Back Cover Fusion provides totally integrated solutions in plastics engineering, piping systems and services. Fusion fabricates, installs and offers project management services, as well as stocks and sells plastic piping systems including: pipes, fittings, valves, actuation and flow control. If you are in mining, oil and gas, water treatment, industrial, chemical processing, infrastructure, shipping, or the food and beverage industry; Fusion has you covered. CATALOGUE Front Cover www.fusionaus.com Perth Brisbane Melbourne Sydney C A T A L O G U E www.fusionaus.com
Plastic Piping Systems And Products For Australian Industry Fusion is an Australian owned company that focuses on providing plastic products and services to the mining, water treatment, chemical processing and onshore/offshore oil and gas industry throughout the world. Fusion is also proud to be the distributor for the +GF+ Georg Fischer range of world class plastic piping systems. Together with Georg Fischer s extensive logistical and technical support, Fusion is the number one choice in Australia for supporting the increased use of plastics in today s industry. Fusion s has extensive manufacturing and warehousing facilities in Perth and Brisbane, and a highly flexible mobile workforce. Fusion can provide high quality products and services in the following areas: Supply of plastic piping system products: Pipe, fittings, valves, instrumentation in PE, PP, PVC-U, CPVC, ABS and PVDF. Supply and install plastic piping systems to support new projects and maintenance of existing plants. Manufacture of the Fusion range of plastic tanks and bunds for water and chemical storage. Manufacturing of plastic products: Pipe spooling, chemical dosing and sampling panels, launders, chutes, and machine guards, electro-winning cells and wind deflectors. Lining plastics for the bulk materials industry. In-house design of plastic tanks and products to client specification. www.fusionaus.com
Total Package Solutions DESIGN PROCESS Fusion has the capability to deliver complete, integrated solutions in plastics engineering, piping systems and services. Fusion offers the unique combination of services as a supplier, fabricator, installer and project manager of plastic piping systems and pipelines throughout Australia. Piping Systems + Tanks + Fabrication + Installation + Commissioning Tanks Project Services Piping Systems Fusion can design and fabricate plastic products to your specifications. + + Tanks made to your specifications. + + Manufactured using Rochling HDPE sheet or PP sheet. + + 25 year design Iife across a wide range of hazardous chemicals. + + Full flexibility in size and shape. + + Fully compliant with Australian Standards. + + Complete with bunds, site glass, manhole. + + Full weld identification and traceability. + + Supply and installation of plastic piping systems. + + Chemical processing pipe work. + + Mine site bore lines. + + Firemain systems. + + Water treatment skid pipe work. + + Schedule 80 UPVC/ CPVC: Full UV stability for chemical conveyance. + + PP, PVDF and HDPE. + + Dual containment. + + Manual /actuated control valves. + + Signet instrumentation. Using finite element analysis we can even predict operating conditions and performance over time before fabrication starts. Fabrication Services Find out about Fusion at: + + Pipe spooling HDPE / PP / PVDF. + + Launders / Chutes / Precipitators. + + Chemical dosing panels. + + Machine guards. + + Pre-fabrication design and testing using finite element analysis to predict material longevity. www.fusionaus.com
Plastic Fabrication Equipment Hire Fusion has the capacity to manufacture, install and project manage the delivery of plastic piping systems and pipelines throughout Australia. We offer solutions to a broad range of industries including mining, water treatment, chemical processing and storage, industrial, infrastructure, shipping and food & beverage. Our capabilities include the design and manufacture of: + Pipe spooling + Tanks + Launders / chutes + Machine guards + Dosing panels + Precipitators + Electrowinning cells + Cut to size sheet & rod + Pontoons, sea cages + Machined plastics Fusion provides an extensive range of quality plastic welding machines to suit the majority of plastic welding applications. We offer state of the art equipment that has been tested and serviced to ISO9001 quality standards. Plastic Welding Machines: + Butt-fusion welding + Electro-fusion + Socket-fusion + Extrusion guns + Rotary peelers Others: + Generators + Telehandlers + Elevated work platforms Our terms are flexible and we can arrange delivery Australia wide. Contact us - our team have the experience and knowledge to help and advise on your requirements.
Online Store fusionaus.com Project Services The only online store for the supply of world class plastic piping systems in Australia. 24/7 Buying Service Complete online buying service: + Secure + Convenient + Simple + OCI compliant* One stop shop for: + Plastic pipe and fittings + Valves + Tanks + Welding equipment + Weld rod + Plastic sheet + Machined items + Material types: Pipe: PE, PP, PVDF, PVC-U, CPVC, ABS Sheet: PE, PP, PVC-U, UHMW *The Fusion Online Store is both OCI and cxml compliant. OCI (Open Catalogue Interface) allows SAP e-procurement modules to connect to a Cat Tech catalogue. It enables business systems to transact with each other electronically negating hard paper documentation such as Purchase Orders, Shipping Notices and Invoices. cxml compliance enables interface with the Oracle iprocurement module. Fusion provides services ranging from engineering and design through to total project management. This applies to clients executing projects that include plastic piping systems and plastic piping products. Fusion operates throughout Australia with offices and workshop facilities in Perth, Brisbane and Melbourne. Fusion provides services in + Supply and installation of plastic piping systems + Mine site bore lines + Chemical processing pipe work + Dual containment systems + Tailings lines + Dewatering lines + Firemain systems + Water treatment skid pipe work With an extensive pool of butt fusion, socket fusion, electro-fusion and extrusion welding machines, as well as a highly experienced, qualified and certified team of site personnel; Fusion can assist with any project in the field of plastic piping systems and plastic tank installation.
Plastic Tanks Plastic Tanks Fabricated Tanks All tanks are designed and fabricated under strict quality control to client specifications. Tanks can be supplied with a design summary and test certificates for traceability and quality assurance. What is RITA 2.0? Australian designs, backed by over 50 years of German plastics technology. Using the latest in German design software and CNC butt-welding technology, Fusion can offer customised plastic tanks designed to suit your specifications. We offer: + Custom tanks made to specific requirements and specifications + Fabricated or roto moulded + Full flexibility - any size, any shape + Design to European Standards DVS 2205 and EN12773 + Complete with bunds, sight glass, manhole + Butt welded tanks with weld identification and traceability + Compliant with Australian Standards + 10 year design life RITA 2.0 is a program for calculating freestanding, round and rectangular, non-pressurised thermoplastic tanks for the storage of liquids. RITA 2.0 takes into account internationally recognized Standard DVS 2205 Part 1-5 of the DVS Deutscher Verband Für Schweißen Und Verwandte Verfahren e.v (The German Welding Association for Welding and Associated Procedures) in Dusseldorf. RITA produces a static printout with a detailed description of the planned tank. Tank Fittings: All tank fittings by Georg Fischer +GF+. These include: +GF+ valves, pipes and fittings +GF+ site glass assembly +GF+ SIGNET level sensors Applications include: + Water tanks + Chemical storage tanks + Food and beverage tanks + Boat tanks Contact our estimating department with your requirements. We look forward to providing you with a detailed proposal to suit your requirements.
Piping Systems Authorised distributor of: Fusion offers a total package solution for plastic piping systems. Fusion s range of products include: pipes, fittings, valves, actuation and flow control. These create long term, corrosive free environments that suit the conveyance of a range of fluids in water treatment, chemical processing, desalination, mining, building and food and beverage. Fusion s capacity to deliver a high level of technical assistance and develop to special requirements provides a service unsurpassed by any other in the industry. Services include: + Distributor of plastic piping systems + Automation, measurement and process control + Wide selection of manual/actuated valves + Secondary containment piping systems + Instaflex, portable water piping system + Local inventory to support large projects + Welding equipment distribution + Supplier of fusion weld-rod + Convenient online store Plastic Piping Systems include: Plastic Type PVC-U Schedule 80 CPVC Schedule 80 ABS PVDF PP PE Solvent Cement Butt Fusion Socket Fusion Electro Fusion Fusion Online Store fusionaus.com
Material Data Sheet PVC-U BS Inch Max Pressure Rating (PN) Based on 20 C Water 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PN15 3/8-6 PN12 1/4-4 PN9 2-8 Main Contents Contents PVC-U METRIC PE PN16 6-160mm PN10 25-315mm PN6 50-400mm PN10 PN16 PVC-U 21 Schedule 80 Pipe & Fittings 22 British Standard Fittings 29 Large Bore Metric Pipe & Fittings 34 Valves & Automation 36 CPVC ABS BS INCH ABS METRIC PN16 1/2-6" PN10 2.5-8" PN15 Class E 3/8-4 PN12 Class D 6 PN9 Class C 1-8 PN 10 d32-d225 PN6 d250-d315 PE 47 Dimension Chart 48 Moulded Fittings 50 Electrofusion 64 Pipe & Fabricated Fittings 73 CPVC 81 Schedule 80 Pipe & Fittings 82 Valves & Automation 88 Material Data Sheet All values are at a design (safety) factor between 1.25 & 2. Operating Temperature Attributes ABS 97 Pipes & Fittings 98 Valves 103-50 -40-30 -20-10 0 10 20 30 40 50 60 70 80 90 100 110 Color Jointing Density Accessories 105 PE 16-630mm PVC-U 6-400mm 3/8-8 Dark Grey Tangit 1.38 Easy and fast to joint, very good chemical resistance Black Butt, socket & electro Fusion, compression 1.5 UV-Resistant, flexible and strong at low temperatures, high impact strength Pipe Clips 106 Solvent Cement and Cleaner 107 Machines and Tools 108 Backing Rings & Gaskets 109 CPVC 1/2-6" Light Grey Tangit 1.03 Very Good chemical resistance and higher temperature resistant than PVC-U Conversion Charts 110 Contact 113 ABS [d250 - d315 operating temperature +40 c] 16-315mm 3/8-8 Mid Grey Tangit Excellent for cold water and chilled applications 0.95
Temperature Range 0 c - 60 c Pressure Rating 0-16 Bar PVC-U Jointing Technology Solvent cementing Main Applications Water treatment Chemical process industry Shipbuilding Utilities Unplasticised Polyvinyl Chloride
To Place or open this file in other applications, it should be re-saved from Adobe Illustrator with the "Create PDF Compatible File" option turned on. This option is in the Illustrator Native Format Options dialog box, which appears when saving an Adobe Illustrator file using the Save As command. To Place or open this file in other applications, it should be re-saved from Adobe Illustrator with the "Create PDF Compatible File" option turned on. This option is in the Illustrator Native Format Options dialog box, which appears when saving an Adobe Illustrator file using the Save As command. Temperature and Pressure Georg Fischer PVC-U Pressure Pipe Systems The permissible working temperature range for PVC-U pipe systems is from 0 C to 60 C. Pressure ratings of pipe and fittings are most often quoted at a temperature of 20 C. They can be used at higher temperatures but, if the temperature is increased then the pressure must be reduced. PVC-U Contents Schedule 80 Pipe & Fittings 22 Large Bore Metric Pipe & Fittings 34 Properties PVC-U (unplasticised polyvinyl chloride) is the most widely used plastic in pipe installations. It is suitable for both interior and exterior applications, as well as buried pipelines. It has excellent chemical resistance and a smooth bore. This eliminates build-up of scale and gives good flow characteristics. It is odourless and tasteless; making it suitable for conveying drinking water and many food products. It has good abrasion resistance and weathering qualities as well as good thermal and electrical insulation. PVC-U is light and clean to handle and can be easily jointed. Chemical Resistance PVC-U is resistant to most solutions of acids, alkalis, salts and solvents that can be mixed with water. However, it is not resistant to aromatic and chlorinated hydrocarbons. Detailed information about this plastic and it s chemical resistance can be obtained by contacting Fusion. Solvent Cements A satisfactory solvent cement must be used for jointing PVC-U pipe and fittings. We recommend TANGIT which is a gap-filling cement of thick consistency. Non gap-filling cements must never be used with Fusion s +GF+ Georg Fischer fittings and valves. Solvent cement creates a chemical bond between the pipe and the fitting. It is a simple and effective method for jointing. It is also permanent so please follow the correct procedure during the application of the cement. Joints made with TANGIT remain unaffected by almost all fluid for which PVC-U is suitable. However, prolonged exposure of the inside joint edge to any of the following acid concentrations may cause some deterioration of the cement bonding: Sulphuric acid over 70% Hydrochloric acid over 25% Nitric acid over 20% Hydrofluoric acid in all concentrations. Grey Schedule 80 Pipe 22 Clear Pipe Schedule 40 23 Tee 90 24 Elbow 90 24 Elbow 45 24 Socket 25 Reducer Coupling 25 Cap 25 Reducing Bush 26 Threaded Adaptor Reducing Bush 27 Van Stone Flange 27 Blind Flange 28 Male Threaded Adapter Socket 28 Threaded Adaptor Socket 28 British Standard Fittings 29 Female Threaded Adaptor Socket 29 Female Threaded Adaptor Spigot 29 Male Threaded Adaptor Socket 29 Male TOE Nipple Spigot 29 Hex Nipple 30 Cap 30 Branch Saddle BS Inch 30 Tank Adaptor 30 Hose Connector 31 Bend 90 Long radius 31 Tee 45 31 Pressure Pipe 34 Tees Equal 90 34 Bends 90 short pattern 34 Elbows 45 34 Sockets Equal 35 Flange Adaptor 35 Valves & Automation 36 Ball Valve Type 546 36 Type 546 Electric Actuator 37 Type 546 Pneumatic Actuator 38 Butterfly Valve Type 567 39 3-Way Ball Valve Type 543 40 Cone Check Valve Type 561 41 Cone Check Valve Type 562 41 Angle Seat Check Valve Type 303 42 Adaptor Socket 42 Adaptor Union 42 Tee 45 31 Technical Help Fusion s sales specialists will be pleased to help with solutions to technical problems and also give advisory assistance in the planning and installation of plastics pipeline systems. Cross 32 Stub Flange 32 Adaptor Socket 32 Adaptor Union 32 Union 33 Union Nut 33 Union End 33 21
Schedule 80 Pipe & Fittings Schedule 80 Pipe & Fittings Schedule 80 Pipe & Fittings PVC-U Grey Schedule 80 Pipe Standard Length 5.8m Size Size Code I.D. mm O.D. mm Wall 15mm 1/2" H0800050PG2000 13.9 21.3 3.7 20mm 3/4" H0800075PG2000 18.9 26.7 3.9 25mm 1" H0800100PG2000 24.4 33.4 4.5 32mm 1.25" H0800125PG2000 32.6 42.2 4.8 40mm 1.5" H0800150PG2000 38.3 48.3 5 50mm 2" H0800200PG2000 49.3 60.3 5.5 65mm 2.5" H0800250PG2000 59 73 7 80mm 3" H0800300PG2000 73.7 88.9 7.6 100mm 4" H0800400PG2000 97.3 114.3 8.5 155mm 6" H0800600PG2000 146.5 168.3 10.9 195mm 8 H0800800PG2000 193.6 219 12.7 PVC-U Clear Pipe Schedule 40 Standard Length 3m Size Size Code O.D.mm Wall 15mm 1/2" 200060180 21.3 3.0 20mm 3/4" 200060181 26.7 3.1 25mm 1" 200060182 33.4 3.6 32mm 1.25" 200060183 42.2 3.8 40mm 1.5" 200060184 48.3 3.9 50mm 2" 200060185 60.3 4.2 65mm 2.5 200060186 73.0 5.5 80mm 3 200060187 88.9 5.8 100mm 4 200060188 114.3 6.4 155mm 6 200060189 168.3 7.6 195mm 8 200060190 219.0 8.5 PVC-U Clear Pipe is approximately 50% of Schedule 80 Pressure Rating. PVC-U Clear Fittings available to order. Pressure Rating of Pipe at Service Temperature (bar) Size 23 C 32 C 38 C 43 C 49 C 54 C 60 C 15mm 1/2" 55.427 43.820 36.241 29.214 23.357 17.570 12.884 20mm 3/4" 47.403 35.552 29.351 23.702 18.948 14.193 10.404 25mm 1" 43.407 32.590 26.871 21.704 17.363 13.022 9.577 32mm 1.25" 35.828 26.871 22.186 17.914 14.331 10.748 7.855 40mm 1.5" 32.452 24.322 20.119 16.192 12.953 9.715 7.166 50mm 2" 27.836 20.877 17.294 13.918 11.162 8.337 6.132 65mm 2.5" 29.283 21.979 18.121 14.607 11.713 8.750 6.408 80mm 3" 25.838 19.361 16.054 12.953 10.335 7.786 5.719 100mm 4" 22.324 16.743 13.849 11.162 8.957 6.683 4.892 155mm 6" 19.223 14.400 11.920 9.646 7.717 5.788 4.203 195 8" 16.949 12.747 10.542 8.475 6.752 5.099 3.721 1. Figures for pressure rating at 23 C are rounded off from actual calculated values. Pressure ratings for other temperatures are calculated from 23 C values. 2. Pressure rating values are for PVC-U (12454-B) pipe. Most values are calculated from the experimentally determined long-term strength of PVC1 extrusion compounds. Moulding compounds may differ in long-term strength and elevated temperature properties from pipe compounds. Piping systems consisting of extruded pipe and moulding fittings may have lower pressure ratings than those shown here; particularly at the higher temperatures. Caution should be exercised when designing PVC-U systems operating above 40 C. 3. Pressure ratings provided are for solvent cemented systems. When adding valves, flanges or other components; the system must be de-rated to the rating of the lowest component. Pressure ratings: Moulded or cut threads are rated at 50% of solvent cemented systems; flanges and unions are 10 bar. For more information contact Fusion. 1. Figures for pressure rating at 23 c are rounded off from actual calculated values. Pressure ratings for other temperatures are calculated from 23 c values. lower pressure ratings than those shown here (particularly at the higher temperatures). Caution should be exercised when designing PVC-U systems operating above 40 C. 2. Pressure rating values are for PVC-U ( 12454-B ) pipe and for most values are calculated from the experimentally determined long term strength of PVC1 extrusion compounds. Because moulding compounds may differ in long term strength and elevated temperature properties from pipe compounds, piping systems consisting of extruded pipe and moulding fittings may have 3. Pressure ratings are provided for solvent cemented systems. When adding valves, flanges or other components, the system must be derated to the rating of the lowest component. 4. Schedule 80 PVC-U Pipe & Fittings comply with NSF 61, and Potable water regulations. 22 23
Schedule 80 Pipe & Fittings Schedule 80 Pipe & Fittings PVC-U Tee 90 PVC-U Socket Size Size PN Code kg HJ HN G Size Size PN Code kg L Z 15mm 1/2" 16 801005 0.054 35 35 13 15mm 1/2" 16 829005 0.041 48 3 20mm 3/4" 16 801007 0.073 40 40 15 20mm 3/4" 16 829007 0.054 54 4 25mm 1" 16 801010 0.136 46 46 18 32mm 1.25" 16 801012 0.200 55 55 23 40mm 1.5" 16 801015 0.272 61 61 26 50mm 2" 16 801020 0.386 71 71 33 65mm 2.5" 16 801025 0.730 83 83 39 Schedule 80 fittings are rated by temperature and size. 25mm 1" 16 829010 0.068 60 4 32mm 1.25" 16 829012 0.095 67 4 40mm 1.5" 16 829015 0.168 74 4 50mm 2" 16 829020 0.177 80 4 65mm 2.5" 16 829025 0.386 95 6 * Schedule 80 fittings are rated by temperature and size. 80mm 3" 16 801030 1.075 94 94 47 80mm 3" 16 829030 0.445 102 6 100mm 4" 16 801040 1.855 117 117 60 100mm 4" 16 829040 0.744 121 6 155mm 6" 16 801060 5.062 167 167 90 155mm 6" 16 829060 1.724 135 8 195mm 8 16 801080 9.285 217 217 116 195mm 8 16 829080 3.307 211 8 PVC-U Elbow 90 Socket x Socket PVC-U Reducer Coupling Socket x Socket Size Size PN Code kg HJ HN G Size PN Code Ilb. each L N 15mm 1/2" 16 806005 0.041 35 35 13 3/4 x 1/2 16 829101 0.09 2 3/32 20mm 3/4" 16 806007 0.054 40 40 15 1 x 1/2 16 829130 0.13 2-1/8 3/32 25mm 1" 16 806010 0.104 46 46 18 1 x 3/4 16 829131 0.14 2-1/4 3/32 32mm 1.25" 16 806012 0.149 55 55 23 40mm 1.5" 16 806015 0.204 61 61 26 50mm 2" 16 806020 0.313 71 71 33 65mm 2.5" 16 806025 0.549 83 83 39 Schedule 80 fittings are rated by temperature and size. 1-1/4 x 1 16 829168 0.20 2-1/2 3/32 1-1/2 x 1 16 829211 0.26 2-5/8 3/32 1-1/2 x 1-1/4 16 829212 0.28 2-3/4 3/32 2 x 1-1/2 16 829251 0.40 3 3/32 80mm 3" 16 806030 0.821 94 94 47 3 x 2 16 829338 0.91 3-9/16 3/32 100mm 4" 16 806040 1.424 117 117 60 4 x 3 16 829422 1.66 4-3/8 1/14 155mm 6" 16 806060 3.964 167 167 90 6 x 4 16 829532 6.90 10-1/4 3-1/2 195mm 8" 16 806080 7.257 217 217 116 8 x 6 16 829585 7.54 9-1/8 2-1/16 PVC-U Elbow 45 Socket x Socket PVC-U Cap Socket Size Size PN Code kg KJ KN J Size Size PN Code kg W 15mm 1/2" 16 817005 0.032 29 29 7 15mm 1/2 16 847005 0.018 33 20mm 3/4" 16 817007 0.050 34 34 9 25mm 1" 16 817010 0.077 37 37 9 32mm 1.25" 16 817012 0.113 42 42 10 40mm 1.5" 16 817015 0.154 47 47 12 50mm 2" 16 817020 0.249 55 55 17 65mm 2.5" 16 817025 0.422 63 63 19 Schedule 80 fittings are rated by temperature and size. 20mm 3/4 16 847007 0.027 48 25mm 1 16 847010 0.045 42 32mm 1.25 16 847012 0.086 47 40mm 1.5 16 847015 0.100 53 50mm 2 16 847020 0.141 59 65mm 2.5 16 847025 0.281 69 * Schedule 80 fittings are rated by temperature and size. 80mm 3" 16 817030 0.599 67 67 20 80mm 3 16 847030 0.372 77 100mm 4" 16 817040 1.020 83 83 26 100mm 4 16 847040 0.699 92 155mm 6" 16 817060 2.889 122 122 46 155mm 6 16 847060 1.592 126 195mm 8 16 817080 5.262 173 173 52 195mm 8 16 847080 3.438 165 24 25
Schedule 80 Pipe & Fittings Schedule 80 Pipe & Fittings PVC-U Reducing Bush Spigot x Solvent Socket PVC-U Threaded Adaptor Reducing Bush Spigot x NPT Female Thread Size Size Code kg Size Size Code kg L 20x15mm 3/4 x1/2 837101 0.018 15x8mm 1/2"x1/4" 838072 0.009 28 25x15mm 1 x1/2 837130 0.032 15x10mm 1/2"x3/8" 838073 0.009 28 25x20mm 1 x3/4 837131 0.027 20x15mm 3/4"x1/2" 838101 0.018 33 32x15mm 1.25 x1/2 837166 0.024 25x15mm 1"x1/2" 838130 0.036 33 32x20mm 1.25 x3/4 837167 0.054 25x20mm 1"x3/4" 838131 0.027 33 32x25mm 1.25x1 837168 0.041 32x15mm 1.25"x1/2" 838166 0.064 39 40x15mm 1.5 x1/2 837209 0.086 32x20mm 1.25"x3/4" 838167 0.059 39 40x20mm 1.5 x3/4 837210 0.077 32x25mm 1.25x1" 838168 0.036 39 40x25mm 1.5 x1 837211 0.064 40x15mm 1.5"x1/2" 838209 0.086 42 40x32mm 1.5 x1.25 837212 0.036 40x20mm 1.5"x3/4" 838210 0.082 42 50x15mm 2 x1/2 837247 0.145 40x25mm 1.5"x1" 838211 0.059 42 50x20mm 2 x3/4 837248 0.136 40x32mm 1.5"x1.25" 838212 0.077 42 50x25mm 2 x1 837249 0.113 50x15mm 2"x1/2" 838247 0.091 45 50x32mm 2 x1.25 837250 0.090 50x20mm 2"x3/4" 838248 0.150 45 50x40mm 2 x1.5 837251 0.077 50x25mm 2"x1" 838249 0.136 45 65x40mm 2.5 x1.5 837291 0.182 50x32mm 2"x1.25" 838250 0.095 45 65x50mm 2.5 x2 837292 0.122 50x40mm 2"x1.5" 838251 0.045 45 80x40mm 3 x1.5 837337 0.313 65x40mm 2.5"x1.5" 838291 0.181 53 80x50mm 3 x2 837338 0.277 65x50mm 2.5"x2" 838292 0.154 53 80x65mm 3 x2.5 837339 0.173 80x50mm 3"x2" 838338 0.281 56 100x50mm 4 x2 837420 0.517 80x65mm 3"x2.5" 838339 0.209 56 100x80mm 4 x3 837422 0.485 100x50mm 4"x2" 838420 0.513 67 155x80mm 6 x3 837530-155x100mm 6 x4 837532-195x155mm 8 x6 837585 - PVC-U Van Stone Flange ANSI 150 Size Size Code kg No. of Holes Bolt d. Bolt Circle d. M R L N 15mm 1/2" 854005 0.091 4 16 60 89 10 29 5 20mm 3/4" 854007 0.118 4 16 70 99 12 32 5 25mm 1" 854010 0.159 4 16 79 108 13 35 5 32mm 1.25" 854012 0.191 4 16 89 118 15 38 5 40mm 1.5" 854015 0.249 4 16 98 127 17 43 6 50mm 2" 854020 0.390 4 19 121 152 18 48 6 Drilling Pattern: ANSI 150. Pressure rated by temperature and size. 65mm 2.5" 854025 0.626 4 19 140 178 20 54 8 26 27
Schedule 80 Pipe & Fittings PVC-U Blind Flange British Standard Fittings Size Size Code kg No. of Holes Bolt Size Size PN Code kg L 15mm 1/2" 16 836005 0.018 46 20mm 3/4" 16 836007 0.027 50 25mm 1" 16 836010 0.045 60 32mm 1.25" 16 836012 0.066 38 40mm 1.5" 16 836015 0.082 75 50mm 2" 16 836020 0.118 76 65mm 2.5" 16 836025 0.209 93 80mm 3" 16 836030 0.322 98 100mm 4" 16 836040 0.508 112 d. Bolt Circle d. M R L 15mm 1/2" 853005 0.118 4 16 60 89 10 11 20mm 3/4" 853007 0.159 4 16 70 99 12 13 25mm 1" 853010 0.186 4 16 79 108 13 14 32mm 1.25" 853012 0.268 4 16 89 118 15-40mm 1.5" 853015 0.304 4 16 98 127 17 21 50mm 2" 853020 0.490 4 19 121 152 18 24 80mm 3" 853030 0.966 4 19 152 191 23 29 100mm 4" 853040 1.656 8 19 190 229 28 34 155mm 6" 853060-8 22 241 279 32-195mm 8 853080-8 22 298 343 33 - PVC-U Male Threaded Adapter Socket Socket x NPT Drilling Pattern: ANSI 150. Pressure rated by temperature and size. Schedule 80 fittings are rated by temperature and size. British Standard Fittings PVC-U Female Threaded Adaptor Socket Socket x BSP-Female Thread Size Size PN Code kg z s L 15mm 1/2" 15 721911006 0.030 4 32 35 20mm 3/4" 15 721911007 0.032 3 36 40 25mm 1" 15 721911008 0.530 3 46 45 32mm 1.25" 15 721911009 0.750 3 55 51 40mm 1.5" 15 721911010 0.186 8 65 59 50mm 2" 15 721911011 0.215 8 80 69 PVC-U Female Threaded Adaptor Spigot Spigot x BSP-Female Thread Size Size PN Code kg z D L 15mm 1/2" 15 721901406 0.030 21 28 37 20mm 3/4" 15 721901407 0.032 23 34 41 25mm 1" 15 721901408 0.053 27 42 48 32mm 1.25" 15 721901409 0.075 33 52 56 40mm 1.5" 15 721901410 0.186 38 62 61 50mm 2" 15 721901411 0.215 47 77 74 PVC-U Threaded Adaptor Socket Metric x BSP-Female Size Size Code 15mm 1/2" 721910206 20mm 3/4" 721910207 25mm 1" 721910208 32mm 1.25" 721910209 40mm 1.5" 721910210 50mm 2" 721910211 PVC-U Male Threaded Adaptor Socket Socket x BSP-Male Thread Size Size PN Code kg z s L 15mm 1/2" 15 721911706 0.019 24 32 40 20mm 3/4" 15 721911707 0.025 25 36 44 25mm 1" 15 721911708 0.041 28 46 50 32mm 1.25" 15 721911709 0.063 31 55 57 40mm 1.5" 15 721911710 0.090 32 65 63 50mm 2" 15 721911711 0.180 38 80 76 PVC-U Male TOE* Nipple Spigot Spigot x BSP-Male Thread d R PN Code kg l 15mm 1/2" 15 721913906 0.015 50 20mm 3/4" 15 721913907 0.020 56 25mm 1" 15 721913908 0.030 63 32mm 1.25" 15 721913909 0.040 75 40mm 1.5" 15 721913910 0.060 88 50mm 2" 15 721913911 0.080 88 80mm 3" 15 721913913 0.300 128 100mm 4" 15 721913915 0.560 153 TOE = Threaded One End 28 29
British Standard Fittings British Standard Fittings PVC-U Hex Nipple BSP-Male x BSP-Male Thread PVC-U Hose Connector BSP-Male x Hose Connection Size Size PN Code kg L s Size (R - d) PN Code kg l s 15mm 1/2" 10 721911906 0.013 45 22 1/4" 12mm 10 721960704 0.005 59 14 20mm 3/4" 10 721911907 0.019 49 27 3/8" 16mm 10 721960705 0.011 67 19 25mm 1" 10 721911908 0.035 57 36 1/2" 20mm 10 721960706 0.020 86 22 32mm 1.25" 10 721911909 0.053 62 46 3/4" 25mm 10 721960707 0.028 92 27 40mm 1.5" 10 721911910 0.071 67 50 1" 30mm 10 721960708 0.048 103 36 50mm 2" 10 721911911 0.124 76 65 1.25" 40mm 10 721960709 0.078 115 46 PVC-U Cap BSP-Female Size Size PN Code kg D L s 15mm 1/2" 10 721960606 0.018 37 21 32 20mm 3/4" 10 721960607 0.024 42 24 36 25mm 1" 10 721960608 0.040 50 26 46 32mm 1.25" 10 721960609 0.060 60 29 55 40mm 1.5" 10 721960610 0.073 65 31 60 50mm 2" 10 721960611 0.128 81 36 75 PVC-U Branch Saddle BS Inch Saddle Single Branch d PN Code SP kg L L1 3x2 10 161117057 1 0.740 106 88 4x2 10 161117067 1 0.870 106 101 6x2 10 161117097 1 1.280 120 128 PVC-U Tank Adaptor Size Size Code D L L1 L2 L3 L4 G 10mm 3/8" 161050225 44 85 65 10 32 14 3/4" 15mm 1/2" 161050226 56 89 67 11 30 16 1" 20mm 3/4" 161050227 65 97 72 12 32 19 1.25" 25mm 1" 161050228 70 103 75 12 33 22 1.5" 32mm 1.25" 161050229 95 111 78 12 32 26 2" 40mm 1.5" 161050230 95 119 82 13 32 31 2.25" 50mm 2" 161050231 115 131 87 13 33 38 2.75" Top saddle with rubber gasket. Outlet with solvent cement socket. Provides Partial Tank Drain. End connection: Union with solvent cement socket. Gasket: Flat gasket EPDM. PVC-U Bend 90 Long radius Size Size PN Code kg Z D L 15mm 1/2" 15 721001106 0.036 40 29 58 20mm 3/4" 15 721001107 0.065 50 35 71 25mm 1" 15 721001108 0.088 64 43 88 32mm 1.25" 15 721001109 0.141 80 54 109 40mm 1.5" 15 721001110 0.256 100 64 131 50mm 2" 15 721001111 0.511 126 76 163 80mm 3" 15 721001113 1.780 180 113 231 100mm 4" 15 721001115 2.730 220 137 284 155mm 6" 15 721001117 7.700 320 201 411 PVC-U Tee 45 Size Size PN Code kg z Z1 D L L1 15mm 1/2" 9 721251106 0.030 30 6 28 68 46 20mm 3/4" 9 721251107 0.050 35 8 33 83 55 25mm 1" 9 721251108 0.090 43 8 41 99 67 32mm 1.25" 9 721251109 0.163 55 9 50 118 82 40mm 1.5" 9 721251110 0.240 67 13 60 140 97 50mm 2" 9 721251111 0.500 87 16 74 175 123 80mm 3" 6 721251113 1.246 122 20 107 245 173 100mm 4" 6 721251115 2.380 147 25 134 298 210 155mm 6 16 721250116 3.800 190 34 168 376 266 PVC-U Tee 45 ISO / DIN d PN Code kg z z1 D L L1 225mm 6 721250120 15.800 296 54 260 590 416 250mm 6 721250121 20.350 330 60 286 654 462 Sizes 80mm, 100mm, 155mm are imported to order. Sizes 80mm, 100mm, 155mm are imported to order. Schedule 80 fittings are rated by temperature and size. 30 31
British Standard Fittings British Standard Fittings PVC-U Cross Size Size PN Code kg z D L 20mm 3/4" 12 721301107 0.050 14 36 33 25mm 1" 12 721301108 0.100 17 44 39 32mm 1.25" 12 721301109 0.150 22 53 49 40mm 1.5" 12 721301110 0.300 30 64 60 50mm 2" 12 721301111 0.560 37 80 74 Maximum working pressure: 12 bar (173lbf/ in²) at 20 C. PVC-U Union Size Size PN Code kg z1 z2 D L1 L2 G 15mm 1/2" 15 721511106 0.043 3 9 43 21 26 1" 20mm 3/4" 15 721511107 0.065 3 9 53 24 29 1.25" 25mm 1" 15 721511108 0.095 3 9 60 27 32 1.5" 32mm 1.25" 15 721511109 0.168 3 10 74 32 38 2" 40mm 1.5" 15 721511110 0.220 3 10 83 33 40 2.25" 50mm 2" 15 721511111 0.400 3 10 103 40 46 2.75" Union End: Solvent cement socket. Union Bush: Solvent PVC-U Stub Flange Size Size PN Code kg z L1 L D1 D 15mm 1/2" 15 721791106 0.009 3 6 21 34 27 cement socket. EPDM O-Ring comes standard with union, VITON ORing available upon request. 20mm 3/4" 15 721791107 0.015 3 7 24 41 33 25mm 1" 15 721791108 0.025 3 7 27 50 41 32mm 1.25" 15 721791109 0.036 3 8 32 61 50 PVC-U Union Nut 40mm 1.5" 15 721791110 0.063 3 8 33 73 61 50mm 2" 15 721791111 0.105 3 9 40 91 77 80mm 3" 15 721791113 0.225 5 11 56 125 108 100mm 4" 15 721791115 0.400 5 12 69 155 136 155mm 6" 15 721791117 1.040 5 16 96 217 198 195mm 8 15 721791120 1.710 6 20 122 274 248 Size PN Code kg D G/Tr L 10mm 3/8" 16 721690005 0.011 35 3/4" 21 15mm 1/2" 16 721690006 0.019 43 1" 23 20mm 3/4" 16 721690007 0.029 53 1.25" 25 25mm 1" 16 721690008 0.039 60 1.5" 27 32mm 1.25" 16 721690009 0.064 74 2" 30 40mm 1.5" 16 721690010 0.092 83 2.25" 34 PVC-U Adaptor Socket Metric - Imperial Metric Size Imperial Size PN Code kg z L D 16mm 10mm 3/8" 16 721913105 0.010 5 35 23 20mm 15mm 1/2" 16 721913106 0.014 5 38 27 25mm 20mm 3/4" 16 721913107 0.020 5 45 33 32mm 25mm 1" 16 721913108 0.030 5 51 41 40mm 32mm 1.25" 16 721913109 0.054 5 60 51 50mm 40mm 1.5" 16 721913110 0.077 4 65 59 63mm 50mm 2" 16 721913111 0.170 5 79 75 90mm 80mm 3" 16 721913113 0.330 6 108 104 Socket for connection of metric outside diameter pipe x Imperial Nominal bore pipe. 50mm 2" 16 721690011 0.130 103 2.75" 38 PVC-U Union End Size PN Code kg z L a b 10mm 3/8" 16 721601105 0.005 3 19 24 22 15mm 1/2" 16 721601106 0.009 3 21 30 27 20mm 3/4" 16 721601107 0.015 3 24 38 36 25mm 1" 16 721601108 0.025 3 27 44 41 32mm 1.25" 16 721601109 0.047 3 32 56 53 40mm 1.5" 16 721601110 0.056 3 33 62 59 50mm 2" 16 721601111 0.104 3 40 78 74 110mm 100mm 4" 16 721913115 0.860 7 134 134 PVC-U Adaptor Union Metric - Imperial Size (d - d1) PN Code kg z1 z2 D L1 L2 G 16mm 3/8" 16 721513105 0.025 3 8 35 17 24 3/4" 20mm 1/2" 16 721513106 0.040 3 9 43 19 26 1" 25mm 3/4" 16 721513107 0.065 3 9 51 22 29 1.25" 32mm 1" 16 721513108 0.090 3 9 58 25 32 1.5" 40mm 1.25" 16 721513109 0.155 3 10 72 29 38 2" 50mm 1.5" 16 721513110 0.200 3 10 83 34 40 2.25" 63mm 2" 16 721513111 0.355 3 10 100 41 46 2.75" Union End: Solvent cement socket (Metric). Union Bush: Solvent cement socket (Imperial). EPDM O-Ring comes standard, VITON O-Ring PVC-U Union End BSP-F Size Size PN Code kg z D D1 L 10mm 3/8" 16 721600655 0.005 6 24 22 17 15mm 1/2" 16 721600656 0.010 6 30 27.5 19 20mm 3/4" 16 721600657 0.013 7 39 36 22 25mm 1" 16 721600658 0.021 8 45 41.5 25 32mm 1.25" 16 721600659 0.038 10 57 53 29 40mm 1.5" 16 721600660 0.045 11 63 59 34 50mm 2" 16 721600661 0.110 18 78 74 41 available upon request. 32 33
Large Bore Metric Pipe & Fittings Large Bore Metric Pipe & Fittings Large Bore Metric Pipe & Fittings PVC-U Pressure Pipe 6m length DN d Code PN e 200 225 200060744 9 11 250 280 200060745 9 13.8 300 315 200060746 9 15.5 375 400 200060747 9 19.7 PVC-U Tees Equal 90 ISO / DIN Size PN Code kg z D L 225 10 721200120 9.268 114 256 233 250 10 721200121 14.350 132 282 263 280 10 721200122 19.541 152 318 298 315 6 721200123 27.254 168 356 332 400 6 721200125 35.000 214 442 420 PVC-U Bends 90 short pattern ISO / DIN d PN Code kg z D L 200 10 721100118 4.7 101 225.2 207 225 10 721010120 7.554 168 256 287 250 10 721100121 10.014 131 282 263 280 10 721010122 16.987 210 318 357 315 10 721010123 21.567 237 356 402 400 6 721010125 30 300 442 521 PVC-U Sockets Equal ISO / DIN d PN Code kg z D L 225 10 721910120 3.790 10 253 248 250 10 721910121 5.600 16 284 284 280 10 721910122 6.680 16 321 314 315 10 721910123 8.300 16 356 348 400 6 721910125 8.300 73 425 505 PVC-U Flange Adaptor Jointing face serrated, ISO / DIN d DN PN Code kg z D D1 L L1 *225 200 10 721790120 1.758 6 248 274 125 25 250 250 10 721790121 2.150 9 274 303 140 23 *280 250 10 721790122 2.895 5 308 329 151 23 *315 300 6 721790123 4.450 8 346 379 172 27 355 350 6 721790124 5.800 10 384 430 194 32 400 400 6 721790125 8.900 10 438 482 216 34 Fusion Online Store fusionaus.com PVC-U Elbows 45 ISO / DIN d PN Code SP kg z D L 225 10 721150120 1 4.900 49 250 168 250 10 721150121 1 7.150 60 282 192 280 10 721150122 1 10.800 66 318 213 315 10 721150123 1 14.900 74 356 239 400 6 721150125 1 24.000 94 442 302 If you would like to shop for products from this catalogue, including large bore metric pipe and fittings, please check out our online store at fusionaus.com and follow the links. After a quick registration process, you ll be able to browse or search directly for the part you are after. www.fusionaus.com 34 35
Valves & Automation Valves & Automation Valves & Automation PVC-U Ball Valve Type 546 Solvent cement sockets PVC-U Ball Valve Type 546 Electric Actuator EA11 DN 10-50mm Size Size PN kv-value l/min (Δp=1 bar) EPDM Code VITON Code 10mm 3/8" 16 71 161546241 161546251 0.150 15mm 1/2" 16 185 161546242 161546252 0.150 20mm 3/4" 16 350 161546243 161546253 0.230 25mm 1" 16 700 161546244 161546254 0.330 32mm 1.25" 16 1000 161546245 161546255 0.585 40mm 1.5" 16 1600 161546246 161546256 0.815 50mm 2" 16 3100 161546247 161546257 1.490 65mm 2.5 16 5000 161546068 161546078 4.900 kg PVC-U(DN) EPDM 240V 50-60Hz EPDM 24V AC/DC FPM 240V 50-60Hz FPM 24V AC/DC 10mm 3/8" 199107402 199107442 199107412 199107452 15mm 1/2" 199107403 199107443 199107413 199107453 20mm 3/4" 199107404 199107444 199107414 199107454 25mm 1" 199107405 199107445 199107415 199107455 32mm 1.25" 199107406 199107446 199107416 199107456 40mm 1.5" 199107407 199107447 199107417 199107457 50mm 2" 199107408 199107448 199107418 199107458 EA21 DN 10-50mm Control range < 90. Control time 5s/< 90. 80mm 3 16 7000 161546249 161546259 7.400 100mm 4 16 11000 161546250 161546260 11.600 Size Size D H H1 H2 L L1 L2 L4 L5 L6 z 10mm 3/8" 50 57 27 12 92 77 56 25 32 45 60 15mm 1/2" 50 57 27 12 95 77 56 25 32 45 60 20mm 3/4" 58 67 30 12 110 97 65 25 39 58 69 25mm 1" 68 73 36 12 123 97 71 25 39 58 75 32mm 1.25" 84 90 44 15 146 128 85 45 54 74 89 40mm 1.5" 97 97 51 15 157 128 89 45 54 74 97 50mm 2" 124 116 64 15 183 152 101 45 66 87 110 65mm 2.5 166 149 85 233 270 136 70 64 206 144 80mm 3 200 161 105 254 270 141 70 64 206 151 100mm 4 238 178 123 301 320 164 120 64 256 174 Stainless steel threaded inserts are available for mounting of Type 546 Ball valves. Valves are available with lockable handle. Valves can be actuated. Size Size EPDM 240V 50-60Hz EPDM 24V AC/DC FPM 240V 50-60Hz FPM 24V AC/DC 10mm 3/8 199134002 199134042 199134012 199134052 15mm 1/2 199134003 199134043 199134013 199134053 20mm 3/4 199134004 199134044 199134014 199134054 25mm 1 199134005 199134045 199134015 199134055 32mm 1.25 199134006 199134046 199134016 199134056 40mm 1.5 199134007 199134047 199134017 199134057 50mm 2 199134008 199134048 199134018 199134058 EA31 DN 65-100mm EPDM 240V EPDM 24V FPM 240V FPM 24V Size Size 50-60Hz AC/DC 50-60Hz AC/DC 65mm 2.5" 199134009 199134049 199134019 199134059 Control range < 90. Control time 5s/< 90. Control range < 90. Control time 5s/< 90. 80mm 3" 199134010 199134050 199134020 199134060 100mm 4" 199134011 199134051 199134021 199134061 36 37
Valves & Automation PVC-U Ball Valve Type 546 Pneumatic Actuator EPDM Seals With Manual Override Size Size FSC FSO D/A 10mm 3/8" 199234002 199234042 199234082 15mm 1/2" 199234003 199234043 199234083 20mm 3/4" 199234004 199234044 199234084 25mm 1" 199234005 199234045 199234085 32mm 1.25" 199234006 199234046 199234086 40mm 1.5" 199234007 199234047 199234087 50mm 2" 199234008 199234048 199234088 Control range < 90. Control time 1-2s/<90. Stroke limiter available. PVC-U Butterfly Valve Type 567 Hand lever with ratchet settings Size Size PN kv-value l/min Δ p=1 bar EPDM Code VITON Code kg 50mm 2" 10 1470 161567002 161567022 1.400 65mm 2.5" 10 2200 161567003 161567023 1.143 80mm 3" 10 3000 161567004 161567024 1.308 100mm 4" 10 6500 161567005 161567025 1.969 155mm 6" 10 16600 161567007 161567027 3.541kg 195mm 8" 10 39600 161567008 161567028 5.513kg Valves & Automation EPDM Seals Without Manual Override Size Size FSC FSO D/A 10mm 3/8 199234122 199234162 199234202 15mm 1/2 199234123 199234163 199234203 20mm 3/4 199234124 199234164 199234204 25mm 1 199234125 199234165 199234205 32mm 1.25 199234126 199234166 199234206 40mm 1.5 199234127 199234167 199234207 50mm 2 199234128 199234168 199234208 65mm 2.5 199234129 199234169 199234209 80mm 3 199234130 199234170 199234210 100mm 4 199234131 199234171 199234211 FPM Seals With Manual Override Size Size D d2 H H1 H2 H3 L L1 L2 Q1 Q2 50mm 2 19 104 264 77 134 54 45 106 205 36-65mm 2.5 19 115 277 83 140 54 46 106 205 51 31 80mm 3 19 131 289 89 146 54 49 106 205 64 46 100mm 4 19 161 325 104 167 55 56 106 255 84 70 155mm 6 24 215 373 130 189 55 72 106 255 136 122 195mm 8 23 267 435 158 210 67 73 140 408 175 166 Wafer style suits all flanges. Can be actuated. Size Size FSC FSO D/A 10mm 3/8" 199234012 199234052 199234092 15mm 1/2" 199234013 199234053 199234093 20mm 3/4" 199234014 199234054 199234094 25mm 1" 199234015 199234055 199234095 32mm 1.25" 199234016 199234056 199234096 40mm 1.5" 199234017 199234057 199234097 50mm 2" 199234018 199234058 199234098 FPM Seals Without Manual Override Size Size FSC FSO D/A 10mm 3/8" 199234132 199234172 199234212 15mm 1/2" 199234133 199234173 199234213 20mm 3/4" 199234134 199234174 199234214 25mm 1" 199234135 199234175 199234215 32mm 1.25" 199234136 199234176 199234216 40mm 1.5" 199234137 199234177 199234217 50mm 2" 199234138 199234178 199234218 65mm 2.5" 199234139 199234179 199234219 80mm 3" 199234140 199234180 199234220 100mm 4" 199234141 199234181 199234221 38 39
Valves & Automation Valves & Automation PVC-U 3-Way Ball Valve Type 543 Horizontal L-port with solvent cement sockets PVC-U Cone Check Valve Type 561 Solvent cement Size Size PN EPDM FPM D L L2 z 3/8 10mm 10 161543061 161543071 50 109 73 77 1/2 15mm 15 161543062 161543072 50 112 73 77 3/4 20mm 15 161543063 161543073 58 131 86 90 1 25mm 15 161543064 161543074 68 151 99 103 1.25 32mm 15 161543065 161543075 84 181 120 124 1.5 40mm 15 161543066 161543076 97 205 137 145 2 50mm 15 161543067 161543077 124 261 179 189 Size Size PN EPDM FPM D L L2 z 1/2 15mm 15 161561062 161561072 50 95 56 60 3/4 20mm 15 161561063 161561073 58 110 65 69 1 25mm 15 161561064 161561074 68 123 71 75 1.25 32mm 15 161561065 161561075 84 146 85 89 1.5 40mm 15 161561066 161561076 97 157 89 97 2 50mm 15 161561067 161561077 124 183 101 110 2.5 65mm 15 161561068 161561078 166 233 136 144 3 80mm 15 161561069 161561079 200 254 141 151 British Standard. Pneumatic or electric in different positions usable 4 100mm 15 161561070 161561080 238 301 164 174 For easy installation actuators are available as a clip-on ring. and removal (valve end separately. Integrated stainless steel New DN65-DN100 Flow-optimized return Z-length, end connectors and union nut are compat- Angle of operation 360 mounting inserts. Designed for easy installa- cone, double guided. and union nuts not com- ible with type 546). without turn limiter. Delivery status A-C tion and removal. For vertical installation. patible with type 360. Ball seals are PTFE. Turn limiter 90 enclosed, opened, see flow scheme. Sealing at a minimum Compact installation water column of 2m. length, same as ball valve PVC-U 3-Way Ball Valve Type 543 Horizontal T-port with solvent cement sockets Vibration free even at high flow velocity. type 546. Size Size PN EPDM FPM D L L2 z 3/8 10mm 10 161543261 161543271 50 109 73 77 1/2 15mm 15 161543262 161543272 50 112 73 77 3/4 20mm 15 161543263 161543273 58 131 86 90 1 25mm 15 161543264 161543274 68 151 99 103 1.25 32mm 15 161543265 161543275 84 181 120 124 1.5 40mm 15 161543266 161543276 97 205 137 145 2 50mm 15 161543267 161543277 124 261 179 189 PVC-U Cone Check Valve Type 562 Solvent cement sockets Inch BS Size Size PN EPDM FPM D L L2 z 1/2 15mm 15 161562062 161562072 50 95 56 60 3/4 20mm 15 161562063 161562073 58 110 65 69 1 25mm 15 161562064 161562074 68 123 71 75 1.25 32mm 15 161562065 161562075 84 146 85 89 1.5 40mm 15 161562066 161562076 97 157 89 97 British Standard. For easy installation and Pneumatic or electric actuator available sepa- in different positions usable as a clip-on ring. 2 50mm 15 161562067 161562077 124 183 101 110 2.5 65mm 15 161562068 161562078 166 233 136 144 removal (valve end and union nut are compatible with type 546). rately. Angle of operation 360 without turn limiter. Integrated stainless steel mounting inserts. Delivery status A-B-C 3 80mm 15 161562069 161562079 200 254 141 151 4 100mm 15 161562070 161562080 238 301 164 174 Ball seals PTFE. Turn limiter 90 enclosed, opened, see flow scheme. New DN65 - DN100. Sealing at a minimum Compact installation PVC-U Diaphragm Valve Type 514 Solvent Cement Sockets Spring loaded (spring made of stainless steel 1.4310). water column of 1m. Vibration free even at high flow velocity. length, same as ball valve type 546. Z-length, end connectors Size Size PN EPDM PTFE/ EPDM FPM 1/2 15 15 161514512 161514532 161514562 65 128 25 96 D L L2 z Spring available in other materials. Designed for easy installation and removal. Flow-optimized return cone, double guided. For horizontal or vertical installation. and union nuts not compatible with type 360. 3/4 20 15 161514513 161514533 161514563 80 152 25 114 1 25 15 161514514 161514534 161514564 88 166 25 122 1.25 32 15 161514515 161514535 161514565 101 192 45 140 1.5 40 15 161514516 161514536 161514566 117 222 45 160 2 50 15 161514517 161514537 161514567 144 266 45 190 British Standard. Double flow rate compared to predecessor. One housing nut replaces four screws. Handwheel has built-in locking mechanism. Easy installation and removal. Short overall length. Self adjusting multifunctional module with integrated limit switches. PN16 available as a configuration. 40 41
Valves & Automation PVC-U Angle Seat Check Valve Type 303 Metric Spigots Size Size PN kv-value l/min Δ p=1 bar EPDM Code VITON Code kg 15mm 1/2" 10 95 161303006 161303031 0.132 20mm 3/4" 10 180 161303007 161303032 0.200 25mm 1" 10 327 161303008 161303033 0.323 32mm 1.25" 10 484 161303009 161303034 0.498 40mm 1.5" 10 725 161303010 161303035 0.860 50mm 2" 10 1130 161303011 161303036 1.455 65mm 2.5" 10 1700 161303012 161303037 2.499 80mm 3" 10 2500 161303013 161303038 3.511 Size Size D L L1 L2 H 15 mm 1/2 43 124 130 28 65 20 mm 3/4 47 144 150 37 75 25 mm 1 56 154 160 37 90 32 mm 1.25 64 174 180 44 102 40 mm 1.5 82 194 200 48 123 50 mm 2 95 224 230 60 144 65 mm 2.5 92 284 290 74 186 80 mm 3 104 300 310 85 204 PVC-U Adaptor Socket Metric - Imperial Metric Size Imperial Size PN Code kg z L D 16mm 10mm 3/8" 16 721913105 0.010 5 35 23 20mm 15mm 1/2" 16 721913106 0.014 5 38 27 25mm 20mm 3/4" 16 721913107 0.020 5 45 33 32mm 25mm 1" 16 721913108 0.030 5 51 41 40mm 32mm 1.25" 16 721913109 0.054 5 60 51 50mm 40mm 1.5" 16 721913110 0.077 4 65 59 63mm 50mm 2" 16 721913111 0.170 5 79 75 90mm 80mm 3" 16 721913113 0.330 6 108 104 110mm 100mm 4" 16 721913115 0.860 7 134 134 PVC-U Adaptor Union Metric - Imperial Size (d - d1) PN Code kg z1 z2 D L1 L2 G 16mm 3/8" 16 721513105 0.025 3 8 35 17 24 3/4" 20mm 1/2" 16 721513106 0.040 3 9 43 19 26 1" 25mm 3/4" 16 721513107 0.065 3 9 51 22 29 1.25" 32mm 1" 16 721513108 0.090 3 9 58 25 32 1.5" 40mm 1.25" 16 721513109 0.155 3 10 72 29 38 2" 50mm 1.5" 16 721513110 0.200 3 10 83 34 40 2.25" 63mm 2" 16 721513111 0.355 3 10 100 41 46 2.75" Socket for connection to metric outside diameter pipe x imperial nominal bore pipe. Union End: Solvent cement socket (metric). Union Bush: Solvent cement socket (imperial). EPDM O-Ring comes standard, VITON O-Ring available upon request. Fusion Online Store fusionaus.com If you would like to shop for products from this catalogue, including valves and automation, please check out our online store at fusionaus.com and follow the links. After a quick registration process, you ll be able to browse or search directly for the part you are after. www.fusionaus.com 42
Temperature Range -50 c - + 60 c Pressure Rating PE 6-10 bar gas 10-16 bar water Jointing Technology Electro Fusion Butt Fusion Socket Fusion Main Applications Excellent for transferring water and gas PolyEthylene
Adobe Illustrator with the "Create PDF Compatible File" option turned on. This option is in the Illustrator Native Format Options dialog box, which appears when saving an Adobe Illustrator file using the Save As command. Adobe Illustrator with the "Create PDF Compatible File" option turned on. This option is in the Illustrator Native Format Options dialog box, which appears when saving an Adobe Illustrator file using the Save As command. Georg Fischer PE Pressure Pipe Systems General Information Polyethylene has a chemical formula of H(CH 2 -CH 2 ) n H; an environmentally friendly hydrocarbon product. PE is a nonpolar material making it insoluble in common solvents and hardly swells. Therefore solvent cements cannot be used with PE. The appropriate jointing method for this material is welding. For piping installations, Fusion offers three welding techniques: butt fusion, socket welding and electrofusion. Electrofusion is preferred for piping systems transporting gas, water, compressed air or other less aggressive media. Butt and socket welding are preferably used on a diameter-specific basis. Polyethylene comes in grades classified by their internal pressure resistance in PE80 (MRS 8 MPa) and PE100 (MRS 10 Mpa). PE is most commonly used for buried gas and water lines. Also, building technology and industrial piping installations make use of this material. PE is a hydrocarbon of high molecular weight and shows a high resistance against chemical attack. It is resistant to acids, alkaline solutions, solvents, alcohol and water. However, fat and oil swell PE slightly and it is not resistant against oxidising acids, ketones, aromatic hydrocarbons and chlorinated hydrocarbons. direct sunlight over a long period of time, it will be damaged by the short wave UV portion of sunlight together with oxygen in the air, causing photo-oxidation. Black polyethylene grades are effectively stabilised against UV light by adding carbon black. PE also has excellent resistance against abrasion This makes it useful in numerous applications for transporting solids and slurries. For more detailed chemical resistance information please refer to tools such as ChemRes Plus (available online from goo.gl/npvs3) or contact Fusion via email at info@fusionaus.com. Thermal properties Polyethylene pipes can be used at temperatures ranging from -50 C to +60 C. At higher temperatures, the tensile strength and stiffness of the material is reduced. Please consult a pressure-temperature diagram (Which you can find here: goo.gl/fyiol). For temperatures below 0 C, it must be ensured that the medium does not freeze, consequently damaging the piping system. PE allows for higher thermal expansion than metal. Fusion s PE has a coefficient of linear thermal expansion of 0.15 to 0.20 mm/m K; 1.5 times greater than that of PVC. The thermal conductivity is 0.38 W/m K. A PE piping system is notably more economical than a system made of a metal like copper. Advantages Low weight. Outstanding flexibility. Good abrasion resistance. Corrosion resistance. Highly impact resistant (even at low temperatures). Good chemical resistance. Safe and easy jointing by welding. Excellent cost-performance ratio. Great chemical, weathering, and abrasion resistance. PE Contents PE Dimension Chart 48 Moulded Fittings 50 Elbow 90 50 Elbow 45 51 Tees 90 Equal 52 & 53 Tees 90 Reducing 54 & 55 Concentric Reducers 56-59 Caps 60 & 61 Flange adaptors 62 & 63 Electrofusion 64 Coupler 64 Elbow 90 65 Elbow 45 65 Tee 90 Equal 66 Tee 90 Reducer 66 Reducer 67 End Cap 67 PE100 / Brass Transition Couplers 68 PE100 / Brass Transition Elbows 90 69 PE100 / Brass Transition Coupler 70 PE100 / Brass Transition Elbow 90 70 PE100 / Stainless Steel Transition Couplers 70 & 71 PE100 / Stainless Steel Transition Elbows 90 71 Branch Fittings 72 Pipe & Fabricated Fittings 73 Pipe 73 & 74 Sweep Bends 45 75 Sweep Bends 90 76 If polyethylene is exposed to 47
PE Dimension Chart PE100 Polyethylene To AS 4130 Standard Dimensions & Weight SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 PN 8 PN 10 PN 12.5 PN 16 PN 20 OD Mean ID Min Wall Weight kg/m Mean ID Min Wall Weight kg/m Mean ID Min Wall Weight kg/m Mean ID Min Wall Weight kg/m Mean ID Min Wall Weight kg/m 32 29.0 1.6 0.2 27.9 1.9 0.02 27.0 2.4 0.2 26.0 2.9 0.3 24.0 3.6 0.3 40 36.0 1.9 0.2 34.8 2.4 0.3 34.0 3.0 0.4 32.0 3.7 0.4 30.0 4.5 0.5 50 45.0 2.4 0.4 43.6 3.0 0.5 42.0 3.7 0.5 40.0 4.6 0.7 38.0 5.6 0.8 63 58.0 2.4 0.5 57.0 3.0 0.6 53.0 4.7 0.9 51.0 5.8 1.1 48.0 7.1 1.3 75 67.0 3.6 0.8 65.4 4.5 1.0 63.0 5.5 1.2 61.0 6.8 1.5 57.0 8.4 1.8 90 81.0 4.3 1.2 78.5 5.4 1.5 76.0 6.6 1.8 73.0 8.2 2.1 69.0 10.1 2.6 110 99.0 5.3 1.8 96.0 6.6 2.2 93.0 8.1 2.6 89.0 10.0 3.2 84.0 12.3 3.8 125 112.0 6.0 2.3 109.3 7.4 2.8 106.0 9.2 3.4 101.0 11.4 4.1 96.0 14.0 4.9 140 126.0 6.7 2.8 122.4 8.3 3.5 118.0 10.3 4.2 113.0 12.7 5.1 107.0 15.7 6.2 160 144.0 7.7 3.7 139.9 9.5 4.5 135.0 11.8 5.5 129.0 14.6 6.7 122.0 17.9 8.0 180 162.0 8.6 4.7 157.4 10.7 5.7 152.0 13.3 7.0 146.0 16.0 8.4 138.0 20.1 10.2 200 180.0 9.6 5.8 174.9 11.9 7.1 169.0 14.7 8.6 162.0 18.2 10.5 153.0 22.4 12.5 225 202.0 10.8 7.3 196.7 13.4 9.0 190.0 16.6 11.0 182.0 20.5 13.3 172.0 25.1 15.8 250 225.0 11.9 9.0 218.8 14.8 11.0 211.0 18.4 13.5 202.0 22.7 16.3 191.0 27.9 19.5 280 252.0 13.4 11.3 245.0 16.6 13.9 237.0 20.6 16.9 227.0 25.4 20.4 214.0 31.3 24.6 315 283.0 15.0 14.3 275.6 18.7 17.5 266.0 23.2 21.4 255.0 28.6 25.9 241.0 35.2 31.1 355 319.0 16.9 18.1 310.5 21.1 22.3 300.0 26.1 27.2 287.0 32.2 32.8 272.0 39.6 39.4 400 360.0 19.1 23.1 350.1 23.7 28.2 338.0 29.4 34.4 324.0 36.3 41.7 306.0 44.7 50.0 450 405.0 21.5 29.2 393.8 26.7 35.8 380.0 33.1 43.6 364.0 40.9 52.8 344.0 50.2 63.3 500 450.0 23.9 36.0 437.7 29.6 44.0 423.0 36.8 53.8 405.0 45.4 65.1 383.0 55.8 78.1 Fusion Online Store fusionaus.com If you would like to shop for products from this catalogue, including PE pipe, fittings and valves, please check out our online store at fusionaus.com and follow the links. After a quick registration process, you ll be able to browse or search directly for the part you are after. www.fusionaus.com 48