CAT.BROCHURE.8/7 Grade for Sma Parts Machining Series New Grade for High Precision Machining
eatures & Benefits Superior Wear & Chipping Resistance New Muti-ayer Coating Exceent Surface inish! High Quaity Ground Insert Greaty Improved Ground Edge inish Smooth Anti-chipping ayer Exceent surface finish High Hardness / Heat Resistance Better wear resistance High Adhesion Technoogy New Carbide Substrate Superior peeing resistance Tough Carbide Substrate Rz =.0 μm Rz = 0.65 μm Controed micro-chipping & adhesion for improved surface finish! Competitor Competitor Rz =.0 μm Rz = 4. μm Rz = 4.3 μm Surface inish Worn Edge Pre Cut Edge Improved chipping resistance No Chipping! Chipped Coating Chipped Coating No Tearing! Good Surface Roughness Tearing Tearing Work Materia: 437 Stee OD inishing Insert: DCGT3.5RY Cutting Conditions: Vc= 60 SM f= 0.00 IPR ap= 0.004, Wet Appication Range Cutting Speed (SM) 80 New PVD Coating Absotech Bronze and specia substrate. High quaity cutting edge yieds exceent resistance against adhesion and micro-chipping, resuting in better surface finish. 650 500 330 65 High Precision inishing Cutting Conditions Recommended Cutting Conditions Materia Soft Stee Carbon Stee Stainess Stee Brass Cast Iron Exotic Materia 60-650.0008 -.006 60-650.0008 -.004 60-500.0008 -.004 30-980.00 -.008 60-650.0008 -.004 00-00.0008 -.004
Appication Exampes 4.0.006.004.00 Comp. 80 63 3.000 6.0008.0006 Work Materia: 304 Stainess Insert: DCGT3.5RY Cutting Conditions: Vc= 330 SM f= 0.00 IPR ap= 0.004, Wet 047 Stee Surface Roughness 00 Comp. (in.) Reief Wear (in.) 0..6 Reief Wear.008 Passes Passes 304 Stainess Stator Shaft Vave Body 650 Parts Comp. 330 No chip recutting Insert: VCGTRX- Cutting Conditions: Vc= 640 SM f= 0.0048 IPR ap= 0.007-0.0, Wet Chip recutting Insert: VCGT0RY- Cutting Conditions: Vc= 75 SM f= 0.00 IPR ap= 0.008, Wet Structura Structura Stee SteePipe Pipe 430 430Stainess StainessStee Stee Sensor SensorHousing Housing Parts Parts Insert: Insert:CCGT.50X- CCGT.50X- Cutting CuttingConditions: Conditions:VVcc==640 640SM SMf= f=0.006 0.006IPR IPR aapp==0.06, 0.06,Wet Wet Insert: Insert:DCGT3.5MEC- DCGT3.5MEC- Cutting ==60 CuttingConditions: Conditions:VV 60SM SMf=f=0.004 0.004IPR IPR cc aa ==0.008, 0.008,Wet Wet pp Chipbreaker Appication Range Neutra Chipbreakers /R.08.04 0 Depth (in.) Depth (in.) Handed Chipbreakers W RW.004 eed (IPR) New YS Chipbreaker - Improved chip contro and crater wear in soft materia machining - ess damage on cutting edge with. EM.06 EC 0.008 MESI.006 eed (IPR) - YS- YS mm mm.0 - Y - Y..5 mm.5 mm 5 5 ine cutting with improved chip contro Conve C 5 5
Avaiabiity CCGT 80 Diamond/ 7 Reief Ange DCGT Diamond/ 7 Reief Ange SCGT 90 Square/ 7 Reief Ange = USA Stocked item = Word Wide Warehouse Item CCGT.50MEC.50.094.0039.0 CCGT.5MEC.50.094.0078.0 CCGT.5MEC.50.094.056.0 CCGT3.5.00MEC.375.56.00.73 CCGT3.50MEC.375.56.0039.73 CCGT3.5MEC.375.56.0078.73 CCGT3.5MEC.375.56.056.73 CCGT3.50MESI.375.56.0039.73 CCGT3.5MESI.375.56.0078.73 CCGT3.5MESI.375.56.056.73 CCGT.5.00EM.50.094.00.0 CCGT3.5.00EM.375.56.00.73 CCGT.5MEM.50.094.0078.0 CCGT.5MEM.50.094.0078.0 CCGT3.50MEM.375.56.0039.73 CCGT3.5MEM.375.56.0078.73 CCGT03X003-YS.378.055.00.07 CCGT03X003R-YS.378.055.00.07 CCGT03X0-YS.378.055.0039.07 CCGT03X0R-YS.378.055.0039.07 CCGT03X0-YS.378.055.0078.07 CCGT03X0R-YS.378.055.0078.07 CCGT03X04-YS.378.055.056.07 CCGT03X04R-YS.378.055.056.07 CCGT04X003-YS.693.07.00.087 CCGT04X003R-YS.693.07.00.087 CCGT04X0-YS.693.07.0039.087 CCGT04X0R-YS.693.07.0039.087 CCGT04X0-YS.693.07.0078.087 CCGT04X0R-YS.693.07.0078.087 CCGT04X04-YS.693.07.056.087 CCGT04X04R-YS.693.07.056.087 CCGT03X0Y.378.055.0039.07 CCGT03X0RY.378.055.0039.07 CCGT03X0Y.378.055.0078.07 CCGT03X0RY.378.055.0078.07 CCGT03X04Y.378.055.056.07 CCGT03X04RY.378.055.056.07 CCGT04X0Y.693.07.0039.087 CCGT04X0RY.693.07.0039.087 CCGT04X0Y.693.07.0078.087 CCGT04X0RY.693.07.0078.087 CCGT04X04Y.693.07.056.087 CCGT04X04RY.693.07.056.087 CCGT.5.00X.50.094.00.0 CCGT.5.00RX.50.094.00.0 CCGT.50X.50.094.0039.0 CCGT.50RX.50.094.0039.0 CCGT.5X.50.094.0078.0 CCGT.5RX.50.094.0078.0 CCGT.5X.50.094.056.0 CCGT.5RX.50.094.056.0 CCGT3.5.00X.375.56.00.73 CCGT3.5.00RX.375.56.00.73 CCGT3.50X.375.56.0039.73 CCGT3.50RX.375.56.0039.73 CCGT3.5X.375.56.0078.73 CCGT3.5RX.375.56.0078.73 CCGT3.5X.375.56.056.73 CCGT3.5RX.375.56.056.73 CCGT3.5X.375.56.033.73 CCGT3.5RX.375.56.033.73 M = Negative nose radius toerance (-0.000 to -0.0004 ) DCGT.5.00MEC.50.094.00.0 DCGT.50MEC.50.094.0039.0 DCGT.5MEC.50.094.0078.0 DCGT.5MEC.50.094.056.0 DCGT3.5.00MEC.375.56.00.73 DCGT3.50MEC.375.56.0039.73 DCGT3.5MEC.375.56.0078.73 DCGT3.5MEC.375.56.056.73 DCGT.50MESI.50.094.0039.0 DCGT.5MESI.50.094.0078.0 DCGT.5MESI.50.094.056.0 DCGT3.50MESI.375.56.0039.73 DCGT3.5MESI.375.56.0078.73 DCGT3.5MESI.375.56.056.73 DCGT3.5MESI.375.56.033.73 DCGT.5.00EM.50.094.00.0 DCGT.50MEM.50.094.0039.0 DCGT.5MEM.50.094.0078.0 DCGT3.5.00EM.375.56.00.73 DCGT3.50MEM.375.56.0039.73 DCGT3.5MEM.375.56.0078.73 DCGT3.5MEM.375.56.056.73 DCGT3.5MEM.375.56.033.73 DCGT.5.00YS.50.094.00.0 DCGT.5.00RYS.50.094.00.0 DCGT.50YS.50.094.0039.0 DCGT.50RYS.50.094.0039.0 DCGT.5YS.50.094.0078.0 DCGT.5RYS.50.094.0078.0 DCGT.5YS.50.094.056.0 DCGT.5RYS.50.094.056.0 DCGT3.5.00YS.375.56.00.73 DCGT3.5.00RYS.375.56.00.73 DCGT3.50YS.375.56.0039.73 DCGT3.50RYS.375.56.0039.73 DCGT3.5YS.375.56.0078.73 DCGT3.5RYS.375.56.0078.73 DCGT3.5YS.375.56.056.73 DCGT3.5RYS.375.56.056.73 DCGT.5.00Y.50.094.00.0 DCGT.50Y.50.094.0039.0 DCGT.50RY.50.094.0039.0 DCGT.5Y.50.094.0078.0 DCGT.5RY.50.094.0078.0 DCGT.5Y.50.094.056.0 DCGT.5RY.50.094.056.0 DCGT3.5.00Y.375.56.00.73 DCGT3.5.00RY.375.56.00.73 DCGT3.50Y.375.56.0039.73 DCGT3.50RY.375.56.0039.73 DCGT3.5Y.375.56.0078.73 DCGT3.5RY.375.56.0078.73 DCGT3.5Y.375.56.056.73 DCGT3.5RY.375.56.056.73 DCGT.5.00X.50.094.00.0 DCGT.5.00RX.50.094.00.0 DCGT.50X.50.094.0039.0 DCGT.50RX.50.094.0039.0 DCGT.5X.50.094.0078.0 DCGT.5RX.50.094.0078.0 DCGT3.5.00X.375.56.00.73 DCGT3.5.00RX. 375.56.00.73 DCGT3.50X.375.56.0039.73 DCGT3.50RX.375.56.0039.73 DCGT3.5X. 375.56.0078.73 DCGT3.5RX. 375.56.0078.73 DCGT3.5X. 375.56.056.73 DCGT3.5RX.375.56.056.73 SCGT.5.50MEM.35.094.0039.34 SCGT.5.5MEM.35.094.0078.34 SCGT3.50MEM.375.56.0039.73 SCGT3.5MEM.375.56.0078.73 SCGT3.5X.375.56.0078.73 SCGT3.5RX.375.56.0078.73 SCGT3.5X.375.56.056.73 SCGT3.5RX.375.56.056.73 TBGT Triange/ 5 Reief Ange TBGT5.56.065.0078.090 TBGT5R.56.065.0078.090 TBGT5.56.065.056.090 TBGT5R.56.065.056.090 TBGT50Y.56.065.0039.090 TBGT50RY.56.065.0039.090 TBGT5Y.56.065.0078.090 TBGT5RY.56.065.0078.090 TBGT5Y.56.065.056.090 TBGT5RY.56.065.056.090 TBGT5X.56.065.0078.090 TBGT5RX.56.065.0078.090 TBGT5X.56.065.056.090 TBGT5RX.56.065.056.090 TCGT Triange/ 7 Reief Ange TCGT630MEM.875.094.0039.090 TCGT63MEM.875.094.0078.090 TCGT.8.50MEM.9.094.0039.098 TCGT.8.5MEM.9.094.0078.098 TCGT.50MEM.50.094.0039.0 TCGT.5MEM.50.094.0078.0 TCGT.5MESI.50.094.056.0 TCGT.8.50Y.9.094.0039.098 TCGT.8.50RY.9.094.0039.098 TCGT.8.5Y.9.094.0078.098 TCGT.8.5RY.9.094.0078.098 TCGT.50Y.50.094.0039.0 TCGT.50RY.50.094.0039.0 TCGT.5Y.50.094.0078.0 TCGT.5RY.50.094.0078.0 TCGT.8.50X.9.094.0039.098 TCGT.8.50RX.9.094.0039.098 TCGT.8.5X.9.094.0078.098 TCGT.8.5RX.9.094.0078.098 TCGT.50X.50.094.0039.0 TCGT.50RX.50.094.0039.0 TCGT.5X.50.094.0078.0 TCGT.5RX.50.094.0078.0 BTR for SBT Type Hoder (mm) R.5 3.5 5 Ø6.8 R.5 3.5 5 r BTR3505 6.8 3.5.05 BTR355 6.8 3.5.5 BTR5505 6.8 5.5.05 BTR555 6.8 5.5.5 BTR8005 6.8 8.0.05 BTR805 6.8 8.0.5 3 Ø6.8 3 5 60 See page 8 of 7-8 Genera for SBT hoders 5 60
Avaiabiity TPGT Triange/ Reief Ange = USA Stocked item = Word Wide Warehouse Item TPGTMEC.50.5.0078.30 TPGTMEC.50.5.056.30 TPGT63.875.094.0078.090 TPGT63R.875.094.0078.090 TPGT63.875.094.056.090 TPGT63R.875.094.056.090 TPGT.50.5.0078.30 TPGTR.50.5.0078.30 TPGT.50.5.056.30 TPGTR.50.5.056.30 TPGT.50.5.033.30 TPGTR.50.5.033.30 TPGT63.00Y.875.094.00.090 TPGT63.00RY.875.094.00.090 TPGT630Y.875.094.0039.090 TPGT630RY.875.094.0039.090 TPGT63Y.875.094.0078.090 TPGT63RY.875.094.0078.090 TPGT63Y.875.094.056.090 TPGT63RY. 875.094.056.090 TPGT.8.50Y.9.094.0039.0 TPGT.8.50RY.9.094.0039.0 TPGT.8.5Y.9.094.0078.0 TPGT.8.5RY.9.094.0078.0 TPGT.8.5Y.9.094.056.0 TPGT.8.5RY.9.094.056.0 TPGT.00Y.50.5.00.30 TPGT.00RY.50.5.00.30 TPGT0Y.50.5.0039.30 TPGT0RY.50.5.0039.30 TPGTY.50.5.0078.30 TPGTRY.50.5.0078.30 TPGTY.50.5.056.30 TPGTRY.50.5.056.30 TPGTY.50.5.033.30 TPGTRY.50.5.033.30 TPGT63X.875.094.0078.090 TPGT63RX.875.094.0078.090 TPGT63X.875.094.056.090 TPGT63RX.875.094.056.090 TPGTX.50.5.0078.30 TPGTRX.50.5.0078.30 TPGTX.50.5.056.30 TPGTRX.50.5.056.30 TPGTX.50.5.033.30 TPGTRX.50.5.033.30 M = Negative nose radius toerance (-0.000 to -0.0004 ) VBGT 35 Diamond/ 5 Reief Ange ød min. Bore Dia. 0 VBGT0MESI.50.5.0039.34 VBGTMESI.50.5.0078.34 VBGTMESI.50.5.056.34 VBGTMESI.50.5.033.34 VBGT330MESI.375.875.0039.73 VBGT33MESI.375.875.0078.73 VBGT33MESI.375.875.056.73 VBGT33MESI.375.875.033.73 VBGT.00YS.50.5.00.34 VBGT.00RYS.50.5.00.34 VBGT0YS.50.5.0039.34 VBGT0RYS.50.5.0039.34 VBGTYS.50.5.0078.34 VBGTRYS.50.5.0078.34 e 0 VBGTYS ø m Min. Bore Dia..50.5.056.34 VBGTRYS.50.5.056.34 VBGTYS.50.5.033.34 VBGTRYS.50.5.033.34 Cose VBGT0Y up of cutting edge.50.5.0039.34 VBGT0RY.50.5.0039.34 VBGTY.50.5.0078.34 VBGTRY.50.5.0078.34 VBGTY.50.5.056.34 VBGTRY.50.5.056.34 VBGT0X.50.5.0039.34 VBGT0RX.50.5.0039.34 VBGTX.50.5.0078.34 VBGTRX.50.5.0078.34 VBGTX.50.5.056.34 VBGTRX.50.5.056.34 VCGT 35 Diamond/ 7 Reief Ange VCGT0MEC.50.5.0039.34 VCGTMEC.50.5.0078.34 VCGTMEC.50.5.056.34 VCGT0MESI.50.5.0039.34 VCGTMESI.50.5.0078.34 VCGTMESI.50.5.056.34 VCGTMESI.50.5.033.34 VCGT330MESI.375.875.0039.73 VCGT33MESI.375.875.0078.73 VCGT33MESI.375.875.056.73 VCGT33MESI.375.875.033.73 VCGT0Y.50.5.0039.34 VCGT0RY.50.5.0039.34 VCGTY.50.5.0078.34 VCGTRY.50.5.0078.34 VCGTY.50.5.056.34 VCGTRY.50.5.056.34 VCGT0X.50.5.0039.34 VCGT0RX.50.5.0039.34 VCGTX.50.5.0078.34 VCGTRX.50.5.0078.34 VCGTX.50.5.056.34 VCGTRX.50.5.056.34 WBGT 80 Trigon/ 5 Reief Ange WBGT5Y.56.065.0078.090 WBGT5RY.56.065.0078.090 WBGT5Y.56.065.056.090 WBGT5RY.56.065.056.090 WBGT5X.56.065.0078.090 WBGT5RX.56.065.0078.090 WBGT5X.56.065.056.090 WBGT5RX.56.065.056.090 WBGT63X.875.094.0078.090 WBGT63RX.875.094.0078.090 WBGT63X.875.094.056.090 WBGT63RX.875.094.056.090 ød min. Bore Dia. 0 e 0 KBMXR KBMX KBMZ KBMG øm Min. Bore Dia. 5 5 KBMXR - Boring Rough Inserts # ød min. Bore Dia. 0 e 0 ød min. Bore Dia. 0 Cose up of cutting edge Min. Bore Dia. Dimensions (mm) KBMX - Boring Rough Inserts Right Hand Cut KBMX006-05R.0 0 0.05 3.5 6 KBMX006-0R «.0 0 0.0 3.5 6 KBMX03-05R «3.0 0 0.30 0.05 8.5 KBMX03-0R «3.0 0 0.30 0.0 8.5 KBMX04-05R 4.0 0 0 0.05 8.5 KBMX04-0R 4.0 0 0 0.0 8.5 KBMX040-05R 4.0 0 0 0.05 37.5 0 KBMX040-0R 4.0 0 0 0.0 37.5 0 KBMX05-05R «5.0 0 0 0.05 8.5 KBMX05-0R «5.0 0 0 0.0 8.5 KBMX050-05R «5.0 0 0 0.05 37.5 0 KBMX050-0R «5.0 0 0 0.0 37.5 0 e KBMXR003-05.0 4.00 0.0 0.05 3 KBMXR003-0 «.0 4.00 0.0 0.0 3 KBMXR0506-05 «.5 4.05 0.05 3.5 6 KBMXR0506-0 «.5 4.05 0.0 3.5 6 KBMXR006-05.0 4.05 0.05 3.5 6 KBMXR006-0 «.0 4.05 0.0 3.5 6 KBMXR03-05 «3.0 4.0 0.30 0.05 8.5 KBMXR03-0 «3.0 4.0 0.30 0.0 8.5 KBMXR04-05 4.0 4.30 0 0.05 8.5 KBMXR04-0 4.0 4.30 0 0.0 8.5 KBMXR040-05 4.0 4.30 0 0.05 37.5 0 KBMXR040-0 4.0 4.30 0 0.0 37.5 0 KBMXR05-05 5.0 4.50 0.70 0.05 8.5 KBMXR05-0 5.0 4.50 0.70 0.0 8.5 KBMXR050-05 «5.0 4.50 0.70 0.05 37.5 0 KBMXR050-0 «5.0 4.50 0.70 0.0 37.5 0 0 e øm Min. Bore Dia. 5 5 Cose up of cutting edge (for min bore ø4.0mm) Cose up of cutting edge (for min bore ø5.0mm) Cose up of cutting edge (for min bore ø4.0mm) KBMZ - Back Boring # 0.3 øm Min. Bore Dia. 0.3 Cose up of cutting edge (for min bore ø5.0mm) Dimensions (mm) e Min. Bore Dia. KBMZR04-05 «4.0 5.0 0.05.30 KBMZR04-0 «0.0 8.5 9 KBMZR05-05 «5.0 5.0 0.05.30 KBMZR05-0 «0.0 8.5 9 KBMG - Interna Grooving # Min. Bore Dia. Dimensions (mm) W e Corner KBMGR04-05 «4.0.0 4.90 0.05.0 KBMGR04-0 «.0 0.0 8.5 KBMGR05-05 «5.0.0 5.0 0.05.30 KBMGR05-0 «.0 0.0 8.5 See pages 34-35 of 7-8 Genera for appicabe hoders
Avaiabiity Inserts (or Right-handed Hoders) Coated Carbide Max. Cut-off Dimensions (mm) Cat. No. (mm) w rε s R N CTR 050505 R/N/ 5 0.05 CTR 050500 R/N/ 5 0 CTR 005 R/N/.0 CTR 505 R/N/.5 0.05 9 7 CTR 005 R/N/.0 CTR 000 R/N/.0 CTR 500 R/N/.5 0 CTR 000 R/N/.0 CTR 6005 R/N/ 6.0 CTR 6505 R/N/ 6.5 0.05 CTR 6005 R/N/ 6.0 3. 8.3 CTR 6000 R/N/ 6.0 CTR 6500 R/N/ 6.5 CTR 6000 R/N/ 6.0 CTR000R-NB.0 CTR500R-NB.5 0 9 7 CTR000R-NB.0 CTR6000R-NB 6.0 3. 8.3 Inserts (or eft-handed Hoders) Coated Carbide Max. Cut-off Dimensions (mm) Cat. No. (mm) w rε s R N CT 050505 R/N/ 5 0.05 CT 050500 R/N/ 5 0 CT 005 R/N/.0 CT 505 R/N/.5 0.05 9 7 CT 005 R/N/.0 CT 000 R/N/.0 CT 500 R/N/.5 0 CT 000 R/N/.0 CT 6005 R/N/ 6.0 CT 6505 R/N/ 6.5 0.05 CT 6005 R/N/ 6.0 3. 8.3 CT 6000 R/N/ 6.0 CT 6500 R/N/ 6.5 0 CT 6000 R/N/ 6.0 Toohoder SCTR00 SCTR SCTR66 SCTR00-6 SCTR-6 SCTR66-6 SCTR00 SCTR SCTR66 SCTR00-6 SCTR-6 SCTR66-6 Toohoder SCT00 SCT SCT66 SCT00-6 SCT-6 SCT66-6 Insert Orientation ig. CTR R CTR N CTR Insert Orientation ig. CT R s CT N CT =0 R : Right N : Neutra : eft =0 =0 =0.5 - w s =0 =0 =0 =0 - w.5 Hoder Stye SCTR Hoder Stye SCT Eectric Carbide, Inc. - Too Engineering Center 5637 S. Westridge Drive New Berin, WI 535 Phone: (800) 950-50 Indiana Branch 595 S. Emerson Avenue Suite 00 Greenwood, IN 4643 Phone: (37) 859-60 Torrance Branch 4 South Western Avenue Suite 0 Torrance, CA 9050 Phone: (800) 950-50 ax: (30) 78-0 Eectric Carbide, Inc. Headquarters 00 Business Center Drive Mount Prospect, I 60056-8 P.O. Box 545, Mt. Prospect, I 60056-0545 Phone: (800) 950-50 Phone: (847) 635-0044 ax: (847) 635-7866 CAT.BROCHURE.8/7 Carbide Canada, Inc. 50 Research ane, Unit #0 Gueph, Ontario NG 4T Canada Phone: (59) 65-6050 Phone: (844) -6050 Detroit Branch 4496 Shedon Road #30 Pymouth, MI 4870 Phone: (800) 39-577 Phone: (734) 45-000 ax: (734) 45-5338 Huntsvie Branch 6700 Odyssey Drive Suite Huntsvie, A 35806 Phone: (56) 97-03 ax: (56) 97-05