FORCE FLEX FEEDER Parts Manual FF-_PARTSBOOK-05090
" FORCE FLEX FEEDER
TABLE OF CONTENTS FORCE FLEX FEEDER ASSEMBLY (FIG. )... FORCE FLEX FEEDER ASSEMBLY (FIG. )... TRANSPORT BELT CARRIAGE (FIG. ).. WIDE BELT TRACK (FIG. ).0 NARROW BELT TRACK (FIG. 5). ELEVATOR SHAFT (FIG. ).. CAM AND DRIVE SHAFTS (FIG. ). ADJUSTABLE CROSSBAR (FIG. ).. SEPERATOR (FIG. 9)..0 SIDE GUIDES (FIG. 0)... NARROW SIDE GUIDES (FIG. )... SIDE FRAMES (FIG. ).. BOTTOM PLATE & MOTOR (FIG. ).. TOP COVER (FIG. )..0 CARRIAGE TENSIONER & IDLER (FIG. 5) MISC. ELECTRICAL (REFERENCE WIRING DIAGRAMS)..
FORCE FLEX FEEDER ASSEMBLY (Fig. ) (00-05) ITEM PART NO. QTY. DESCRIPTION SEE FIG. ASSY, TRANSPORT BELT CARRIAGE (000-) SEE FIG. ASSY, BELT TRACK, WIDE (000-) SEE FIG. 5 ASSY, BELT TRACK, NARRAW (000-5) SEE FIG. ASSEMBLY, ELEVATOR (000-) 5 SEE FIG. ASSEMBLY, DRIVE SHAFT (000-0) SEE FIG. ASSEMBLY, CAM SHAFT (000-) SEE FIG. ASSY, RH SIDEFRAME (000-0) SEE FIG. ASSY, LH SIDEFRAME (000-0) 9 SEE FIG. ASSY, BOTTOM PLATE (000-) 0 SEE FIG. ASSY, TOP COVER (000-5) SEE FIG. ASSY, DRIVR MOTOR (000-) SEE FIG. 5 ASSY, IDLER, CARRIAGE (000-) SEE FIG. 5 ASSY, TENSIONER, CARRIAGE (000-) 00-0 STANDOFF, DC MOTOR 5 99000-09 BELT, TIMING, 00XL0 99000-0 BELT, TIMING, DBL SIDE, 0XL05 99000-05 BELT, TIMNG, 0XL0 - SCREW, SKT HEAD, /-0 X -/ 9 - SCREW, SKT HEAD, #0- X / 0 - SCREW, SKT HEAD, 5/- X / - SCREW, BUTTON HEAD, #0- X / - SCREW, BUTTON HEAD, /-0 X /
5 0 5 9 9 0 9 5
FORCE FLEX FEEDER ASSEMBLY (Fig. ) (00-05) ITEM PART NO. QTY. DESCRIPTION SEE FIG. 0 ASSY, SIDE GUIDE, LH (000-) SEE FIG. 0 ASSY, SIDE GUIDE, RH (000-) SEE FIG. ASSY, ADJUSTABLE CROSSBAR (000-5) SEE FIG. 9 ASST, SEPERATOR (000-9) 5 SEE FIG. ASSY, SIDE GUIDE, LH NARROW (000-5) SEE FIG. ASSY, SIDE GUIDE, RH NARROW (000-5)
5
FORCE FLEX FEEDER (Fig. ) TRANSPORT BELT CARRIAGE ASSEMBLY (000-) ITEM PART NO. QTY. DESCRIPTION 000-00 ROLLER, NIP, / 000- SHAFT, BELT TRACK SUPPORT 00-05 PLATE, CARRIAGE, SIDE 000- BLOCK, ADJ BEARING 5 000-0 SHAFT, FRONT IDLER 00-00 CAM, BELT TENSIONER 9900-09 BEARING, / X -/, SEALED W/ LOCKING COLLAR 000- SHAFT, HEX DRIVE 9 000- SHAFT, NIP SUPPORT 0 000- PULLEY, TIMING, XL05 W/ RECESS 9900-05 PULLEY, TIMING, 0XL0, / BORE W/ KEYWAY 99000-00 BELT, TIMING, 0XL0 990-00 SHOULDER BOLT, / X / 990-00 KEY, WOODRUFF, / X / 5 - SCREW, SKT HEAD, #0- X / - SET SCREW, FLAT, #0- X / - SET SCREW, CUP, #0- X /
9 9 0 5 5 5
FORCE FLEX FEEDER (Fig. ) WIDE BELT TRACK ASSEMBLY (000-) ITEM PART NO. QTY. DESCRIPTION 0000-0 FRAME, BELT TRACK 000-0 PULLEY, BELT TRACK DRIVE 000- PULLEY, BELT TRACK IDLER 000- PULLEY, BELT IDLER SUPPORT 5 000- PULLEY, BELT TRACK SUPPORT 9900-0 WASHER, NLYON, 5/ X / 9900-0 WASHER, NYLON, / X / 9900-0 WASHER, NYLON, / X / 9 00-0 BELT, FEEDER TRANSPORT, XL 0 000-0 SHAFT, IDLER SUPPORT 00-055 PLATE, SPRING, LOCATING 9900-00 BEARING, SEALED, / X 5/ - # SHEET METAL SCREW, SELF TAPPING - SCREW, SKT HEAD, #- X / 0
0 5 9
FORCE FLEX FEEDER (Fig. 5) NARROW BELT TRACK ASSEMBLY (000-5) ITEM PART NO. QTY. DESCRIPTION 0000-00 FRAME, BELT TRACK, NARROW 000- SHAFT, IDLER SUPPORT, NARROW 000-9 PULLEY, BELT TRACK DRIVE, NARROW 000-0 PULLEY, BELT TRACK IDLER, NARROW 5 000- PULLEY, BELT TRACK SUPPORT, NARROW 000- PULLEY, BELT IDLER SUPPORT, NARROW 00-055 PLATE, SPRING LOCATING 00-0 BELT, FEEDER TRANSPORT, XL, / WIDE 9 9900-00 BEARING, SEALED, / X 5/ 0 9900-0 WASHER, NYLON, / X / 9900-0 WASHER, NYLON, 5/ X / 9900-0 WASHER, NYLON, / X / - SCREW, SKT HEAD, #- X / - # SHEET METAL SCREW, SELF TAPPING
0 9 5 0
FORCE FLEX FEEDER (Fig. ) ELEVATOR ASSEMBLY (000-) ITEM PART NO. QTY. DESCRIPTION 00-0 PLATE, ELEVATOR SIDE 000- SHAFT, FEEDER DRIVE 000-0 SHAFT, ELEVATOR ADJ. 000-9 SHAFT, ELEVATOR IDLER 5 00-0 BELT, ELEVATOR, 0XL,.5 WIDE 000- PULLEY, TIMING, XL5, / BORE 000-5 PULLEY, ELEVATOR IDLER 000- PULLEY, DRIVE, XL05 W/ RECESS 9 9900-09 BEARING, / X -/, SEALED W/ LOCKING COLLAR 0 9900-0 WASHER, NYLON, / X / 9900-0 WASHER, NYLON, / X / 9900-0 BEARING, / X / 9900-0 HANDLE, ADJ, #0- X. 990-00 SNAP RING, / 5 000- BLOCK, ELEVATOR BEARING - SCREW, SKT HEAD, /-0 X / - SCREW, SHEET METAL, #- X / - SET SCREW, CUP, #0- X /
5 0 5 9 5 9 5
FORCE FLEX FEEDER (Fig. ) CAM AND DRIVE SHAFT ASSEMBLIES ITEM PART NO. QTY. DESCRIPTION 000- ASSEMBLY, CAM SHAFT 000- SHAFT, FEEDER DRIVE 000-0 CAM, VIBRATING TOP PLATE 9900-0 PULLEY, TIMING, XL0, / BORE - SET SCREW, CUP, #- X / 5 - SET SCREW, CUP, #- X / 990-00 KEY, SQUARE, / X / 000-0 ASSEMBLY, DRIVE SHAFT 000- SHAFT, FEEDER DRIVE 9900-005 PULLEY, TIMING, XL0, / BORE 9 9900- PULLEY, TIMING, XL05, / BORE W/ / KEYWAY 0 990-00 KEY, WOODRUFF, / X / - SET SCREW, CUP, #0- X / - SET SCREW, CUP, #0- X /
5 ASSY# 000-0 9 ASSY# 000-0
FORCE FLEX FEEDER (Fig. ) ADJUSTABLE CROSSBAR ASSEMBLY (000-5) ITEM PART NO. QTY. DESCRIPTION 0009-0 BRACKET, ADJ CROSSBAR, RH 000-05 CROSSBAR, ADJUSTABLE 000- SHAFT, ADJ CROSSBAR GUIDE 000-5 SHAFT, THREADED, CROSSBAR ADJUSTING 5 000- BLOCK, ADJUSTMENT NUT RETAINER 9900-00 HANDWHEEL,.5 O.D, / BORE W/ HANDLE 9900-0 KNOB, O.D, / B ALUM 0009-0 BRACKET, ADJ. CROSSBAR, LH 9 99000-9 BELT, TIMING, 5MXL05 0 009-0 NUT, CROSSBAR ADJUSTMENT 9900-00 BEARING, / X / SEALED W/ S.R. 000- SHAFT, STUB, ECCENTRIC IDLER 9900- PULLEY, TIMING, MXL05, / BORE 9900-00 BEARING, / X /, SEALED 5 9900-05 HANDLE, RACHET, #0- X.0 990-00 GRIP RING, / 990-009 SNAP RING, / EXTERNAL 990-0 COLLAR, ONE PIECE CLAMP, / BORE 9 9900-0 WASHER, NYLON, / X / 0 - SCREW, SKT HEAD, /-0 X -/ - SET SCREW, CUP, /- X / - SET SCREW, CUP, #- X / - SET SCREW, CUP, #0- X / - SCREW, SKT HEAD, #0- X / 5 - SCREW, SKT HEAD, #0- X /
9 9 5 5 0 0 5 9
FORCE FLEX FEEDER (Fig. 9) SEPERATOR ASSEMBLY (000-9) ITEM PART NO. QTY. DESCRIPTION 000-00 WHEEL, SEPERATOR, 00-00 BELT, SEPERATOR 000- SHAFT, SEPERATOR 000- BLOCK, SEPERATOR MTG. 5 000-5 BLOCK, SEPERATOR MTG, REAR 00-00 PLATE, SEPERATOR, LH SIDE 00-059 PLATE, SEPERATOR, RH SIDE 00-0 ASSEMBLY, MOTOR SEPERATOR W/ PLUG ( VAC) 9 9900-00 PULLEY, TIMNG, MXL05, / BORE 0 9900-00 PULLEY, TIMING, 00MXL05, / BORE 99000- BELT, TIMNG, MXL05 9900-00 PIN, DOWEL, 5/ X 000- STUD, SEPERATOR ADJUSTMENT 000-9 BLOCK, BALL RACK 5 000-0 BAR, BALL RACK MTG. 990-00 BALL, CHROME 9900-00 BEARING, / X /, SEALED W/ S.R. 990-009 SNAP RING, / EXTERNAL 9 9900-0 WASHER, NYLON, / X / 0 00-0 COVER, BALL RACK 000- BLOCK, SEPERATOR ADJ. 99005-05 SPRING, SEPERATOR 9900-00 HANDLE, RATCHET, #0- X 5/ 9900-00 KNOB, 5/- FEMALE 5 9900-05 WASHER, NYLON, 5/ X / 000- ASSY, KNOB, #0- X / - NUT, HEX, 5/- - SCREW, SKT HEAD, #- X / 9 - SCREW, SKT HEAD, #0- X / 0 - SET SCREW, #0- X / - SCREW, BUTTON HEAD, #0- X / - SCREW, SKT HEAD, #0- X / 0
5 9 9 0 0 5 9 0 5
FORCE FLEX FEEDER (Fig. 0) SIDE GUIDE ASSEMBLIES ITEM PART NO. QTY. DESCRIPTION 000- ASSEMBLY, SIDE GUIDE, LH 0005-9 SIDE GUIDE, LH 00-09 SPACER, SIDE GUIDE MTG. 9900-0 WASHER, NYLON,.0 X.5 X.00 99005-05 SPRING WASHER,.90 X.5 X.09 5 0009-09 BRACKET, SIDE GUIDE MTG, LH 9900-00 HANDLE, RATCHET, #0- X 5/ 0009-09 BRACKET, SWITCH MTG. 9000-09 SWITCH, CHERRY 9 - NUT, NYLOCK, #0-000- ASSEMBLY, SIDEE GUIDE, RH 0 0005- SIDE GUIDE, RH 0009-0 BRACKET, SIDE GUIDE MTG, RH 0009-09 BRACKET, SWITCH MTG. 9900-00 HANDLE, RATCHET, #0- X 5/ 9000-09 SWITCH, CHERRY 5 00-09 SPACER, SIDE GUIDE MTG. 9900-0 WASHER, NYLON,.0 X.5 X.00 99005-05 SPRING WASHER,.90 X.5 X.09 - - NUT, NYLOCK, #0-
5 ASSY# 000-9 0 ASSY# 000-5
FORCE FLEX FEEDER (Fig. ) NARROW SIDE GUIDE ASSEMBLIES ITEM PART NO. QTY. DESCRIPTION 000-5 ASSEMBLY, SIDE GUIDE, NARROW LH 0005- SIDE GUIDE, LH NARROW 0009-09 BRACKET, SIDE GUIDE MTG, LH 9900-00 HANDLE, RATCHET, #0- X 5/ 00-09 SPACER, SIDE GUIDE MTG. 5 9900-0 WASHER, NYLON,.0 X.5 X.00 99005-05 SPRING WASHER,.90 X.5 X.09 - - NUT, NYLOCK, #0-000-5 ASSEMBLY, SIDE GUIDE, NARROW RH 0005-0 SIDE GUIDE, RH 9 0009-0 BRACKET, SIDE GUIDE MTG, RH 0 9900-00 HANDLE, RATCHET, #0- X 5/ 00-09 SPACER, SIDE GUIDE MTG. 9900-0 WASHER, NYLON,.0 X.5 X.00 99005-05 SPRING WASHER,.90 X.5 X.09 - - NUT, NYLOCK, #0-
ASSY# 000-5 5 0 ASSY# 000-5 9 5
FORCE FLEX FEEDER (Fig. ) SIDE FRAME ASSEMBLIES ITEM PART NO. QTY. DESCRIPTION 000-0 ASSEMBLY, RH SIDEFRAME 0000-0 SIDEFRAME, RH 9900-09 BEARING, / X -/, SEALED W/ LOCKING COLLAR 990-00 SHIM, BEARING, / X -/ X.009 000-0 LATCH, CARRIAGE 5 990-00 SHOULDER BOLT, / X / 00-0 PLATE, WIRE CLAMP 0009-0 BRACKET, PLUG MTG, RH 00-05 BRACKET, SPEED POT MTG. 9 - SCREW, BUTTON HEAD, #- X / 0 - SCREW, FLAT HEAD, #- X / - SCREW, BUTTON HEAD, #- X / 000-0 ASSEMBLY, LH SIDEFRAME 0000-09 SIDEFRAME, LH 00-0 PLATE, ELECTRICAL CONNECTOR, LH 9900-09 BEARING, / X -/, SEALED W/ LOCKING COLLAR 5 990-00 SHIM, BEARING, / X -/ X.009 000-0 LATCH, CARRIAGE 00-0 PLATE, WIRE CLAMP 0009-0 BRACKET, PLUG MTG, LH 9 990-00 SHOULDER BOLT, / X / 0 - SCREW, BUTTON HEAD, #- X / - SCREW, BUTTON HEAD, #- X /
9 0 5 ASSY# 000-0 5 0 9 0 5 0 ASSY# 000-0
FORCE FLEX FEEDER (Fig. ) BOTTOM PLATE & MOTOR DRIVE ASSEMBLIES ITEM PART NO. QTY. DESCRIPTION 000- ASSEMBLY, MOTOR DRIVE 9900-050 MOTOR, / HP, 90VDC, 500 RPM 9900-0 PULLEY, TIMING, XL0, / BORE 9900-0 PULLEY, TIMING, 5XL0, / BORE - SET SCREW, #- X / FLAT 5 - SET SCREW, #- X / FLAT 000- ASSEMBLY, BOTTOM PLATE 000-0 BOTTOM PLATE 000-0 CROSSBAR, LOWER 9900-00 FOOT, SUCTION, #- 9 000- ASSEMBLY, FAN, 5 VAC, CFM 0 - SCREW, BUTTON HEAD, #0- X / - HEX NUT, #0-
5 ASSY# 000-9 0 ASSY# 000-9
FORCE FLEX FEEDER (Fig. ) TOP COVER ASSEMBLY (000-5) ITEM PART NO. QTY. DESCRIPTION 000-0 TOP COVER, IJ 000- ASSEMBLY, VIBRATOR TOP A 000-0 PLATE, REAR WEDGE MTG. B 000- BLOCK, SPRING MTG. C 000- BLOCK, REAR WEDGE PLATE GUIDE D 0009-00 BRACKET, VIBRATION DRIVE E 000-05 SHAFT, VIBRATING ROLLER MTG. F 9900-00 BEARING, SEALED, / X / G 9900-0 WASHER, NYLON, / X / H 990-00 SNAP RING, / J 9900-0 PIN, SPRING MTG, #0- X 5/ K 000- NUT, PAPER SLIDE L 000-00 WASHER, PAPER SLIDE M 9900-00 PIN ROLL, 5/ X 5/ N 000-9 KNOB, #0- X 5/ P - SCREW, SKT HEAD, #0- X / 000- ASSY, REAR WEDGES - SCREW, FLAT HEAD, #- X / 0
G F C H B J A N M L E P D P P K C
FORCE FLEX FEEDER (Fig. 5) CARRIAGE TENSIONER & IDLER ASSEMBLIES ITEM PART NO. QTY. DESCRIPTION 000- ASSEMBLY, CARRIAGE IDLER 000- SHAFT, FIXED STUB IDLER 000- PULLEY, IDLER, 0XL05 9900-00 BEARING, / X -/ SEALED 9900-0 WASHER, NYLON, / X / 5 990-00 SNAP RING, / 000- ASSEMBLY, CARRIAGE TENSIONER 00-0 SHAFT, ECCENTRIC IDLER, / 000- PULLEY, IDLER, 0XL05 9900-00 BEARING, / X / 9 9900-0 WASHER, NYLON, / X / 0 990-00 SNAP RING, /
5 ASSY# 000-9 0 ASSY# 000-
FORCE FLEX FEEDER (Reference wiring drawings) ELECTRICAL ASSEMBLY ITEM PART NO. QTY. DESCRIPTION REF 00-09 HOOD ASSEMBLY, J 900-00 INLET, POWER CORD 900-05 CIRCUIT BREAKER, 5 AMP 900-09 LINE FILTER, AMP 9000-0 SWITCH, ROCKER, SPST 5 9000-0 GROUND TERMINAL 900-09 DOUBLE LAYER TERMINAL BLOCK 9000-09 DOUBLE LAYER TERMINAL BLOCK 9000-0 COVER, DOUBLE LAYER TERMINAL 9 900-0 RELAY, SPDT, V AC/DC 0 900-0 RELAY, DPDT, 0A, V~ 9000-0 TWIN ILLUMINATED PUSHBUTTON (I/LED/O) 9000-0 CLIP, SWITCH, BLOCK 9000-0 N.O. CONTACT BLOCK 9000-0 N.C. CONTACT BLOCK 5 9000-00 LED BLOCK 90-009 LED, WHITE 9000-0 SWITCH, PUSH-PULL STOP W/STOP 9000-05 LABEL, ESTOP 9 9000-0 CLIP, SWITCH, ROUND 0 90-0 CONNECTOR, SOCKET, POSITION 90-005 BACKSHELL 90-0 SOCKET K OPTIONS 900-09 DOUBLE LAYER TERMINAL BLOCK (DRY CONTACT) 900-0 OPT RELAY, SPDT, V AC/DC (V TRIGGER INTERFACE) 900-05 OPT RELAY, SPDT, 0VAC (0V~ TRIGGER INTERFACE) 900-0 OPT OUTPUT MODULE,-VDC, -0VAC
FORCE FLEX FEEDER (Reference electrical drawings) CHASSIS ASSEMBLY ITEM PART NO. QTY. DESCRIPTION REF 00-090 CHASSIS ASSEMBLY, P 00-09 TOROID TRANSFORMER ASSY (Omit for 5V~) REF 00-09 DRIVE ASSEMBLY (STD) 9005-0 DC MOTOR CONTROL, KBWD- (STD) 900-00 RESISTOR, HP, 0.Ω -OPT 00-09 DRIVE ASSEMBLY (FOLLOW) 9005-0 DC MOTOR CONTROL, KBWS-D REF 00-0 SPEED POT ASSEMBLY (STD) 900-00 POTENTIOMETER, 5KΩ 5 00-05 FF SPEED POT PLATE (RED) 900-00 DIAL FACE 900-05 LOCK, POTENTIOMETER 900-0 KNOB 9 90-9 FASTON CONNECTOR, 0.5 FEMALE REF 00-09 MOTOR ASSEMBLY (STD) & (FOLLOW) 0 9900-050 MOTOR,500 RPM, 0.5HP REF 00-09 V TRANSFORMER 900-0 TRANSFORMER, 0/5:/, 5VA 90- FASTON CONNECTOR, 0. FEMALE REF 00-099 TERMINAL BLOCK ASSEMBLY 900-0 TERMINAL BLOCK, GROUND, SCREW 900-0 5 TERMINAL BLOCK, SINGLE, POP-OFF FUSE 5 900-0 TERMINAL BLOCK COVER, SINGLE POP-OFF FUSE 900-0 TERMINAL BLOCK, DUAL, POP-OFF FUSE 900-0 TERMINAL BLOCK COVER, DUAL POP-OFF FUSE 900-05 POP-OFF FUSE HOLDER 9 900-0 FUSE,.5 A (FEEDER MOTOR) 0 900-09 FUSE, 0.5 A (V TRANSFORMER) 900-0 FUSE, A (TOROID TRANSFORMER) 900-09 TERMINAL BLOCK, DUAL 900-0 TERMINAL BLOCK COVER, DUAL DIN RAIL, WD 5 900-0 FUSE JUMPERS 5
ITEM PART NO. QTY. DESCRIPTION REF 00-09 SEPARATOR Y ASSEMBLY 900-09 CAPACITOR, 5.5 µf, 50V (0 HERTZ) 900-0 OPT CAPACITOR,.5 µf, 50V (50 HERTZ0 90-0 CONNECTOR, SOCKET, FLANGED 90-0 SOCKET 90-05 BACKSHELL REF 00-09 PRODUCT LEVEL ASSEMBLY 9000-09 SWITCH,LIMIT, CHERRY 90-5 MALE CONNECTOR, PIN 90- PIN, MALE 90-0 CONNECTOR, FLANGED, SOCKET, FEMALE 90-5 SOCKET 90- CONNECTOR (P) 90-05 PIN 90- CONNECTOR (J) 90-0 SOCKET 900-9 COILED CABLE, /