MTBF Prediction Report
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1 File No : MTBF Prediction Report Model Name: Customer: GTM Standard model Stage: MVT PCB Rev.: C Part List Rev.: 09 Spec Rev.: A Conclusion: PASS FAIL Prepared By: Michael Approved By: Jet
2 GTM CMTBF REPORT LIST PART LIST REV: 01 COMPONENT FAILURE RATE Q'TY RESISTOR CAPACITOR ( except electrolytic ) CAPACITOR ( electrolytic ) Zener Diodes DIODE Integrated Circuits IC-Opto-couplers Magnetic Az Fuse Transistor-Power MOSFET MTBF 203, MTBF SPEC. 200,000 Conclusion OK
3 SUMMARY TEST REPORT Input Voltage 240V NO. Test Item Page Cover,Report,Part list,and summary 1~4 1 Fuse 5 2 Magnetics 6 3 AZ Integrated Circuits 8 5 IC - Opto-couplers 9 6 Zener Diode 10 7 Diode 11 8 Capacitors, except electrolytic 12 9 Capacitors, electrolytic Transistor-Power MOSFET Resistor 15
4 CMTBF TEST REPORT Test Engineer: Maichael Model Name: GTM Customer: Test Date: Quantity: 1 Ser. No.: 1. Purpose: Verify PSU whether or not to meet the customer CMTBF specification. 2. Conditions: Input: Output: 240V AC 15V/1.2A Ambient: 25 degree C 3. Equipment: Oscilloscope: Tek3054B, AC source: HP6813A, Electronic load:chroma6310 Multimeter: Agilent34401A, Current Probe Amplifier:Tek TM502A 4. Criteria: The life time of the power supply component shall exceed 200,000 hours when 240vac and maximun load at 25.Calculated using the formula by the MIL-HDBK-217F. 5. REGISTER: Details,please refer to the report content. 6. Result: The MTBF value meets customer spec..
5 MTBF prediction worksheet - Fuse Component description Component specifications Ref. Design Part No. Type I(RMS) A λb πe λp FS (R) W-F A/250V FS (R) W-F A/250V Stress Failure rate
6 MTBF prediction worksheet - Magnetics Component description Component specifications Stress Failure rate Ref. Design Part No. Type Tcore Tcore λb πq πe πc λp deg.c deg.c LF1 OSP C LF3 OSP C T1 OSP X
7 MTBF prediction worksheet - TL431s Component description Component specifications Sress Failure rate Ref. Design Part No. Type Maker Pin NO. VKA IK(rms) Rth Tj VKA IK(rms) Ta Tj(c) C1 C2 πt πl πq πe λp V A degc/w deg.c V A deg.c deg.c U (R) KA431 Fairchild
8 MTBF prediction worksheet - Integrated Circuits Ref. Design Part No. Type Maker Pin NO. VCC(max) Ic (rms) Rth Tj VCC(peak) Ic(rms) Ta Tj(c) C1 C2 πt πl πq πe λp V A deg.c/w deg.c V A deg.c deg.c US (R) PWM OB Component description Component specifications Sress Failure rate
9 Component CMTBF analysis worksheet - IC-Opto-couplers Component description Component specifications Worse case stress in application Failure rate Ref. Design Part No. Type Maker P/Pc VR/Vce(max) IF/Ice(rms) Rth Tj VR/Vce(max) IF/Ice(rms) P/Pc Ta Tj πt λb πq πe λp W V A deg.c/w deg.c Vpeak(V) Ratio Irms(A) Ratio W Ratio deg.c deg.c U PHO LITEON
10 MTBF prediction worksheet - Zener Diodes Ref. Desig. Part No. Maker Vz Iz Pd Rth Tj Vz Iz(rms) Ta Tj(c) λb πe πq πt πs πc λp V I W deg.c/w deg. C V A deg.c deg.c ZD (R) PANJIT ZD (R) PANJIT Component description Component specifications Stress Failure rate
11 MTBF prediction worksheet - Diodes Ref.Design Part No. Type Maker Vr If, ave. Vf Rth Tj rated K Vr.peak Vr,ratio If.ave Ta Tj(c) λb πe πq πt πs πc λp V A V deg.c/w deg.c V A deg.c deg.c BD (R) BRG Power Silicon D (R) FR PANJIT D (R) FR PANJIT D (R) SCHOTTKY PANJIT DS (R) GENERAL PANJIT Component description Component specifications Stress Failure Rate
12 MTBF prediction worksheet - Capacitors, except electrolytic Ref. Design Part No. Type Maker Cap. Vmax rated temp. rated Tc V V ratio πcv λb πq πe λp uf V deg C deg.c V CX (R) MPF UTX HQX CY (R) DIS SUCCESS CY (R) DIS SUCCESS CS (R) MON YAGEO CS (R) MON YAGEO CS (R) MON YAGEO CS (R) MON YAGEO CS (R) MON YAGEO CS (R) MON YAGEO CS1A (R) MON YAGEO Component description Component specifications Stress Failure rate
13 MTBF prediction worksheet - Capacitors, electrolytic Component description Component specifications Stress Ref.Design Part No. Type Maker Cap. (uf) Vmax Ripple current F T Temp. Tc V Vratio πcv λb πq πe λp (uf) V A deg.c deg.c Vmax C (R) ELE SAMXON C (R) ELE SAMXON C (R) ELE JFD C (R) ELE JFD Failure rate
14 MTBF prediction worksheet - Transistor-Power MOSFET Ref. Design Part No. Type Maker Pd rated Vds rated Id rated Vgs rated Rth Rdc(on) Tj rated Id(rms) Pd Tc Tj(c) πt λb πa πq πe λp W V A V deg.c/w Ohm deg,c A W deg.c deg.c Q (R) M SILKRON Component description Component specifications Stress Failure rate
15 MTBF prediction worksheet - Resistors Component description Component specifications Stress Ref. Design Part No. Type Maker Resistance Power V rms rated temp. K Tc Vrms Power actual Watt ratio πr λb πq πe λp Ohm W V deg.c deg.c V W R (R) MF Nanjing Shagon RS (R) R.CF TMTEC RS (R) R.CF TMTEC RS (R) R.CF TMTEC RS (R) R.CF TMTEC RS (R) R.CF TMTEC RS (R) R.CF TMTEC RS (R) R.CF TMTEC RS (R) R.CF TMTEC RS (R) R.CF TMTEC RS (R) R.CF TMTEC RS (R) R.CF TMTEC RS (R) R.CF TMTEC RS (R) R.CF TMTEC RS (R) R.CF TMTEC RS (R) R.CF TMTEC RS (R) R.CF TMTEC RS (R) R.CF TMTEC RS (R) R.CF TMTEC RS (R) R.CF TMTEC RS (R) R.CF TMTEC RS (R) R.CF TMTEC RS22A (R) R.CF TMTEC RS (R) R.CF TMTEC Failure Rate
MTBF Prediction Report
File No : MTBF Prediction Report Model Name: Customer: GTM41080-1817.9-2.9 Standard model Stage: MVT PCB Rev.: C Part List Rev.: 09 Spec Rev.: A Conclusion: PASS FAIL Prepared By: Michael Approved By:
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