Metallized Polypropylene Film Capacitors PCPW 246 ( DC-link application )

Transcript

1 CONSTRUCTION ㆍDielectric ㆍCase ㆍFilling ㆍTerminals : Metallized Polypropylene film with segmented pattern : PBT (UL94 V-0) : Epoxy resin (UL94 V-0) : Tinned copper wire (2-pin / 4-pin) FEATURE ㆍHigh capacitance density dc-link capacitor ㆍHigh safety, Self-healing and self-protecting function built in ㆍLow loss, Low ESR ㆍLong product life, high reliability ㆍStable capacitance at THB conditions QUICK REFERENCE DATA Capacitance range Capacitance tolerance Rated voltage (VRdc at 85 ) IEC Climatic category Rated temperature Maximum permissible case temperature Insulation resistance (IR) APPLICATION For DC filtering, dc-link circuit ㆍHEV, EV (power train, OBC etc.) ㆍRenewable energies inverters ㆍIndustrial power supplies ㆍInverter circuit in appliances (air conditioner etc.) ㆍMotor drive.5μf to 50μF ±5% 450Vdc to Vdc 40 / 05 / (observing voltage derating) IRxC 0,000s at (500)Vdc, min For < 500Vdc, measuring voltage Vdc For > 500Vdc, measuring voltage 500Vdc Withstanding voltage between terminals.5 x VRdc applied for 0s Withstanding voltage between terminals and case 2KVAC 50-60Hz applied for 60s Life time expectancy,000 hours at VR, 70 40,000 hours at VR, 85 Reference IEC 607, IEC Please refer to caution and warning at before using these products. DC VOLTAGE DERATINGS VRdc at V 700V 900V V VOPdc at V 840V 080V 320V VOPdc at V 490V 630V 770V TYPE SPECIFICATION P. OF 2

2 Ordering Information < 2-pin type > < 4-pin type > P Q J A S 4 ~4 5 6~7 Code Series name Code Pitch Code Voltage P246 PCPW 246 L 27.5± V Q 37.5± V T 52.5± V V 8~0 2 Code Capacitance Code Cap. tolerance Code Type 05 uf J 5% A Standard 06 0uF M Automotive 07 uf L Low profile 3 4 Code Lead length Code Lead type Packing L 25.0±.0mm 2 2-PIN Arrange S 5.0±.0mm 4 4-PIN Arrange F 4.0±0.5mm 8 3.8±0.5mm 7 3.7±0.5mm 5 3.5±0.5mm 4 3.4±0.5mm TYPE SPECIFICATION P. 2 OF 2

3 Arrange Packing Information DIMENSION b X h X l (mm).0 x 2.0 x x 23.0 x x 25.0 x x 27.0 x x 28.0 x x 29.0 x x 3.0 x 3.0 Ødt ARRANGE 2-PIN 4-PIN SPQ PQ 0.8mm (+0.08/-0.05) x 37.0 x mm (+0.08/-0.05) 0.8mm (+0.08/-0.05) x 33.0 x x 35.0 x x 39.0 x x 43.0 x x 45.0 x x 5.0 x mm (+0./-0.05).2mm (+0.2/-0.05) x 45.0 x x 50.0 x x 53.0 x x 55.0 x x 65.0 x mm (+0.2/-0.05) TYPE SPECIFICATION P. 3 OF 2

4 V Rdc = 450Vdc at 85 (500Vdc at 70 ) Dimension Irms () ESR (2) TanD (3) CAP. (mm) P P dv/dt Ipk (A) (mω) ( x0-4 Part No. ) (uf) (mm) (mm) (V/us) (A) b h l 2P 4P 2P 4P 2P 4P P L45405JA** L45505JA** L45605JA** L45705JA** L45805JA** L45905JA** L4506JA** L4556JA** L45206JA** Q45206JA** Q45226JA** Q45256JA** Q45306JA** Q45356JA** Q45406JA** Q45456JA** Q45506JA** Q45556JA** Q45606JA** T45606JA** T45756JA** T4507JA** T457JA** T4527JA** T4537JA** T4547JA** T4557JA** () Maximum RMS current at +70, 0KHz, T=+5 (Hot spot temp. = Tamb + ΔT = = 85 ) (2) Typical ESR values at 0KHz, 20 (Maximum ESR value : less than 2.5 x typical ESR value) (3) Maximum TanD value at 0KHz, 20 Capacitance P=27.5mm C 30uF C > 30uF C uf TanD (x 0-4 ) at KHz TYPE SPECIFICATION P. 4 OF 2

5 V Rdc = 700Vdc at 85 (800Vdc at 70 ) Dimension Irms () ESR (2) TanD (3) CAP. (mm) P P dv/dt Ipk (A) (mω) ( x0-4 Part No. ) (uf) (mm) (mm) (V/us) (A) b h l 2P 4P 2P 4P 2P 4P P L70205JA** L70305JA** L70405JA** L70505JA** L70605JA** L70705JA** L70805JA** L70905JA** L7006JA** Q7006JA** Q7026JA** Q7056JA** Q70206JA** Q70226JA** Q70256JA** Q70306JA** Q70356JA** T70406JA** T70506JA** T70606JA** T70706JA** T70806JA** T70906JA** T7007JA** () Maximum RMS current at +70, 0KHz, T=+5 (Hot spot temp. = Tamb + ΔT = = 85 ) (2) Typical ESR values at 0KHz, 20 (Maximum ESR value : less than 2.5 x typical ESR value) (3) Maximum TanD value at 0KHz, 20 Capacitance P=27.5mm C 30uF C > 30uF C uf TanD (x 0-4 ) at KHz TYPE SPECIFICATION P. 5 OF 2

6 V Rdc = 900Vdc at 85 (Vdc at 70 ) Dimension Irms () ESR (2) TanD (3) CAP. (mm) P P dv/dt Ipk (A) (mω) ( x0-4 Part No. ) (uf) (mm) (mm) (V/us) (A) b h l 2P 4P 2P 4P 2P 4P P L9005JA** L90205JA** L90305JA** L90405JA** L90505JA** L90605JA** L90705JA** Q90805JA** Q9006JA** Q9026JA** Q9056JA** Q9086JA** Q90206JA** Q90226JA** T90256JA** T90306JA** T90356JA** T90406JA** T90456JA** T90506JA** T90556JA** T90606JA** () Maximum RMS current at +70, 0KHz, T=+5 (Hot spot temp. = Tamb + ΔT = = 85 ) (2) Typical ESR values at 0KHz, 20 (Maximum ESR value : less than 2.5 x typical ESR value) (3) Maximum TanD value at 0KHz, 20 Capacitance P=27.5mm C 30uF C > 30uF C uf TanD (x 0-4 ) at KHz TYPE SPECIFICATION P. 6 OF 2

7 V Rdc = Vdc at 85 (300Vdc at 70 ) Dimension Irms () ESR (2) TanD (3) CAP. (mm) P P dv/dt Ipk (A) (mω) ( x0-4 Part No. ) (uf) (mm) (mm) (V/us) (A) b h l 2P 4P 2P 4P 2P 4P P L05JA** L55JA** L205JA** L305JA** L405JA** L505JA** Q505JA** Q605JA** Q805JA** Q06JA** Q26JA** Q56JA** T56JA** T206JA** T256JA** T306JA** T356JA** T406JA** T456JA** () Maximum RMS current at +70, 0KHz, T=+5 (Hot spot temp. = Tamb + ΔT = = 85 ) (2) Typical ESR values at 0KHz, 20 (Maximum ESR value : less than 2.5 x typical ESR value) (3) Maximum TanD value at 0KHz, 20 Capacitance P=27.5mm C 30uF C > 30uF C uf TanD (x 0-4 ) at KHz TYPE SPECIFICATION P. 7 OF 2

8 PERMISSIBLE VOLTAGE - These capacitors are designed only for DC voltage. So should not be used for AC line. - Use the peak voltage(vo-p) within the rated voltage. - Use the peak to peak ripple voltage(vp-p) within 0.2 x VR Non reversing recurrent wave form DC VOLTAGE & PEAK CURRENT & RMS CURRENT DERATING MAXIMUM REPETITIVE PEAK VOLTAGE Repetitive surge voltage Maximum duration / day. x VRdc 30% of on load duration.5 x VRdc 30min.2 x VRdc 5min.3 x VRdc min.5 x VRdc 0ms TYPE SPECIFICATION P.8 OF 2

9 CHARACTERISTICS ΔC/C[%] Capacitance change vs. temperature RC[s] Insulation resistance vs. Temperature Tamb [ ] Tamb [ ] TanD[x0-4 ] TanD vs. Temperature V OP /V R Life expectancy uf/700vdc (0KHz) Tamb [ ] Life expectancy [hrs] Z[mΩ] Impedance (450Vdc) Z[mΩ] Impedance (700Vdc) uF 50uF 50uF uF 30uF uf Z[mΩ] Impedance (900Vdc) Z[mΩ] Impedance (Vdc) uF 20uF 60uF uF 2uF 45uF TYPE SPECIFICATION P.9 OF 2

10 PERMISSIBLE CURRENT [Irms] Permissible current (450Vdc) [Irms] Permissible current (700Vdc) 50uF uf 0 50uF 0 30uF 5uF 8uF [Irms] Permissible current (900Vdc) [Irms] Permissible current (Vdc) 60uF 45uF 0 20uF 0 2uF 5uF 3uF TYPE SPECIFICATION P.0 OF 2

11 PRODUCT MARKING Capacitors are marked on the top with the following information :. Rated capacitance code in accordance with IEC Tolerance on rated capacitance : J : ± 5 % K : ± 0 %. Rated (DC) Voltage ( 450 V ). Manufacturer's type designation ( PCPW 246 ). Code for dielectric material (MKP). Manufacturer's name (PILKOR). Year and week code (WK720). Marking color : white Example of marking 20u J 450V PILKOR PCPW 246 MKP WK720 Marking on the top PACKAGE MARKING The package containing the capacitors is marked as shown. PILKOR Electronics MKP RAD POTTED TYPE 20uF ±5% 450V 40/05/56 BATCH NO C P246Q45206JAS2 20uF ±5% DATE Vdc LINE MARKING EXPLANATION Manufacturer`s name 2 Sub family 3. Pb free marking(jedec-std-97) 4 Type description 5 Capacitance value, tolerance, Voltage and climatic category (IEC) 6 Batch no. & production period year and week code 7 Quantity and Product code (3NC) 8 Capacitance, tolerance and voltage TYPE SPECIFICATION P. OF 2

12 TEST REQUIREMENTS NO ITEM TEST CONDITIONS REQUIREMENTS Capacitance KHz at room temperature Shall be with in prescribed tolerance range 2 TanD 0KHz at room temperature With in specified limit 3 Insulation at V, min for V Rdc < 500V RC (Ω F) > 0,000 s 4 Resistance Voltage test between terminal 5 Surge discharge 6 Rapid change of temperature 7 Damp heat load 8 Endurance 9 Robustness of termination 0 Solderability Resistance to soldering heat 2 Vibration 3 Shock or impact at 500V, min for V Rdc 500V terminal-terminal :.5 x V Rdc, 0s terminal-case : 2,000V AC, 60s.3 x V Rdc (.3 x Ipk) Number of discharge : 0 Time lapse : within 2min (total 33.3hrs) -40±2 = lower category temp. +05±2 = upper category temp. Transition time = h 5 cycles No visible damage or puncture No flashover Cap. loss < 2% at KHz ΔTanD <.2 x initial TanD at 0KHz Visual : No abnormality Cap. loss < 2% at KHz ΔTanD < at 0KHz 40±2, 93±3%RH, V R, 0hrs Cap. loss < 0% at KHz ΔTanD < at 0KHz 85±2 :.3 x V Rdc, 0hrs 05±2 :.3 x V OPdc, 0hrs ) Lead pull test Wire dia. Load Time 0.8mm 0N 0 ± s > 0.8mm 20N 0 ± s 2) Lead bend test(2cycle) Wire dia. Load Time 0.8mm 0N 2~3 s/bend > 0.8mm 20N 2~3 s/bend Non-activated colophony flux 50 Solder bath temp. : 245 ± 5 Immerse time : 2 ± 0.5s No pre-drying Solder bath temp. : 260 ± 5 Dipping time : 0 ± s 0Hz to 55Hz ; Amplitude ±0.35mm or acceleration 98m/s2 Test duration : 0 frequency cycles 3 axes offset from each other by 90 octave/min Pulse shape : half sine Acceleration : 490 m/s2 Duration of pulse : ms Cap. loss < 5% at KHz ΔTanD < at 0KHz 2) No abnormality such as cutting, slack of termination Good tinning as evidenced by free flowing of the solder with wetting of the terminations (>95%) Visual : No abnormality Cap. loss < 2% at KHz ΔTanD < at 0KHz No visible damage Cap. loss < 2% at KHz ΔTanD < at 0KHz No viisible damage Cap. loss < 2% at KHz ΔTanD < at 0KHz TYPE SPECIFICATION P.2 OF 2