FORCE FLEX FEEDER. Parts Manual FF-14_PARTSBOOK
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1 FORCE FLEX FEEDER Parts Manual FF-_PARTSBOOK-05090
2 " FORCE FLEX FEEDER
3 TABLE OF CONTENTS FORCE FLEX FEEDER ASSEMBLY (FIG. )... FORCE FLEX FEEDER ASSEMBLY (FIG. )... TRANSPORT BELT CARRIAGE (FIG. ).. WIDE BELT TRACK (FIG. ).0 NARROW BELT TRACK (FIG. 5). ELEVATOR SHAFT (FIG. ).. CAM AND DRIVE SHAFTS (FIG. ). ADJUSTABLE CROSSBAR (FIG. ).. SEPERATOR (FIG. 9)..0 SIDE GUIDES (FIG. 0)... NARROW SIDE GUIDES (FIG. )... SIDE FRAMES (FIG. ).. BOTTOM PLATE & MOTOR (FIG. ).. TOP COVER (FIG. )..0 CARRIAGE TENSIONER & IDLER (FIG. 5) MISC. ELECTRICAL (REFERENCE WIRING DIAGRAMS)..
4 FORCE FLEX FEEDER ASSEMBLY (Fig. ) (00-05) ITEM PART NO. QTY. DESCRIPTION SEE FIG. ASSY, TRANSPORT BELT CARRIAGE (000-) SEE FIG. ASSY, BELT TRACK, WIDE (000-) SEE FIG. 5 ASSY, BELT TRACK, NARRAW (000-5) SEE FIG. ASSEMBLY, ELEVATOR (000-) 5 SEE FIG. ASSEMBLY, DRIVE SHAFT (000-0) SEE FIG. ASSEMBLY, CAM SHAFT (000-) SEE FIG. ASSY, RH SIDEFRAME (000-0) SEE FIG. ASSY, LH SIDEFRAME (000-0) 9 SEE FIG. ASSY, BOTTOM PLATE (000-) 0 SEE FIG. ASSY, TOP COVER (000-5) SEE FIG. ASSY, DRIVR MOTOR (000-) SEE FIG. 5 ASSY, IDLER, CARRIAGE (000-) SEE FIG. 5 ASSY, TENSIONER, CARRIAGE (000-) 00-0 STANDOFF, DC MOTOR BELT, TIMING, 00XL BELT, TIMING, DBL SIDE, 0XL BELT, TIMNG, 0XL0 - SCREW, SKT HEAD, /-0 X -/ 9 - SCREW, SKT HEAD, #0- X / 0 - SCREW, SKT HEAD, 5/- X / - SCREW, BUTTON HEAD, #0- X / - SCREW, BUTTON HEAD, /-0 X /
5
6 FORCE FLEX FEEDER ASSEMBLY (Fig. ) (00-05) ITEM PART NO. QTY. DESCRIPTION SEE FIG. 0 ASSY, SIDE GUIDE, LH (000-) SEE FIG. 0 ASSY, SIDE GUIDE, RH (000-) SEE FIG. ASSY, ADJUSTABLE CROSSBAR (000-5) SEE FIG. 9 ASST, SEPERATOR (000-9) 5 SEE FIG. ASSY, SIDE GUIDE, LH NARROW (000-5) SEE FIG. ASSY, SIDE GUIDE, RH NARROW (000-5)
7 5
8 FORCE FLEX FEEDER (Fig. ) TRANSPORT BELT CARRIAGE ASSEMBLY (000-) ITEM PART NO. QTY. DESCRIPTION ROLLER, NIP, / 000- SHAFT, BELT TRACK SUPPORT PLATE, CARRIAGE, SIDE 000- BLOCK, ADJ BEARING SHAFT, FRONT IDLER CAM, BELT TENSIONER BEARING, / X -/, SEALED W/ LOCKING COLLAR 000- SHAFT, HEX DRIVE SHAFT, NIP SUPPORT PULLEY, TIMING, XL05 W/ RECESS PULLEY, TIMING, 0XL0, / BORE W/ KEYWAY BELT, TIMING, 0XL SHOULDER BOLT, / X / KEY, WOODRUFF, / X / 5 - SCREW, SKT HEAD, #0- X / - SET SCREW, FLAT, #0- X / - SET SCREW, CUP, #0- X /
9
10 FORCE FLEX FEEDER (Fig. ) WIDE BELT TRACK ASSEMBLY (000-) ITEM PART NO. QTY. DESCRIPTION FRAME, BELT TRACK PULLEY, BELT TRACK DRIVE 000- PULLEY, BELT TRACK IDLER 000- PULLEY, BELT IDLER SUPPORT PULLEY, BELT TRACK SUPPORT WASHER, NLYON, 5/ X / WASHER, NYLON, / X / WASHER, NYLON, / X / BELT, FEEDER TRANSPORT, XL SHAFT, IDLER SUPPORT PLATE, SPRING, LOCATING BEARING, SEALED, / X 5/ - # SHEET METAL SCREW, SELF TAPPING - SCREW, SKT HEAD, #- X / 0
11 0 5 9
12 FORCE FLEX FEEDER (Fig. 5) NARROW BELT TRACK ASSEMBLY (000-5) ITEM PART NO. QTY. DESCRIPTION FRAME, BELT TRACK, NARROW 000- SHAFT, IDLER SUPPORT, NARROW PULLEY, BELT TRACK DRIVE, NARROW PULLEY, BELT TRACK IDLER, NARROW PULLEY, BELT TRACK SUPPORT, NARROW 000- PULLEY, BELT IDLER SUPPORT, NARROW PLATE, SPRING LOCATING 00-0 BELT, FEEDER TRANSPORT, XL, / WIDE BEARING, SEALED, / X 5/ WASHER, NYLON, / X / WASHER, NYLON, 5/ X / WASHER, NYLON, / X / - SCREW, SKT HEAD, #- X / - # SHEET METAL SCREW, SELF TAPPING
13
14 FORCE FLEX FEEDER (Fig. ) ELEVATOR ASSEMBLY (000-) ITEM PART NO. QTY. DESCRIPTION 00-0 PLATE, ELEVATOR SIDE 000- SHAFT, FEEDER DRIVE SHAFT, ELEVATOR ADJ SHAFT, ELEVATOR IDLER BELT, ELEVATOR, 0XL,.5 WIDE 000- PULLEY, TIMING, XL5, / BORE PULLEY, ELEVATOR IDLER 000- PULLEY, DRIVE, XL05 W/ RECESS BEARING, / X -/, SEALED W/ LOCKING COLLAR WASHER, NYLON, / X / WASHER, NYLON, / X / BEARING, / X / HANDLE, ADJ, #0- X SNAP RING, / BLOCK, ELEVATOR BEARING - SCREW, SKT HEAD, /-0 X / - SCREW, SHEET METAL, #- X / - SET SCREW, CUP, #0- X /
15
16 FORCE FLEX FEEDER (Fig. ) CAM AND DRIVE SHAFT ASSEMBLIES ITEM PART NO. QTY. DESCRIPTION 000- ASSEMBLY, CAM SHAFT 000- SHAFT, FEEDER DRIVE CAM, VIBRATING TOP PLATE PULLEY, TIMING, XL0, / BORE - SET SCREW, CUP, #- X / 5 - SET SCREW, CUP, #- X / KEY, SQUARE, / X / ASSEMBLY, DRIVE SHAFT 000- SHAFT, FEEDER DRIVE PULLEY, TIMING, XL0, / BORE PULLEY, TIMING, XL05, / BORE W/ / KEYWAY KEY, WOODRUFF, / X / - SET SCREW, CUP, #0- X / - SET SCREW, CUP, #0- X /
17 5 ASSY# ASSY# 000-0
18 FORCE FLEX FEEDER (Fig. ) ADJUSTABLE CROSSBAR ASSEMBLY (000-5) ITEM PART NO. QTY. DESCRIPTION BRACKET, ADJ CROSSBAR, RH CROSSBAR, ADJUSTABLE 000- SHAFT, ADJ CROSSBAR GUIDE SHAFT, THREADED, CROSSBAR ADJUSTING BLOCK, ADJUSTMENT NUT RETAINER HANDWHEEL,.5 O.D, / BORE W/ HANDLE KNOB, O.D, / B ALUM BRACKET, ADJ. CROSSBAR, LH BELT, TIMING, 5MXL NUT, CROSSBAR ADJUSTMENT BEARING, / X / SEALED W/ S.R SHAFT, STUB, ECCENTRIC IDLER PULLEY, TIMING, MXL05, / BORE BEARING, / X /, SEALED HANDLE, RACHET, #0- X GRIP RING, / SNAP RING, / EXTERNAL COLLAR, ONE PIECE CLAMP, / BORE WASHER, NYLON, / X / 0 - SCREW, SKT HEAD, /-0 X -/ - SET SCREW, CUP, /- X / - SET SCREW, CUP, #- X / - SET SCREW, CUP, #0- X / - SCREW, SKT HEAD, #0- X / 5 - SCREW, SKT HEAD, #0- X /
19
20 FORCE FLEX FEEDER (Fig. 9) SEPERATOR ASSEMBLY (000-9) ITEM PART NO. QTY. DESCRIPTION WHEEL, SEPERATOR, BELT, SEPERATOR 000- SHAFT, SEPERATOR 000- BLOCK, SEPERATOR MTG BLOCK, SEPERATOR MTG, REAR PLATE, SEPERATOR, LH SIDE PLATE, SEPERATOR, RH SIDE 00-0 ASSEMBLY, MOTOR SEPERATOR W/ PLUG ( VAC) PULLEY, TIMNG, MXL05, / BORE PULLEY, TIMING, 00MXL05, / BORE BELT, TIMNG, MXL PIN, DOWEL, 5/ X 000- STUD, SEPERATOR ADJUSTMENT BLOCK, BALL RACK BAR, BALL RACK MTG BALL, CHROME BEARING, / X /, SEALED W/ S.R SNAP RING, / EXTERNAL WASHER, NYLON, / X / COVER, BALL RACK 000- BLOCK, SEPERATOR ADJ SPRING, SEPERATOR HANDLE, RATCHET, #0- X 5/ KNOB, 5/- FEMALE WASHER, NYLON, 5/ X / 000- ASSY, KNOB, #0- X / - NUT, HEX, 5/- - SCREW, SKT HEAD, #- X / 9 - SCREW, SKT HEAD, #0- X / 0 - SET SCREW, #0- X / - SCREW, BUTTON HEAD, #0- X / - SCREW, SKT HEAD, #0- X / 0
21
22 FORCE FLEX FEEDER (Fig. 0) SIDE GUIDE ASSEMBLIES ITEM PART NO. QTY. DESCRIPTION 000- ASSEMBLY, SIDE GUIDE, LH SIDE GUIDE, LH SPACER, SIDE GUIDE MTG WASHER, NYLON,.0 X.5 X SPRING WASHER,.90 X.5 X BRACKET, SIDE GUIDE MTG, LH HANDLE, RATCHET, #0- X 5/ BRACKET, SWITCH MTG SWITCH, CHERRY 9 - NUT, NYLOCK, # ASSEMBLY, SIDEE GUIDE, RH SIDE GUIDE, RH BRACKET, SIDE GUIDE MTG, RH BRACKET, SWITCH MTG HANDLE, RATCHET, #0- X 5/ SWITCH, CHERRY SPACER, SIDE GUIDE MTG WASHER, NYLON,.0 X.5 X SPRING WASHER,.90 X.5 X NUT, NYLOCK, #0-
23 5 ASSY# ASSY# 000-5
24 FORCE FLEX FEEDER (Fig. ) NARROW SIDE GUIDE ASSEMBLIES ITEM PART NO. QTY. DESCRIPTION ASSEMBLY, SIDE GUIDE, NARROW LH SIDE GUIDE, LH NARROW BRACKET, SIDE GUIDE MTG, LH HANDLE, RATCHET, #0- X 5/ SPACER, SIDE GUIDE MTG WASHER, NYLON,.0 X.5 X SPRING WASHER,.90 X.5 X NUT, NYLOCK, # ASSEMBLY, SIDE GUIDE, NARROW RH SIDE GUIDE, RH BRACKET, SIDE GUIDE MTG, RH HANDLE, RATCHET, #0- X 5/ SPACER, SIDE GUIDE MTG WASHER, NYLON,.0 X.5 X SPRING WASHER,.90 X.5 X NUT, NYLOCK, #0-
25 ASSY# ASSY#
26 FORCE FLEX FEEDER (Fig. ) SIDE FRAME ASSEMBLIES ITEM PART NO. QTY. DESCRIPTION ASSEMBLY, RH SIDEFRAME SIDEFRAME, RH BEARING, / X -/, SEALED W/ LOCKING COLLAR SHIM, BEARING, / X -/ X LATCH, CARRIAGE SHOULDER BOLT, / X / 00-0 PLATE, WIRE CLAMP BRACKET, PLUG MTG, RH BRACKET, SPEED POT MTG. 9 - SCREW, BUTTON HEAD, #- X / 0 - SCREW, FLAT HEAD, #- X / - SCREW, BUTTON HEAD, #- X / ASSEMBLY, LH SIDEFRAME SIDEFRAME, LH 00-0 PLATE, ELECTRICAL CONNECTOR, LH BEARING, / X -/, SEALED W/ LOCKING COLLAR SHIM, BEARING, / X -/ X LATCH, CARRIAGE 00-0 PLATE, WIRE CLAMP BRACKET, PLUG MTG, LH SHOULDER BOLT, / X / 0 - SCREW, BUTTON HEAD, #- X / - SCREW, BUTTON HEAD, #- X /
27 9 0 5 ASSY# ASSY# 000-0
28 FORCE FLEX FEEDER (Fig. ) BOTTOM PLATE & MOTOR DRIVE ASSEMBLIES ITEM PART NO. QTY. DESCRIPTION 000- ASSEMBLY, MOTOR DRIVE MOTOR, / HP, 90VDC, 500 RPM PULLEY, TIMING, XL0, / BORE PULLEY, TIMING, 5XL0, / BORE - SET SCREW, #- X / FLAT 5 - SET SCREW, #- X / FLAT 000- ASSEMBLY, BOTTOM PLATE BOTTOM PLATE CROSSBAR, LOWER FOOT, SUCTION, # ASSEMBLY, FAN, 5 VAC, CFM 0 - SCREW, BUTTON HEAD, #0- X / - HEX NUT, #0-
29 5 ASSY# ASSY# 000-9
30 FORCE FLEX FEEDER (Fig. ) TOP COVER ASSEMBLY (000-5) ITEM PART NO. QTY. DESCRIPTION TOP COVER, IJ 000- ASSEMBLY, VIBRATOR TOP A PLATE, REAR WEDGE MTG. B 000- BLOCK, SPRING MTG. C 000- BLOCK, REAR WEDGE PLATE GUIDE D BRACKET, VIBRATION DRIVE E SHAFT, VIBRATING ROLLER MTG. F BEARING, SEALED, / X / G WASHER, NYLON, / X / H SNAP RING, / J PIN, SPRING MTG, #0- X 5/ K 000- NUT, PAPER SLIDE L WASHER, PAPER SLIDE M PIN ROLL, 5/ X 5/ N KNOB, #0- X 5/ P - SCREW, SKT HEAD, #0- X / 000- ASSY, REAR WEDGES - SCREW, FLAT HEAD, #- X / 0
31 G F C H B J A N M L E P D P P K C
32 FORCE FLEX FEEDER (Fig. 5) CARRIAGE TENSIONER & IDLER ASSEMBLIES ITEM PART NO. QTY. DESCRIPTION 000- ASSEMBLY, CARRIAGE IDLER 000- SHAFT, FIXED STUB IDLER 000- PULLEY, IDLER, 0XL BEARING, / X -/ SEALED WASHER, NYLON, / X / SNAP RING, / 000- ASSEMBLY, CARRIAGE TENSIONER 00-0 SHAFT, ECCENTRIC IDLER, / 000- PULLEY, IDLER, 0XL BEARING, / X / WASHER, NYLON, / X / SNAP RING, /
33 5 ASSY# ASSY# 000-
34 FORCE FLEX FEEDER (Reference wiring drawings) ELECTRICAL ASSEMBLY ITEM PART NO. QTY. DESCRIPTION REF HOOD ASSEMBLY, J INLET, POWER CORD CIRCUIT BREAKER, 5 AMP LINE FILTER, AMP SWITCH, ROCKER, SPST GROUND TERMINAL DOUBLE LAYER TERMINAL BLOCK DOUBLE LAYER TERMINAL BLOCK COVER, DOUBLE LAYER TERMINAL RELAY, SPDT, V AC/DC RELAY, DPDT, 0A, V~ TWIN ILLUMINATED PUSHBUTTON (I/LED/O) CLIP, SWITCH, BLOCK N.O. CONTACT BLOCK N.C. CONTACT BLOCK LED BLOCK LED, WHITE SWITCH, PUSH-PULL STOP W/STOP LABEL, ESTOP CLIP, SWITCH, ROUND CONNECTOR, SOCKET, POSITION BACKSHELL 90-0 SOCKET K OPTIONS DOUBLE LAYER TERMINAL BLOCK (DRY CONTACT) OPT RELAY, SPDT, V AC/DC (V TRIGGER INTERFACE) OPT RELAY, SPDT, 0VAC (0V~ TRIGGER INTERFACE) OPT OUTPUT MODULE,-VDC, -0VAC
35 FORCE FLEX FEEDER (Reference electrical drawings) CHASSIS ASSEMBLY ITEM PART NO. QTY. DESCRIPTION REF CHASSIS ASSEMBLY, P TOROID TRANSFORMER ASSY (Omit for 5V~) REF DRIVE ASSEMBLY (STD) DC MOTOR CONTROL, KBWD- (STD) RESISTOR, HP, 0.Ω -OPT DRIVE ASSEMBLY (FOLLOW) DC MOTOR CONTROL, KBWS-D REF 00-0 SPEED POT ASSEMBLY (STD) POTENTIOMETER, 5KΩ FF SPEED POT PLATE (RED) DIAL FACE LOCK, POTENTIOMETER KNOB FASTON CONNECTOR, 0.5 FEMALE REF MOTOR ASSEMBLY (STD) & (FOLLOW) MOTOR,500 RPM, 0.5HP REF V TRANSFORMER TRANSFORMER, 0/5:/, 5VA 90- FASTON CONNECTOR, 0. FEMALE REF TERMINAL BLOCK ASSEMBLY TERMINAL BLOCK, GROUND, SCREW TERMINAL BLOCK, SINGLE, POP-OFF FUSE TERMINAL BLOCK COVER, SINGLE POP-OFF FUSE TERMINAL BLOCK, DUAL, POP-OFF FUSE TERMINAL BLOCK COVER, DUAL POP-OFF FUSE POP-OFF FUSE HOLDER FUSE,.5 A (FEEDER MOTOR) FUSE, 0.5 A (V TRANSFORMER) FUSE, A (TOROID TRANSFORMER) TERMINAL BLOCK, DUAL TERMINAL BLOCK COVER, DUAL DIN RAIL, WD FUSE JUMPERS 5
36 ITEM PART NO. QTY. DESCRIPTION REF SEPARATOR Y ASSEMBLY CAPACITOR, 5.5 µf, 50V (0 HERTZ) OPT CAPACITOR,.5 µf, 50V (50 HERTZ CONNECTOR, SOCKET, FLANGED 90-0 SOCKET BACKSHELL REF PRODUCT LEVEL ASSEMBLY SWITCH,LIMIT, CHERRY 90-5 MALE CONNECTOR, PIN 90- PIN, MALE 90-0 CONNECTOR, FLANGED, SOCKET, FEMALE 90-5 SOCKET 90- CONNECTOR (P) PIN 90- CONNECTOR (J) 90-0 SOCKET COILED CABLE, /
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