MILLING INSERTS. S High temp. alloys. H Hardened Hardened 55 HRC 38 ISCAR USER GUIDE. Cutting Speed Recommendations for Indexable Milling Cutters
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1 MILLIG ISERTS Cutting Speed Recommendations for Indexable Milling Cutters ISO Condition M on-alloy and cast, free cutting Low alloy and cast (less than 5% of alloying elements) High alloyed, cast, and tool Stainless and cast Tensile Strength [/mm 2 ] Hardness HB < 0.25 %C Annealed >= 0.25 %C Annealed < 0.55 %C Quenched and tempered >= 0.55 %C Annealed Quenched and tempered Annealed Quenched and tempered o Annealed Quenched and tempered Ferritic/martensitic Martensitic Stainless Austenitic Grey cast iron (GG) Cast iron nodular (GGG) Malleable cast iron Aluminumwrought alloy Aluminum-cast, alloyed Copper alloys on metallic S High temp. alloys Titanium Ti alloys Ferritic/pearlitic earlitic Ferritic earlitic Ferritic earlitic ot cureable Cured <=12% Si ot cureable Cured >12% Si High temperature >1% b Free cutting Brass Electrolitic copper Duroplastics, fiber plastics 29 Hard rubber 30 Fe based Annealed i or Co based Cured Annealed Cured Cast RM Alpha+beta alloys cured RM H Hardened Hardened 55 HRC 38 Hardened 60 HRC 39 Chilled cast iron Cast Cast iron Hardened 55 HRC
2 UCOATED COATED o. IC28 IC08 IC328/ 330 IC4050 IC300 IC928/ 830 IC5400 IC950 IC908/ MILLIG ISERTS
3 MILLIG ISERTS Cutting Speed Recommendations for Indexable Milling Cutters ISO Condition M on-alloy and cast, free cutting Low alloy and cast (less than 5% of alloying elements) High alloyed, cast, and tool Stainless and cast Tensile Strength [/mm 2 ] Hardness HB < 0.25 %C Annealed >= 0.25 %C Annealed < 0.55 %C Quenched and tempered >= 0.55 %C Annealed Quenched and tempered Annealed Quenched and tempered o Annealed Quenched and tempered Ferritic/martensitic Martensitic Stainless Austenitic Grey cast iron (GG) Cast iron nodular (GGG) Malleable cast iron Aluminumwrought alloy Aluminum-cast, alloyed Copper alloys on metallic S High temp. alloys Titanium Ti alloys Ferritic/pearlitic earlitic Ferritic earlitic Ferritic earlitic ot cureable Cured <=12% Si ot cureable Cured >12% Si High temperature >1% b Free cutting Brass Electrolitic copper Duroplastics, fiber plastics 29 Hard rubber 30 Fe based Annealed i or Co based Cured Annealed Cured Cast RM Alpha+beta alloys cured RM H Hardened Hardened 55 HRC 38 Hardened 60 HRC 39 Chilled cast iron Cast Cast iron Hardened 55 HRC
4 COATED CERAMIC IC380 IC910/ 810 IC4100/ 5100 a-tec DT7150 DO-TEC IS MILLIG ISERTS
5 MILLIG ISERTS CD Recommended Machining Conditions Grade D.O.C. Vc Feed Cutting mm m/min mm/tooth Edge ID5 ID8 <2.0 Aluminum alloys <12% silicon <2.0 Chipboard Fiberboard lastics <2.0 Copper Brass alloys <2.0 Aluminum>12% silicon <2.0 Aluminum<12% silicon <2.0 Chipboard Fiberboard lastics MMC CB Recommended Machining Conditions D.O.C. mm S H <0.5 Grey cast iron Chamfer Hone HB Chamfer <0.5 Compacted graphite iron GCI Co based > 35 HRc i based > 35 HRc Fe based > 35 HRc Cr based > 35 HRc Sharp Grade IB85 IB55 Vc Feed Cutting Vc Feed Cutting m/min mm/tooth Edge m/min mm/tooth Edge Hone Chamfer <0.5 Hardened s > 45 HRc Chamfer Chamfer <2 Hardened cast iron Chamfer <2 Bearing Chamfer Chamfer <2 Ferrous powder metal Chamfer Chamfer Recommended Cutting Conditions for ADT 1505R8T-FF Inserts Workpiece ISO class DI/ISO 513 Description Mat. Group* Typical AISI/SAE/ ASTM Representative DI W.-r. Hardness, HB Carbide grade D.O.C. Ap [mm] Cutting speed Vc, [m/min] Feed per tooth fz, [mm/tooth] Coolant on-alloy IC IC Low alloy IC IC IC HRC 35-42** IC High alloy 10 H IC IC808 Martensitic stainless IC IC330 M Austenitic stainless L 316L IC IC330 IC IC330 Grey cast iron 16 Class (GG25) 250 IC odular cast iron 17 Class (GGG50) 200 IC S High temperature alloys 34 Inconel IC Wet 37 AMS R (Ti6Al4V) HRC IC * material grpoup in accordance with VDI 3323 standard ** Quenched and tempered The data refer to W.O.C. no more than 0.7 D and a cutter overhang to 2 D, where D - the cutter diameter (emilsion) 466
6 GRADES for ALICATIOS and MATERIALS groups MILLIG Indexable ISO ISO M ISO ISO ISO S ISO H Steel Stainless Steel Ferritic & Martensitic Stainless Steel Austenitic & Duplex (Ferritic- Austenitic) Cast Iron onferrous High Temp. Alloys Hard Steel & Hardened Cast Iron Hard IC808 (908) IC808 (908) IC808 (908) IS8 ID5 IC808 (908) IB55 IC30 ID8 IC08 IB85 IC4050 IC380 IC4100 (5100) IC380 IC5400 IC830 (928) DT7150 IC07 IC928 (830) IC808 (908) IC830 (928) IC830 (928) IC330 (328) IC810 (910) IC08 IC328 (330) IC330 (328) IC330 (328) IC28 IC28 IC28 Coolant Tough Y Y Y MILLIG ISERTS First choice Milling Calculations D Vf Calculations Cutting speed Vc = Spindle speed = Table speed fz ap κ n Vf hm π*d* 1000min [m/min] Vc*1000 π*d [rev/min] Vf = fz*z* [mm/min] Feed per tooth fz = Vn [mm/tooth] *Z Feed per revolution f = fz*z [mm/rev] fz b Vc [m/min] Cutting speed D [mm] Tool diameter [RM] Spindle speed Vf [mm/min] Feed speed fz [mm/tooth] Feed per tooth Z umber of teeth f [mm/rev] Feed per revolution Q [cm 3 /min] Metal removal rate ap [mm] Depth of cut b [mm] Width of cut Th [min] Machining time Lw [mm] Machining length c [/mm 2 ] Specific cutting force c1(1) [/mm 2 ] Specific cutting force for 1 mm2 chip section hm [mm] Average chip thickness mc(1) Chip thickness factor k [degrees] Cutting edge angle [kw] Machining power h Machine efficiency = c + m - Total Machining ower c - et ower=cutting ower m - Motor ower (while not cutting) Metal removal rate Q = ap*b*vf [cm 3 /min] 1000 Machining time Th = L w [min] Vf Specific cutting force (1) See page 1006 c = c1*hm -mc Average chip thickness in shoulder milling for b/d 0.1 hm fz* b [mm] D Average chip thickness in shoulder milling for b/d>0.1 hm = ( sink * 180 * b * fz ) [mm] π * D * arcsin ( b/d) Machining power = ( ap * b * Vf * k c ) [kw] 6 * 10 7 * h Values for Motor ower m Max. Machine ower (kw) Motor ower m (kw) Motor ower m has a value of approximately 7 to 12% of Maximum Machine ower 467
7 MILLIG ISERTS Tightening Torque by Screw Screw Thread Overall TORX Length Recess [mm] Tightening Torque [xm] [lbfxin] SR /L M2 4.8 T SR /L/HG M2 4.8 T SR M T SR /S-HG M T SR /L M T SR M T SR M T SR L2.50 M T SR L3.40 M T SR L4.40 M T SR L5.30 M T SR M T SR M T SR M T SR M T SR M T SR /HG M T SR /L M T SR /LHG M T SR M2.5x6-T7-60 M2.5 6 T SR M T SR HG M T SR /S M T SR HG M3 6.8 T SR M3 6.5 T SR /M M3 7.4 T SR /L M3 8 T SR M3 8 T SR M3 8.1 T SR M3 8.2 T SR M I SR M T SR /S M T SR XL M T SR M T SR /L M T SR M T SR M T SR M4 7.9 T SR M4 8.2 T SR M4 9.7 T SR / M T SR M4x0.7I15 M I SR M T ,5 SR S M T15 SR /L9.5-S M4 9.5 T (3.2*) 4.8 (3.2*) 42.5 (28.3*) 42.5 (28.3*) SR L M4x0.5 - T SR M4 12 T SR /S M T SR /M M T Screw Thread Overall TORX Length Recess [mm] Tightening Torque [xm] [lbfxin] SR M4 12 T SR /S M4 9.3 T SR M4 7.4 T SR M I SR M T SR /L M T SR M4-L15-D4.5 M4 15 I SR M M5 8.7 T SR SM M5 9 T SR XLM M T SR M5 9.5 T SR M T SR M5x0.8I20-1 M I SR M T SR M5 12 I SR M T SR /H M T SR /L M T SR M5 14 T SR M5 17 T SR M T SR M T SR M6 18 T SR M I SR M7x T SR M8x T SR HG-M 4-48 UF 8.2 I SR HGSM SR SR UF 7 I UF-RH/LH F 1/4-28 F 18 I I SR 1/4-28xI25 1/4-48 UF 18.7 I
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CONTENTS Page - SPECIFICATIONS 200 PUMP SPECIFICATION 200 TYPE KEY 201 SELECTION CHART 202 SELECTION CHART 203 PERFORMANCE CURVE 3 ( 2-3-4-5 impellers ) 204 PERFORMANCE CURVE 3 ( 6-7-8-9 impellers ) 205
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High Efficiency Machining Center. V-12iP/V-20S/V-30S/V-30M V-40L/V-40M/V-50L V-60S/V-60i/V-80i LEADWELL CNC MACHINES MFG., CORP.
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High CV-value Long Life > 10 years at 50 C Low ESR and ESL High stability, 10 years shelf life Optimized designs available on request RoHS Compliant application Basic design Smoothing, energy storage,
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US: +1 7 9 25 sia: +86 21 5763 58 Harleysville, P 438 DC SERO MOTORS BRUSH COMMUTTED DC MOTORS The DC4B series brush commutated DC motor is a 4 mm diameter unit offered in 6 lengths with continuous output
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