TrailMaster Go-Kart MID XRS PARTS MANUAL
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1 TrailMaster Go-Kart MID XRS PARTS MANUAL
2 ENGINE FIG. 1 CRANKCASE ASSY. CRANKCASE ASSY. 1-1 GB/T BOLT M8X QJ168QDJ COVER, CRANKCASE JF142F.8-5 WASHER, SEAL QJ168QDJ GAUGE, ENGINE OIL QJ168QDJ COVER, SUPPLY OIL MOUTH GUIDE, DOWEL (8X14) QJ168QDJ SPACER, CRANKCASE QJ168QDJ OIL SEAL ASSY 25X41.25X GB/T BEARING 6025/P QJ166QDK SPACER, DRAIN PLUG QJ166QDK DRAIN PLUG QJ168QDL CRANKCASE ASSY GB/T BOLT M6X GUIDE, DOWEL(10X14) 2
3 ENGINE FIG. 2 CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. REF NO. PART NO. DESCRIPTION QT Y 2-1 QJ168QDL SPACER ASSY, CYLINDER HEAD GB/T M8X660BOLT,CYLINDER HEAD QJ168QDL.02.01B(30730M0 2F0B0) CYLINDER HEAD QJ168QDJ SPACER QJ168QDJ MATTRESS, HEAT INSULATING QJ168QDJ SPACER QJ168QDJ BOLT, INTAKE PIPE GB/T NUT M QJ168QDJ SPACER, SEAL JF168FJH CLIPBOARD GB/T BOLT M6X QJ168QDJ SPACER, EXHAUST PIPE QJ168QDJ BOLT, EXHAUST PIPE GB/T NUT M QJ1E50FMG.1.2 (F7RTC) SPARK PLUG 1
4 ENGINE FIG. 3 INTAKE EXHAUST MECHANISM ASSY. INTAKE EXHAUST MECHANISM ASSY. 3-1 QJ166QDK ADJUSTING NUT, VALVE CLEARANCE QJ182QDP BUTTON HEAD, ARM QJ168QDJ ARM J168QDJ CAP, EXHAUST DOOR ROD QJ168QDJ UPPER RETAINER, EXHAUST DOOR SPRING QJ168QDJ SPRING, VALVE QJ168QDJ.03-05B VALVE, EXHAUST QJ168QDJ GUIDE PLATE, CONNECTING STUD QJ168QDJ ROD, CONNECTING QJ168QDJ UPPER RETAINER, INTAKE DOOR SPRING QJ182QDP ADJUSTING STUD, VALVE CLEARANCE QJ168QDJ.03-06B VALVE, INTAKE QJ168QDL STUD, CONNECTING QJ168QDL CAMSHAFT QJ168QDJ OIL SEAL, VALVE 1
5 ENGINE FIG. 4 BRANCE FLYING WHEEL BRANCE FLYING WHEEL 4-1 QJ168QDJ NUT, CLAMP QJ168QDJ RATCHET WHEEL QJ168QDJ FAN JF168FJH FLYING WHEEL QJ182QDP KEY QJ168QDJ DRIVEN GEAR, ADJUSTING JF168FLH-8B BRANCE QJ168QDJ GEAR, CRANKSHAFT TIMING QJ168QDJ CIRCLIP, PISTON PIN QJ168QDL PISTON QJ168QDJ RING, FIRST QJ168QDJ RING, SECOND QJ168QDJ OIL RING ASSY QJ168QDJ PIN, PISTON QJ168QDJ ROD, CONNECTING QJ166QDK BOLT, CONNECTING ROD QJ168QDJ COVER, CONNECTING ROD QJ168QDJ CONNECTING ROD ASSY 1
6 ENGINE FIG. 5 CENTRIFUGAL ADJUSTMENT ASSY. CENTRIFUGAL ADJUSTMENT ASSY. 5-1 QJ168QDJ ARM QJ168QDJ ROD TENSION QJ168QDJ SPRING 2,TENSION GB/T NUT QJ182QDP BOLT, SQUARE QJ168QDJ SPACER QJ182QDP CIRCLIP QJ168QDJ FORK QJ166QDK SPACER QJ168QDJ PIN QJ166QDK CIRCLIP QJ168QDJ ADJUSTMENT, CENTRIFUGAL QJ168QDJ BLOCK, CENTRIFUGAL QJ168QDJ PIN QJ168QDJ SPACER QJ168QDJ COVER, PUSH ROD JF168FJH SPRING 1,TENSION GB/T BOLT JF168FJH HANDLE ASSY GB/T BOLT 1
7 ENGINE FIG. 6 STARTING SETS STARTING SETS 6-1 QJ168QDJ SCREW QJ168QDJ CIRCLIP QJ168QDJ PLATE GUIDE QJ168QDJ BLOCK CLUTCH QJ168QDJ SPRING, PRESSURE QJ168QDJ TABLE, ROTARY QJ168QDJ SPRING, TURBINATION GB/T BOLT QJ168QDJ COVER, STARTING QJ168QDJ ROPE, STARTING QJ168QDJ HANDLE JF168FJH COWLING GB/T BOLT JF168FJH PLATE 1 DIVERSION GB/T BOLT QJ168QDJ PLATE 2 DIVERSION JF168FLH-M.06 START PULLING PLATE SETS 1
8 ENGINE FIG. 7 AIR CLEANER ASSY. AIR CLEANER ASSY. 7-1 GB62-88 NUT QJ168QDJ.07-04B COVER, FILTERING ZJ168FJH SEAL ZJ168FJH CORE, FILTERING ZJ168FJH BRACKET, FILTERING ZJ168FJH SEAL QJ168QDJ COVER, UPPER BODY QJ168QDJ SEAL, AIR CLEANER QJ168QDJ COLLOID PIPE QJ168QDJ.07B AIR CLEANER ASSY QJ168QDL.05 MUFFLER ASSY JF168QDL.06B CARBURETOR ASSY JF168FLH-8B BRACKET, CHOKE CABLE COMP 1
9 ENGINE FIG. 8 IGNITION SWITCH ASSY. IGNITION SWITCH ASSY. 8-2 QJ168QDJ IGNITION COIL ASSY GB/T BOLT M6X JF168FJH-8B CONNECTING WIRE ASSY JF168FJH WIRE, FIXED BOARD 1
10 FIG. 17 FRAME GROUP FRAME GROUP C.B.C.BARCAGE.(R.S.B) C.B.C.CUSTOMCROSS BARTOP.RR(R.S.B) R C.B.C.CUSTOM J-BAR.RSIDE(R.S.B) L C.B.C.CUSTOM J-BAR.LSIDE(R.S.B) FRAME COMP.(R.S.B) R- WASHER GB5787 BOLT M8X TUBE SEAT GB6187 NUT M THROTTLE CABLE COMP. 1 2
11 FIG. 18 STEERING SHAFT ASSY. STEERING SHAFT ASSY STEERING BOLT COVER GB6187 LOCKING NUT M STEERING WHEEL STEERING-SHAFT GB5783 BOLT M6 X STEERING GEAR STEERING BALL JOINT A TIE ROD ROD END 2
12 18-10 GB6187 NUT M GB5787 BOLT M6 X GB818 BOLT M5 X ROLL PIN φ3 X STEERING GEAR BRACKET(R.S.B) LOCKING NYLON NUT M BRALE PEDAL COMP PEDAL BOLT PEDAL BUSH BRAKE PEDAL RETURN SPRING,R THROTTLE PEDAL RETURN SPRING,L THROTTLE PEDAL COMP BRAKE PEDAL PAD THROTTLE PEDAL PAD STEERING BALL JOINT DUST COVER GB70 BLOT M8X ROLL PIN φ3 X GB5783 BOLT M6X FLAT WASHER φ MASTER CYLIND ER COTTER PIN CYIINDER ROD DUST COVER A TIE ROD ASSY GB6170 NUT M LOCKING ROLL PIN CONNECTING DEVICE BRAKE HOSE ASSY BOLT M10X WASHER φ CYIINDER ROD BRACKET GEAR AXLE STEERING GEAR BUSH CONNECTING PIPE KEY 4X4X HYDRAULIC BRAKE ASSY GB6170 NUT M GB6170 NUT M6(L) GB5782 BOLT M8X RUBBER FOOT PEDAL STOP 1
13 FIG. 19 SUSPENSION ARM ASSY. SUSPENSION ARM ASSY GB5787 FLANGE BOLOT M8 X 1.25 X UPPER SUSPENSION ARM BUSH A FIXER FR.LH.HUB GB6187 FLANGE BOLT M A FIXER FR.RH.HUB RS BEARING RS FRONT WHEEL ASS Y COLLAR RS BEARING NUT M HUB COVER FR FRONT WHEEL ASSY TIRE,FR 13X RIM,FR AIR VALVE COTTER PIN φ2.5x30 2
14 FIG. 20 REAR SWING ARM REAR SWING ARM REAR SWING ARM GB5789 FLANGE LOCKING NUT M6X RR. BRAKE PAD SET GB5789 FLANGE LOCKING BOLT M10X1.25X A CUSHION ASSY. RR GB6187 LOCKING NUT M10X BUSHING, SWING ARM ISOLATOR GB6170 NUT M10X GB70 BOLT M8X BOLT M10X1.25X DRIVE COVER PLASTIC BRAKCET DRIVE COVER PLASTIC BRAKCET RR. CALIPER ASSY DRIVE COVER PLASTIC SPANNER GB5789 FLANGE LOCKING M10X1.25X GB5789 FLANGE LOCKING M8X GB93 SPRING WASHER φ8 2
15 FIG. 21 REAR HOUSING REAR HOUSING HUB COVER,RR CASTLE NUT M GB96 WASHER Φ REAR WHEEL ASSY R GB5789 FLANGE BOLT M8 X1.25X AXLE COVER RS BEARING, GB70 FLANGE BOLT M8X DISC BRAKE,RR REAR AXLE HUB BOLT M10X1.25X REAR SPROCKET REAR AXLE REAR WHEEL ASS Y.L COTTER PIN 3X DRIVE CHAIN MASTER LINK A RIM,RR PROTECTOR BRACKET.STEERING GEAR GB6187 LOCKING FLANGE NUT.M GB5789 BOLT M8X PROTECTOR TIRE,RR 16X WASHER Φ45X35.5X GB96 WASHER Φ AIR VALVE 2
16 FIG. 22 CLUTCH ASSY. CLUTCH ASSY. REF NO. PART NO. DESCRIPTION QTY FRONT CLUTCH 80T CASTLE NUT M14X GB95 WASHER φ SHAFT, SPROCKET & DRIVE PULLEY KEY 5X5X RS BEARING ENGINE MOUNTING PLATE-METALLIC GB6187 FLANGE LOCKING NUT M BUSHING 2
17 22-10 GB5787 BOLT M8X GB6187 LOCKING NUT M16X SHEAVE, STATIONARY BUSHING SHEAVE, MOVEABLE HUB DRUM BUSHING BOLCK GB5787 BOLT, M8X BELT GB6187 FLANGE LOCKING NUT M10X DRIVEN PULLEY SPROCKET, 10T DRIVEN GB5789 BOLT M10X1.25X CHAIN ADJUSTER GB6170 NUT M12X WASHER-CHAIN ADJUSTER(φ12Xφ35X6) BUSHING-CHAIN ADJUSTER CAP WASHER-CHAIN ADJUSTER BOTTOM CAP WASHER-CHAIN ADJUSTER COTTER PIN Φ3X COLLAR Φ30XΦ20X WASHER - DRIVEN PULLEY GB6187 M12 NUT M12X GB97 φ8 WASHER φ GB93 φ8 SPRING WASHER φ8 4
18 FIG. 23 WIRE HARNESS/ELECTRICAL/SEAT/ENGINE WIRE HARNESS / ELECTRICAL / SEAT / ENGINE SAFETY BELT BELT WASHER SPECIAL BOLT M7/16 X BELT NUT M7/ WIRE HARNESS ENGINE STOP BUTTON SEAT SUPPORT SEAT BACK SEAT COMP SEAT NUT ENGINE COMP LOCKING WASHER 3
19 FIG. 24 FUEL TANK COMP. FUEL TANK COMP JF168-N-01 FUEL TANK COMP JF168-N-02 CAP, FUEL TANK JF168-N-03 NUT M WASHER JF168-N-08 FUEL TANK JOINT JF168-N-09 O-RING(14MM) 1
20 FIG. 25 WARNING STICKERS WARNING STICKERS LABEL SEAT BELT LABEL NO CLIMBING LABEL WARNING OPERATION LABEL CHAIN GUARD LABEL NO LONG HAIR LABEL AGE 1
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