>> GFC elevator gear units a safe bet
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- Κλεόπας Μανωλάς
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1 >> GFC elevator gear units a safe bet Due to their silent and steady operation. GFC gear units are ideal for use in elevator construction. We supply completely assembled elevator gear units with traction sheave, spherical roller bearings, motor and incremental encoder. The double brake (with monitoring as an option) can be controlled separately and provides utmost safety. Multi-stage tooth profiles achieve high efficiency while keeping energy consumption at a minimum. Due to their compact design, GFC gear units are suitable for applications with or without power room. Elevator gear units can be supplied with handwheel, traction sheave clamp, encoder cable or preset frequency inverter.
2 6 GFC offers low-noise gear boxes for elevator traction sheave applications. 6 Elevator gear boxes
3 Dimension sheets Size SSMVD Lift actuators Type SSMVD Z k 2 k 1 k 0 traction sheave k 3 h 1 n 3 h 2 n 1 n 2 h 3 øa 3 ød 3 ød 2 g 1 g 2 y l 4 l 2 l 3 l 3 l 5 Z ød 4 l 4 h 5 floating bearing ød 1 h 4 a m 3 m 4 floating bearing fixed bearing s 1 t 1 m 2 m 1 side side b 2 b 1 l 1 possible mounting positions for torque converter bearing SSMVD 80 SSMVD 100 SSMVD motor position Service position Ventilation an oil filling Checking oil level Oil draining 3 8 3I 6 Possible attachment positions for the torque support (see pplication guideline for the attachment of torque supports ). Position of terminalbox an dcable inlets see»ss service position«and»ss service position«142 / GFC Product Catalog 2010 Dimensions in mm / For these drawings, the regulations on copyright protection apply.
4 Dimension sheets Size SSMVD Size for IEC motor a kw Typ Ø a 3 k 0 k 3 g 1 g 2 Ø d 2 Ø d L4 Ø LX4 Ø M4 Ø L4 Ø LX4 Ø M4 Ø MX4 Ø M4 Ø M4 Ø MX4 Ø M4 Ø M4 Ø M4 Ø L4 Ø MX4 Ø M4 Ø M4 Ø M4 Ø L4 Ø M4 Ø L4 Ø Size Traction sheave Ø d 1 b 1 b 2 max. rope-ø Size Gear Torque converter bearing Plummer block bearing a k 1 k 2 h 1 h 2 h 3 l 1 l 2 l 3 l 4 l 5 Ø d 4 H9 h 4 h 5 y m 1 m 2 m 3 m 4 n 1 n 2 n 3 s 1 t Dimensions in mm / featherkey ways according to DIN 6885 / * strength class for screws 10.9 GFC Product Catalog 2010 / 143
5 Dimension sheets Size SSMVD 250 Lift actuators Type SSMVD 250 traction sheave 307,5 217,5 307,5217,5 92,5 217,5 217,5 92, floating bearing floating bearing fixed bearing fixed bearing ø450 ø ø360 ø420 js ød UL-225M-04C side side b 2 b ø420 js6 250 ød 1 side side b 2 b possible mounting positions for torque converter bearing ø130 ø50 H , motor position ventilation Service position 3I checking oil level Traction sheave d 1 b 1 b 2 max. rope-ø checking oil level oil draining separated lubricant chambers I+II stage 180 ~ Possible attachment positions for the torque support (see»pplication guideline for the attachment of torque supports«). Position of terminalbox and cable inlets see»ss service position«144 / GFC Product Catalog 2010 For these drawing, the regulations on copyright protection apply.
6 Notes 6 GFC Product Catalog 2010 / 145
7 Dimension sheets Size SSTKVD Lift actuators Type SSTKVD traction sheave Z k 2 k 1 k 0 k 3 h 2 ød 2 g 1 h 1 g 2 øa 3 h 3 side E ød 3 y side C l 1 Z l 4 l 2 l 3 l 3 l 5 ød 4 l 4 m 4 ød 1 n 1 h 4 t 1 h 5 floating bearing n 2 s 1 m 2 m 1 floating bearing n 3 fixed bearing side side b 2 possible mounting positions for torque converter bearing b 1 SST SST Service position Ventilation an oil filling Checking oil level Oil draining 3 8 3I 6 (on request) Possible attachment positions for the torque support (see»pplication guideline for the attachment of torque supports«). Position of ventilation and oil filling see»sst operating positions«146 / GFC Product Catalog 2010 For these drawings, the regulations on copyright protection apply.
8 Dimension sheets Size SSTKVD Size for IEC motor a kw Type Ø a 3 k 0 k 3 g 1 g 2 Ø d 2 Ø d L4 Ø LX4 Ø M4 Ø L4 Ø LX4 Ø M4 Ø MX4 Ø M4 Ø M4 Ø MX4 Ø M4 Ø M4 Ø M4 Ø L4 Ø Size Traction sheave Ø d 1 b 1 b 2 max. rope-ø Size Gear Torque converter bearing Plummer block bearing a k 1 k 2 h 1 h 2 h 3 l 1 l 2 l 3 l 4 l 5 Ø d 4 H9 h 4 h 5 y m 1 m 2 m 3 m 4 n 1 n 2 n 3 s 1 t Dimensions in mm / featherkey ways according to DIN 6885 GFC Product Catalog 2010 / 147
9 ctuator systems for electric lifts (elevators) >> >> Characteristics >> Suitable for applications with or without an engine room >> Electro-magnetic double brake, low-noise, separably controllable, features manual ventilation >> Degree of protection: IP 54 >> High effectiveness due to multi-gear splines, low energy consumption also low-noise, compact and space-saving Scope of supply >> Lift (elevator) actuator: completely assembled, including traction sheave, pendular roller bearing, motor with double brake and incremental transmitter >> Includes acceptance-relevant technical documentation and operation guide >> Option >> rake with monitoring feature (micro-switch) >> Handwheel >> Traction-sheave terminal >> Transmitter cable >> Pre-set frequency inverter (incl. SM keypad, network filter, braking resistance) >> SM-Keypad Plus >> Personalization capacity >> Operable at a max. distance of 30 m (cable required) >> Comfort controls (SM application lite) GFC delivers gearless drives for elevators too. (See chapter 12 gearless drives, page 210) Form for projection of elevator gear units work to frequency converter number of pieces pay load car weight counterweight speed [ms -1 ] delivery height [m] suspension... : 1 number of tail [p] >> of divertion sheaves [p] >> of invertion sheaves [p] >> average diameter tail antifriction bearing slide bearing type of rope number of rope [p] diameter of rope rope compensation [%] traction sheave arc of contact [ ] position of the elevator gear unit above below position of traction sheave (look from motor) left right voltage frequency starting per hour Impulse encoder >> impulses >> output signals brake >> voltage >> with micro switch TTL HTL 1Vss 24 VDC 205 VDC hand wheel yes no offer about frequency converter yes no delivery date options: GFC ntriebssysteme GmbH Grenzstraße 5, D Coswig phone +49 (0)3523/94-60 fax +49 (0) 3523/ gfc-antriebe@gfc-antriebe.de company project 148 / GFC Product Catalog 2010
10 Selection table suspension 1:1 >> Selection table suspension 1:1 Type: Helical worm gear unit General Information >> Calculation of traction capacity and axial-cable safety in accordance with EN 81 >> Conveyance height: max. 25 m >> Suspension 1:1 >> Shaft-effectiveness rating = 84% >> Cable weight non-balanced >> Enlacement angle > 155 >> coustic-pressure level in 1-m intervals = < 65 d () under load >> Housing gauging according to DIN RL3 rake motor: >> Operation on FU >> Voltage 3 x 400 V >> Incremental transmitter 1024 imp., TTL (Optional: HTL, sinus) >> Spool voltage, brake: 24 VDC (optional: 205 VDC) Traction sheave >> Hardness > 220 H (optional: Traction-sheave groove hardened) Note: The following selection table is intended merely for the pre-selection of the actuator. n exact calculation will be made following the notification of the installation data. In this context, please use the form sheet»lift (elevator) ctuator Design Planning Survey«. Payload Car weight Speed Q v [m/s] Setting speed n [min -1 ] Gear type Traction sheave Motor ø n x ø rope P [kw] SS 80.1 x max. 6 x SS 80.1 x max. 6 x SS 80.1 x max. 6 x SS 80.1 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x I [] 6 GFC Product Catalog 2010 / 149
11 Selection table suspension 1:1 Payload Car weight Speed Q v [m/s] Setting speed n [min -1 ] Gear type Traction sheave Motor ø n x ø rope P [kw] SS 125 x max. 9 x SS 125 x max. 9 x SS 125 x max. 9 x SS 125 x max. 9 x SS 125 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x SS 125 x max. 9 x SS 125 x max. 9 x SS 125 x max. 9 x SS 125 x max. 9 x SS 125 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x SS 160 x max. 6 x SS 160 x max. 6 x SS 160 x max. 6 x SS 160 x max. 6 x SS 160 x max. 8 x SS 160 x max. 8 x SS 160 x max. 8 x SS 160 x max. 8 x SS 160 x max. 8 x SS 160 x max. 8 x SS 160 x max. 8 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x I [] 150 / GFC Product Catalog 2010
12 Selection table suspension 1:1 >> Selection table suspension 1:1 Type: Worm-spur gear General Information >> Suspension 1:1 >> Shaft efficiency = 84% >> Sound pressure level in 1m distance < 60 d() Payload Car weight Speed Q v [m/s] Setting speed n [min -1 ] Gear type Traction sheave Motor ø n x ø rope P [kw] SST 97 x max. 6 x SST 97 x max. 6 x SST 97 x max. 6 x SST 97 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 9 x SST 150 x max. 9 x SST 150 x max. 9 x SST 150 x max. 9 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x I [] 6 GFC Product Catalog 2010 / 151
13 Selection table suspension 1:1/2:1 Payload Car weight Speed Q v [m/s] Setting speed n [min -1 ] Gear type Traction sheave Motor ø n x ø rope P [kw] SST 150 x max. 9 x SST 150 x max. 9 x SST 150 x max. 9 x SST 150 x max. 9 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x I [] >> Selection table suspension 2:1 Type: Spur-worm gear General Information >> Suspension 2:1 >> Shaft efficiency= 76% >> Sound pressure level in 1 m distance < 65 d() Payload Car weight Speed Q v [m/s] Setting speed n [min -1 ] Gear type Traction sheave Motor ø n x ø rope P [kw] SS 80.1 x max. 6 x SS 80.1 x max. 6 x SS 80.1 x max. 6 x SS 80.1 x max. 6 x SS 80.1 x max. 6 x SS 80.1 x max. 6 x SS 80.1 x max. 6 x SS 80.1 x max. 6 x SS 80.1 x max. 6 x SS 80.1 x max. 6 x SS 80.1 x max. 6 x SS 100 x max. 6 x SS 80.1 x max. 6 x SS 80.1 x max. 6 x SS 80.1 x max. 6 x SS 100 x max. 6 x SS 80.1 x max. 6 x SS 80.1 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 125 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 125 x max. 6 x I [] 152 / GFC Product Catalog 2010
14 Selection table suspension 2:1 Payload Car weight Speed Q v [m/s] Setting speed n [min -1 ] Gear type Traction sheave Motor ø n x ø rope P [kw] SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 125 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 100 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x SS 160 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x SS 125 x max. 6 x SS 160 x max. 6 x SS 125 x max. 8 x SS 125 x max. 8 x SS 160 x max. 8 x SS 160 x max. 8 x SS 160 x max. 8 x SS 160 x max. 8 x SS 160 x max. 8 x SS 160 x max. 7 x SS 160 x max. 8 x SS 160 x max. 8 x SS 160 x max. 8 x SS 250 x max. 8 x SS 160 x max. 7 x SS 160 x max. 7 x SS 160 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x I [] 6 GFC Product Catalog 2010 / 153
15 Selection table suspension 2:1 Payload Car weight Speed Q v [m/s] Setting speed n [min -1 ] Gear type Traction sheave Motor ø n x ø rope P [kw] SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x SS 250 x max. 7 x I [] >> Selection table suspension 2:1 Type: Worm-spur gear General Information: >> Suspension 2:1 >> Shaft efficiency= 76%>> >> Sound pressure level in 1m < 60 d [] Payload Car weight Speed Q v [m/s] Setting speed n [min -1 ] Gear type Traction sheave Motor ø n x ø rope P [kw] SST 97 x max. 6 x SST 97 x max. 6 x SST 97 x max. 6 x SST 97 x max. 6 x SST 97 x max. 6 x SST 97 x max. 6 x SST 97 x max. 6 x SST 97 x max. 6 x SST 97 x max. 6 x SST 97 x max. 6 x SST 97 x max. 6 x SST 118 x max. 6 x SST 97 x max. 6 x SST 97 x max. 6 x SST 97 x max. 6 x SST 118 x max. 6 x SST 97 x max. 6 x SST 97 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 150 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 150 x max. 6 x I [] 154 / GFC Product Catalog 2010
16 Selection table suspension 2:1 Payload Car weight Speed Q v [m/s] Setting speed n [min -1 ] Gear type Traction sheave Motor ø n x ø rope P [kw] SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 150 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 118 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x SST 150 x max. 6 x I [] 6 GFC Product Catalog 2010 / 155
17 Service position Position of ventilation and oil filling, terminal box and cable inlets Ventilation an oil filling Checking oil level Oil draining 3 8 3I 6 Service position Position of ventilation and oil filling, terminal box and cable inlets Ventilation an oil filling Checking oil level Oil draining 3 8 3I / GFC Product Catalog 2010
18 Service position SSMVD250 Position of ventilation and oil filling, terminal box and cable inlets Ventilation an oil filling Checking oil level Oil draining 3 3I separated lubricant chambers I+II stage 64 stage I stage II Calculating of traction sheave shaft 6 calculation method DIN 743 (2000) Q serviceload (kg) m FK car weight (kg) m GG counterweight (kg) m rope rope weight (kg) m CR rope compensation (kg) m Trav weight of trailing cable (kg) suspension wrap angle ( ) Material traction sheave 42CrMoS4+QT EN ød 1 T 2 T 2 F chse ød 2 calculation of axle load: F S1 = F S2 = (Q + m FK + m CR + m Trav ) mtr 9.81 r m GG mrope 9.81 r F chse = F 2 S1 + F 2 S2-2 F S1 F S2 cos minimum Sicherheitswert safety factor fatigue Dauerfestigkeit strenght Treibscheibenwelle of traction sheave 3,5 3,0 2,5 2,0 1,5 1,0 0, F S1 β F S2 m Getr. max. weight gear unit (kg) m TR max. traction sheave (kg) F chse axle load (N) F R output torque (N) T 2 force torque arm (Nm) l 4 F R l 1 l 2 l 3 SSMVD 80/SSTKVD 97 SSMVD 160 SSMVD 100/SSTKVD 118 SSMVD 250 SSMVD 125/SSTKVD 50 Minimum safety factor for the traction sheave shaft is fixed with 1.5. The references in the manual have to consider for the design of surface clamping from bearing housing. Geartype l 1 (mm) l 2 (mm) l 3 (mm) l 4 (mm) d 1 (mm) SSMVD SSMVD SSMVD SSMVD SSMVD SSTKVD SSTKVD SSTKVD d 2 (mm) m Getr. (kg) m TR (kg) F R (N) T 2 (Nm) GFC Product Catalog 2010 / 157
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