Manual JNSZ800MV READ THIS MANUAL CAREFULLY. IT CONTAINS IMPORTANT SAFETY INFORMATION. MINIMUM RECOMMENDED OPERATOR AGE:

Transcript

1 Manual READ THIS MANUAL CAREFULLY. IT CONTAINS IMPORTANT SAFETY INFORMATION. JNSZ800MV MINIMUM RECOMMENDED OPERATOR AGE: 16 FOR OFF-ROAD USE ONLY This vehicle is designed and manufactured for off-road use only. USA only: It does not confirm to federal motor vehicle safety standards, and operation on Public streets, roads, or highways is illegal.

2 CONTENTS PARTS MANUAL ENGINE TRANSSMISSION CHASSIS Wearing parts Body Engine Transmission Standard part PREPARATION ATTACH INSTRUCTION Remove packing Install the front suspension arm Attach front shock absorber Attach the rod end and front wheel Attach tie rod and front wheel Attach the rear suspension arm Attach driver shaft Attach driver shaft Attach rear shock absorber Attach rear wheel Attach rear bumper bar Attach of spotlight and aluminum roof rack Check vehicle

3 PARTS MANUAL 1.ENGINE 1.COOLING SYSTEM No Part number Name Quantity 1 Q HEXAGON HEAD BOLT WATER PUMP PULLEY 1 3 Q HEXAGON FLANGE BOLT 1 4 Q BOLT(M8X55) 1 5 Q HEXAGON FLANGE BOLT WATER PUMP SET O RING WATER PUMP WASHER SEAL STRIP Q BOLT SEAL STRIP SEAL STRIP O 'O' RUBBER RING SEAT - THERMOSTAT OUTER THERMOSTAT ASSY SEAT - THERMOSTAT 1 17 Q HEXAGON FLANGE BOLT SEAT - THERMOSTAT INNER SEAT - THERMOSTAT 1

4 2.CYLINDER BLOCK No Part number Name Quantity CYLINDER BLOCK ASSY POSITION PIN CRANKCASE VENTILATION PIPE CYLINDER HEAD SEAL PLUG 2 5 Q HEXAGON FLANGE BOLT KNOCK SENSOR POSITION PIN OIL PRESSURE SWITCH ENGINE ASSY G10GB308 BALL - STEEL BOLT - MAIN BEARING CAP CAP - OIL CONTROL CONNECTOR - OIL FLITER BA PIPE - CRANKCASE VENTILATION BA PIPE(3) - CRANKCASE VENTILATION 1

5 3.CRANKSHAFT No Part number Name Quantity PULLEY BOLT TORSION SHOCK ABSORBER ASSY CRANKSHAFT TIMING GEAR TOOTHED BELT BAFFLE CRANKSHAFT FRONT OIL SEAL NEEDLE BEARING WOODRUFF KEY CRANKSHAFT ASSY STOPPER PLATE 2 10 S COVER SET BOLT DF BEARING - CRANKSHAFT PIN - DOWEL REAR OIL SEAL REAR OIL SEAL BRACKET 1 15 Q HEXAGON FLANGE BOLT FLYWHEEL ASSY LOCK-FLY WHEEL BOLT 6 18 S11QZ-QZWZCGQ CRANKSHAFT POSITION SENSOR 1 19 S COVER SET 1 20 S DRIVEN DISK ASSY 1

6 4.EXHAUST MANIFOLD No Part number Name Quantity EXHAUST MANIFOLD WASHER 1 2 SQR7080PQQG-PQQG EXHAUST MANIFOLD 1 3 Q F3 STUD 4 4 Q33008 HEXAGON NUT HEAT INSULATOR 1 6 Q HEXAGON HEAD BOLT 4 7 S OXYGEN SENSOR 1 8 Q F3 STUD 1 9 S OXYGEN SENSOR BRACKET 1

7 5.INTAKE SYSTEM No Part number Name Quantity 1 Q HEXAGON HEAD BOLT CA BODY - THROTTLE THROTTLE BODY WASHER 1 4 Q HEXAGON FLANGE BOLT ACCELERATOR PULLING WIRE BRACKET 1 6 S INTAKE TEMPERATUREAND PRESSURE SENSOR 1 7 Q HEXAGON HEAD BOLT MANIFOLD - AIR INTAKE 1 9 Q HEXAGON HEAD BOLT 2 10 S OIL RAIL 1 11 S INJECTOR ASSY 3 12 Q F3 STUD 2 13 Q F3 STUD INTAKE MANIFOLD GASKET 1 15 Q F3 STUD 1

8 5.INTAKE SYSTEM No Part number Name Quantity INTAKE MANIFOLD FRONT BRACKET INTAKE MANIFOLD REAR BRACKET FIXING CLAMP 1 19 Q HEXAGON HEAD BOLT CRANKCASE VENTILATION PIPE (2) OIL-GAS SEPARATOR ASSY CRANKCASE VENTILATION PIPE (1) 1 23 Q HEXAGON FLANGE BOLT CRANKCASE VENTILATION PIPE (3) 1 25 Q HEXAGON FLANGE BOLT EA BRACKET - INLET MANIFOLD AB SEPARATOR - TEMPERATURE SELFCONTROL SENSOR - THROTTLE POSITION 1 30 S FA BRAKET - THROTTLE 1 31 S BA HOSE- PVC VALVE TO AIR INTAKE PIPE 1

9 6.LUBRICATING DEVICE No Part number Name Quantity OIL FILTER OIL DIP STICK OIL DIP STICK PIPE SEAL STRIP OIL PUMP GASKET OIL PUMP ASSY 1 7 Q BOLT 1 8 Q BOLT(M8X55) 2 9 Q HEXAGON HEAD BOLT OIL STRAINER WASHER 0 11 Q STUD 2 12 Q33006 HEXAGON NUT OIL STRAINER ASSY 1 14 Q HEXAGON FLANGE BOLT 1 15 Q HEXAGON FLANGE BOLT 3

10 7.CYLINDER HEAD No Part number Name Quantity SPARK PLUG SLEEVE 3 2 Q HEXAGON HEAD BOLT CYLINDER HEAD BOLT CYLINDER HEAD BOLT WASHER 8 5 S WATER TEMP. SENSOR 1 6 S CAMSHAFT POSITION SENSOR 1 7 Q HEXAGON HEAD BOLT GUIDE - VALVE EXHAUST VALVE SEAT INSERT INTAKE VALVE SEAT INSERT CYLINDER HEAD GASKET FRONT TRUNNION 1 13 Q HEXAGON FLANGE BOLT BLOCK COVER CAMSHAFT OIL SEAL CYLINDER HEAD 1

11 7.CYLINDER HEAD No Part number Name Quantity CAMSHAFT BEARING CAP POSITION COVER 8 18 S WATER TEMP. SENSOR HANGER - REAR ENGINE BA HANGER - REAR ENGINE HEAD ASSY - CYLINDE PLUG - BOWL SHAPE PLUG STUD BUSH - WATER PROOF 1

12 8.COVER-VALVE CHAMBER No Part number Name Quantity OIL CAP 1 2 Q SCREW ENGINE TRIMING COVER ASSY COVER ASSY - ROCKER CYLINDER HEAD COVER GASKET 1 6 Q HEXAGON HEAD BOLT 5

13 9.OIL PAN No Part number Name Quantity OIL PAN ASSY 1 2 Q HEXAGON HEAD BOLT OIL PLUG WASHER DRAIN PLUG 1

14 10.VALVE MECHANISM No Part number Name Quantity TENSIONING PULLEY 1 2 Q HEXAGON HEAD BOLT 1 3 Q HEXAGON HEAD BOLT TIMING GEAR COVER 1 5 Q HEXAGON HEAD BOLT 2 6 Q HEXAGON HEAD BOLT 2 7 Q43140 SHIELD-SHAFT SPRING RING SADDLE FLIP WASHER DRIVE RING GEAR ( SUB ) - INTAKE CAMSHAFT GEAR (MAIN ) - INTAKE CAMSHAFT CAMSHAFT ASSY - INTAKE HEXAGON FLANGE BOLT TIMING BELT SPROCKET LOCK-CLUTCH HUB NUT 1 16 Q INNER HEXGON HEAD BOLT 4

15 10.VALVE MECHANISM No Part number Name Quantity COUPLING FLANGE EXHAUST CAMSHAFT GEAR CAMSHAFT ASSY - EXHAUST ADJUSTMENT WASHER VALVE LIFTER VALVE LOCK BLOCK EDDY SLEEVE BA UPPER VALVE SPRING SEAT VALVE SPRING VALVE SEAL LOWER VALVE SPRING SEAT EXHAUST VALVE TOOTHED TIMING BELT INLET VALVE PIN - GEAR PIN - STOPPER SEAT - VALVE SPRING UPPER 1

16 10.VALVE MECHANISM No Part number Name Quantity UPPER VALVE SPRING SEAT 1 34 Q673B155 CLAMP LOWER TIMING GEAR COVER BOLT 1

17 11.IGNITION DEVICE No Part number Name Quantity 1 S IGNITION COIL 3 2 Q SCREW AND WASHER UNIT 6 3 S IGNITION COIL BRACKET 1 4 S SPARK PLUG 3 5 Q HEXAGON HEAD BOLT 1 6 S HI.TENSION CORD NO S HI.TENSION CORD NO S HI.TENSION CORD NO S CLIP 0

18 12.PISTON AND CONNECTING ROD DEVICE No Part number Name Quantity DE RING ASSY - PISTON PISTON PIN PISTON CONNECTING ROD ASSY DF BEARING - CONNECTING ROD 6

19 13. OTHER ACCESSORY No Part number Name Quantity 1 S CA Engine Harness 1 2 S BA ECU 1 3 SV Shifter Bracket 1 4 S carbon can PCV 1 5 S BA Starter 1 6 S lower Steel cushion 1 7 S CA Single Exhaust Gasket 1 8 Q Hex socket head bolt M12* Q218B1245 Bolt 12* Q Bolt 12* Upper steel cushion 1 12 S locating dowel 2 13 Q Bolt 8* Q Bolt 8* S Electric odometer sensor assy 1

20 14. OTHER ACCESSORY No Part number Name Quantity 1 S BB Alternator 1 2 S BA Alternator bracket 1 3 S BA Rear bracket 1 4 S V-ribbed belt 1

21 2. TRANSSMISSION 1.CASE&ACCESSORY No Part number Name Quantity 1 QR CLUTCH CASE 1 2 4T08A TRANSMISSION CASE 1 3 5T SIDE COVER 1 4 5T DECLUTCH BEARING 1 5 5T A DECLUTCH FORK 1 6 5T CLUTCH FORK 2 SLEEVE 1 7 5T CLUTCH FORK SEAL 2 8 5T CLUTCH FORK 1 SLEEVE 1 9 QR DOUBLE-SCREW ROD AM8X40 BOLT AM T LOCATING PIN T OIL PLUG SCREW 1

22 1.CASE&ACCESSORY No Part number Name Quantity 13 5T SCREW PLUG WASHER T BACK-UP LIGHT SWITCH T A DOUBLE-SCREW ROD T BEARING STOP PLATE T OIL-STOP PLATE AM6X12 AM6 12/BOLT AM6X W6 6/WASHER T OIL GROOVE T A CLUTCH ROCKER AM8X35 AM8 35/BOLT AM8X M8 NUT M T SIDE COVER BOLT 8 25 QR DECLUTCH RELEASE SPRING 1

23 2.COUNTERSHAFT No Part number Name Quantity 1 4T08A COUNTERSHAFT 1 2 QR FIRST GEAR 1 3 4T08A SECOND GEAR 1 4 4T08A THIRD GEAR 1 5 4T08A FOURTH GEAR 1 6 5T FRONT OUTPUT SHAFT BEARING 1 7 5T NEEDLE BEARING.1ST GEAR&2ND GEAR 2 8 QR OUTER RING.SYNCHRONIZER.1ST GEAR&2ND GEAR 2 9 QR MID RING.SYNCHRONIZER.1ST GEAR&2ND GEAR 2 10 QR INNER RING.SYNCHRONIZER.1ST GEAR&2ND GEAR 2 11 QR SYNCHRONIZER.1ST GEAR&2ND GEAR 1

24 2.COUNTERSHAFT No Part number Name Quantity 12 QR SYNCHRONIZER SPRING.1ST GEAR&2ND GEAR 2 13 QR GEAR-HUB.SYNCHRONIZER.1ST GEAR&2ND GEAR 1 14 QR GEAR-SLEEVE.SYNCHRONIZER.1ST GEAR&2ND GEAR 1 15 QR GUIDE BLOCK.SYNCHRONIZER.1ST GEAR&2ND GEAR T RETAINER.SYNCHRONIZER.1ST GEAR&2ND GEAR T SPACER.3RD GEAR&4TH GEAR T OUTPUT SHAFT REAR BEARING QR ADJUSTING WASHER. OUTPUT SHAFT.REAR BEARING Demand 20 4T08A COUNTERSHAFT SLEEVE 1 21 MQC COUNTERSHAFT NUT T08A COUNTERSHAFT ASSY 1

25 3.INPUT SHAFT ASSY No Part number Name Quantity 1 4T08A INPUT SHAFT 1 2 5T INPUT SHAFT SEAL 1 3 4T BEARING 6204/YA/P T08A DRIVE GEAR ASSY.3RD GEAR 1 5 5T NEEDLE BEARING.3RD GEAR&4TH GEAR 2 6 QR SYNCHRONIZER RING.3RD GEAR&4TH GEAR&5TH GEAR 2 7 QR SYNCHRONIZER ASSY.3RD GEAR&4TH GEAR 1 8 QR GEAR-HUB.SYNCHRONIZER. 3RD GEAR&4TH GEAR 1 9 QR SYNCHRONIZER GEAR-SLEEVE. 3RD GEAR&4TH GEAR 1 10 QR SPRING.SYNCHRONIZER.3RD GEAR&4TH GEAR&5TH GEAR 1 11 QR SYNCHRONIZER GUIDE BLOCK. 3RD GEAR&4TH GEAR T SYNCHRONIZER RETAINER. 3RD GEAR&4TH GEAR 1

26 3.INPUT SHAFT ASSY No Part number Name Quantity 13 QR SYNCHRONIZER WAVEFORM WASHER RING T08A DRIVING GEAR.4TH GEAR T BACK BEARING/INPUT SHAFT 1 16 QR ADJUSTING WASHER. BACK BEARING/INPUT SHAFT Demand 17 4T08A INPUT SHAFT SLEEVE T08A INPUT SHAFT ASSY 1 19 QR SYNCHRONIZER.5TH GEAR NUT 1 20 QR IDLE GEAR T REVERSING IDLE GEAR RETAINER T A REVERSING IDLE GEAR SHAFT T A REVERSING IDLE GEAR BOLT T REVERSE-GREAR SHAFT WASHER 1

27 4.SHIFT FORK& SHIFT- FORK SHAFT No Part number Name Quantity 1 QR SHIFT FORK.1ST GEAR&2ND GEAR 1 2 5T A SHIFT FORK.3RD GEAR&4TH GEAR STELL BALL T A SHIFT FORK.5TH GEAR 1 5 5T A SHIFT FORK.3RD GEAR&4TH GEAR 1 6 4T08A A STOP BLOCK 1 7 QR PIN 4.5X QR SHIFT-FORK SHAFT.1ST GEAR&2ND GEAR 1 9 5T SHIFT SHAFT SPRING 3

28 4.SHIFT FORK& SHIFT- FORK SHAFT No Part number Name Quantity 10 QR SHIFT SHAFT.3RD GEAR&4TH GEAR 1 11 QR SHAFT. SHIFT FORK.5TH GEAR 1 12 QR SHAFT. SHIFT FORK.REVERSE GEAR T SHIFT-FORK SHAFT SCREW PLUG T SCREW PLUG.SHIFT-FORK SHAFT WASHER 3 15 QR SHIFT-FORK PIN.REVERSE GEAR T SHIFT BLOCK SPRING T A SHIFT ARM W8 WASHER T A SHIFT ARM BOLT 2

29 5.SHIFT CONTROL MACHANISM No Part number Name Quantity 1 5T A SHIFT-SELECT SHAFT ASSY 1 2 5T A SHIFT-SELECTING SHAFT 1 3 QR STOP PLATE.SHIFT INTERLOCK SNAP RING 3 4 5T RELEASE-SPRING SEAT.1ST GEAR&2ND GEAR 1 5 5T RELEASE-SPRING.1ST GEAR&2ND GEAR 1 6 5T STOP PLATE SPRING 2 7 5T A SHIFT INTERLOCK STOP PLATE 1 8 5T A SHIFT-SELECT ARM. 1 9 QR SPRING PIN 3.5X T PIN.SHIFT-SELECT ARM T A RELEASE-SPRING.5TH GEAR&REVERSE GEAR T RELEASE-SPRING SEAT.5TH GEAR&REVERSE GEAR P3X22 PIN 3X T A SEAT.REVERSE GEAR SPRING 1

30 5.SHIFT CONTROL MACHANISM No Part number Name Quantity 15 5T A LIMITING SPRING.REVERSE GEAR 1 16 QR A LIMITING CAM.REVERSE GEAR PIN 5X QR GUIDE CASE ASSY. SHIFT-SELECT SHAFT 1 19 QR GUIDE CASE. SHIFT-SELECT SHAFT T RELEASE SPRING.5TH@REVERSE STOP PLATE AM6X12 BOLT AM6X QR SHIFT-SELECT SHAFT OIL SEAL T SHIFT-SELECT SHAFT ANTI-DUST COVER T LIMITING BOLT.REVERSE GEAR 1 25 QR LIMITING BOLT.REVERSE GEAR WASHER P6X12 PIN B 6X AM8X25 BOLT AM 8X T A LIMITING BOLT.SHIFT 1

31 5.SHIFT CONTROL MACHANISM No Part number Name Quantity 29 QR STOP SCREW.REVERSE GEAR WASHER AM8X80 BOLT AM 8X T SHIFT PUSHING BLOCK T ANTI-DUST COVER.SHIFT-SELECT SHAFT M8 NUT M SW8 Spring washer T SHIFT ARM BIG WASHER T SHIFT ARM SMALL WASHER 1 37 SV SHIFT ARM.COMP 1 38 SV Copper bush T ANTI-DUST WASHER.SHIFT ARM T SHIFT ARM SUPPORT 1 41 SV SHIFT ARM COMP P5X28 PIN 5X SV Shifter bracket 1 44 QR LIFTING HOOK 1

32 6.DRIVEN GEAR ASSY.SPEED REDUCER No Part number Name Quantity 1 4T08A DRIVEN GEAR ASSY.SPEED REDUCER 1 2 5T DIFFERENTIAL FRONT BEARING 1 3 QR ODOMETER DRIVING GEAR 1 4 4T08A OUTPUT SHAFT FRONT BEARING 1 5 4T08A OUTPUT SHAFT 1 6 4T08A CONNECTING DISC 1 7 4T08A SPEED REDUCER DRIVEN GEAR 1 8 4T08A OUTPUT SHAFT REAR BEARING 1 9 5T DIFFERENTIAL REAR BEARING T FLANGE BOLT 8 11 MQC RETAINER RING T DIFFERENTIAL RIGHT SEAL T DIFFERENTIAL LEFT SEAL 1 14 QR DIFFERENTIAL RIGHT SEAL ADJUSTING WASHER Demand

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63 Wearing parts 1.Body Num English name 件号 数量 1 rubber washer Φ6 JD radial bearing D bushing D rod end bearing,control arm D spacer sleeve,control arm D interner circlip φ55 (model B) Cφ shocker spacer sleeve D hub screw M10*1.25 D wheel nut M10*1.25 D ball bearing 25*52*15 D ball bearing 30*62*16 D oil seal 30*52*8 D oil seal 40x62x7 D bearing(30*50*32) D rear shaft slotted nut M22*1.5 D internal circlip Φ42 (model B) Cφ engine rubber bumper D flange gasket S CA 1 19 rod end bearingposa12lh D rod end bearingposa12 D spacer sleeve D electric cable MV spotlight bulb D headlight bulb D turning light bulb D compound tail light bulb D stoplight bulb D flasher apparatus D ignition switch assembly N throttle cable MV brake calliper SV clutch cable MV air cleaner N brake pad SV brake Disc D fuel pump assy D inner boot seal N SMALL band N outer boot seal N big band N drive shaft, right N drive shaft, left MV four switch assy D FUSE2 E FUSE3 E

64 46 FUSE4 E FUSE5 E FUSE6 E FUSE7 E FUSE8 E FUSE9 E FUSE10 E Engine 1 cylinder head cover gasket cylinder head gasket cylinder head bolt camshaft oil seal block cover the first Piston ring the second Piston ring oil control steel-ring bearing-connecting rod cranksaft upper bearing cranksaft lower bearing cranksaft front oil seal stopper plate rear oil seal pulley bolt intake camshaft assy exhaust camshaft assy inlet valve exhaust valve adjustment washer lifter valve valve seal tension pulley assy timing gear cover assy toothed timing belt intake manifold gasket hexagon nut Q stud Q F stud Q F hexagon head bolt Q oil plug washer bolt Q hexagon flange bolt Q oil pump gasket oil pump seal strip crankcase ventilation pipe(1) crankcase ventilation pipe(3) clamp Q673B155 2

65 40 seat-thermostat thermostat water pump set seal strip ring "o" water pump washer crankshaft position sensor S BA 1 47 intake temperature and pressure sensor S BA 1 48 hexagon head bolt Q ignition coil assy S BA 1 50 hexagon head bolt Q cord NO.1, Hi.tension S cord NO.2, Hi.tension S cord NO.3, Hi.tension S spark plug S coolant temperature sensor S EA 1 56 stud Q F stud Starter S B electronic speedometer sensor S Alternator S B oil filter steel cable baffle ring clutch pressure plate S clutch disc S Transmission 1 DOUBLE-SCREW ROD 5T A 1 2 shift turning rod assy 5T A 1 3 SHIFT-SELECT SHAFT ASSY 5T A 1 4 SHIFT-SELECTING SHAFT 5T A 1 5 SNAP RING.STOP PLATE.SHIFT INTERLOCK QR RELEASE-SPRING SEAT.1ST GEAR&2ND GEAR 5T RELEASE-SPRING.1ST GEAR&2ND GEAR 5T SPRING-STOP PLATE 5T STOP PLATE.SHIFT INTERLOCK 5T A 2 10 SHIFT-SELECT ARM 5T A 1 11 PIN.SHIFT-SELECT ARM 5T SPRING PIN 3.5X28 QR RELEASE-SPRING.5TH GEAR&REVERSE GEAR 5T A 1 14 RELEASE-SPRINGSEAT.5TH GEAR&REVERSE GEAR 5T SPRING SEAT.REVERSE GEAR 5T A 1 16 LIMITING SPRING.REVERSE GEAR 5T A 1 17 LIMITING CAM.REVERSE GEAR QR A 1 18 FRONT BEARING.OUTPUT SHAFT 5T REAR BEARING.OUTPUT SHAFT 5T

66 20 FRONT DIFFERENTIAL BEARING 5T ODOMETER DRIVING GEAR QR REAR BEARING.DIFFERENTIAL 5T LOCATING PIN 5T INPUT SHAFT SEAL 5T RIGHT DIFFERENTIAL SEAL 5T CLUTCH FORK SEAL 5T LEFT DIFFERENTIAL SEAL 5T BEARING 6204/YA/P63 4T DECLUTCH BEARING 5T BACK-UP LIGHT SWITCH 5T Standard part 1 self-locking nut M M self-locking nut M M nut M10* M10* nut M10* M10* cotter pin 3.2*30 91-CP3.2* cotter pin 4* CP 4* Bolt M15*1.5* M15*1.5* Bolt M15*1.5* M15*1.5* Bolt M15*1.5* M15*1.5* Bolt M15*1.5* M15*1.5* Nut M15* M15* Bolt M16*2* M16*2* Bolt M16*2* M16*2* Bolt M16*2* M16*2* Nut M16* M16* bolt-washer M10*1.5* M10*1.5* spring washer SW10 10

67 PREPARATION ATTACH INSTRUCTION 1.Remove packing

68 2.Install the front suspension arm

69 3.Attach front shock absorber N front shocker absorber M15*1.5*190 M15*1.5*190 bolt 2 D shocker spacer sleeve M15*1.5 M15*1.5 nut 2 No. Description Q'ty

70 4.Attach the rod end and front wheel Attach tie rod end and front wheel forward steering cross rod 2 left wheel axle,front 4 S wheel nut M12* D H wheel(25*8-12),fl 1 2 D rod end bearing,posa12lh 1 1 D H wheel(25*8-12),fr 1 No. Description Q'ty 1. Install the shaft of outer tie rod end-2 to left wheel axle,front. 2. Install bolt,spacer sleeve,then tighen nut. Note: don't adjust outer tie rod end as wheel alignment is done before packing. 3. Attach the wheel(25*8-12),fl-3 on the hub, tighten the nuts. 4. Attach the wheel(25*8-12),fr-1 as described above. 5

71 5.Attach tie rod and front wheel

72 6.Attach the rear suspension arm M16*2 M16*2 nut 4 6 D spacer sleeve 4 5 D powdered spacer sleeve D M16*2*125 grease seal,? 46 M16*2*125 bolt N A left rear suspension arm 1 1 N A right rear suspension arm 1 No. Description Q'ty

73 7.Attach driver shaft

74 7.Attach driver shaft

75 8.Attach rear shock absorber 4 N rear shock absorber M15*1.5 M15*1.5 nut 2 1 D shocker spacer sleeve 5782-M15*1.5*80*30 M15*1.5*80*30bolt No. Description Q'ty

76 9.Attach rear wheel Attach rear wheel 1 forward S D H D H No. wheel nut M12*1.5 wheel(25*11-12),br wheel(25*11-12),bl Description Q'ty 1. Attach wheel (25X11-12),BR-2 on the hub. tighten the nuts Attach the left side as above. 11

77 10.Attach rear bumper bar M10*1.75 Nut M10* D fuel tank strap M12*30 M12*30 socket head screw 4 1 rear bumper bar 1 MV No. Description Q'ty

78 11.Attach of spotlight and aluminum roof rack 8 MV aluminium roof rack M10*1.25*30 bolt-washer M10*1.25* M10*1.25 self-locking nut M10* D spacer 5 4 D steel ring M10*1.25 self-locking nut M10* M10*1.25*20 bolt-washer M10*1.25* MV spotlight mount 1 No. Description Q'ty

79 12.Check vehicle