MODEL D62-42 D70-42 DIESEL PILE HAMMER SPARE PARTS BOOK Corporate Office 7032 S. 196th Street Kent, WA, USA 98032 Tel: 1-800-248-8498 Tel: 1-253-872-0141 Fax: 1-253-872-8710
2
No. Parts-No. Description Qty. Order-No. - 136.00 Diesel Pile Hammer D62-22 1 109068 1 136.08.00 Impact Block Complete(Page 3) 1 20001 2 136.09.00 Striking Weight (Piston)Complete(Page 3) 1 22559 3 136.01.00 Cylinder Lower Part Complete (Page 5) 1 100252 4 136.00-1 Inner Damping Ring 1 60835 5 136.02.00 Variable-Delivery Fuel Pump Complete (Page 7) 1 100258 6 136.1l.00 Fuel Line/Breather Line Complete(Page 13) 1 109069 7 136.07.00 Lube Pump Complete(Page 15) 1 108325 8 136.12.00 Lube Line With Connecting Complete (Page 17) 1 109866 9 136.03.00 Cylinder Upper Part Complete(Page 19) 1 109870 10 136.06.00 Set Connecting Parts Complete(Page 21) 1 100254 11 136.10.00 Transport Protecting Kit Complete(Page 23) 1 100249 12 136.05.00 Trip Gear Complete( Page 25) 1 104953 136.16.00 Tool Box Complete(Page 27) 1 100266 * 135.14.00 Guide Clamp 4 100283 * 136.15.00 Guide Gib 4 100266 3
4
No. Parts-No. Description Qty. Order-No. 1 136.08.00 Impact Block Complete 1 20001 2 136.08.00-1 Impact Block 1 20002 3 136.08.00-2 Piston Ring 5 16626 4 136.09.00 Striking Weight (Piston) Complete 1 22559 5 136.09.00-1 Striking Weight (Piston) 1 41330 6 136.08.00-2 Piston Ring 7 16626 7 136.09.00-2 Catch Piston Ring 1 16623 5
6
No. Parts-No. Description Qty. Order-No. - 136.01.00 Cylinder Lower Part Complete 1 100252 1 136.01.01 Cylinder Lower Part 1 100220 2 136.01.01-2 Cylinder Sleeve (On Request) 2 17654 3 136.01.01-3 Threaded Insert M30 24 95234 4 136.01.01-4 Tension Bush 24 94281 5 136.01.02.01 Cylinder End Ring 2 Piece Complete 1 103419 6 136.01.02-1 Ring 2 Piece 1 17325 7 135.01.02-2 Reducer 2 22952 8 135.01.02.02A Grease Nipple M10 1 2 90791 9 136.01.00-2 Reduced Screw M36 12 20038 10 136.01.00-1 Rubber Ring 2 Piece 1 20036 11 JB/T1000-1977 Plug Screw Ml 8 1.5 DIN910 2 91460 12 135.01.00-2 Sealing Ring A18 22 DIN7603-Cu 2 90002 13 135.01.00-4 Plug Screw R3/8 DIN908 1 93235 7
8
No. Parts-No. Description Qty. Order-No. - 136.02.00 Fuel Injection Device 1 200258 1 Variable-Delivery Fuel Pump Complete(Page 11) 200259 136.02.02 Injection Valve Complete 2 104675 2 136.02.02-1 Injection Valve Body 20 2 104676 3 135.02.07-3 Locking Plate 2 64460 4 135.02.07-2A Spring Washer 2 64461 5 135.02.07-3 Locking Plate 2 64460 6 135.02.07-5 Pressure Spring 2 97569 7 135.02.07-7 Adjusting Washer 4 97573 8 135.02.07-4 Valve Piston 2 63843 9 135.02.00-28 Sealing 2 45647 10 135.02.00-27 Dowel Pin 21 28 DIN7346 4 95633 11 135.02.00-26 Threaded Pipe Joint 2 97038 12 135.02.00-32 Round Sealing Ring 17 1.5 4 97258 13 135.02.00-33 Hollow Screw 2 14 136.02.01A High Pressure Hose Line 2 97174 9
10
No. Parts-No. Description Qty. Order-No. - 136.02.00 Variable-Delivery Fuel Pump Complete 1 100259 1 135.02.05 Pump Body Complete 1 43289 2 GB/T879-1986 Dowel Pin 5 40 DIN1481 1 90155 3 GB/T879-1986 Dowel Pin 6 28 DIN1481 1 90137 4 135.02.00-25 Dowel Pin 28 80 DIN7346 4 94315 5 135.02.00-24 Holder Ring 1 43994 6 135.02.00-19 Round Sealing Ring 35 2.5 1 92996 7 135.02.03 Pump Element Complete 1 67218 8 135.02.03-3 Round Sealing Ring 40 2.5 1 91339 9 135.02.03-2 Round Sealing Ring 47 2.5 1 96080 10 135.02.03-1 Round Sealing Ring 42 3 1 95933 11 135.02.00-20 Pressure Spring 1 22060 12 135.02.00-21 Spring Retaining Collar 1 22058 13 135.02.00-22 Conical Ring 2 Piece 1 22059 14 135.02.00-23 Guide Sleeve 1 43287 15 135.02.01 Switch Shaft 1 43308 16 135.02.00-11 Pressure Spring 5.5 20 1.2 1 22044 17 135.02.00-10 Screen Pin 1 22049 18 135.02.02 Pump Cover Complete Page 11 1 43291 19 135.02.04 Rope Disc Complete 1 22040 20 135.02.00-15 Spring 1 22245 21 135.02.00-13 Cam 1 22052 22 135.02.00-14 Cam 1 22051 23 135.02.11 Regulation Rope 1 17546 24 135.02.00-18 Swivel Spring 1 22062 25 GB/T879-1986 Dowel Pin 6 40 DIN1481 1 90150 26 135.02.06 Check-Non-Return Valve Complete(Page 11) 1 60827 27 135.02.00-12 Round Sealing Ring 22 3 1 91296 28 135.02.10 Stop Valve Complete(Page 11) 1 41868 29 135.02.00-31 Protecting Cap 2 93236 30 135.02.09 Suction Valve Complete(Page 11) 1 41863 31 135.02.00-29 Sealing Ring A20 24 DIN7603-Cu 1 92031 32 135.02.00-31 Protecting Cap 2 93236 33 135.02.00-8 Pressure Spring 14.5 34 1 1 22046 34 135.02.00-9 Push Rod 1 62126 135.02.00-3 Push Cap 1 62124 135.02.00-4 Adjusting Washer 8.2 19.8 0.3 1 97332 135.02.00-5 Adjusting Washer 8.2 19.8 0.4 1 97348 11
No. Parts-No. Description Qty. Order-No. 135.02.00-6 Adjusting Washer 8.2 19.8 0.5 1 97333 135.02.00-7 Adjusting Washer 8.2 19.8 0.6 1 97334 35 135.02.00-17 Pump Lever 1 41869 36 135.02.00-16 Pin 1 22043 37 JB1001 Plug Screw M18 1.5 DIN908 2 93055 38 135.02.00-1 Sealing Ring A18 22 DIN7603-Cu 2 90002 39 GB/T5782-1986 Locking Screw M8 50 DIN7603-Cu 1 93456 12
No. Parts-No. Description Qty. Order-No. 136.02.00 Variable-Delivery Fuel Pump Complete 1 100259 1 135.02.02 Pump Cover Complete 1 43291 2 GB/T879-1986 Dowel Pin 10 32 1 90231 3 135.02.02.01 Stop 1 22796 4 135.02.02-3 Stop Pin 1 43307 5 135.02.02-2 Ring 1 22050 6 135.02.06 Check-Non-Return Valve Complete 1 60827 7 135.02.06-l Housing 1 43297 8 135.02.06-2 Valve Piston 1 43299 9 135.02.06-3 Pressure Spring 1 22034 10 135.02.06-4 Screw 1 60195 11 135.02.06-4 Ring Type Nipple 1 60194 12 135.02.10 Stop Valve Complete 1 41868 13 135.02.10-7 Valve Screw 1 43130 14 GB/T308-1989 Ball Φ8.731 1 98511 15 135.02.10-5 Pressure Spring 1 98929 16 135.02.10-4 Threaded Plug 1 22021 17 135.02.10-1 Valve 1 43138 18 135.02.10-6 Round Sealing Ring 8 3 1 91894 19 135.02.10-2 Pressure Spring 1 43279 20 GB/T893-1986 Circlip 22 1 DIN 472 1 95786 21 135.02.10-3 Round Sealing Ring 12 3 1 94316 22 135.02.09 Suction Valve Complete 1 41863 23 GB/T308-1989 Ball Φ8.731 1 98511 24 135.02.09-2 Pressure Spring 7.3 8 0.7 1 22022 25 135.02.09-3 Washer 1 22023 26 135.02.09-4 Threaded Plug 1 41862 27 135.02.09-1 Sleeve 1 41861 28 135.02.09-5 Washer 1 22023 135.02.09-6 Adjusting Washer 1 191300 13
14
No. Parts-No. Description Qty. Order-No. - 136.11.00 Fuel Line/Breather Line Complete 1 109069 1 136.11.00-2 Hose (0.8m Long) 1 17332 2 No.0 Hose Clip 2 94299 3 136.11.00-3 Hose (0.48m Long) 1 99066 2 No.0 Hose Clip 2 94299 4 135.11.01A Y-Piece 1 99019 5 136.11.00-3 Hose (2.12m Long) 1 191226 2 No.0 Hose Clip 1 94299 6 136.11.03-3 Hose (0.03m Long) 2 191228 7 136.11.00-5 Hose (2.6m Long) 1 191227 8 No.1A Hose Clip 2 95346 9 136.11.00-8 Union Nut 1 98831 10 136.11.00-9 Push-In Nipple 1 191229 11 136.11.00-4 Clip 3 100268 12 135.12.00-8 Locking Screw M8 12 6 93412 13 136.11.00-7 Clip 2 66951 14 135.12.00-8 Locking Screw M8 12 4 93412 15
16
No. Parts-No. Description Qty. Order-No. - 136.07.00 Lube Pump Complete 2 108306 1 135.07.00-7 Pump Body 2 108315 2 135.02.00-25 Dowel Pin 28 80 DIN 7346 4 94315 3 135.07.03 Pressure Vale Complete 3 108317 4 135.07.03-4 Adaptor(Tube To Thread) 3 108319 5 135.07.03-7 Round Sealing Ring 8 2 3 97855 6 GB/T308-1989 Ball Φ6 3 90307 7 135.07.03-6 Pressure Spring 3 190005 8 135.07.03-5 Threaded Plug 3 104679 9 135.07.03-1 Ring Type Nipple 3 97949 10 135.07.03-3 Sealing Ring A12 15.5 DIN 7603-Cu 6 91417 11 135.07.03-2 Hollow Screw A6 DIN 7623-6.8 3 97948 12 135.07.04-1 Plug Screw Complete 1 108316 13 135.07.03-7 Round Sealing Ring 8 2 1 97855 14 135.07.00-3 Adaptor (Tube To Thread) 1 67290 15 135.02.00-29 Sealing Ring A20 24 DIN 7603-Cu 1 92031 16 135.02.00-3l Protecting Cap 1 93236 17 135.07.01 Cylinder Complete 1 67279 18 135.02.00-12 Round Sealing Ring 22 2 1 91296 19 l 35.07.01-3 Round Sealing Ring 26 3 1 91357 20 l 35.07.01-4 Round Sealing Ring 30 3 1 92952 21 135.07.00-9 Ring 1 67283 22 135.07.00-10 Pressure Spring 22 52 2.8 2 97325 23 135.07.00-11 Washer 1 67282 24 GB/T70-1985 Screw M8 35 DIN 912-8.8 4 90937 25 135.07.02 Piston Complete 1 67284 135.07.02-1 Piston 1 67285 26 135.07.02-2 Round Sealing Ring 1 97236 27 135.07.00-4 Pressure Spring 7.3 29.4 1.2 1 190479 28 136.07.00-1 Plug Screw 1 108328 29 135.07.00-8 Pressure Spring 10 43 2 1 22089 30 135.07.00-2 Sleeve 1 22090 31 135.07.00-6 Pump Lever 1 22081 32 135.07.00-1 Pin 1 22082 33 135.07.00-12 Plug Screw R1 DIN910 1 91976 17
18
No. Parts-No. Description Qty. Order-No. - 136.12.00 Lube Line With Connecting Cp1. 1 109866 1 136.12.01A Hose(2.0m Long) 1 98549 2 No.0 Hose Clip 1 94299 3 135.07.03-3 Sealing Ring A12 15.5 DIN 7603-Cu 6 91417 4 135.07.03-1 Ring Type Nipple 6 97949 5 135.07.03-3 Sealing Ring A12 15.5 DIN 7603-Cu 6 91417 6 135.07.03-2 Hollow Screw A6 DIN 7623-6.8 6 97948 7 136.12.00-3 Hose(1.15m Long) 1 100568 8 No.000 Hose Clip 2 95115 9 135.12.00-7 T-Piece 1 94522 10 136.12.00-2 Hose(0.63m Long) 2 99063 11 No.000 Hose Clip 4 95115 12 135.12.00-7 T-Piece 2 94522 13 136.12.00-5 Hose(0.15m Long) 4 2976 14 No.000 Hose Clip 8 95115 15 136.12.00-4 Hose(4.06m Long) 2 43456 16 No.000 Hose Clip 4 95115 17 135.12.00-1 Hose Clip 6 2932 18 GB/T5782-1986 Locking Screw M8 12 12 93412 19 136.11.00-4 Clip 3 100268 20 GB/T5782-1986 Locking Screw M8 12 6 93412 21 135.01.02-2 Reducer 4 22592 22 135.01.02.02A Grease Nipple M10 1 4 90791 19
20
No. Parts-No. Description Qty. Order-No. - 136.03.00A Cylinder Upper Part Complete 1 109070 1 135.03.02-1 Filter Nozzle 4 64403 135.03.02-1 Screwed Joint 4 66552 135.01.02-2 Filter Element 4 99896 2 135.03.00-2 Protection Plug 1 96890 3 135.03.05-1 Plug Screw Diesel 1 17186 4 135.03.03-2 Chain Link, Exchangeable 1 2253 5 135.03.04-1 Plug Screw Oil 1 17188 6 135.03.03-2 Chain Link, Exchangeable 1 2253 7 135.03.03-1 Plug Screw Ather 1 20651 8 135.03.03-2 Chain Link, Exchangeable 1 2253 9 135.03.00-1 Ratchet 2 17039 10 135.03.00-3 Dowel Pin 13 60 2 90044 11 135.01.02.02A Grease Nipple M10 L 4 90791 12 136.03.01B Cylinder Upper Port 1 109071 13 135.03.01.02 Extend Cylinder 1 14 GB/T5782-1986 Screw 12 15 GB/T6185-1986 Nut 12 16 GB/T93-1987 Washer 12 21
22
No. Parts-No. Description Qty. Order-No. - 136.06.00 Set Connecting Parts 1 100254 1 136.01.00-2 Reduced Screw M36 12 20038 2 136.06.00-1 Stud Bolt M16 6 20189 3 136.06.00-5 Locking Nut M16 6 94722 4 136.06.00-6 Locking Screw M16 45 8 95639 5 136.06.00-1 Stud Bolt M16 2 20189 6 136.06.00-5 Locking Nut M16 2 94722 * 136.14.00-4 Dowel Pin16 100 8 94281 * GB/T5782-1986 Screw M36 220(For Guide Runner With Lower Cylinder Part) 12 92607 * GB/T5782-1986 Reduced Screw M24 240(For Guide Pad With Trip Gear Complete) 8 96878 23
24
No. Parts-No. Description Qty. Remark - 136.10.00 Transport Protection Complete 1 100249 1 136.10.01 Impact Block Securing Clamp 1 41915 2 135.06.00-4 Dowel Pin 40 75 1 95195 3 135.06.00-2 Reduced Screw M24 1 20174 136.10.01.01 Securing Clamp 1 95196 4 135.10.04 Exhaust Complete 2 43399 5 135.10.04.01 Cover 2 43398 6 135.10.04.02 Screw Complete 2 20076 7 GB/T879-1986 Dowel Pin 5 50 DIN1481 2 90661 8 135.10.04-1 Pressure Spring 2 20082 9 GB/T879-1986 Dowel Pin 3 20 DIN1481 2 91144 10 135.10.00-1 Locking Screw M42 3 1 105787 11 136.10.02 Cylinder Slot Cover Complete 1 100562 136.10.02.01 Cylinder Slot Cover 1 100563 12 135.10.02.02 Tommy Screw 1 45650 13 135.10.02-2 Star Handle D80 M16 DIN6335 1 96200 14 GB/T879-1986 Dowel Pin 6 60 DIN1481 1 90160 15 136.10.03A Protecting Cap 1 100262 * 135.10.05 Transport Angle Bracket 4 25
26
No. Parts-No. Description Qty. Remark - 135.05.00 Trip Gear Complete 1 104953 1 135.05.00-6 Guide Body Complete 1 104954 2 135.05.00-11 Sleeve 2 16916 3 GB/T879-1986 Dowel Pin 25 140 DIN1481 2 92663 4 135.01.02.02A Grease Nipple M10 L 2 90791 5 135.05.03 Pawl Lever 1 104952 6 GB/T879-1986 Dowel Pin 8 80 2 90173 7 GB/T879-1986 Dowel Pin 13 80 2 90600 8 135.05.00-1 Shackle 2 16781 9 135.05.00-2 Joint Bolt 2 16922 10 GB/T893-1986 Circlip 45 1.75 DIN471 1 93242 11 135.05.00-3 Pawl 1 16921 12 135.05.00-10 Pin 1 104944 13 GB/T879-1986 Dowel Pin 6 90 2 95186 14 135.05.00-9 Leaf Spring 2 16801 15 135.05.00-8 Plate 1 17045 16 135.05.00-14 Locking Screw M10 30 3 93414 17 135.05.00-5 Cover 1 104927 18 135.05.00-14 Locking Screw M10 30 3 93414 19 135.05.00-12 Carrier 1 104925 20 135.05.00-4 Shaft 1 104926 21 GB/T879-1986 Dowel Pin 16 70 1 90874 22 135.05.00-7 Torsion Spring 1 104943 23 135.05.00-17 Lever 1 104928 24 135.05.00-14 Locking Screw M10 30 3 93414 25 GB/T879-1986 Dowel Pin 10 32 1 90231 26 135.05.04A Rope Pulley Complete 1 190106 135.05.04A-2 Rope Pulley 1 27 GB/T292-1994 Bearing 36220 2 28 135.05.04A-4 Pressure Plate 1 GB/T93-1987 Washer 8 6 GB/T5782-1986 Screw M8 20 6 29 135.05.04A-1 Sleeve 2 135.05.04A-3 Adjusting Ring 3 30 135.05.01 Sheave Pin Complete 1 104946 135.05.01-1 Sheave Shaft 104947 31 135.01.02.02A Grease Nipple M10 L 1 90791 32 GB/T91-1986 Split Pin 10 112DIN94-St 1 95274 27
No. Parts-No. Description Qty. Remark * 135.05.05 Hoist Plate Complete 1 * Shackle 4.9 1 * GB/T5782-2000 Screw M24 65 6 * GB/T93-1987 Washer 24 6 28
No. Parts-No. Description Qty. Order-No. - 136.16.00 Tools And Accessories 1 1 136.16.01 Piston Ring Fitting Band Complete 1 16994 2 135.16.02 Piston Ring Fitting Pliers Complete 1 16897 3 135.16.03 Assembly Plate 2 22700 4 135.16.04-1 Assembly Plate 1 22251 5 135.16.04-2 Connecting Plate 1 22252 6 135.16.04-3 Bolt 2 22253 7 135.16.04-4 Pin Sheave 1 22259 8 135.16.04-5 Punch Φ12/Φ16 1 93349/90354 9 135.16.04-6 Punch Φ4/Φ8 1 90178/93348 10 135.16.04-7 Single-Head Spanner 1 11 135.16.05 Tool Box 1 90890 12 Rope 35m Long 2 1130 13 Rope 70m Long 1 1129 14 135.16.06 Grease Gun 1 90795 15 135.01.02.02A Grease Nipple M10 1 2 90791 16 2350-20/36 DWN29 Ratchet Spanner 1 90196 17 GB/T825-1988 Ring Screw M56 1 94285 18 GB/T879-1986 Dowel Pin 13 80 2 90600 19 GB/T879-1986 Dowel Pin 8 80 2 90173 20 GB/T879-1986 Dowel Pin 3 L6 1 21 GB/T8918-1996 Cable Wire 3.5m 2 98643 22 GB/T5976-1986 Cable Clamp 10 90391 23 GB/T4388-1995 Double Ended Open Spanner 30 32 1 90655 24 GB/T4388-1995 Double Ended Open Spanner 19 22 1 90433 25 GB/T4388-1995 Double Ended Open Spanner 22 24 1 26 GB/T4388-1995 Single Ended Open Spanner 36 1 90184 27 GB/T4388-1995 Single Ended Open Spanner 27 1 90465 28 GB/T4388-1995 Single Ended Open Spanner 17 1 95071 29 GB/T4388-1995 Double Ended Ring Spanner 22 24 1 95834 30 GB/T4388-1995 Double Ended Ring Spanner 17 19 1 92015 31 GB/T3390-1989 Socket Wrench SW46 1 90199 32 GB/T5356-1998 Angled Screw Driver 5 1 90055 33 GB/T5356-1998 Angled Screw Driver 6 1 90862 34 GB/T5356-1998 Angled Screw Driver 8 1 90657 35 GB/T5356-1998 Angled Screw Driver 10 1 90469 36 GB/T5356-1998 Angled Screw Driver 19 1 90194 37 Pliers A19 DIN 5254 1 90785 29
No. Parts-No. Description Qty. Order-No. 38 Safety Helmet 1 92133 39 Chain Link 1 40 Oil Feeder 1 90670 41 Shackle 4.9 1 30