Dia. 5 - Bore Size S - Sleeve (Double Ended) M - Micro (Double Ended) C - Coolant Channel 050-1/2" /8" 075-3/4" Micro Size (mm) 3, 4, 6, 8, 10 Boring & Grooving Toolholders 396

399 PowerBore Boring Bars for CD0W Inserts D1 A* Alloy Steel or Carbide Shank D 1 M Alloy Steel Oversize Shank D1 A* 2 D M 1 2 Alloy Steel Shanks - Standard Size Shank 3/16 1/4 Spare Parts Dimensions Inch Ordering Code EDP No. A D D1 M 2 1 Angle Shank Dia. Bar Dia. Min. Bore Overall ength Bar ength Insert Type Screw Torx Key S06-21C º S06-23C º S06-24C º CD0W VS01 VT51 S06-24C º D1=D S08-32C º S08-32C º Solid Carbide Shank - Standard Size Spare Parts Dimensions Inch Shank Ordering Code EDP No. A D D1 M 2 1 Angle Shank Dia. Bar Dia. Min. Bore Overall ength Bar ength Insert Type Screw Torx Key 5/32 C05-21C º C06-23C º /16 C06-24C º CD0W VS01 VT51 C06-24C º D1=D C08-32C º /4 C08-32C º Alloy Steel Shanks - Oversize Spare Parts Shank Ordering Code EDP No. Dimensions Inch A D D1 M 2 1 Angle Shank Dia. Bar Dia. Min. Bore Overall ength Bar ength Insert Type Screw Torx Key S12-23C º S12-26C º /8 S12-26C º CD0W VS01 VT51 S12-32C º S12-32C º Boring & Grooving Toolholders * 5 angle for facing and thru-hole boring. * 0 angle for thru-hole boring and boring to a shoulder. 397

400 PowerBore Boring Bars for TD0W Inserts D1 A* Alloy Steel or Carbide Shank D D1 M Alloy Steel Oversize Shank A* 2 D M 1 2 Alloy Steel Shanks - Standard Size Shank Ordering Code EDP No. 3/16 1/4 5/16 Dimensions Inch A D=D1 M 2 Spare Parts Angle Bar Dia. Min. Bore Overall ength Insert Type Screw Torx Key S06-24T º VS01 S06-24T º S08-32T º TD0W VT51 S08-32T º VS40 S10-40T º S10-40T º Solid Carbide Shank - Standard Size Shank Ordering Code EDP No. 3/16 1/4 5/16 Dimensions Inch A D=D1 M 2 Spare Parts Angle Bar Dia. Min. Bore Overall ength Insert Type Screw Torx Key C06-24T º VS01 C06-24T º C08-32T º TD0W VT51 C08-32T º VS40 C10-40T º C10-40T º Boring & Grooving Toolholders Alloy Steel Shanks - Oversize Shank Ordering Code EDP No. 3/8 Dimensions Inch A D D1 M 2 1 Spare Parts Angle Shank Dia. Bar Dia. Min. Bore Overall ength Bar ength Insert Type Screw Torx Key S12-26T º VS01 S12-26T º S12-32T º TD0W VT51 S12-32T º VS40 S12-40T º S12-40T º * 5 angle for facing and thru-hole boring. * 0 angle for thru-hole boring and boring to a shoulder. 398

401 PowerBore Boring Bars for WC0W Inserts (4213, 4214) D1 A* Alloy Steel or Carbide Shank D M D1 A* Alloy Steel Oversize Shank D M 1 2 Alloy Steel Shanks - Standard Size Shank Ordering Code EDP No. 3/16 1/4 Dimensions Inch A D=D1 M Spare Parts Angle Bar Dia. Min. Bore Bar ength Insert Type Screw Torx Key S06-24W º S06-24W º WC0W4213 WC0W4214 VS40 VT51 S08-32W º S08-32W º Solid Carbide Shank - Standard Size Shank Ordering Code EDP No. 3/16 1/4 Dimensions Inch A D=D1 M Spare Parts Angle Bar Dia. Min. Bore Bar ength Insert Type Screw Torx Key C06-24W º C06-24W º WC0W4213 WC0W4214 VS40 VT51 C08-32W º C08-32W º Alloy Steel Shanks - Oversize Shank Ordering Code EDP No. 3/8 Dimensions Inch A D D1 M 2 1 Spare Parts Angle Shank Dia. Bar Dia. Min. Bore Overall ength Bar ength Insert Type Screw Torx Key S12-26W º S12-26W º WC0W4213 WC0W4214 VS40 VT51 S12-32W º S12-32W º Boring & Grooving Toolholders * 5 angle for facing and thru-hole boring. * 0 angle for thru-hole boring and boring to a shoulder. 399

402 PowerBore Boring Bars for WC0W Inserts (5013, 5014) D1 A* Alloy Steel or Carbide Shank D D1 M Alloy Steel Oversize Shank A* D M 1 2 Alloy Steel Shanks - Standard Size Shank Ordering Code EDP No. 5/16 Dimensions Inch A D=D1 M Spare Parts Angle Bar Dia. Min. Bore Bar ength Insert Type Screw Torx Key S10-40W º WC0W5013 WC0W5014 VS41 VT51 S10-40W º Solid Carbide Shank - Standard Size Shank Ordering Code EDP No. 5/16 Dimensions Inch A D=D1 M Spare Parts Angle Bar Dia. Min. Bore Bar ength Insert Type Screw Torx Key C10-40W º WC0W5013 WC0W5014 VS41 VT51 C10-40W º Alloy Steel Shanks - Oversize Shank Ordering Code EDP No. 3/8 Dimensions Inch A D D1 M 2 1 Spare Parts Angle Shank Dia. Bar Dia. Min. Bore Overall ength Bar ength Insert Type Screw Torx Key S12-40W º WC0W5013 WC0W5014 VS41 VT51 S12-40W º Boring & Grooving Toolholders * 5 angle for facing and thru-hole boring. * 0 angle for thru-hole boring and boring to a shoulder. 400

403 Toolholders d Double Ended Coolant Inlet 1 0 D ocation Screw Spare Parts Micro - Double Ended Micro Insert Dia. Shank Dia. Ordering Code EDP No. Dimensions Inch ocation Screw* Clamping Screw x 3 d mm D 1 0 Screw M Key Screw Key Short GISM SMC Medium GISM SMC Short GISM SMC Medium GISM Short GISM SMC Medium GISM ong GISM SMC Short GISM M K Medium GISM SMC ong GISM Short GISM SMC Medium GISM ong GISM SMC Short GISM Medium GISM SMC ong GISM SMC Short GISM Medium GISM SMC ong GISM SMC Short GISM Medium GISM SMC ong GISM K4.0 M K3.0 * Every toolholder package contains the full range of location screws needed. Boring & Grooving Toolholders 401

404

405 For Grooving and Turning Solutions visit MiniPro Technical Data

406 Recommended Grades, Cutting Speeds Vc [ft/min], Feed f [Inch/rev] and Max Depth [Inch] Material Group P Steel M Stainless Steel K Cast Iron N Non- Ferrous Metals S Heat Resistant Material Vargus No. 25 H Hardened Material Material Hardness Brinell HB Vc [ft/min] Coated VT (PowerBore) VM (Micro) Power Bore Feed [Inch/rev] Micro Boring Micro Grooving Max Depth [Inch] PowerBore TD0W CD0W WD0W Micro Boring 1 ow Carbon (C= %) Unalloyed Steel Medium Carbon (C= %) High Carbon (C= %) Non Hardened ow Alloy Steel (alloying elements 5%) Hardened Hardened High Alloy Steel Annealed (alloying elements>5%) Hardened ow Alloy (alloying elements<5%) Cast Steel 10 High Alloy (alloying elements>5%) Stainless Steel Non Hardened Ferritic Hardened Stainless Steel Austenitic Austenitic Super Austenitic Stainless Steel Non Hardened Cast Ferritic Hardened Stainless Steel Austenitic Cast Austenitic Hardened Malleable Ferritic (short chips) Cast Iron Pearlitic (long chips) ow Tensile Strength Grey Cast Iron 31 High Tensile Strength Ferritic Nodular Sg Iron 33 Pearlitic Aluminium Alloys Non Aging , Wrought Aged Cast , Aluminium Alloys 37 Cast & Aged Aluminium Alloys Cast Si 13-22% Copper and Brass Copper Alloys Bronze And Non eaded Copper Annealed (iron based) High Temperature Aged (iron based) Alloys Annealed (nickel or cobalt based) Aged (nickel or cobalt based) Pure 99.5 Ti 400Rm Titanium Alloys 24 α+β Alloys 1050Rm HRc Extra Hard Steel Hardened & Tempered HRc Grades VT VM Boring & Grooving Technical Data 404 General use carbide grade. TiAlN coated. General use carbide grade for Micro inserts. TiN coated.

407 Spare Parts for PowerBore line Insert Boring Bar Insert Torx Screw Screw Description Torx Key Torx Size A CD0W VS Oval.109G. B TD0W Min. Bore.28 > Bore.28 VS01 VS Oval.109G. M G. E WC0W4213, WC0W4214 VS40 M G. VT51 T6 F WC0W5013, WC0W5014 VS41 M G. 405 Boring & Grooving Technical Data

408 Shaviv TheFinishing Touch SHAVIV hand deburring tools offer a range of cost-effective and efficient solutions to companies across all industry sectors that need to remove burrs from different materials. The tools are renowned for providing the finishing touch in a host of applications, such as hole edges, straight edges, flat surfaces, keyways and corners. Die & Mold Electrical Plastic Automotive Metal Plumbing Aviation DI Metal Aluminum Copper Cast Iron Plastic Wood 406

409 Groovex The increasingly popular and rapidly growing GROOVE line, established in 2011, provides a comprehensive line of products for grooving, boring, turning and mico-machining solutions across all industry sectors. VG-Cut microscope Mini-V GrooVical 407

410 Notes 408

411 Groovex VARGUS Worldwide With a network of 13 international companies and hundreds of distributors, warehouses and certified ISO 9001 manufacturing facilities, VARGUS td. serves customers in more than 100 countries around the globe. A customerfocused organization, VARGUS td. is committed to providing innovative products and solutions of the highest quality and excellent value, and is renowned for its technical expertise and uncompromising service. VARGUS td. - Global Headquarters mrktg@vargus.com VARGUS USA / sales@vargususa.com EUROPE DENMARK VARGUS Scandinavia vargus@vargus.dk FRANCE VARGUS France commercial@vargus.fr GERMAN VARGUS Germany info@vargus.de ISRAE NEUMO-VARGUS neumo@neumo-vargus.co.il POAND VARGUS Poland / vargus@neumo.pl SPAIN VARGUS Ibérica sales@vargus.es SWITZERAND VARGUS Switzerland info@vargus.ch TURKE VARGUS Turkey info@vargusturkey.com UNITED KINGDOM VARGUS Tooling UK tooling.uk@vargustooling.co.uk ASIA СHINA VARGUS China info@varguschina.net INDIA VARGUS India info@vargusindia.com ATIN AMERA BRAZI VARGUS Brazil info@vargus.com.br For the complete list of VARGUS distributors, visit our website at

412 VARGUS Ius Tool Selector and CNC Program Generator The most popular and advanced thread turning and thread milling software on the market today. Available in 4 versions at APP Vargus USA 1149 Barberry Drive Janesville, WI U.S.A Tel: Fax: sales@vargususa.com INCH EA 07/2017 EDITION 01