Corner Joints Machining, Frame edge sealing. Page ID: frame01 D D C A, B A C B C A 20 60 Before installation of the foam parts (A,B,C,D) into the chambers we put silicone around. We insert the foam parts in depth shown on diagram. IMPORTANT NOTE: In the grooves of the corner joints we put silicone deeper than the corner joints machining. 6 Ø10.5 11 11 14.5 4503 (monticelli) A C B D 250-02 We silicone the frame profile edges and after we insert the alignment corners and the corner joints we fix by screwing. C A
Frame machining - Upper connection Page ID: frame02 58 45 72 45 14 250-04 250-02 4503 (monticelli) 250-04 We silicone the frame profile edges and after we insert the alignment corners and the corner joints we fix by screwing. 14.5 41.75 11 11 Ø10.5 16.3 6 250-02
Drainage machining Page ID: drainage01 67.5 50 16 17 12 33 17.5 76 We apply silicone before the plastic parts installation. 250-1018 250-02 160 Ø12 R4 70 45 60.5 64
Vertical cup macining - Cups installation Page ID: cups01 250-012 51.5 19.5 50.5 8 250-012 250-011 250-012 19.5 50.5 8 250-012 250-011 38 * * ** * * * * * * Vertical cup machined and installed first. Seal all around machining.
Machining on frame for strikers installation Page ID: strikers01 250-04 5.6 Ø4 35.1 Ø4 29.5 42.5 5.5 Ø4 Ø4 29.5 35.1 28.5 250-02 Use Caliper 1 & 3 position 250-02 250-1030
Machining on frame for strikers installation Page ID: strikers02 250-04 Ø4 23.5 35.1 Ø4 29.5 42.5 23.5 Ø4 Ø4 29.5 35.1 28.5 250-02 Use Caliper 2 & 4 position 250-02 250-1033
Machining on frame for strikers installation Page ID: strikers03 250-1034 250-02 10.4 90 5 58
Machining on frame for strikers installation Page ID: strikers04 250-1031 250-02 10.4 55.4 5 58
Machining on additional Profile for Strikers installation Page ID: strikers05 R9.5 19 9 19 Ø6.8 5.15 14.8 R4.5 24.2 2 3.15 58.6 84
Sash assembly - Handle Installation Page ID: sash01 250-31 250-1021-1L <-- Open M4 thread and fix on sash every 30cm --> Glue all around glass pane. 250-31 250-033 250-032 We can use ether 250-032 or 250-033 handle profile the same way. We machine the handle profile (drill and thread) so can install it on the sash using M4 socket screws every 30cm. Handle size = frame height -138mm.
Sash assembly - Jamb edge 250-1011 Page ID: sash02 The installation of the 205-1005 shims is very important so the glass will stay at the middle of the frame profile, so the proper quantity of glue can be applied all around between profiles and glass panes. 205-1005 Install shim every 40 to 50 cm 250-31 250-033 250-1010 Install shim every 40 to 50 cm 205-1005 250-31
Sash assembly - Interlock detail Page ID: sash03 250-04 250-1009 250-1013-1 250-034 250-036 250-02 250-034 250-036 250-31
Sash assembly - Interlock upper machining and parts combining Page ID: sash04 R1 45 R1 R1 45 R1 15 52.15 47.7 21.2 51.65 250-1015-1L 15 52.15 47.7 21.2 4.3 250-034 250-009 We can use ether 250-034 combined with 250-036 cup or 250-009 alone interlock profiles, the same way. When use 250-009 we do not need 250-1013-1 and we also replace 250-1015-1L with 250-1015-2L. Machining according drawing. Interlock profile height = Frame height-30mm. 250-1013-1 (open hole 9mm on marking, when use locker in the interlock) 250-07 250-1009 250-009 250-1001 250-034 250-036
Sash assembly - Interlock lower machining and parts combining Page ID: sash05 250-07 250-009 250-07 250-034 15 4.3 15 51.65 21.2 21.2 38 7.9 38 33.5 17 33.5 7.9 17 Ø6 Ø6 7.35 30.3 45 7.35 R3 7.35 30.3 45 7.35 R3 250-1001 250-07 We can use ether 250-034 combined with 250-036 cup or 250-009 alone interlock profiles, the same way. When use 250-009 we do not need 250-1013-2 and we also replace 250-1015-2R with 250-1015-4R. Machining according drawing. Interlock profile height = Frame height-30mm. 250-1007-A (part) 250-034 250-1012 250-036 250-31 250-1015-2R 250-1013-2 (open hole 9mm on marking, when use locker in the interlock) 250-009
Fixed Sash - Interlock upper machining and parts combining Page ID: sash06 R1 45 R1 R1 45 R1 Fixed Sash 15 52.15 44.7 21.2 51.65 250-034 250-034 250-036 Fixed Sash 15 52.15 47.7 21.2 4.3 250-009 We can use ether 250-034 combined with 250-036 cup or 250-009 alone interlock profiles, the same way. When use 250-009 we do not need 250-1013-1 and we also replace 250-1015-1L with 250-1015-2L. 250-1014-1 Machining according drawing. Interlock profile height = Frame height-30mm. Alternatively use 250-1061-2 250-012
Fixed Sash - Interlock lower machining and parts combining Page ID: sash07 250-07 250-009 250-07 250-034 15 21.2 4.3 15 21.2 51.65 38 Ø6 7.9 17 29.5 38 A Ø6 7.9 17 29.5 A 7.35 30.3 45 7.35 30.3 45 7.35 R3 9.6 A-A Section 90 250-034 250-036 Fixed Sash 7.35 R3 We can use ether 250-034 combined with 250-036 cup or 250-009 alone interlock profiles, the same way. When use 250-009 we do not need 250-1013-1 and we also replace 250-1015-1L with 250-1015-2L. Machining according drawing. Interlock profile height = Frame height-30mm. 250-1014-2 Fixed Sash 250-011 Shim under fixed sash every 40 to 50 cm. Alternatively use 250-1061-1
Facing Sashes - General view Page ID: sash08 Face Sash A Face Sash B Face Sash A Face Sash B
Facing Sashes - General view Page ID: sash09 250-04 250-1008-1 250-012 250-19 250-1008-2 Face Sash B Face Sash A 250-1008-3 250-1008-4 250-02 250-011 Install sliders every 40 to 50 cm
Facing Sashes - Face Sash A Page ID: sash10 250-1012 250-40
Facing Sashes - Face Sash A Edges machining Page ID: sash11 250-1051-2 30.2 65.6 2.3 250-40 Frame height - 138 250-40 2.3 30.2 65.6 250-1051-5
Facing Sashes - Face Sash A Locker Page ID: sash12 13.9 M5 36 46 7 M5 250-40 250-40 17 M5 M5 M5 Maximum M5 holes depth = 7mm 250-1040 body
Facing Sashes - Face Sash B Page ID: sash13 250-1051-3 250-1051-1 250-38 250-1012 250-1051-4 250-1051-6
Facing Sashes - Face Sash B Edges machining Page ID: sash14 51 37.5 250-1051-3 250-1051-1 2.3 250-38 250-38 Frame height - 138 2.3 51 37.5 250-1051-6 250-1051-4
Facing Sashes - Face Sash B Striker Page ID: sash15 250-38 12.1 8.1 equal 117.3 equal 7 M4 M4 Maximum M4 holes depth = 7mm 250-38 250-1040 striker
Corner Sashes - General view Page ID: sash16 Corner Sash A Corner Sash B 250-1021-1R
Corner Sashes - Opening Page ID: sash17 Corner Sash A Corner Sash B
Corner Sashes - Sashes Page ID: sash18 250-04 250-012 Corner Sash A Corner Sash B 250-011 250-02 Sash B Details reference sash01, 02
Corner Sashes - Sash A Page ID: sash19 250-1009 250-1052-2 (or 2501053-2 for sash A or right position) 250-31 250-1012 250-17 250-1052-1 (or 2501053-1 for sash A or right position)
Sash assembly - Sliding Reverse Interlock detail Page ID: sash20 250-04 250-1009 250-1013-1 250-035 250-036 Fixed Sash 250-02 250-035 250-036 250-31
Sash assembly - Sliding Reverse Interlock upper machining and parts combining Page ID: sash21 R1 R1 52.15 45 47.7 Machining according drawing. Interlock profile height = Frame height-30mm. 21.2 51.65 250-035 250-1013-1 (open hole 9mm on marking, when use locker in the interlock) 250-1001 250-07 250-1015-1L 250-1009 250-035 250-036
Sash assembly - Sliding Reverse Interlock lower machining and parts combining Page ID: sash22 250-035 21.2 51.65 250-1001 250-07 38 33.5 Ø6 7.9 7.35 30.3 45 7.35 R3 Machining according drawing. Interlock profile height = Frame height-30mm. 250-1015-2R 250-035 250-1007-A (part) 250-036 250-31 250-1013-2 (open hole 9mm on marking, when use locker in the interlock)
Sash assembly - Fixed Reverse Interlock detail Page ID: sash23 250-04 250-028 Fixed Sash 250-028 250-035 250-036 Fixed Sash 250-31 250-02
Fixed Sash - Fixed Reverse Interlock upper machining and parts combining Page ID: sash24 R1 45 R1 52.15 44.7 21.2 4.3 250-028 Machining according drawing. Interlock profile height = Frame height-30mm. Fixed Sash 250-028 Fixed Sash Alternatively use 250-1061-2 250-012
Fixed Sash - Fixed Reverse Interlock lower machining and parts combining Page ID: sash25 250-028 4.3 A 29.5 R3 7.35 Machining according drawing. Interlock profile height = Frame height-30mm. 17 7.9 90 30.3 45 21.2 Ø6 7.35 9.6 38 A A-A Section Fixed Sash 250-028 Fixed Sash 250-011 Shim under fixed sash every 40 to 50 cm. Alternatively use 250-1061-1
Drawing Title Page ID: sliders01 250-1008-1 250-04 Install both sliders every 40 to 50 cm Coordinate with interlock04-05 machining 250-1008-2 Install both sliders every 40 to 50 cm 250-1008-3 250-02 Center Line of frame 250-1008-4
Interlock general view Page ID: interlock01 250-04 250-034 250-036 250-02
Interlock general view - Upper part Page ID: interlock02
Upper Rail - Interlock Sealing Accessories position Page ID: interlock03 250-04 Sash Position 250-1006 250-1006 66.3 66.3 29.8 250-1006 15 15 29.8 Sash Position Reflected Upper Rail Plan
Sliders and sealing profile combining Page ID: interlock04 250-1008-1 250-1008-2 machining for 250-1008-1 250-19 250-1006 250-19 250-1006
45 Sealing profile machining Page ID: interlock05 250-19 250-19 45 40 37.5 30 3.4 every 40-50cm 30
Lower Rail - Interlock Sealing Accessories position Page ID: interlock06 250-1007-A (part) 250-1007-B (part) <--Center of frame 250-02 Moving Sash Position 15 15 Moving Sash Position
Reverse Interlock general view Page ID: interlock07 250-04 250-035 250-036 Fixed Sash Fixed Sash 250-02
Sash assembly and machining - pulley machining and installation Page ID: pulley01 The installation of pulley requires machining as shown on drawings. The pulley needs to be placed at 200mm from the sash edges (one pulley at each face, 4 pulleys for every sash). It is important to install the first shim at the same distance (directly over the pulley) so as the load of the glass can be transferred on rollers without bending the aluminum profile. 205-1005 13.7 250-31 200 C L 250-1020 A 5 5 3.8 Ø8 1 13.1 80 40 Ø3 120 A Open hole through all depth. Machine with bit 8mm. 1 to 1,5mm depth. 17.4 Max length of Screws 11mm. A-A Section 13.7
Handle Machining for locker use - Rods lengths Page ID: locker01 Upper edge of handle profile 250-1021-4 OUTSIDE Frame height - 1256 14.5 32 17.5 INSIDE 250-1021-6 Rod upper part length = Frame height - 1256mm. Rod lower part length = 1020mm 38.9 Ø4 Ø12.25 Ø4.6 14 22.6 250-1021-1L 1100 250-1021-6 250-1021-6 25 160 25 250-1021-3 1100 Ø4.8 1020 250-032 Lower edge of handle profile 90 Lower edge of handle profile 250-1021-4
Handle Machining for locker use - Rods lengths Page ID: locker02 250-1021-5 Upper edge of handle profile OUTSIDE 25 160 Frame height - 1256 250-1021-3 25 250-1021-7 250-1021-7 1100 INSIDE 250-1021-1R 250-1021-7 Rod upper part length = Frame height - 1256mm. Rod lower part length = 1020mm 14 38.9 Ø4 22.6 Ø12.25 Ø4.6 17.5 32 14.5 1020 Ø4.8 1100 250-032 90 250-1021-5 Lower edge of handle profile Lower edge of handle profile
Handle Machining for locker use on interlock - Rods lengths Page ID: locker03 Upper edge of interlock profile 250-1013-1 Rod upper part length = Frame height - 1256mm. Rod lower part length = 1020mm Ø4 24.1 14 27.3 Ø12.25 250-1021-1L 14.5 OUTSIDE INSIDE 250-1021-6 (when lock at inner rail) 250-1021-7 (when lock at middle rail) 1100 Frame height - 1256 25 160 25 250-1021-3 Ø4.6 Ø4.8 17.5 32 1100 1020 250-034 90 Lower edge of interlock profile Lower edge of interlock profile 250-1013-2
Handle Machining for locker use on reverse interlock - Rods lengths Page ID: locker04 Upper edge of interlock profile 250-1013-1 Fixed Sash Rod upper part length = Frame height - 1256mm. Rod lower part length = 1020mm Ø4 24.1 14 27.3 Ø12.25 14.5 250-1021-1L OUTSIDE INSIDE 250-1021-6 (when lock at inner rail) 250-1021-7 (when lock at middle rail) 1100 Frame height - 1256 25 160 25 250-1021-3 Ø4.6 Ø4.8 17.5 32 1100 1020 250-035 90 Lower edge of interlock profile Lower edge of interlock profile 250-1013-2