FIREX -II TECK CABLE. Introduction. Index. FIREX -II TECK Cable 1
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- Ευσταχηιος Βαρνακιώτης
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1 FIREX -II TECK CABLE Introduction For more than 85 years, Nexans has been a leading designer and manufacturer of electrical cables for a wide variety of applications. As a technology leader, Nexans has an experienced team of engineering, manufacturing and sales professionals to ensure that high standards of design, quality and service are maintained throughout the entire manufacturing process from ordering to delivery. Nexans FIREX -II TECK Cables are intended for use in various primary and secondary industries, including chemical processing plants, refineries and general factory environments. Even in the most demanding industrial and resource industry applications, Nexans FIREX -II TECK Cables have proven to have a superior service and maintenance record. FIREX -II TECK Cables utilize low acid gas, low flame spread PVC jacket compounds to ensure maximum safety to personnel and equipment in the event of fire. More than 50 standard power and control constructions are available from stock, while custom-designed sizes and types can be quoted on request. Our computerized order processing system, in conjunction with up-to-date inventories and our knowledgeable sales staff, ensures complete customer satisfaction. Index FIREX -II TECK Cable 1 Applications 2 Design Features 3 Construction Data 4 FIREX -II TECK Cable Specifications 6 Multiconductor 600 V 7 Composite Power & Control 600 V V 11 5 kv (unshielded & shielded) 15 8 kv (100% & 133%) kv (100% & 133%) 23 Installation and Technical Data Stranded Bare Copper and Aluminum Conductor Information 39 Metric Conversion Tables 40 Firex, Exelene and Exelcure are registered trademarks of Nexans Canada Inc. 1
2 Applications FIREX -II TECK Cables, originally developed for use in Canadian mines, are flexible, resistant to mechanical abuse, corrosion resistant, compact and reliable. They are suitable for a wide range of applications, including ALL hazardous locations. Industries such as pulp and paper, chemical, petroleum and other primary and secondary manufacturing industries have used FIREX -II TECK Cables, particularly in areas where cables are subject to the risk of mechanical damage and chemical attack. Commercial applications for FIREX -II TECK Cables include apartment buildings and commercial complexes. FIREX -II TECK Cables can be relocated easily because they are rugged and flexible. They can be used in both dry and wet locations in open wiring, in ventilated, nonventilated and ladder-type cable troughs, in ventilated flexible cableways, and for direct burial. TECK Cables are also suitable for service entrance installations above and below ground. Highlights Nexans FIREX -II TECK Cables are Available from stock Versatile Flexible Resistant to Mechanical Abuse and Corrosion Compact and Reliable HL and FT4 Rated 90 C to 40 C Low Acid Gas (AG14) 2
3 Design Features FIREX -II TECK CABLE Standards Certification Nexans, recognizing a need to develop cable products which minimize the effects of accidental fire, manufacture Teck cable with jacket compounds that assist in the limitation of fire spread and acid gas evolution. When subjected to the Vertical Flame Test Cables in Cabletroughs, described in paragraph of CSA Standard C22.2 No the complete cables, with or without outer jacket, meet the 1.5 metre flamespread limit for cable damage. As a result, Nexans Teck Cables are marked with an FT4 designation. The inner jackets of FIREX -II Cables are flame-retardant in accordance with Clause of CSA Standard C22.2 No and both inner and outer jackets meet the acid gas evolution requirement of 14% maximum when tested to clause 4.31 of CSA Standard C22.2 No As a result, Nexans Teck Cables are marked with an AG14 designation. This significant reduction in the amount of corrosive acidic gases evolved under fire conditions ensures added safety to operational personnel and protection of sensitive electronic equipment. In addition to meeting the CSA FT4 requirements at 70,000 BTU/hr, Nexans FIREX -II TECK Cables pass the ICEA T Vertical Cable Tray Flame Test using a 210,000 BTU/hr flame. They also pass the IEEE Standard 383 Vertical Flame Test on grouped cables. Nexans FIREX -II TECK 90 Minus 40 C Cables are certified to CSA Standard C22.2 No. 131 M89 (R1999) Type TECK 90 Cables, up to 5 kv, shielded and non shielded. File No Nexans FIREX -II TECK armoured power cables, 8 kv shielded and higher, are certified to CSA C (R2001) Shielded and Concentric Neutral Power Cables Rated 5 46 kv, Power Cable with Thermoset Insulation. File No Nexans multiconductor FIREX -II TECK 90 Minus 40 C Cables with more than four conductors are certified to CSA Standard C22.2 No (R2001) Control and Instrumentation Cables. File No All FIREX -II TECK Cable constructions are certified to CSA C22.2 No M1984 (R1999), File No for use in the following Hazardous Locations: Class I Groups A, B, C, D. Divisions 1 and 2 Class II Groups E, F, G. Divisions 1 and 2 Class III All Nexans FIREX -II TECK Cable constructions up to 46 kv are marked HL and can be used in any of the hazardous locations listed. For terminations and splices in hazardous locations, approved hazardous connectors must be employed. (Approved non-hazardous connectors are shown on the Cable Specifications Tables.) FIREX -II TECK 90 Minus 40 C Cable with steel armour has been approved for use in the gaseous mines category of the provisions of CSA Standard C22.2 No. 174-M1984 (R1999). (Certificate No. 596 Feb. 5, 1985, Research and Technology Division of Energy, Mines and Resources Canada.) Caution Notice In case of fire, well maintained early warning smoke detectors will give an alarm long before non-metallic coverings become combustible. However, in spite of the widespread and long-standing use of PVC in residential and commercial buildings, all purchasers of PVC insulated/ jacketed products should be aware of the following: Non-metallic coverings of electrical cables can burn and may transmit fire when ignited. Burning non-metallic coverings may emit acid gases which are toxic and may generate dense smoke. Emission of acid gases may corrode metal in the vicinity; e.g. sensitive instruments and reinforcing rods in cement. 3
4 Construction Data Conductors ASTM Class B stranded soft bare copper. In sizes 8 AWG to 1000 kcmil, the conductors are compact stranded to reduce cable diameter and weight. Aluminum conductors can be provided on special request. Conductor Shield Extruded semiconducting cross-linked polyethylene conductor shielding is applied to cables rated over 1000 V. Insulation EXELENE Insulation is used in Nexans FIREX -II TECK Cables. EXELENE is the Nexans trademark for cross-linked polyethylene, the most widely used polymeric material for insulating both low and high voltage cables. The insulated conductors in the unshielded TECK cables rated 5 kv or less meet the requirement of CSA for RW90 XLPE. Shielded FIREX -II TECK armoured power cables rated 5 kv or higher are insulated with tree-retardant unfilled EXELENE meeting the requirements of CSA Standard C (R2001). Designs are also available employing AEIC-CS insulated conductors 5 kv shielded and above. Insulation Shield Shielded FIREX -II TECK Power cables rated 5 kv and higher have an extruded layer of strippable semiconducting insulation shielding material, applied using the EXELCURE process. In multiconductor cables, the metallic shield is copper tape, while in the single conductor cables the concentric ground provides the metallic shield. Specific designs of metallic shielding can be provided where required to meet special conditions. For shielded cable, Nexans has introduced EXELCURE, its state of the art process of dry curing insulation systems. A reduction in moisture levels during the curing process will reduce the size and the number of voids in the cable insulation resulting in longer electrical life. Radiant heat from the electrically heated tube cures the polymer in a pressurized dry nitrogen atmosphere. Curing temperatures are in the neighbourhood of degrees Celsius at a pressure of ten atmospheres. A scanning laser beam monitors and controls the diameter of the cable to preset conditions. Detailed operating parameters are maintained by a programmable microprocessor and display panel which controls all heats, curing tube temperature profile, pressures, cooling levels and nitrogen pressurization sequence. Equipment Bonding Conductor Class B stranded soft bare copper is the standard equipment bonding conductor material. Sizes are in accordance with Table 16 of the Canadian Electrical Code, Part 1. In single conductor cables the equipment bonding conductor is in the form of concentric wires over the insulation or shield. In three conductor cables with metallic shielding the equipment bonding conductor is in contact with the shields. Fillers Where fillers are required, nonhygroscopic materials are used. Core Binder Where required, a binder tape is applied over the assembled core. Inner Jacket The black PVC jacket is 90 C and low temperature rated, flame retardant (a), and low acid gas emitting (b). See adjacent table for physical properties of this jacket material. Armour Interlocking aluminum tape armour is applied directly over the inner jacket. Galvanized steel is also available on request, but only for multiconductor cables. Outer Jacket Low-acid-gas-emitting (b) fire-retardant (c) PVC rated for low temperature is used. See adjacent table for the physical properties of this jacket material. The standard outer jacket colour is black for 600 V and 1 kv; orange for 5 kv; and red for 15 kv. Other outer jacket colours are available on special request. (a) Flame retardant means that a cable with this material will pass the FT1 Flame Test, Clause of CSA Standard C22.2 No , Test Methods for Electrical Wires and Cables. (b) Low acid gas emitting means that this material will not exceed the low acid gas evolution limit of 14% when tested in accordance with CSA Standard C22.2 No Cables are identified with the designation AG14. (c) Fire retardant means that a cable with this material will pass the FT4 requirements of CSA Standard C22.2 No (Clause ). Marking and Identification The outer jackets of Nexans FIREX -II TECK Cables up to 5 kv are printed TECK 90 XLPE HL FT4 AG14 ( 40 C) FIREX -II, and with conductor size and voltage rating. Cables rated above 5 kv are designated as POWER CABLE in accordance with CSA C
5 Construction Data Identification of Conductors No. of Conductors Size Identification Key 1 none 2 black, white 3 red, black, blue 4 red, black, blue, white 5 or more number coding Composite power colour coding control number coding Identification Method Colours Numbers 14-2 coloured insulation printed coloured stripes printed * Other methods and colour codes are available on request. EXELENE Properties CSA CSA Requirements Requirements C22.2 No. 131 C68.3 Physical (up to 5 kv) (above 5 kv) Tensile Strength (MPa) 12.4 min min. Elongation (%) 150 min. 250 min. After 7 days at 121 C in air oven: Residual Tensile Strength (%) 75 min. 75 min. Residual Elongation (%) 75 min. 75 min. Electrical Power Factor (%) * 2.0 max. Dielectric Constant 6.0 max. 3.5 max. Environmental Moisture Absorption: After 7 days at 70 C (mg/in 2 ) * 5.0 max. PVC Properties CSA Requirements Inner Outer Physical Jacket Jacket Tensile Strength MPa) min min. Elongation (%) 100 min. 200 min. After 14 days at 121 C in air oven: Residual Tensile Strength (%) 75 min. * Residual Elongation (%) 65 min. * After 7 days at 100 C in air oven: Residual Tensile Strength (%) * 85 min. Residual Elongation (%) * 60 min. After 4 hours in oil at 70 C: Residual Tensile Strength (%) 75 min. 75 min. Residual Elongation (%) 75 min. 75 min. Environmental Cold bend test at 40 C no cracks no cracks Cold impact test at 40 C no cracks no cracks *Not applicable 5
6 FIREX -II TECK Cable Specifications The tables in this catalogue give essential data for FIREX -II TECK 90 Minus 40 C and FIREX -II TECK armoured power cables. The following should be borne in mind when using these tables: Dimensions and weights are approximate and subject to manufacturing tolerances. Weights shown are for cable only; add 20% to obtain estimated shipping weight. 100% Insulation Level may be used in systems where faults will clear within one minute. Such systems may be grounded or ungrounded. 133% Insulation Level is recommended wherever fault clearing times may exceed one minute but not one hour, and where additional insulation strength is desired. For other cases, including resonant grounded systems and where fault clearing time may exceed one hour, 173% Insulation Level is recommmended. Ampacities based on Rule and Table 1 and 2 of CSA C (Canadian Electrical Code) apply to cables with copper conductors rated up to and including 5000 V. Single conductor cables may require derating in accordance with CEC Rule For cables rated over 5000 V, ampacities are based on ICEA Publication P Inspection authority agreement is required to use these values. The equipment bonding conductor sizes shown are specified in CSA C (R2001) and are based on the requirements of Table 16 and on the ampacities of Table 2 of the CE Code. These cables may also be used for lower voltage cables in accordance with CEC, Appendix B note on Rule As noted in Appendix B (notes on Rule 4-004) of the Canadian Electrical Code, ampacities other than those shown in Tables 1 and 2 may also be used for cables rated up to 5000 V. This note, as well as tables in Appendix D, give ampacities of cables direct buried or in underground raceway (duct). Cable fitting data is based on information published by the relevant manufacturers for non-hazardous locations. CSA certified fittings of manufacturers other than those shown may also be used. When ordering fittings, it is recommended that the cable dimensions be provided to the fitting supplier to ensure proper fit. In some instances the fittings shown may require the removal of the inner jacket. Enquiries are invited for cables of other sizes and voltage ratings to comply with special requirements. Information on fittings for hazardous locations is available from Nexans and fittings manufacturers. 6
7 Multiconductor TECK 90 (XLPE) Minus 40 C 14 AWG 600 V No. 14 AWG Bonding Conductor Ampacity 15 A* Number Approximate Diameters Approximate Weight Copper of Insulation Inner Jacket Inner Outer Aluminum Content Conductors Thickness Thickness Jacket Armour Covering Armour inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km Number Fittings of Appleton T & B Commander Crouse- Conductors Hinds 2 TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCM ST TMC /ST TCM ST TMC /ST TCM ST TMC /ST TCM ST TMC /ST TCM ST TMC /ST TCM ST TMC /ST TCM ST TMC /ST TCM ST TMC /ST TCM ST TMC /ST TCM ST TMC /ST TCM ST TMC /ST TCM ST TMC /ST TCM ST TMC /ST TCM ST TMC /ST TCM ST TMC /ST TCM ST TMC /ST TCM ST TMC /ST TCM ST * Canadian Electrical Code Table 5C will apply if cable is used for power applications or the conductors are continuously loaded. 7
8 Multiconductor TECK 90 (XLPE) Minus 40 C 12 AWG 600 V No. 14 AWG Bonding Conductor Ampacity 20 A* Number Approximate Diameters Approximate Weight Copper of Insulation Inner Jacket Inner Outer Aluminum Content Conductors Thickness Thickness Jacket Armour Covering Armour inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km Number Fittings of Appleton T & B Commander Crouse- Conductors Hinds 2 TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST * Canadian Electrical Code Table 5C will apply if cable is used for power applications or the conductors are continuously loaded. 8
9 Multiconductor TECK 90 (XLPE) Minus 40 C 10 AWG 600 V No. 12 AWG Bonding Conductor Ampacity 30 A* Number Approximate Diameters Approximate Weight Copper of Insulation Inner Jacket Inner Outer Aluminum Content Conductors Thickness Thickness Jacket Armour Covering Armour inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km Number Fittings of Appleton T & B Commander Crouse- Conductors Hinds 2 TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST * Canadian Electrical Code Table 5C will apply if cable is used for power applications or the conductors are continuously loaded. 9
10 Composite Power and Control 600 V TECK 90 (XLPE) Minus 40 C 3C Power 3C 14 AWG or 3C 12 AWG 600 V Control Conductors Conductor Size Power Conductor Inner Jacket Approximate Diameters Copper Power Control Bonding Insulation Thickness Thickness Inner Jacket Armour Outer Covering Content AWG AWG AWG inches mm inches mm inches mm inches mm inches mm kg/km / / / / / / / / Conductor Size Ampacity Approximate Weight Fittings Power Control Bonding 30 C Aluminum Armour Appleton T & B Commander Crouse- AWG AWG AWG Ambient A lb/kft kg/km Hinds TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST / TMC /ST TCA ST / TMC /ST TCA ST / TMC /ST TCA ST / TMC /ST TCA ST / TMC /ST TCA ST / TMC /ST TCA ST / TMC /ST TCA ST / TMC /ST TCA ST
11 1C TECK 90 (XLPE) Minus 40 C 1000 V with Concentric Bonding Conductor *Aluminum Armour Only Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour* Content or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km / / / / / / / / *Steel armour is not permitted in single conductor cables. Conductor Size Ampacity Fittings Power AWG Bonding 30 C Appleton T & B Commander Crouseor kcmil AWG Ambient A Hinds TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST / TMC AL/ST TCA ST / TMC AL/ST TCA ST / TMC AL/ST TCA ST / TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST /0 660 TMC AL/ST TCA ST /0 740 TMC AL/ST TCA ST /0 845 TMC AL/ST TCA ST / TMC AL/ST TCA ST Ensure that only nonmagnetic connectors, locknuts and ground bushings are used. 11
12 2C TECK 90 (XLPE) Minus 40 C 1000 V Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour Content or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km / / / / Conductor Size Ampacity Fittings Power AWG Bonding 30 C Appleton T & B Commander Crouseor kcmil AWG Ambient A Hinds TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST / TMC /ST TCA ST / TMC /ST TCA ST / TMC /ST TCA ST / TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST
13 3C TECK 90 (XLPE) Minus 40 C 1000 V Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour Content or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km lb/kft / / / / Conductor Size Ampacity Fittings Power AWG Bonding 30 C Appleton T & B Commander Crouseor kcmil AWG Ambient A Hinds TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST / TMC /ST TCA ST / TMC /ST TCA ST / TMC /ST TCA ST / TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST
14 4C TECK 90 (XLPE) Minus 40 C 1000 V Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour Content or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km / / / / Conductor Size Ampacity** Fittings Power AWG Bonding 30 C Appleton T & B Commander Crouseor kcmil AWG Ambient A Hinds TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST / TMC /ST TCA ST / TMC /ST TCA ST / TMC /ST TCA ST / TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST **Where fourth conductor is neutral of a three phase, four wire system; otherwise 80% of these values CEC Rule 4-004(3). 14
15 1C TECK 90 (XLPE) Minus 40 C with Concentric Bonding Conductor 5 kv Unshielded *Aluminum Armour Only Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour* Content or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km / / / / / / / / *Steel armour is not permitted in single conductor cables. Conductor Size Ampacity Fittings Power AWG Bonding 30 C Appleton T & B Commander Crouseor kcmil AWG Ambient A Hinds TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST / TMC AL/ST TCA ST / TMC AL/ST TCA ST / TMC AL/ST TCA ST / TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST /0 660 TMC AL/ST TCA ST /0 740 TMC AL/ST TCA ST /0 845 TMC AL/ST TCA ST / TMC AL/ST TCA ST Ensure that only nonmagnetic connectors, locknuts and ground bushings are used. 15
16 1C TECK 90 (XLPE) Minus 40 C with Concentric Bonding Conductor 5 kv Shielded **100/133% Insulation Level *Aluminum Armour Only Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour* Content or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km / / / / / / / / *Steel armour is not permitted in single conductor cable. **CSA C (R2001) requires 0.090" (2.29mm) insulation thickness for both 100% and 133% insulation levels. Conductor Size Ampacity Fittings Power AWG Bonding 30 C Appleton T & B Commander Crouseor kcmil AWG Ambient A Hinds TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST / TMC AL/ST TCA ST / TMC AL/ST TCA ST / TMC AL/ST TCA ST / TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST /0 660 TMC AL/ST TCA ST /0 740 TMC AL/ST TCA ST /0 845 TMC AL/ST TCA ST / TMC AL/ST TCA ST Ensure that only nonmagnetic connectors, locknuts and ground bushings are used. 16
17 3C TECK 90 (XLPE) Minus 40 C 5 kv Unshielded Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour Content or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km / / / / Conductor Size Ampacity Fittings Power AWG Bonding 30 C Appleton T & B Commander Crouseor kcmil AWG Ambient A Hinds TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST / TMC /ST TCA ST / TMC /ST TCA ST / TMC /ST TCA ST / TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST
18 3C TECK 90 (XLPE) Minus 40 C 5 kv Shielded *100/133% Insulation Level Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour Content or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km / / / / *CSA C (R2001) requires 0.090" (2.29mm) insulation thickness for both 100% and 133% insulation levels. Conductor Size Ampacity Fittings Power AWG Bonding 30 C Appleton T & B Commander Crouseor kcmil AWG Ambient A Hinds TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST / TMC /ST TCA ST / TMC /ST TCA ST / TMC /ST TCA ST / TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST TMC /ST TCA ST
19 1C TECK 90 (XLPE) Minus 40 C with Concentric Bonding Conductor 8 kv 100% Insulation Level *Aluminum Armour Only Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour* Content or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km / / / / / / / / *Steel armour is not permitted in single conductor cable. Conductor Size Ampacity** Fittings Power AWG Bonding 40 C Appleton T & B Commander Crouseor kcmil AWG Ambient A Hinds TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST / TMC AL/ST TCA ST / TMC AL/ST TCA ST / TMC AL/ST TCA ST / TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST /0 688 TMC AL/ST TCA ST /0 766 TMC AL/ST TCA ST /0 889 TMC AL/ST TCA ST / TMC AL/ST TCA ST **Per ICEA Publication P for 90 C conductor, 40 C ambient air, cables spaced at least one diameter apart in free air. Other conditions may require derating. Inspection authority agreement is required to use these values. The equipment bonding conductor sizes shown are specified in CSA C (R2001) and are based on the requirements of Table 16 and on the ampacities of Table 2 of the CE Code. Ensure that only nonmagnetic connectors, locknuts and ground bushings are used. 19
20 1C TECK 90 (XLPE) Minus 40 C with Concentric Bonding Conductor 8 kv 133% Insulation Level *Aluminum Armour Only Conductor Size Insulation Inner Jacket Approximate Diameters Approximate Weight Copper Power AWG Bonding Thickness Thickness Inner Jacket Armour Outer Covering Aluminum Armour* Content or kcmil AWG inches mm inches mm inches mm inches mm inches mm lb/kft kg/km kg/km / / / / / / / / *Steel armour is not permitted in single conductor cable. Conductor Size Ampacity** Fittings Power AWG Bonding 40 C Appleton T & B Commander Crouseor kcmil AWG Ambient A Hinds TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST / TMC AL/ST TCA ST / TMC AL/ST TCA ST / TMC AL/ST TCA ST / TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST TMC AL/ST TCA ST /0 688 TMC AL/ST TCA ST /0 766 TMC AL/ST TCA ST /0 889 TMC AL/ST TCA ST / TMC AL/ST TCA ST **Per ICEA Publication P for 90 C conductor, 40 C ambient air, cables spaced at least one diameter apart in free air. Other conditions may require derating. Inspection authority agreement is required to use these values. The equipment bonding conductor sizes shown are specified in CSA C (R2001) and are based on the requirements of Table 16 and on the ampacities of the CE Code. Ensure that only nonmagnetic connectors, locknuts and ground bushings are used. 20
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