Comeo Type Series Booklet

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1 Multistage Horizontal Centrifugal Pump Type Series Booklet

2 Legal information/copyright Type Series Booklet All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. KSB Aktiengesellschaft, Frankenthal 28/11/216

3 Contents Contents Centrifugal Pumps Main applications... 4 Fluids handled... 4 Operating data... 4 Designation... 4 Design details... 4 Materials... 5 Product benefits... 5 Certifications... 5 Selection information... 5 Minimum flow rate / maximum flow rate... 5 Programme overview / selection tables... 6 Shaft seal... 6 Technical data... 7 C, 1~23 V, 5 Hz... 7 C, 1~23 V, 6 Hz... 7 C, 23/4 V, 5 Hz... 7 C, 23/4 V, 6 Hz... 8 G, 1~23 V, 5 Hz... 8 G, 1~23 V, 6 Hz... 8 G, 23/4 V, 5 Hz... 9 G, 23/4 V, 6 Hz... 9 Characteristic curves... 1 n 29 rpm... 1 ; 2; n 29 rpm... 1 ; 4; n 29 rpm ; 6; n 29 rpm n 35 rpm ; 2; n 35 rpm ; 4; n 35 rpm ; 6; n 35 rpm Dimensions and connections Dimensions Connections General assembly drawing with list of components Detailed designation

4 Centrifugal Pumps C G Pump casing made of cast iron 2 Size, flow rate [m³/h] at BEP 2, 4, 6 2 Number of stages 2) Design details Design Centrifugal pump Multistage Close-coupled design Extended motor shaft Maximum pressure class PN 1 Installation Horizontal installation Drive Single-phase AC motor or three-phase motor To IEC Main applications Cold water pressure booster systems Cold water systems General irrigation systems Light industrial applications Fluids handled Clean water (without solids) Slightly aggressive fluid Operating data Operating properties Characteristic Value Flow rate Q [m³/h] 1,8 Head H [m] 79,5 Fluid temperature T [ C] -1 to +6 Ambient temperature T [ C] -2 to +4 1) Pressure class PN [bar] 1 Efficiency class IE3 to IEC (for three-phase motors.75 kw) Frequency 5/6 Hz 2 poles Thermal class F IP55 enclosure Mode of operation: continuous operation S1 Thermal circuit breaker with automatic reset and start-up for single-phase AC motor Shaft seal Mechanical seal To EN Uncooled Maintenance-free Designation Example: C 2/2 Designation key C Type series Material variant C Pump casing made of cast stainless steel 1) Optional: -2 to +55 C 2) Default: stages 2, 4 und 6; optional: intermediate stages 1, 3 and 5 4

5 Materials Overview of materials depending on material variant Part No. In contact with water C G 1-6 Pump shroud Pump casing EN-GJL /.4/.5 Stage casing Cover Shaft Impeller Drive lantern - EN-GJL O-ring EPDM 433 Mechanical seal B V E F F B V P F F 525.1/.3/.5 Spacer sleeve Vent plug / EPDM PEHD / TPE 95 Tie bolt /.3 Nut Lock washer Circlip Spring Comparison of materials EN General description EN material code EN standard ASTM EN-GJL-25 Cast iron GJL-25 EN 1561 A48-4 B Chrome nickel steel X17CrNi QT8 EN A Chrome nickel steel X5CrNi 18-1 EN 188 A Chrome nickel steel X8CrNiS 18-9 EN 188 A Chrome nickel steel GX5CrNi19-1 EN A351 - Grade CF Chrome nickel molybdenum steel X5CrNiMo EN 188 A Chrome nickel steel X6CrNiMoTi 18-1 EN 188 A Chrome nickel molybdenum steel X6CrNiMoTi EN 188 A Ti Product benefits Top quality pump thanks to advanced high-precision production technology and resistant high-grade materials An energy-saving, state-of-the-art pump solution characterised by high efficiency levels, optimum flow passage, the use of high-efficiency motors, and precision engineering of all hydraulic components High energy efficiency as well as low investment and maintenance costs make for low life cycle costs Very compact, space-saving design Minimum flow rate / maximum flow rate Q [m³/h] at a fluid temperature 2 C Size 5 Hz 6 Hz Min. Max. Min. Max. 2,2 3,3,2 4, 4,4 6,5,5 7,8 6,6 9,,8 1,8 Certifications Overview Label Valid in: Note France For material variant cast stainless steel United Kingdom For material variant cast stainless steel Selection information Minimum flow rate / maximum flow rate A minimum flow rate must be ensured to protect the pump against overheating and to prevent gas pockets, cavitation, etc. 5

6 Programme overview / selection tables Shaft seal Mechanical seal material C to EN Material Comment B Primary ring Carbon graphite Ca Resin-impregnated V Mating ring Aluminium oxide Ce Ceramics E Elastomer EPDM EPDM Ethylene propylene rubber 3) F Spring Chrome nickel steel CrNi steel - F Other metal parts Chrome nickel steel CrNi steel - Mechanical seal material G to EN Material Comment B Primary ring Carbon graphite Ca Resin-impregnated V Mating ring Aluminium oxide Ce Ceramics P Elastomer NBR NBR Nitrile butadiene rubber F Spring Chrome nickel steel CrNi steel - F Other metal parts Chrome nickel steel CrNi steel - 3) To ACS / WRAS 6

7 Technical data C, 1~23 V, 5 Hz 5 Hz Size n P N I A /I N cos φ U N η L p Cable gland Maximum Tolerance frequency of starts I N Mat. No. [kg] 1~23 V [rpm] [kw] [%] [%] [db] [h ¹] [A] 2/2 275,37 3,7,92 +/-1 67, 58, 1 M18 1,5 2 2, ,1 2/4 275,37 3,7,92 +/-1 67, 58, 1 M18 1,5 2 2, ,8 2/6 276,55 3,9,92 +/-1 7, 56, 1 M18 1,5 2 3, ,9 4/2 275,37 3,7,92 +/-1 67, 58, 1 M18 1,5 2 2, ,1 4/4 276,55 3,9,92 +/-1 7, 56, 1 M18 1,5 2 3, ,3 4/ ,1 4,3,95 +/-1 75, 58, 1 M2 1,5 2 6, /2 275,37 3,7,92 +/-1 67, 58, 1 M18 1,5 2 2, ,4 6/ ,1 4,3,95 +/-1 75, 58, 1 M2 1,5 2 6, ,7 6/6 28 1,5 4,8,95 +/-1 76, 58, 1 M2 1,5 2 8, ,1 C, 1~23 V, 6 Hz 6 Hz Size n P N I A /I N cos φ U N η L p Cable gland Maximum Tolerance frequency of starts I N Mat. No. [kg] 1~23 V [rpm] [kw] [%] [%] [db] [h ¹] [A] 2/2 345,37 4,5,95 +/-1 74, 64, 1 M18 1,5 2 2, ,1 2/4 342,55 3,8,96 +/-1 74, 65, 1 M18 1,5 2 3, ,2 2/6 342,75 4,3,97 +/-1 75, 68, 1 M2 1,5 2 4, ,4 4/2 342,55 3,8,96 +/-1 74, 65, 1 M18 1,5 2 3, ,5 4/4 34 1,1 4,8,96 +/-1 79, 72, 1 M2 1,5 2 6, ,3 4/ ,5 4,7,95 +/-1 76, 75, 1 M2 1,5 2 9, ,7 6/2 342,75 4,3,97 +/-1 75, 68, 1 M2 1,5 2 4, ,3 6/ ,5 4,7,95 +/-1 76, 75, 1 M2 1,5 2 9, ,4 6/ ,2 4,5,95 +/-1 77, 78, 1 M2 1,5 2 13, ,1 C, 23/4 V, 5 Hz 5 Hz Size n P N I A /I N cos φ U N η L p Cable gland Maximum Tolerance frequency of starts I N Mat. No. [kg] 23/4 V [rpm] [kw] [%] [%] [db] [h ¹] [A] 2/2 275,37 4,6,78 +/-1 74,2 58, 1 M2 1,5 2 1,64/, ,1 2/4 275,37 4,6,78 +/-1 74,2 58, 1 M2 1,5 2 1,64/, ,8 2/6 279,55 5,2,75 +/-1 77,6 58, 1 M2 1,5 2 2,31/1, ,9 4/2 275,37 4,6,78 +/-1 74,2 58, 1 M2 1,5 2 1,64/, ,1 4/4 279,55 5,2,75 +/-1 77,6 58, 1 M2 1,5 2 2,31/1, ,3 4/ ,1 7,,8 +/-1 82,7 6, 2 M2 1,5 25 4,22/2, /2 275,37 4,6,78 +/-1 74,2 58, 1 M2 1,5 2 1,64/, ,4 6/ ,1 7,,8 +/-1 82,7 6, 2 M2 1,5 25 4,22/2, ,7 6/6 29 1,5 7,7,88 +/-1 84,2 63, 2 M25 1,5 25 5,8/2, ,1 7

8 C, 23/4 V, 6 Hz 6 Hz Size n P N I A /I N cos φ U N η L p Cable gland Maximum Tolerance frequency of starts I N Mat. No. [kg] 23/4 V [rpm] [kw] [%] [%] [db] [h ¹] [A] 2/2 33,37 3,9,78 +2/-5 75,7 58, 1 M2 1,5 2 1,54/, ,1 2/4 3345,55 4,4,75 +2/-5 77,6 56, 1 M2 1,5 2 2,29/1, ,2 2/6 344,75 6,5,8 +2/-5 8,9 6, 2 M2 1,5 25 2,87/1, ,4 4/2 3345,55 4,4,75 +2/-5 77,6 56, 1 M2 1,5 2 2,29/1, ,5 4/ ,1 6,7,81 +2/-5 82,9 6, 2 M2 1,5 25 4,72/2, ,3 4/6 35 1,5 6,7,89 +2/-5 84,4 66, 2 M25 1,5 25 5,1/2, ,7 6/2 344,75 6,5,8 +2/-5 8,9 6, 2 M2 1,5 25 2,87/1, ,3 6/4 35 1,5 6,7,89 +2/-5 84,4 66, 2 M25 1,5 25 5,1/2, ,4 6/6 35 2,2 6,7,9 +2/-5 86,1 66, 1 M25 1,5 25 7,12/4, ,1 G, 1~23 V, 5 Hz 5 Hz Size n P N I A /I N cos φ U N η L p Cable gland Maximum Tolerance frequency of starts I N Mat. No. [kg] 1~23 V [rpm] [kw] [%] [%] [db] [h ¹] [A] 2/2 275,37 3,7,92 +/-1 67, 58, 1 M18 1,5 2 2, ,1 2/4 275,37 3,7,92 +/-1 67, 58, 1 M18 1,5 2 2, ,8 2/6 276,55 3,9,92 +/-1 7, 56, 1 M18 1,5 2 3, ,9 4/2 275,37 3,7,92 +/-1 67, 58, 1 M18 1,5 2 2, ,1 4/4 276,55 3,9,92 +/-1 7, 56, 1 M18 1,5 2 3, ,3 4/ ,1 4,3,95 +/-1 75, 58, 1 M2 1,5 2 6, /2 275,37 3,7,92 +/-1 67, 58, 1 M18 1,5 2 2, ,4 6/ ,1 4,3,95 +/-1 75, 58, 1 M2 1,5 2 6, ,7 6/6 28 1,5 4,8,95 +/-1 76, 58, 1 M2 1,5 2 8, ,1 G, 1~23 V, 6 Hz 6 Hz Size n P N I A /I N cos φ U N η L p Cable gland Maximum Tolerance frequency of starts I N Mat. No. [kg] 1~23 V [rpm] [kw] [%] [%] [db] [h ¹] [A] 2/2 345,37 4,5,95 +/-1 74, 64, 1 M18 1,5 2 2, ,1 2/4 342,55 3,8,96 +/-1 74, 65, 1 M18 1,5 2 3, ,2 2/6 342,75 4,3,97 +/-1 75, 68, 1 M2 1,5 2 4, ,4 4/2 342,55 3,8,96 +/-1 74, 65, 1 M18 1,5 2 3, ,5 4/4 34 1,1 4,8,96 +/-1 79, 72, 1 M2 1,5 2 6, ,3 4/ ,5 4,7,95 +/-1 76, 75, 1 M2 1,5 2 9, ,7 6/2 342,75 4,3,97 +/-1 75, 68, 1 M2 1,5 2 4, ,3 6/ ,5 4,7,95 +/-1 76, 75, 1 M2 1,5 2 9, ,4 6/ ,2 4,5,95 +/-1 77, 78, 1 M2 1,5 2 13, ,1 8

9 G, 23/4 V, 5 Hz 5 Hz Size n P N I A /I N cos φ U N η L p Cable gland Maximum Tolerance frequency of starts I N Mat. No. [kg] 23/4 V [rpm] [kw] [%] [%] [db] [h ¹] [A] 2/2 275,37 4,6,78 +/-1 74,2 58, 1 M2 1,5 2 1,64/, ,1 2/4 275,37 4,6,78 +/-1 74,2 58, 1 M2 1,5 2 1,64/, ,8 2/6 279,55 5,2,75 +/-1 77,6 58, 1 M2 1,5 2 2,31/1, ,9 4/2 275,37 4,6,78 +/-1 74,2 58, 1 M2 1,5 2 1,64/, ,1 4/4 279,55 5,2,75 +/-1 77,6 58, 1 M2 1,5 2 2,31/1, ,3 4/ ,1 7,,8 +/-1 82,7 6, 2 M2 1,5 25 4,22/2, /2 275,37 4,6,78 +/-1 74,2 58, 1 M2 1,5 2 1,64/, ,4 6/ ,1 7,,8 +/-1 82,7 6, 2 M2 1,5 25 4,22/2, ,7 6/6 29 1,5 7,7,88 +/-1 84,2 63, 2 M25 1,5 25 5,8/2, ,1 G, 23/4 V, 6 Hz 6 Hz Size n P N I A /I N cos φ U N η L p Cable gland Maximum Tolerance frequency of starts I N Mat. No. [kg] 23/4 V [rpm] [kw] [%] [%] [db] [h ¹] [A] 2/2 33,37 3,9,78 +2/-5 75,7 58, 1 M2 1,5 2 1,54/, ,1 2/4 3345,55 4,4,75 +2/-5 77,6 56, 1 M2 1,5 2 2,29/1, ,2 2/6 344,75 6,5,8 +2/-5 8,9 6, 2 M2 1,5 25 2,87/1, ,4 4/2 3345,55 4,4,75 +2/-5 77,6 56, 1 M2 1,5 2 2,29/1, ,5 4/ ,1 6,7,81 +2/-5 82,9 6, 2 M2 1,5 25 4,72/2, ,3 4/6 35 1,5 6,7,89 +2/-5 84,4 66, 2 M25 1,5 25 5,1/2, ,7 6/2 344,75 6,5,8 +2/-5 8,9 6, 2 M2 1,5 25 2,87/1, ,3 6/4 35 1,5 6,7,89 +2/-5 84,4 66, 2 M25 1,5 25 5,1/2, ,4 6/6 35 2,2 6,7,9 +2/-5 86,1 66, 1 M25 1,5 25 7,12/4, ,1 9

10 Characteristic curves n 29 rpm ; 2; n 29 rpm Q [US.gpm] Q [IM.gpm] 2/6,55 kw 15 4 H [ft] 3 2/4,37 kw 1 H [m] 2 2/2,37 kw Q [m³/h] Q [l/s] NPSH [m] R NPSH [ft] R 6 Eta [%].1 P [kw] St=1.1 P [hp]....5 Q [m³/h] _C2_5Hz/ St = 1 P per stage 1

11 ; 4; n 29 rpm Q [US.gpm] Q [IM.gpm] 5 4/6 1,1 kw 15 4 H [ft] 4/4,55 kw 3 1 H [m] 2 4/2,37 kw 5 1 NPSH 1 Q [m³/h] Q [l/s] NPSH [ft] R 1 [m] R 6 Eta [%].2 P [kw] St=1.2 P [hp]. 1 Q [m³/h] _C4_5Hz/. St = 1 P per stage 11

12 ; 6; n 29 rpm Q [US.gpm] Q [IM.gpm] 6/6 1,5 kw /4 1,1 kw H [ft] 3 1 H [m] 2 6/2,37 kw Q [m³/h] NPSH..5 Q [l/s] NPSH [ft] R 1 [m] R 8 Eta [%].2 P [kw] St=1.3 P [hp].. 2 Q [m³/h] _C6_5Hz/ St = 1 P per stage 12

13 n 35 rpm ; 2; n 35 rpm Q [US.gpm] Q [IM.gpm] 2/6,75 kw /4,55 kw 15 4 H [ft] 3 1 H [m] 2 2/2,37 kw 5 1 NPSH 1 Q [m³/h] Q [l/s] NPSH R [ft] [m] R 6 Eta [%].15 P [kw] St=1.2 P [hp]. 1 Q [m³/h] _C2_6Hz/. St = 1 P per stage 13

14 ; 4; n 35 rpm Q [US.gpm] Q [IM.gpm] 4/6 1,5 kw /4 1,1 kw 15 4 H [ft] 3 1 H [m] 4/2,55 kw NPSH 1 Q [m³/h] Q [l/s] NPSH R [ft] [m] R 6 Eta [%].3 P [kw].2.5 St=1 1 Q [m³/h] _C4_6Hz/.4 P [hp].1 St = 1 P per stage 14

15 ; 6; n 35 rpm Q [US.gpm] Q [IM.gpm] 8 6/6 2,2 kw /4 1,5 kw H [ft] 3 H [m] 6/2,75 kw Q [m³/h] NPSH 8 1 Q [l/s] NPSH R [ft] [m] R 8 Eta [%].4 P [kw] St=1.4 P [hp]. 2 Q [m³/h] _C6_6Hz/ St = 1 P per stage 15

16 Dimensions and connections Dimensions F2 66 E2 E F D Fig. 1: Dimensions [mm] Dimensions, 1~23 V, 5 Hz Size P N E1 E2 F1 F2 [kw] [mm] [mm] [mm] [mm] 2/2,37 138,5 11, 372,5 151,5 2/4,37 138,5 11, 45, 184, 2/6,55 138,5 11, 448, 227, 4/2,37 138,5 11, 372,5 151,5 4/4,55 138,5 11, 45, 184, 4/6 1,1 159, 155, 473, 227, 6/2,37 138,5 11, 372,5 151,5 6/4 1,1 159, 155, 44,5 194,5 6/6 1,5 176,5 16, 529,5 244,5 Dimensions, 1~23 V, 6 Hz Size P N E1 E2 F1 F2 [kw] [mm] [mm] [mm] [mm] 2/2,37 138,5 11, 372,5 151,5 2/4,55 138,5 11, 45, 184, 2/6,75 159, 155, 473, 227, 4/2,55 138,5 11, 372,5 151,5 4/4 1,1 159, 155, 43, 184, 4/6 1,5 176,5 16, 512, 227, 6/2,75 159, 155, 397,5 151,5 6/4 1,5 176,5 16, 479,5 194,5 6/6 2,2 176,5 16, 529,5 244,5 Dimensions, 23/4 V, 5 Hz Size P N E1 E2 F1 F2 [kw] [mm] [mm] [mm] [mm] 2/2,37 138, 19, 372,5 151,5 2/4,37 138, 19, 45, 184, 2/6,55 138, 19, 448, 227, 4/2,37 138, 19, 372,5 151,5 4/4,55 138, 19, 45, 184, 4/6 1,1 157, 133, 487, 227, 6/2,37 138, 19, 372,5 151,5 6/4 1,1 157, 133, 454,5 194,5 6/6 1,5 18, 145, 497,5 244,5 16

17 Dimensions, 23/4 V, 6 Hz Size P N E1 E2 F1 F2 [kw] [mm] [mm] [mm] [mm] 2/2,37 138, 19, 372,5 151,5 2/4,55 138, 19, 45, 184, 2/6,75 157, 133, 484, 227, 4/2,55 138, 19, 372,5 151,5 4/4 1,1 157, 133, 444, 184, 4/6 1,5 18, 145, 48, 227, 6/2,75 157, 133, 48,5 151,5 6/4 1,5 18, 145, 447,5 194,5 6/6 2,2 18, 145, 529,5 244,5 Connections A B C D Fig. 2: Connections A Discharge nozzle (G 1), internal thread C Suction nozzle (G 1 1/4), internal thread B Screw filler plug (G 1/4) D Screw drain plug (G 1/4) 17

18 General assembly drawing with list of components B Fig. 3: General assembly drawing List of components Part No. Part No. 1-6 Pump shroud Washer 11 Pump casing 58.2 Cap 18.1/.4/.5 Stage casing 8 Motor 16 Cover 93.5 Screw plug 23 Impeller 95 Tie bolt 341 Drive lantern Hexagon socket head cap screw 4.4 Gasket 92.2/.3 Nut 412.1/.3 O-ring 93.2 Safety device 433 Mechanical seal 932 Circlip 525.1/.3/.5 Spacer sleeve 95 Spring 18

19 Detailed designation Designation example Position C o m e o C I 4 / 6 - A 4 B 3 2 F S 9 E 5 M W See name plate and data sheet See data sheet Position 1-7: designation Position 24: drive S Standard IEC Position 8-9: design C G Position 1: connection type I Position 11-13: size (casing) / (hydraulic system) EN-GJL-25 (casing) / (hydraulic system) Internal thread 2 Size 2 4 Size 4 6 Size 6 Position 15-16: number of stages 1 1 stage 2 2 stages 3 3 stages 4 4 stages 5 5 stages 6 6 stages Position 17: trimmed impellers - No trimmed impeller Position 18: generation A Generation from 215 Position 25-27: motor rating and number of poles 71 IEC 71 8 IEC 8 9 IEC 9 Position 28: pressure class E PN1 Position 29: mains frequency 5 5 Hz, 2-pole 6 6 Hz, 2-pole Position 3: motor specification C M O U Position 31: PumpMeter W Position 32: standard design X 23/4 V, three-phase motor (IE2) 23 V, single-phase AC motor.37/.55 kw non-classified 23/4 V, three-phase motor (IE3) Without PumpMeter One or several non-standard components Position 19: standard of connection 4 Internal thread / EN ISO Position 2: material variant A B EN-GJL-25 (casing) / (hydraulic system) (casing) / (hydraulic system) Position 21-22: seal code 31 B V P F F 32 B V E F F Position 23: mechanical seal design F "Fixed" design 19

20 1799.5/5-EN 28/11/216 KSB Aktiengesellschaft Johann-Klein-Straße Frankenthal (Germany) Tel

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