GIO 250CC X I

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1 GIO 250CC X I

2 INDEX 1 ENGINE ASSY P 3 EXHAUST ASSY P 6 FR. WHEEL ASSY P 10 SWING-ARM P 13 CARBURETOR ASSY P 4 HANDLEBAR ASSY P 7 REAR WHEEL ASSY P 11 FRAME ASSY P 14 AIR FILTER ASSY P 5 FRONT FORK ASSY P 8 REAR SHOCK ASSY P 12 SUB-FRAME ASSY P 15

3 INDEX 2 BRAKE ASSY. RR P 16 FENDER / SEAT ASSY P 18 ELECTRICAL P 20 BRAKE SYSTEM FR / RR P 17 FUEL TANK ASSY P 19 CABLES P 17 GIO MOTORS Inc. reserves the right to modify and equipment, technical specification, materials, colors, services offered and rendered, and to adapt them to local conditions without announcements or giving reasons. To cancel any of the above items without substituting them with any others. It shall be acceptable to stop manufacturing a certain model without previous announcements. In the event of such modifications and/or changes, please contact your local GIO MOTORS dealer for information. GIO MOTORS shall not be liable for any printing errors that might occur. XGROUP CORPORATION All Rights Reserved

4 ENGINE ASSY 3 Item Part # Description Req. Item Part # Description Req engine 250CC sprocket, engine T 1 2 GB/T6187M8 nut, flanged, locking M GB/T6187M10 nut, flanged, locking M GB/T6187M8 nut, flanged, locking M GB/T6187M10 nut, flanged, locking M cover, chain 1 14 GB/T5787M10*1 bolt-flanged M10* GB/T5783M6*30 bolt M6* GB/T5787M8*90 bolt-flanged M8* GB/T6187M8 nut, flanged, locking M GB/T5787M10*1 bolt-flanged M10* lever, gear shift 1 17 GB/T5787M8*25 bolt-flanged M8* GB/T70.1M6*16 bolt M6* lever, kick start 1 9 GB/T5787M6*8 bolt-flanged M6* GB/T5787M8*65 bolt-flanged M8* locking washer, sprocket 1 20 GB/T5787M8*90 bolt-flanged M8*90 1

5 CARBURETOR ASSY 4 Item Part # Description Req 1 GB/T6170M6 bolt M carburetor O-ring, intake manifold spacer, composite plastic GB/T5787M6* bolt-flanged M6* intake manifold gasket, intake manifold clamp, hose hose, overflow 1 100

6 AIR FILTER ASSY 5 Item Part # Description Req. Item Part Description Req. 1 GB/T818M5*16 bolt M5* GB/T70.2M6*25 bolt M6* plate, duct fitting holder, filter element clamp, duct element, air filter duct, funnel 1 15 GB/96Φ8 flat washer Φ damper 1 16 GB/T93Φ6 lock washer Φ air intake pipes bolt M6* air intake pipe covers 2 18 GB/T889M5 nut, locking M clip, cover 65Mn drain, air filter cover, air filter clamp, hose baffle 1 21 GB/T889M6 nut, locking M GB/T70.2M6*20 bolt M6* air filter 1

7 EXHAUST ASSY 6 Item Part # Description Req. Item Part # Description Req seal, exhaust washer, plate Φ pipe, exhaust shield, heat, muffler muffler 1 11 GB/T70.2M6*12 bolt M6* GB/T5787 M8*55 bolt-flanged M8* washer, oval Φ6 3 5 GB/T96Φ8 flat washer Φ shield, heat, pipe (NLA) 1 6 GB/T6187M8 nut, flanged, locking M GB/T93Φ6 lock washer Φ spacer Φ12*Φ8* GB/T70.2M6*12 bolt M6* lock washer Φ bolt M6 2

8 HANDLEBAR ASSY 7 Item Part # Description Req. Item Part # Description Req grip, LH lever, brake stop switch bolt, brake lever (NLA) lever, clutch grip master cylinder, front lever, clutch (NLA) handle bar housing clutch lever housing (NLA) start switch bolt, housing, cluth lever 1 19 GB/T818 M4*16 bolt M4* clutch lever adjuster (NLA) 1 20 GB/T818 M4*16 bolt M4* GB/T889M6 nut, locking M GB/T818 M5*16 bolt M5* bracket, lever housing housing, throttle, bottom 1 10 GB/T5787 M6*25 bolt-flanged M6* housing, throttle, top handlebar guide, throttle cable cover, foam padding insert, throttle handle foam padding, crossbar grip, RH 1

9 FORK ASSY 8 Item Part # Description Req key switch assy. 1 2 GB/T70.2M6*12 bolt M6* cover,key switch 1 4 GB/T70.1M8*110 bolt M8* riser, handle bar, top nut, cap, steering stem M flat washer Φ36*Φ22.5* riser, handle bar, bottom 1 9 GB/T70.1M8*20 bolt M8* triple clamp, top 1 11 GB/T96Φ8 flat washer Φ GB/T93Φ8 lock washer Φ GB/T889M8 nut, locking M locking nut M22* bearing race bearing 32005X bearing assy X 2 A2

10 FORK ASSY 9 Item Part # Description Req. A2 18 GB/T70.1M6*20 bolt M6* GB/T818M5*16 bolt M5* bracket,number plate bracket, brake hose, (plastic) triple clamp, bottom steering stem 227mm R adjustable inverted fork, RF L adjustable inverted fork, LF guard, fork, RH (protector) guard, fork, LH (protector) bracket, brake hose 2 29 GB/T70.2M5*12 bolt M5* GB/T889M5 nut, locking M GB/T70.2M5*8 bolt M5* GB/T70.1M6*25 bolt M6* GB/T93Φ6 lock washer Φ bracket, front brake spacer Φ12*Φ8* disc, brake, front brake pads, front 2 38 GB/T5787M8*35 bolt-flanged M8* clips, hose 2

11 WHEEL ASSY FT. 10 Item Part # Description Req. Item Part # Description Req. 1 GB/T6187M12 nut, flanged, locking M rim assy. Front, spacer Φ20*Φ12.5* spacer Φ20*Φ12.5* seal, dust 22/37/ spacer Φ20*Φ12.5* bearing GB/T5787 M12*215 bolt-flanged M12* bolt spec M8* inner tube protector band disc, brake, front Φ inner tube rim, front tire, front,21" hub, front 1 18 GB/T6170M8 bolt M spokes cap, air valve nut, spokes 36

12 REAR WHEEL ASSY. 11 Item Part # Description Req. Item Part # Description Req chain L rim assy. rear " GB/T5787 M14*215 bolt-flanged M14* brake disc, rear Φ spacer Φ22*Φ15.5* bolt M8* seal, dust 22/42/ spacer Φ22*Φ15.5* bearing RS spacer Φ15.5*Φ22* GB/T5783M8*55 Bolt hex. Head M8* GB/T6187M14 nut, flanged, locking M locking washer, sprocket inner tube protector band sprocket, rear T inner tube rim, rear,18" tire, rear hub, rear cap, air valve spokes GB/T6170M8 bolt M nut, spokes 36

13 REAR SHOCK ASSY 12 Item Part # Description Req. 1 GB/T5787M10*40 bolt-flanged M10* GB/T889M10 nut, locking M rear shock 1 4 GB/T5787M10*45 bolt-flanged M10* GB/T5787M12*65 bolt-flanged M12* bearing HK spacer Φ24*Φ20* linkage, suspension spacer Φ12.2*Φ18* GB/T6187M12 nut, flanged, locking M bolt M12* spacer Φ24*Φ20* spacer Φ10.2*Φ16* bearing HK spacer Φ10.2*Φ16* spacer Φ12.2*Φ18* GB/T5787M12*115 bolt-flanged M12* suspension, tie rod spacer Φ12.2*Φ18*83 1

14 SWING-ARM 13 Item Part # Description Req. Item Part # Description Req. 1 GB/T6187M12 nut, flanged, locking M GB/T889M6 nut, locking M spacer Φ12.2*Φ18* plate, chain guide bearing HK L chain guide insert, rubber, LH guide, chain, swing arm R chain guide insert, rubber, RH 1 5 GB/T818M6*10 bolt M6* nut M spacer Φ12*Φ18* rear jack bolts M8* rear swing arm adjuster, wheel, LH&RH nipple grease bracket, brake caliper 1 9 GB/T5787M12*230 bolt-flanged M12* spacer Φ15*Φ30* GB/T818 M5*12 bolt M5* caliper, brake, rear bracket, brake hose brake pads, rear 2 12 GB/T70.2M6*45 bolt M6*45 2

15 FRAME ASSY 14 Item Part # Description Req frame air deflector, LH 1 3 GB/T70.2M6*12 bolt M6* GB/T6187M8 nut, flanged, locking M bracket, air deflector, LH 1 6 GB/T70.2M6*20 bolt M6* GB/T5787M8*70 bolt-flanged M8* bracket, engine LH soleplate, engine foot rest, LH 1 11 GB/T70.1M8*20 bolt M8* bracket, foot rest, LH L spring, foot rest, LH 1 14 GB/T5787M8*10 bolt-flanged M8* bracket, spring, kick stand spring, main, kick stand spring, auxiliary, kick stand cover, spring kick stand bolt M10* GB/T5787M8*45 bolt-flanged M8* bearing 608Z roller, guide, chain spacer Φ12*Φ10* spacer Φ12*Φ8* GB/T6187M8 nut, flanged, locking M GB/T6187M8 nut, flanged, locking M R spring, foot rest, RH foot rest, RH bracket, foot rest, RH 1 31 GB/T5787M8*45 bolt-flanged M8* GB/T6187M8 nut, flanged, locking M bracket, engine, RH 1 34 GB/T5787M8*16 bolt-flanged M8* bracket top, engine bracket, air deflector, RH air deflector, RH grommet, round 1

16 SUB-FRAME ASSY 15 Item Part # Description Req. 39 GB/T96Φ8 flat washer Φ GB/T70.1M8*20 bolt M8* GB/T93Φ8 lock washer Φ GB/T5787M6*35 bolt-flanged M6* sub-frame 1

17 REAR BRAKE ASSY 16 Item Part # Description Req master cylinder, rear 1 2 GB/T5787M6*20 bolt-flanged M6* lever, brake, rear 1 4 GB/T70.1M6*16 bolt M6* brake lever tip (alloy) bolt M10* pin, lever, brake cotter pin Φ2 1

18 BRAKE SYSTEM FT / RR + CABLES 17 Item Part # Description Req hose, brake, front hose, brake, rear 1 Item Part # Description Req cable, clutch cable, throttle 1

19 FENDER / SEAT ASSY 18 Item Part # Description Req. Item Part # Description Req fender, rear 1 12 GB/T96Φ6 flat washer Φ seat rubber washer Φ pads, rubber, seat 4 14 GB/T70.1M8*20 bolt, Allen head M8* fairing, rear, RH 1 15 GB/T96Φ6 flat washer Φ fairing, fuel tank, RH washer, rubber Φ fender, front 1 17 GB/T819M6*16 bolt M6* fairing, fuel tank, LH 1 18 GB/T70.2M6*25 bolt M6* fairing, rear, LH spacer Φ12*Φ8* cover, chain number plate, front 1 10 GB/T70.2M6*16 bolt M6* GB/T818M5*16 bolt M5* GB/T5787M6*12 bolt-flanged M6*12 4

20 FUEL TANK ASSY 19 Item Part # Description Req. 1 GB/T819M6*12 bolt M6* bracket, seat 1 3 GB/T5787M8*35 bolt-flanged M8* GB/T96Φ8 flat washer Φ grommet, round hose, fuel fuel pet-cock hose, fuel gasoline filter hose, fuel clamp, hose fuel tank 1 13 GB/T96Φ8 flat washer Φ GB/T5787M8*30 bolt-flanged M8* fuel tank cap breather hose 1 17 GB/T70.2M6*16 bolt M6* GB/T889M6 nut, locking M6 1

21 ELECTRICAL 20 Item Part # Description Req wiring harness Ignition coil ground wire, negative positive wire, battery battery rectifier 1 7 GB/T5787M6*20 bolt-flanged M6* solenoid, starter CDI 1

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