Supercut Spade Drill System
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- Φυλλίς Κοσμόπουλος
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1 rill wide range of sizes with just one drill PMS 298 (Light lue) PMS (Text Metal Effect) 7 1 NEW EXTENE RANGE OR 214 TECH NEWS
2 7 PMS (Text Metal Effect) 1 Spade rill Holders Technical Guide Spade rill holders can drill a wide range of different diameters and lengths. This is one of the main advantages this system over others. s - Series A: 9.5mm-11mm - Series : 35.72mm-47.63mm - Series : 11.11mm-12.7mm - Series G: 48mm-65.9mm - Series C: 13mm-17.5mm - Series H: 65.3mm-88mm* - Series : 17.86mm-24mm - Series I: 9mm-114mm* - Series E: 24.61mm-35mm *Morse Taper and Modular Only LONG LENGTH RILLS AVAILALE 1 Holder - Many s e.g ~24mm (22 different size inserts) Modular Mega Long Super Long Extended Standard Intermediate Short Stub 2x 3x 5x 7x 15x 2x 25x Unlimited sales@cutwel.net
3 7 PMS (Text Metal Effect) 1 Spade rill Inserts Technical Guide Self Centering Insert esign Chip ividers Wide range of insert sizes can fit in one holder! Inserts are available in both metric and imperial. *NEW* Grades of insert available!! Chipbreaker T15 - HSS 5% Cobalt M48 - Powder Metal K2 - Solid Carbide P4 - Solid Carbide lat otm Inserts also available!! T15 (HSS 5% Cobalt) - irst choice for general machining of all materials. M48 (Powder Metal) - or increased ol life over T15, ideal for harder and ugher materials. K2 (Solid Carbide) - Coated carbide, ideal for high alloy steels, stainless steel & aluminium. P4 (Solid Carbide) - Coated carbide, ultimate performance on all steels. Grade Guide Insert Grade Non-Alloyed /ree Machining ~HRc24 (~H25) Carbon HRc28~ (H275~) Alloy HRc28~ (H275~) High Alloyed ~HRc37 (~H35) HRc37~ (H35~) Structural ~HRc24 (~H25) HRc24~ (H25~) Tool ~HRc13 (~H2) HRc13~ (H2~) Stainless ~HRc19 (~H22) Cast Iron HRc19~ (H22~) Aluminium Copper Alloys ~HRc8 (~H18) ~H11 T15 M48 K2 P4 Excellent Good Shank Types Weldon Morse Taper Modular sales@cutwel.net 2
4 7 PMS (Text Metal Effect) 1 Weldon Shank Spade rill Holders Thread SP & ISO 7-1 G E C A H Thread SP & ISO 7-1 E G C A A G H rill Series Length lute Max rill epth C E Shank ia Shank Length Pipe Tap Rear Pipe Tap Side Order Code 9.5~11. A 11.11~ ~17.5 C 17.86~ ~35. E 35.72~ ~65.9 G Stub Straight /16 1/8 P74Y16 Short Straight /8 - P75Y2 Standard Spiral /8 - P83Y2 Extended Spiral /8 - P84Y2 Super Long Straight /8 P85Y2 Mega Long Straight /8 P86Y2 Stub Straight /16 1/8 P74Z16 Short Straight /8 - P75Z2 Standard Spiral /8 - P83Z2 Extended Spiral /8 - P84Z2 Super Long Straight /8 P85Z2 Mega Long Straight /8 P86Z2 Stub Straight /8 1/8 P742 Short Straight /8 - P752 Standard Spiral /8 - P832 Long Spiral /8 - P842 Extended Spiral /8 P852 Super Long Straight /8 - P862 Mega Long Straight /8 P872 Stub Straight /8 1/8 P74125 Short Straight /8 - P75125 Intermediate Spiral /8 - P82125 Standard Spiral /8 - P83125 Extended Spiral /8 - P84125 Super Long Straight /8 - P85125 Mega Long Straight /8 - P86125 Stub Straight /4 1/8 P74232 Short Straight /4 - P75232 Intermediate Spiral /4 - P82232 Standard Spiral /4 - P83232 Extended Spiral /4 - P84232 Super Long Straight /4 - P85232 Mega Long Straight /4 - P86232 Short Straight /4 - P7534 Intermediate Spiral /4 - P8234 Standard Straight /4 - P8334 Extended Straight /4 - P7834 Super Long Straight /4 - P8434 Short Straight /4 - P7544 Standard Spiral /4 - P8344 Extended Straight /4 - P7844 Super Long Straight /4 - P sales@cutwel.net
5 7 PMS (Text Metal Effect) 1 Morse Taper Shank Spade rill Holders E Thread SP & ISO 7-1 G C A Per ISO 296 Type EK H E Thread SP & ISO 7-1 G C A Per ISO 296 Type EK H A G rill Range Series Length lute Max rill epth C E Morse Taper Pipe Tap Order Code 9.5 ~ 11. A ~ ~ 17.5 C ~ ~ 35. E ~ ~ 65.9 G 65.3 ~ 88. H 9. ~ 114. I Short Straight #2 1/16 P51Y2 Standard Spiral #2 1/16 P59Y2 Extended Spiral #2 1/16 P6Y2 Short Straight #2 1/16 P51Z2 Standard Spiral #2 1/16 P59Z2 Extended Spiral #2 1/16 P6Z2 Short Straight #2 1/16 P512 Intermed Spiral #2 1/16 P592 Standard Spiral #2 1/16 P62 Extended Spiral #2 1/16 P612 Short Straight #3 1/8 P5113 Intermed Spiral #3 1/8 P5813 Standard Spiral #3 1/8 P5913 Extended Spiral #3 1/8 P613 Short Straight #4 1/8 P5124 Intermed Spiral #4 1/8 P5824 Standard Spiral #4 1/8 P5924 Extended Spiral #4 1/8 P624 Short Straight #4 1/4 P5134 Intermed Spiral #4 1/4 P5834 Standard Spiral #4 1/4 P5934 Extended Straight #4 1/4 P5434 Short Straight #5 1/4 P5145 Standard Spiral #5 1/4 P5945 Extended Straight #5 1/4 P5445 Short Straight #5 1/2 P5155 Standard Spiral #5 1/2 P5955 Extended Straight #5 1/2 P5455 Short Straight #5 1/2 P5175 Standard Spiral #5 1/2 P5975 Extended Straight #5 1/2 P sales@cutwel.net 5
6 7 PMS (Text Metal Effect) 1 Modular Type Spade rill System Supercut Modular Head Order Code Series L L1 d1 d L2 Screw Wrench 7X X X G X H 7X X I 7X S7-515 TXL - 2 S7-619 TXL - 25 Supercut Modular Extension Order Code Series d L ds List Price Joint Screw rive Key Ring MUE JT - 57 KR MUE JT - 68 KR MUE MUE G MUE JT KR MUE MUE MUE JT KR MUE H MUE MUE JT KR MUE MUE MUE JT KR MUE I MUE MUE JT KR Supercut Modular Reducer Order Code ds d L 1 Joint Screw rive Key Ring rive Key Ring MUR JT - 57 KR KR MUR JT - 68 KR KR sales@cutwel.net
7 7 PMS (Text Metal Effect) 1 Modular Type Spade rill System Supercut Modular Weldon Holder Order Code d L ds ls Joint Screw rive Key Ring MU JT - 57 KR MU JT - 68 KR MU MU JT KR MU MU MU JT KR MU MU MU JT KR MU MU MU JT KR MU MU JT KR Supercut Modular Morse Taper Holder Order Code MT d L Joint Screw Coolant Ring MT4 - MXU COS MT5 - MXU JT-8115 COS MT6 - MXU COS MT4 - MXU COS MT5 - MXU JT-8115 COS MT6 - MXU COS MT4 - MXU COS MT5 - MXU JT-1145 COS MT6 - MXU COS MT5 - MXU COS JT MT6 - MXU COS MT5 - MXU COS JT MT6 - MXU COS sales@cutwel.net 7
8 7 PMS (Text Metal Effect) 1 Spares and Accessories Coolant Rings (for morse taper shank holders) Convert taper shank holders through coolant from an external coolant pipe. Ideal for deeper holes, better swarf clearance, preventing insert failure and longer ol life. Through coolant machine not required! Series rill Range (mm) C M E Order Code A 9.5 ~ ~ M8x1.25 1/8 COS C 13. ~ ~ M8x1.25 1/8 COS E ~ ~ M1x1.5 1/4 COS G 48. ~ M1x1.5 1/4 COS H 65.3 ~ M12x1.75 1/2 COS I 9. ~ 114. Coolant eeders (for weldon shank holders) Convert non-through coolant machines through coolant for drilling deeper holes, better swarf clearance, preventing insert failure and longer ol life. Coolant is fed through the retention pin via an exernal coolant pipe. T MAS Order Code H L L2 2 3 T4-34RC T4-34RC T5-35RC IN 871 Order Code H L L2 2 3 SK4-14RC SK5-15RC IN 28 Order Code L 2 3 L2 ISO4-54R ISO5-55R Coolant eeder Reduction Sleeves Order Code L d 932RC RC RC RC RC RC RC RC RC sales@cutwel.net
9 PMS 298 (Light lue) 7 PMS (Text Metal Effect) 1 Spares and Accessories Screw Joint Screw rive Ring Series rill Range (mm) Order Code A 9.5 ~ 11. S ~12.7 S7-25 C 13. ~ 17.5 S ~ 24. S7-37 E ~ 35. S ~ S7-515 G 48. ~ 65.9 H 65.3 ~ 88. S7-619 I 9. ~ 114. M L Wrench Order Code M JT-57 M JT-68 M JT-8115 M JT-1145 M JT M JT d L Order Code KR KR KR KR KR KR KR T MAS Weldon Holders ORM A L 1 ORM Order Code Taper L 1 Order Code Taper L 1 T4 T4-EMH T4-EMH T4-EMH T4-EMH T4-EMH T5 T5A/-EMH T5A/-EMH T5A/-EMH T5A/-EMH T5A/-EMH IN 871 ORM A L 1 ORM Order Code Taper L 1 Order Code Taper L 1 SK4 SK4-EMH SK4-EMH SK4-EMH SK4-EMH SK4-EMH IN 28 L 1 1 SK5 SK5A/-EMH SK5A/-EMH SK5A/-EMH SK5A/-EMH SK5A/-EMH Order Code Taper L 1 G Order Code Taper L 1 G ISO4 ISO4-EM M16 ISO4-EM M16 ISO4-EM M16 ISO4-EM M16 ISO4-EM M16 ISO5 ISO5-EM M24 ISO5-EM M24 ISO5-EM M24 ISO5-EM M24 ISO5-EM M sales@cutwel.net 9
10 7 PMS (Text Metal Effect) 1 Supercut Spade rill Inserts 9mm mm T15 - irst choice for general machining of all materials. M48 - or increased ol life over T15, ideal for harder and ugher materials. K2 - Coated carbide, ideal for high alloy steels, stainless steel & aluminium. P4 - Coated carbide, ultimate performance on all steels. Series & Min. Max. mm (inch) A 9.5 (.374 ) 11.7 (.436 ) (.437 ) (.51 ) C (.511 ) (.5 ) Inch mm T15 HSS 5% Cobalt M48 Powder Metal K2 Solid Carbide P4 Solid Carbide 9.5 S S S S / S S S S S S S S / S S S S S11651 S15651 S17651 S S S S S / S S S S S S S S / S S S S S S S S S S S S / S S S S S S S S / S S S S / S11153 S15153 S17153 S S S S S / S S S S S S S S / S S S S S S S S / S S S S / S S S S S S S S S S S S / S S S S S S S S / S S S S S S S S / S S S S S S S S / S11154 S15154 S17154 S S S S S S S S S / S S S S S S S S / S S S S S S S S Insert Grade Non-Alloyed /ree Machining ~HRc24 (~H25) Carbon HRc28~ (H275~) Alloy HRc28~ (H275~) High Alloyed ~HRc37 (~H35) HRc37~ (H35~) Structural ~HRc24 (~H25) HRc24~ (H25~) Tool ~HRc13 (~H2) HRc13~ (H2~) Stainless ~HRc19 (~H22) Cast Iron HRc19~ (H22~) Aluminium Copper Alloys ~HRc8 (~H18) ~H11 T15 M48 K2 P4 Excellent Good sales@cutwel.net
11 7 PMS (Text Metal Effect) 1 Supercut Spade rill Inserts 17.86mm - 35mm T15 - irst choice for general machining of all materials. M48 - or increased ol life over T15, ideal for harder and ugher materials. K2 - Coated carbide, ideal for high alloy steels, stainless steel & aluminium. P4 - Coated carbide, ultimate performance on all steels. Series & Min. Max. mm (inch) (. ) (.96 ) E (.961 ) 35.5 (1.38 ) Inch mm T15 HSS 5% Cobalt M48 Powder Metal K2 Solid Carbide P4 Solid Carbide 45/ S S S S S S S S / S S S S S S S S / S S S S S S S S / S S S S / S S S S S S S S / S11155 S15155 S17155 S S11652 S15652 S17652 S S S S S / S S S S S S S S / S S S S S S S S / S S S S S S S S / S S S S / S S S S / S11156 S15156 S17156 S S S S S / S S S S / S S S S S11151 S15151 S17151 S / S S S S S S S S / S S S S / S S S S S S S S / S S S S S S S S / S S S S S S S S / S S S S S11653 S15653 S17653 S / S S S S / S S S S S S S S / S S S S S S S S / S S S S S S S S / S S S S S S S S / S S S S / S S S S S S S S sales@cutwel.net 11
12 7 PMS (Text Metal Effect) 1 Supercut Spade rill Inserts 35.72mm - 114mm Series & Min. Max. mm (inch) (1.353 ) 47.8 (1.882 ) G (1.85 ) (2.57 ) Inch mm T15 HSS 5% Cobalt 1-13/ S S / S S / S S / S / S S / S S / S S / S S / S / S S / S S / S S / S S / S / S S / S S / S S / S S / S S S / S / S / S S / S / S S / S S / S S / S S / S / S S / S S / S S / S S / S / S S / S S / S S / S S / S Series & Min. Max. mm (inch) H 63.5 (3.1 ) 89.8 (3.57 ) I Inch mm M4 HSS 2-1/ S S146564A 2-17/ S / S / S S / S / S S / S /32.5 S /4.85 S S / S / S S / S / S / S S / S / S S S S S S S S S S S S S S S1465A 12. S1465A2 14. S1465A4 16. S1465A6 18. S1465A8 11. S S S sales@cutwel.net
13 7 PMS (Text Metal Effect) 1 lat otm Spade rill Inserts 11.5mm - 45mm Series & Min. Max. mm (inch) C E Thickness T15 Metric (mm) Metric (mm) HSS 5% Cobalt 11.5 S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S sales@cutwel.net 13
14 7 PMS (Text Metal Effect) 1 Cutting ata (HSS-M4, HSSE-T15 and Powder Metal M48 Grades) Recommended Cutting Conditions Workpiece ree Machining Steel 1213, 12L13, 1215, 12L14, 1118 etc Low Carbon Steel 115, 12, 114, 125 etc Medium Carbon Steel 135, 15, 145, 155, 114 etc Structural Steel A36,A516,A182 etc Cast Iron / SG Iron A48-76 GR3/GR45 A A22-76 GR41 etc Alloy Steel 862, 413, 4137, 414, 615 etc Tool Steel H13, H21,A2, S1 etc High Temp Alloy Hastelloy, Inconel etc High Strength Alloy 984, 434, 433V etc Aluminium 214, 661, 775 etc Stainless Steel 31, 316, 41, 33 etc Hardness (hn) Surface Speed vc(m/min) TiALN Coated 9.5mm- 12.5mm 13mm- 17.5mm eed rate (mm/rev) 18mm- 24mm 25mm- 35mm 36mm- 47mm 48mm- 65mm 66mm- 114mm Insert Grade Non-Alloyed /ree Machining ~HRc24 (~H25) Carbon HRc28~ (H275~) Alloy HRc28~ (H275~) High Alloyed ~HRc37 (~H35) HRc37~ (H35~) Structural ~HRc24 (~H25) HRc24~ (H25~) Tool ~HRc13 (~H2) HRc13~ (H2~) Stainless ~HRc19 (~H22) Cast Iron HRc19~ (H22~) Aluminium Copper Alloys ~HRc8 (~H18) T15 M48 K2 P4 Excellent Good ~H sales@cutwel.net
15 7 PMS (Text Metal Effect) 1 Cutting ata (Carbide K2 and Carbide P4 Grades) Recommended Cutting Conditions Workpiece ree Machining Steel 1213, 12L13, 1215, 12L14, 1118 etc Low Carbon Steel 115, 12, 114, 125 etc Medium Carbon Steel 135, 15, 145, 155, 114 etc Structural Steel A36,A516,A182 etc Cast Iron / SG Iron A48-76 GR3/GR45 A A22-76 GR41 etc Alloy Steel 862, 413, 4137, 414, 615 etc Tool Steel H13, H21,A2, S1 etc High Temp Alloy Hastelloy, Inconel etc High Strength Alloy 984, 434, 433V etc Aluminium 214, 661, 775 etc Stainless Steel 31, 316, 41, 33 etc Hardness (hn) Carbide Grade Surface Speed vc(m/min) TiALN Coated 9.5mm- 12.5mm eed rate (mm/rev) 13mm- 17.5mm 18mm- 24mm 25mm- 35mm 36mm- 47mm 1-15 P P P P P P P P P P P P P P K K K K K P P P P P P P K K P P P K K K K Machining ormulae RPM n = vc x 1 π x Machining guidelines Piercing Stage Circular Surface Inclined Surface oring eed (mm/min) vf (mm/min) = n x mm/rev ecrease feed by 5% Pilot drill with a larger drill point angle or machine with end mill Machine with end mill first Not recommended. Will result in ol failure sales@cutwel.net 15
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