43 1 Vol.43, No RARE METAL MATERIALS AND ENGINEERING January Al-4V [6] Ti-6Al-4V
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1 Vol., No. RARE METAL MATERIALS AND ENGINEERING Jnury Ti-Al-V ( 77) Ti-Al-V Ti-Al-V SEM Al SiC g/l SiC R. μm μm MP 7 MP 987 MP TG A -8X()-89- Ti-Al-V [,] [,] Ti-Al-V [] EDM Ti-Al-V [] USM EDM/USM Lin [7] Ti-Al-V D. Kremer [8] Di Shihun [9] Chen [] Ti- Al-V Ti-Al-V g/l Al g/l SiC f khz. mm SiC SiC Ti-Al-V DM7 f khz A. mm -- JMTZ E-mil: yunpeng_zhng@nwpu.edu.n
2 9 r/min SiCAl [7] Ti-Al-V mm %C.Al.V.Fe. O.9N.9 8 MP mm mm Tlysurf i HXS-AK M9-CSPM.. Ti-Al-V % SiC. μm SiC.. Al [] E Surfe Roughness, R/μm A A A A Dieletri; Kerosene Pulse Durtion/μs AB mx E A A E Pulse Durtion/μs E Emx E Tle Experimentl Condition Work ondition Desription Copper ( mm) revolution/r min - Dieletri fluid Kerosene Power supply voltge/v 9 Pek urrent, I P /A,, 9,, Polrity (workpiee) Negtive (-) Working time/min Pulse durtion, t i /μs,,, Pulse-off time, t o t i K Duty ftor (K). Amplitude of ultrsoni/μm Arsive grin SiC ( μm) Condutor powder Al ( μm) Conentrtion of powder/g L - Al:, SiC: A Dieletri; Kerosene+ A Al ( g/l) A A A Dieletri; Kerosene+ A Al ( g/l)+sic ( g/l) Pulse Durtion/μs Fig. Surfe roughness versus pulse durtion for vrious pek urrents: () onventionl EDM, () powder mixed EDM, nd () powder mixed EDM+USM
3 Ti-Al-V 9 E B Fig. Aerrtion of uniform eletri field: () uniform externl eletri field, () eletri field of ound hrge nd () tul eletri field.. SiC yt () A sinπft A f dy v() t πfaosπft dt ANSYS FLOTRAN SiC A=. mm SiC f= khz. mm /s.8 g/m 7. m/s.7 m/s SiC.. Speimen A [] Ti-Al-V SEM μm 8 μm μmal.. Speimen Fig. Flow field distriution of working liquid in the gp y the mximum upwrd ultrsoni virte veloity of eletrode () nd the mximum downwrd ultrsoni virte veloity of eletrode () μm SEM (I P =t i = μs) Fig. Cross setion imges of speimen mhined y onventionl EDM (), powder mixed EDM (), nd powder mixed EDM+USM ()
4 9 Residul Stress/MP Conventionl EDM Powder mixed EDM Powder mixed EDM+USM I p = t i = μs 9 Distne from Surfe/μm Fig. Distriution of surfe residul stress with different mhining method [,] Al MP SiC MP.. MP Ti-Al-V 7 MP % 7 MP SiC 987 MP % Fig. (I P = A, t i = μs) Surfe rk of speimen mhined y onventionl EDM (), powder mixed EDM (), nd powder mixed EDM + USM () Tle Mesurement of surfe hrdness Mhining method t i /μs I p /A Hrdness, HV/MP Conventionl EDM 9 7 Powder Mixed EDM 7 Powder Mixed EDM+USM 987 Mtrix SiC 7 SiC SiC Intensity/ps 8 Fig.7 C V Ti Al.... Energy/keV 8 7 EDS.... Energy/keV EDS nlysis of surfe mhined y powder mixed EDM () nd powder mixed EDM + USM () C V Ti Si Al μm
5 Ti-Al-V 9 ) Al g/l khz g/l SiC. μm ) SiC μm MP ) SiC SiC 7 MP 987 MP Referenes [] Hung Boyun(), Li Chenggong() et l. Chin Mterils Engineering Cnon Vol ( )[M]. Beijing: Chemil Industry Press, : 7 [] Lin Cui( ), Liu Feng( ) et l. Journl of Aeronu- til Mterils()[J], 8, 8(): [] Lin Feng( ). Modern Mnufturing Engineering( )[J], (): 8 [] Jio Lei( ), Qio Shengru() et l. Rre Metl Mterils nd Engineering()[J],, 9(): 9 [] Hron C H C, Jwid AMterils Proessing Tehnology[J],, : 88 [] Ko J Y, Tso C C, Wng S S et lthe Interntionl Journl of Advned Mnufturing Tehnology[J],, 7(): 9 [7] Yn Cherng Lin, Biing Hw Yn et l. Journl of Mterils Proessing Tehnology[J],, : 7 [8] Kremer D, Lhiut C, Moisn A. Annls of the CIRP[J], 99, (): [9] Di Shihun, Chi Gunxin. Journl of Mterils Proessing Tehnology[J],, : [] Chen S L, Yn B H, Hung F Y. Journl of Mterils Proessing Tehnology[J], 999, 87: 7 [] Li Minghui(). The Theoretil Bsis of EDM( )[M]. Beijing: Ntionl Defene Industry Press, 989: [] Wng Che-Chung, Chow Hn-Ming et l. Journl of Mterils Proessing Tehnology[J], 9, 9: [] Yo Xiofei(), Xie Fqin() et l. Rre Metl Mterils nd Engineering()[J],, (9): 9 Effet of Mixed Powder Ultrsoni Virtion on Surfe Struture nd Mehnil Properties of Ti-Al-V in Eletro-Dishrge Mhining Zhng Yunpeng, Sun Gungio, Zhng Anzhou (Northwestern Polytehnil University, Xi n 77, Chin) Astrt: The effet of mixed powder ultrsoni virtion on the surfe struture nd the mehnil properties of Ti-Al-V in Eletro-Dishrge Mhining (EDM) were studied. The surfe roughness, the residul stress nd the miro hrdness of Ti-Al-V simples mhined y onventionl EDM, powder mixed EDM (PMEDM) nd omintion proess of powder mixed EDM with ultrsoni mhining (PMEDM+USM) were mesured, respetively. The rest lyers nd the surfe rks of smples mhined y EDM, PMEDM nd PMEDM+USM were oserved y SEM, the quntittive nlysis of eh element of smples mhined y PMEDM nd PMEDM+USM ws performed y energy spetrum nlyzer. The effet mehnism of dded Al nd SiC powder in kerosene nd ultrsoni virtion of eletrode on the surfe struture nd the mehnil properties of Ti-Al-V mhined y PMEDM+USM were lso disussed. The results show tht the surfe struture nd the mehnil properties of Ti-Al-V re improved y PMEDM+USM. With under the effets of the eletrode ultrsoni virtion nd SiC dded in kerosene, the surfe roughness dereses y R. μm, the rest lyer redues y μm, the surfe residul stress dereses y MP, nd the surfe hrdness inreses from 7 to 987 MP thn PMEDM. Key words: titnium lloy; ultrsoni virtion; surfe struture; residul stress; miro hrdness Corresponding uthor: Zhng Yunpeng, Ph. D., Leturer, Shool of Mehtronis, Northwestern Polytehnil University, Xi n 77, P. R. Chin, Tel: , E-mil: yunpeng_zhng@nwpu.edu.n
2 PbO 2. Pb 3 O 4 Sn. Ti/SnO 2 -Sb 2 O 4 -CF/PbO x SnO 2 -Sb PbO 2. Sn-Sb 1:1. 1 h. Sn:Sb=10:1. PbO 2 - CeO 2 PbO 2. [8] SnO 2 +Sb 2 O 4 _
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