GIO X35 250CC 1.877.274.0480 I www.giomotors.com
INDEX PICTURES FOR PAGE REFERENCE ONLY 1 ENGINE ASSY P 3 EXHAUST ASSY P 6 WHEEL ASSY. FT P 9 SWING-ARM P 12 CARBURETOR ASSY P 4 HANDLEBAR ASSY P 7 WHEEL ASSY. RR P 10 FRAME ASSY P 13 AIR FILTER ASSY P 5 FRONT FORK ASSY P 8 SHOCK ASSY. RR P 11 BRAKE ASSY. RR. P 15
INDEX PICTURES FOR PAGE REFERENCE ONLY 2 BRAKE SYSTEM FT / RR P 16 FENDER / SEAT ASSY P 17 ELECTRICAL P 20 CABLES P 16 FUEL TANK ASSY P 19 GRAPHICS P 21 GIO MOTORS Inc. reserves the right to modify and equipment, technical specification, materials, colors, services offered and rendered, and to adapt them to local conditions without announcements or giving reasons. To cancel any of the above items without substituting them with any others. It shall be acceptable to stop manufacturing a certain model without previous announcements. In the event of such modifications and/or changes, please contact your local GIO MOTORS dealer for information. GIO MOTORS shall not be liable for any printing errors that might occur. XGROUP CORPORATION All Rights Reserved
ENGINE ASSY 3 Item Part # Description Req. Item Part # Description Req. 1 010110015310101 engine 250CC 1 11 20082201000601 sprocket, engine 1 2 GB/T6187M8 nut,flanged,locking M8 1 12 GB/T6187M10 nut,flanged,locking M10 1 3 GB/T6187M8 nut,flanged,locking M8 1 13 GB/T6187M10 nut,flanged,locking M10 1 4 20031601050100 cover, chain 1 14 GB/T5787M10*110 bolt-flanged M10*110 1 5 GB/T5783M6*30 bolt M6*30 2 15 GB/T5787M8*90 bolt-flanged M8*90 1 6 GB/T6187M8 nut,flanged,locking M8 1 16 GB/T5787M10*110 bolt-flanged M10*110 1 7 02028204040000 lever, gear shift 1 17 GB/T5787M8*25 bolt-flanged M8*25 1 8 GB/T70.1M6*16 bolt M6*16 1 18 02025101010000 lever, kick start 1 9 GB/T5787M6*8 bolt-flanged M6*8 2 19 GB/T5787M8*65 bolt-flanged M8*65 1 10 20082302140100 locking washer, sprocket 1 20 GB/T5787M8*90 bolt-flanged M8*90 1
CARBURETOR ASSY 4 Item Part # Description Req. 1 02001030511000 intake manifold 1 2 20012302140100 spacer, composite plastic 1 3 02024010800200 carburetor 1 4 GB/T6170M6 nut M6 2 5 12300110100100 clamp,hose 1 6 06100029014100 hose, overflow 1 7 GB/T5787M6*20 bolt-flanged M6*20 2 8 20130401010400 o-ring,intake manifold 1 9 20012502140100 gasket, intake manifold 1
AIR FILTER ASSY 5 Item Part # Description Req. Item Part # Description Req. 1 GB/T818M5*16 bolt M5*16 4 12 GB/T70.2M6*25 bolt M6*25 2 2 07039031100100 plate, duct fitting 1 13 02012031110000 holder, filter element 1 3 12300320200000 clamp, duct 1 14 02010031110000 element, air filter 1 4 02011031110000 duct, funnel 1 15 GB/96Φ8 flat washer Φ24*Φ8*2 1 5 07038031100100 damper 1 16 GB/T93Φ6 lock washer Φ6 1 6 02015031110000-1 air intake pipes 2 17 12201401371200 bolt M6*90 1 7 02015031110000-2 air intake pipe covers 2 18 GB/T889M5 nut, lockinging M5 4 8 12300410100000 clip, cover 65Mn 2 19 02014031110000 drain, air filter 1 9 02013031110000 cover, air filter 1 20 12300110400100 clamp, drain pipe 1 10 02016031110000 baffle 1 21 GB/T889M6 nut, lockinging M6 2 11 GB/T70.2M6*20 bolt M6*20 2 22 02005031110000 air filter 1
EXHAUST ASSY 6 Item Part # Description Req. Item Part # Description Req. 1 GB/T923 M8 nut M8 2 11 12200600371200 nut M6 1 2 GB/T6170M8 nut M8 2 12 08034059010000 washer, oval 4 3 GB/T70.2M6*12 bolt allen head M6*12 8 13 06025021010000 shield, thermal, exhaust 1 4 GB/T93Φ6 lock washer Φ6 3 14 12202500111100 washer Φ6 4 5 02002070240000-1 shield, heat 1 15 08034060010000 lock washer Φ6 4 6 02017002000000 seal, exhaust 1 16 GB/T5787M8*40 bolt-flanged M8*40 1 7 02002070240000 muffler pipe 1 17 GB/T96Φ8 flat washer Φ8 3 8 GB/T5787M6*35 bolt-flanged M6*35 1 18 09011016210000 spacer Φ13*Φ10*16 1 9 09011058210000 spacer Φ6*Φ10*Φ18*5.5 2 19 02003070310000 muffler 1 10 06100021014100 grommet, (rubber) 1
HANDLEBAR ASSY 7 Item Part # Description Req. Item Part # Description Req. 1 03007101010100 grip, LH 1 14 03034020010101-1 lever, brake 1 2 05025011000000 stop switch 1 15 03034020010101-2 bolt, brake lever 1 3 06100005014100 lever, clutch grip 1 16 03034020010101 master cylinder, front 1 4 03011030304010 lever, clutch 1 17 03034020010101-3 handle bar housing 1 5 03011030304010-1 clutch lever housing 1 18 05024011000000 star switch 1 6 03011030304010-2 bolt, housing, cluth lever 1 19 GB/T818 M4*16 bolt M4*16 1 7 03011030304010-3 clutch lever adjuster 1 20 GB/T818 M4*16 bolt M4*16 1 8 GB/T889M6 nut,locking M6 2 21 GB/T818 M5*16 bolt M5*16 2 9 03011030304010-4 bracket, lever housing 1 22 03014010110000 housing, throttle, bottom 1 10 GB/T5787 M6*25 bolt-flanged M6*25 4 23 03013010110000 housing, throttle, top 1 11 03001006101000 handel bar 1 24 03015010110000 guide, throttle cable 1 12 10010014010100 cover,foam padding 1 25 03009101000100 insert, throttle handle 1 13 10011000300000 crossbar,foam padding 1 26 03008101010100 grip, RH 1
FORK ASSY 8 Item Part # Description Req. Item Part # Description Req. 1 GB/T70.1M8*105 bolt M8*105 4 20 09011002210000 spacer Φ8*Φ12*3 2 2 03004021103031 handle bar riser, top 1 21 GB/T70.2M6*16 bolt M6*16 6 3 12200701171600 nut M22 1 22 12201700101300 flat washer Φ36*Φ22.5*0.5 1 4 03005022103031 handle bar riser, bottom 2 23 GB/T70.1M6*20 bolt M6*20 4 5 GB/T70.1M8*16 bolt M8*16 2 24 03003320703002-2 stopper,steering 1 6 03002320603032 triple clamp, top 1 25 08034006010100 bracket,number plate 1 7 GB/T97 Φ8 flat washer Φ16*Φ8*1.5 4 26 06100025012200 bracket, brake hose, (plastic) 1 8 GB/T889M8 nut,locking M8 4 27 07026071100000 bracket, front fender 1 9 12201901171300 locking nut, steering stem M22*Φ55 1 28 GB/T70.2M6*16 bolt M6*16 5 10 12070040003000-1 bearing race 2 29 06100022011100 clips, brake hose 2 11 12070040003000-2 bearing 32005X 2 30 04001122204010 adjustable inverted fork, LF 1 12 03003320703002-1 stopper,steering 1 31 06100010013400 bracket, front brake hose 2 13 GB/T70.1M6*20 bolt M6*20 4 32 GB/T70.2M4*16 bolt M4*16 2 14 03003320703002 triple clamp, bottom 1 33 04004101030000 guard, fork, LH (protector) 1 15 GB/T818M5*15 bolt M5*15 2 34 03030020640101-1 bracket, front brake 1 16 03006050111000 steering stem (steel) 1 35 03030020640101-2 disc, brake, front 1 17 04002122204010 adjustable inverted fork, RH 1 36 03034010020001 brake pads, front 2 18 GB/T889M4 nut,locking M4 2 37 12070040003000 bearing 32005X 2 19 04005101030000 guard, fork, RH (protector) 1 38 GB/T93Φ8 lock washer Φ8 4
WHEEL ASSY FT. 9 Item Part # Description Req. Item Part # Description Req. 1 GB/T6187M15 nut-flanged, lock M15 1 10 04017008010000 inner tube protector band 1 2 09010109210000 spacer Φ22*Φ15.5*25 1 11 04016010010000 inner tube 1 3 12160100510000 seal, dust 22/35/6/3 2 12 04018204000000 cap, air valve 1 4 12070010019000 bearing 6202-2 R5 2 13 04015101001000 tire, front,21" 1 5 12020310000000 front spacer Φ22*Φ15.5*65 1 14 04010020220040 hub, front 1 6 12202105374100 bolt M8*16 6 15 04010040210010 spokes 36 7 03032060401000 disc, brake, front 1 16 04010010220130 rim, front 21" 1 8 04006202040130 rim assy. Front,1.60*21" 1 17 04010050210010 nut, spokes 36 9 09003004112000 axle for front wheel 1 18 GB/T6170 M8 nut m8 1
WHEEL ASSY RR. 10 Item Part # Description Req. Item Part # Description Req. 1 04020102710100 chain (gold) 1 14 12202105374100 bolt M8*16 6 2 12080210531200 cotter pin Φ3*25 1 15 09010203210000 spacer Φ25.5*Φ40*13 1 3 12020510125712 nut M24*1.5 1 16 09006002112001 axle for rear wheel 1 4 12201700201200 flat washer Φ38*Φ24*2 1 17 04017006010000 inner tube protector band 1 5 09010204210000 left spacer for rear wheel 1 18 04016020010000 inner tube 1 6 12160101010000 seal, dust 30-42-8-3 2 19 04018204000000 cap, air valve 1 7 12070010017000 rear rim bearing 6905Z 4 20 04015102001000 tire, rear 18" 1 8 12020310000000 rear axle spacer 1 21 04010030220040 hub, rear 1 9 12202105774100 bolt M8*35 6 22 04010040210020 spokes 36 10 04021105040200 sprocket, rear 1 23 04010010220210 rim, rear 1 11 GB/T889M8 nut,locking M8 6 24 04010050210010 nut, spokes 36 12 04007202040211 rim, rear assy. 2.15*18" 1 25 GB/T6170 M8 nut m8 1 13 3033050401000 disc, brake, rear 1
SHOCK ASSY RR. 11 Item Part # Description Req. 1 GB/T889M10 nut, lockinging M10 1 2 04003212101010 rear shock 1 3 GB/T5787M10*40 bolt-flanged M10*40 1 4 GB/T6187M12 nut-flanged, lock M12 1 5 09012011110000 spacer Φ18*Φ12.5*78 1 6 07028071102000 suspension, tie rod 1 7 12070070006000 bearing 20/27/15 2 8 12160100110000 dust, seal 20/32/5 2 9 12010112164712 bolt-flanged M12*115 1 10 09012005110000 spacer Φ20*Φ10.1*10 2 11 GB/T5787M10*45 bolt-flanged M10*45 1 12 12160100110000 dust, seal 20/32/5 4 13 12010112154712 bolt-flanged M12*110 1 14 GB/T6187M10 nut-flanged, lock M10 1 15 GB/T6187M12 nut-flanged, lock M12 2 16 12070070006000 bearing 20/27/15 5 17 07031071210000 steel rocker 1 18 09012010110000 spacer Φ20*Φ12.5*56 2 19 GB/T5787M12*95 bolt-flanged M12*95 1
SWING-ARM 12 Item Part # Description Req. 1 GB/T6187M12 nut-flanged, lock M12 1 2 06100001014100 guide, chain 1 3 GB/T70.2M6*12 bolt M6*12 1 4 09011030210000 spacer Φ18*Φ12.5*145 1 5 07003071105000 swing arm,rear 1 6 12070070004000 bearing, needle HK1812 2 7 09012009110000 bushing Φ12.2*Φ18*19 2 8 09001004112000 bolt,shaft, M12*230 1 9 GB/T70.2M6*12 bolt M6*12 1 10 GB/T889M6 nut, locking M6 2 11 GB/T70.2M6*45 bolt, M6*45 2 12 03031021340104-1 master cylinder, rear 1 13 07029031101000 plate, chain guide 1 14 chain guide insert, rubber, LH 1 06100006014100 15 chain guide insert, rubber, RH 1 16 12020110040712 nut,adjuster M8 2 17 12200206071200 rear wheel adjuster bolts M8*50 2 18 03031021340104-2 bracket, master cylinder, rear 1 19 03034010030001 brake pads, rear 2 20 09017112040000 adjuster, wheel,lh&rh 2
FRAME ASSY 13 Item Part # Description Req. Item Part # Description Req. 1 07001071105000 frame 1 24 12070010011000 bearing 6001Z 2 2 GB/T5787M8*40 bolt-flanged M8*40 2 25 09011002210000 spacer Φ12*Φ8.5*3 2 3 07066071101000 bracket, lower engine 1 26 GB/T6187M8 nut,locking M8 1 4 07011031101000 bracket, air deflector, LH 1 27 GB/T5787M8*45 bolt-flanged M8*45 2 5 06019031020000 air deflector, LH 1 28 GB/T5787M8*30 bolt-flanged M8*30 2 6 GB/T70.2M6*16 bolt M6*16 4 29 07030031112000 bracket, spring 1 7 GB/T6187M6 nut-flnged, lock M6 2 30 GB/T5787M8*65 bolt-flanged M8*65 1 8 GB/T70.2M6*20 bolt M6*20 2 31 GB/T70.1M8*20 bolt M8*20 2 9 07035071101000 guard, engine 1 32 GB/T70.2M6*12 bolt M6*12 1 10 GB/T5787M8*10 bolt-flanged M8*10 2 33 GB/T70.2M6*12 bolt M6*12 1 11 07019031101000 foot rest, LH 1 34 06042011010100 guard, rear 1 12 GB/T70.1M8*25 bolt M8*25 4 35 GB/T70.2M6*16 bolt M6*16 1 13 07007031101000 bracket, foot rest, LH 1 36 GB/T70.2M6*16 bolt M6*16 1 14 09015201120000 spring, foot rest, LH&RH 2 37 10030000800100 protector 1 15 GB/T6187M8 nut-flanged lock M8 2 38 07002071101000 sub-frame, rear 1 16 09015107120000 spring,main kick stand 1 39 GB/T70.1M8*20 bolt M8*20 2 17 09015108120000 spring,auxiliary kick stand 1 40 07012031101000 bracket, air deflector, RH 1 18 12201015271200 bolt M10*25 1 41 06020031020000 air deflector, RH 1 19 07006071105000 kick stand 1 42 07033071101000 bracket, engine, top 1 20 07023071101000 bracket, kick stand 1 43 GB/T5787M8*25 bolt-flanged M8*25 2 21 GB/T5787M8*30 bolt-flanged M8*30 2 44 GB/T6187M8 nut-fanged, lock M8 2 22 09011004210000 spacer Φ12*Φ8.5*12 1 45 07020031111000 foot rest, RH 1 23 06100008014100 roller, chain guide 1 46 07008031101000 bracket, foot rest, RH 1
BRAKE ASSY. RR 14 Item Part # Description Req. 1 03031021340104-3 master cylinder, rear 1 2 GB/T6187M6 nut-flanged,locking M6 2 3 12080210521200 cotter pin Φ2 1 4 12070010011000 bearing 6001Z 1 5 07005070101000-1 bracket, bearing 1 6 GB/T818M5*12 bolt M5*12 2 7 12080110031200 pin, lever, brake 1 8 07005070101000 brake lever, rear 1 9 12202015274200 bolt M10*16 1 10 GB/T5787M6*30 bolt-flanged M6*30 2 11 GB/T70.1M6*16 bolt M6*16 2 12 07032031212000 brake lever tip, (alloy) 1
BRAKE SYSTEM FT / RR - CABLES 15 Item Part # Description Req. 1 03030020640101 hose, brake, front 1 2 03031021340104-4 hose, brake, rear 1 Item Part # Description Req. 1 03021009062010 cable, clutch 1 2 03020009061010 cable, throttle 1
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FENDER / SEAT ASSY 16 Item Part # Description Req. Item Part # Description Req. 1 06033071020000 cover, rear fender 1 14 06015071070000 fairing, rear LH 1 2 06018071070000 rear fender 1 15 06024011010000 cover, chain 1 3 06016071070000 fairing, rear RH 1 16 06001071010200 seat 1 4 06031071010000 fairing, frame RH 1 17 06100019014100 pads, rubber, seat 4 5 06014061070000 fairing, fuel tank, upper, RH 1 18 GB/T845ST4.8*12 bolt ST4.8*12 30 6 06027071070000 fairing, fuel tank, lower, RH 1 19 GB/T96Φ6 flat washer Φ6 13 7 06032071020000 cover, front fender 1 20 06100027014100 rubber washer Φ6 13 8 06011071020000 number plate, front 1 21 GB/T819M6*16 bolt M6*16 1 9 06034071020000 cover, number plate, front 1 22 GB/T70.2M6*20 bolt M6*20 2 10 06012071070000 fender, front 1 23 GB/T70.2M6*12 bolt M6*12 9 11 06026071070000 fairing, fuel tank, upper, LH 1 24 GB/T818M6*12 bolt M6*12 1 12 06013071070000 fairing, fuel tank, lower, LH 1 25 GB/T70.2M6*25 bolt lent.allen head M6*25 1 13 06030071010000 fairing, frame, LH 1 26 09011004210000 spacer Φ12*Φ8*12 1
FUEL TANK ASSY 17 Item Part # Description Req. 1 06100032014100 hose, breather 1 2 06003011010000 cap, fuel tank 1 3 GB/T5787M8*30 bolt-flanged M8*30 1 4 GB/T96Φ8 flat washer Φ8 1 5 06100026022100 bracket, seat 1 6 06002071100000 fuel tank 1 7 12300110100100 clamp,hose 8 8 06100029014100 hose, fuel 1 9 09015112110000 spring,hose, fuel 1 10 GB/T70.2M6*16 bolt M6*16 1 11 06040021010100 fuel pet-cock 1 12 06100029014100 hose, fuel 1 13 06041011010100 gasoline filter 1 14 06100029014100 hose, fuel 1 15 09015112110000 spring,hose, fuel 1 16 06100029014100 hose, fuel 1 17 06100028014100 grommet, round 2 18 GB/T96Φ8 flat washer Φ8 1 19 GB/T5787M8*30 bolt-flanged M8*30 1 20 GB/T819M6*12 bolt M6*12 1
ELECTRICAL 18 Item Part # Description Req. 1 05001111200000 Ignition coil 1 2 05008061000000-1 ground, negative wire 1 3 05008061000000-2 positive wire 1 4 05007010200000 battery 1 5 05005103000000 rectifier 1 6 05006110110100 key switch assy. 1 7 05004101000100 solenoid, starter 1 8 05008061000000 wiring harness 1 9 05003101010000 CDI 1 10 GB/T5787M6*20 bolt-flanged M6*20 2
GRAPHICS 19 Item Part # Description Req. 1 10005070010610 Sticker kit (decals) 1