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www.erni.com www.erni.cn Sec12 Catalog E 074473 Catalog 12/08 EA ib001 Edition 05/13 7 www.erni.com Edition 4
Table of Contents General and Features...2 Electrical and Mechanical Characteristics...3 Ordering Information...5 Male Connectors Vertical Male - SMT.... 6 Vertical Male - DIP... 7 Right Angle Male - SMT...8 Right Angle Male - DIP...9 Female Cable Assembly Order Form...10 Female Cable Assembly...11 Part Number Index...12 Catalog EA ib001 05/13 Edition 4 www.erni.com www.erni.cn 1
General and Features The ibridge product family is a comprehensive interconnect solution that is designed for board-to-cable connections in all applications. It is especially suitable for use in highly demanding systems that require reliability and robust connections. It is well suited for automotive, LED, telecommunications and data-transmission devices. The single row ibridge connectors could be used in a wide application temperature range (-55 C to +125 C). Engineer can select between two termination options depending on the application: SMT for maximum PCB real estate usage or DIP solder for extra mechanical strain relief. To take advantage of maximum PCB real estate usage while not compromising on the PCB retention force, the SMT version features solder brackets on both sides. In addition, SMT termination coplanarity is 100% guaranteed, less than 0.10 mm on all contacts. The ibridge connectors are engineered for every application concern, including severe vibration. The ibridge connectors have natural insulator housings to minimize light energy absorption. The male connectors are delivered in tube packaging. Tape and reel packaging with pick and place cap for fully automatic SMT assembly is also available. Features Number of positions: 2, 3, 4, 5, 6, 8 Current carrying capacity: up to 5 A per contact Crimp contact accepts stranded wires of AWG 22, AWG 24 For rugged applications Blanked contacts to ensure robustness and coplanarity Polarized contacts and housing for fool-proof mating Latches on both sides of female connectors to provide positive locking and audible feedback Solder brackets for higher PCB retention force High temperature and Halogen-free insulator material (UL94 V-0) Dual Latches Provide audible feedback and reliable locking Rectangle Contact and Housing Cavity Ensure fool-proof assembly Solder Brackets for SMT Ensure high PCB retention force Blanked Terminals Ensure robustness and precise coplanarity Locking Tang Provides secure retention between contact and housing Reverse Bellow Design Eliminates contact stubbing during mating 2 Catalog EA ib001 05/13 Edition 4 www.erni.com www.erni.cn
Electrical and Mechanical Characteristics Standard Male Connectors Female Connectors Number of Pins 2, 3, 4, 5, 6, 8 2, 3, 4, 5, 6, 8 Technical Data Climate Category DIN EN 60068-1 Test b -55/125/56-55/125/56 Temperature Range -55/125 C -55/125 C Current Rating per Contact IEC 60512 Test 5b 5.0 A @ 20 C 5.0 A @ 20 C Air and Creepage Distance Contact - Contact 1.6 mm Contact - Contact 1.5 mm Operating Voltage IEC 60664 The permissible operating voltages depend on the customer application and on the applicable or specified safety requirements. Insulation coordination according to IEC 60664-1 has to be regarded for the complete electrical device. Therefore, the maximum creepage and clearance distances of the mated connectors are specified for consideration as a part of the whole current path Dielectric Strength IEC 60512 Test 4a Contact Resistance IEC 60512 Test 2a Insulation Resistance IEC 60512 Test 3a Vibration, Sine IEC 60512 Test 6d Contact Disturbance (During Vibration Test) IEC 60512 Test 2e Shock, Halfsine IEC 60512 Test 6c Contact Disturbance (During Vibration Test) Mechanical Operation (Mating Cycle) IEC 60512 Test 2e IEC 60512 Test 9a Insertion and Withdrawal Force IEC 60512 Test 13b Gauge Retention Force IEC 60512 Test 16e Process Conditions Contact - Contact 500 V rms < 20 mω < 20 mω > 1000 MΩ > 1000 MΩ 10 2000 Hz 20 g < 1 µs < 1 µs 50 g 11 ms Contact - Contact 500 V rms 10 2000 Hz 20 g 50 g 11 ms < 1 µs < 1 µs > 100 Mating Cycles for Au > 30 Mating Cycles for Sn 2 N max. 2 N max. - 0.15 N min. > 100 Mating Cycles for Au > 30 Mating Cycles for Sn Solder Temperature (max.) IEC 68-2-20 Hand Soldering Temperature (max.) Dip Soldering Temperature (max.) Reflow Soldering Temperature (max.) Processing Temperature (Crimp Connection) JEDEC J-STD-020C 3.5 s at 350 C 3.5 s at 350 C 10 s at 260 C 10 s at 260 C 20-40 s at 260 C 20-40 s at 260 C 0/55 C 0/55 C Coplanarity < 0.1 mm < 0.1 mm Catalog EA ib001 05/13 Edition 4 www.erni.com www.erni.cn 3
Electrical and Mechanical Characteristics Standard Male Connectors Female Connectors Number of Pins 2, 3, 4, 5, 6, 8 2, 3, 4, 5, 6, 8 Housing Materials Plastic Material LCP Natural PA 6T Natural UL Flame Rating UL 94 V-0 UL 94 V-0 UL File E41797 E52579 Contact Materials Base Material Cu Alloy Cu Alloy Mating Area Au or Sn Plating over Au or Sn Plating over Ni Underplating Ni Underplating Termination Area Sn Plating over Ni Underplating Sn Plating over Ni Underplating PCB Clip and SMT Bracket Materials Base Material Cu Alloy Cu Alloy Plating Sn over Ni Sn over Ni Standard Standard Cable (AWG 22) Standard Cable (AWG 24) Number of Pins 2, 3, 4, 5, 6, 8 2, 3, 4, 5, 6, 8 Cable Assembly Cross Section AWG 22 / 17 x 0.16 mm AWG 24 / 11 x 0.16 mm Conductor Cu wire tin-plated Cu wire tin-plated Conductor Diameter 0.76 mm 0.61 mm Marking Magenta Magenta Insulation PVC PVC Insulation Thickness (Nominal) 0.43 mm 0.43 mm Outer Diameter 1.58 mm 1.43 mm Technical Data Temperature Range 105 C max. 105 C max. Voltage Rating 300 V max. 300 V max. Dielectric Strength 1500 V rms 1500 V rms UL Flammability UL 94 VW-1 UL 94 VW-1 4 Catalog EA ib001 05/13 Edition 4 www.erni.com www.erni.cn
Ordering Information No. of Positions Standard: 02, 03, 04, 05, 06, 08 (00: for Female Crimp Contact) Configuration / Termination Standard: Right Angle Male - SMT Right Angle Male - DIP Vertical Male - SMT Vertical Male - DIP Vertical Female Cable Assembly - Crimp Plating / Performance Standard: Tin (min. 30 mating cycles) No Plating (for Female Housing only) Non-standard: Gold (min. 100 mating cycles) Packaging Standard: Non-standard: Tube (for all Male - SMT & DIP) Tape and Reel (for Right Angle Male - SMT) Tape and Reel with Film (for Vertical Male - SMT) Box (for Female Cable Assembly) Tube with Film (for Vertical Male - SMT & DIP) Catalog EA ib001 05/13 Edition 4 www.erni.com www.erni.cn 5
Vertical Male - SMT Dimensional Drawings All dimensions in mm. Ordering Information No. of Positions Mating Cycles Packaging Part Number System 2 30 min. Tube 109907 Tape and Reel with Film 109901 3 30 min. Tube 109908 Tape and Reel with Film 109902 4 30 min. Tube 109909 Tape and Reel with Film 109903 5 30 min. Tube 109910 Tape and Reel with Film 109904 6 30 min. Tube 109911 Tape and Reel with Film 109905 8 30 min. Tube 109912 Tape and Reel with Film 109906 6 Catalog EA ib001 05/13 Edition 4 www.erni.com www.erni.cn
Vertical Male - DIP Dimensional Drawings All dimensions in mm. Ordering Information No. of Positions Mating Cycles Packaging Part Number System 2 30 min. Tube 109934 3 30 min. Tube 109935 4 30 min. Tube 109936 5 30 min. Tube 109937 6 30 min. Tube 109938 8 30 min. Tube 109939 Catalog EA ib001 05/13 Edition 4 www.erni.com www.erni.cn 7
Right Angle Male - SMT Dimensional Drawings All dimensions in mm. Ordering Information No. of Positions Mating Cycles Packaging Part Number System 2 30 min. Tube 109920 Tape and Reel 109914 3 30 min. Tube 109921 Tape and Reel 109915 4 30 min. Tube 109922 Tape and Reel 109916 5 30 min. Tube 109923 Tape and Reel 109917 6 30 min. Tube 109924 Tape and Reel 109918 8 30 min. Tube 109925 Tape and Reel 109919 8 Catalog EA ib001 05/13 Edition 4 www.erni.com www.erni.cn
Right Angle Male - DIP Dimensional Drawings All dimensions in mm. Ordering Information No. of Positions Mating Cycles Packaging Part Number System 2 30 min. Tube 109941 3 30 min. Tube 109942 4 30 min. Tube 109943 5 30 min. Tube 109944 6 30 min. Tube 109945 8 30 min. Tube 109946 Catalog EA ib001 05/13 Edition 4 www.erni.com www.erni.cn 9
Female Cable Assemblies Order Form (Please fill in the blank / choose your options ) Pin Count: Plating / Performance: Standard: 02, 03, 04, 05, 06, 08 Standard: Tin (min. 30 mating cycles) Non-standard: Au (min. 100 mating cycles) Cable Size: AWG 22 AWG 24 Cable Type: Cable Configuration: PVC (Standard) High Temperature & Halogen-Free (Upon Request) Single-Ended (Only One Side with Connector) Double-Ended (Both Sides with Connector) Cable Length: mm Connector (Left) PIN#1 facing reader Connector (Right) Requestor Name: Customer Name: Project Name: Quantity Required: Estimated EAU: Request Date: pcs pcs 10 Catalog EA ib001 05/13 Edition 4 www.erni.com www.erni.cn
Female Cable Assemblies Dimensional Drawings Female Cable Assemblies Length (mm) Connector (Left) PIN#1 facing reader Connector (Right) Ordering Information No. of Positions Cable Type Mating Cycles Cable Size Length (mm) Part Number 2 PVC 30 min. AWG 22 100 109948 200 109949 300 109950 AWG 24 100 109951 200 109952 300 109953 3 PVC 30 min. AWG 22 100 109954 200 109955 300 109956 AWG 24 100 109957 200 109958 300 109959 4 PVC 30 min. AWG 22 100 109960 200 109961 300 109962 AWG 24 100 109963 200 109964 300 109965 5 PVC 30 min. AWG 22 100 109966 200 109967 300 109968 AWG 24 100 109969 200 109970 300 109971 6 PVC 30 min. AWG 22 100 109972 200 109973 300 109974 AWG 24 100 109975 200 109976 300 109977 8 PVC 30 min. AWG 22 100 109978 200 109979 300 109980 AWG 24 100 109981 200 109982 300 109983 Catalog EA ib001 05/13 Edition 4 www.erni.com www.erni.cn 11
Part Number Index Part Number Page Part Number Page 109901...6 109902...6 109903...6 109904...6 109905...6 109906...6 109907...6 109908...6 109909...6 109910...6 109911...6 109912...6 109914...8 109915...8 109916...8 109917...8 109918...8 109919...8 109920...8 109921...8 109922...8 109923...8 109924...8 109925...8 109934...7 109935...7 109936...7 109937...7 109938...7 109939...7 109941...9 109942...9 109943...9 109944...9 109945...9 109946...9 109948...11 109949...11 109950...11 109951...11 109952...11 109953...11 109954...11 109955...11 109956...11 109957...11 109958...11 109959...11 109960...11 109961...11 109962...11 109963...11 109964...11 109965...11 109966...11 109967...11 109968...11 109969...11 109970...11 109971...11 109972...11 109973...11 109974...11 109975...11 109976...11 109977...11 109978...11 109979...11 109980...11 109981...11 109982...11 109983...11 12 Catalog EA ib001 05/13 Edition 4 www.erni.com www.erni.cn
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